Precautions
Reference Information
Specifications
Disassembly and Reassembly
Alignment and Adjustment
Troubleshooting
Exploded View and Parts List
Areas and Option Specification
Electric Parts List
Block Diagrams
Wiring Diagram
Schematic Diagrams
Samsung Electronics Co., Ltd. SEP 1997
Printed in Korea
3SPT51A-8801
1. Precautions
Follow these safety, servicing and ESD precautions to prevent damage and protect against potential
hazards such as electrical shock and X-rays.
1-1 Safety Precautions
1 . Be sure that all of the built-in protective
devices are replaced. Restore any missing
protective shields.
2 . When reinstalling the chassis and its
assemblies, be sure to restore all protective
devices, including: nonmetallic control
knobs and compartment covers.
3 . Make sure that there are no cabinet
openings through which people-particularly children--might insert fingers
and contact dangerous voltages. Such
openings include the spacing between the
picture tube and the cabinet mask,
excessively wide cabinet ventilation slots,
and improperly fitted back covers.
If the measured resistance is less than 1.0
megohm or greater than 5.2 megohms, an
abnormality exists that must be corrected
before the unit is returned to the customer.
4 . Leakage Current Hot Check (Figure 1-1):
Warning: Do not use an isolation
transformer during this test. Use a leakagecurrent tester or a metering system that
complies with American National Standards
Institute (ANSI C101.1, Leakage Current for
A p p l i a n c e s ) , and Underwriters Laboratories
(UL Publication UL1410, 59.7).
6 . Antenna Cold Check:
With the unit's AC plug disconnected from
the AC source, connect an electrical jumper
across the two AC prongs. Connect one
lead of the ohmmeter to an AC prong.
Connect the other lead to the coaxial
connector.
7 . X-ray Limits:
The picture tube is especially designed to
prohibit X-ray emissions. To ensure
continued X-ray protection, replace the
picture tube only with one that is the same
type as the original. Carefully reinstall the
picture tube shields and mounting
hardware; these also provide X-ray
p r o t e c t i o n .
Fig. 1-1 AC Leakage Test
5 . With the unit completely reassembled, plug
the AC line cord directly into the power
outlet. With the unit's AC switch first in the
ON position and then OFF, measure the
current between a known earth ground
(metal water pipe, conduit, etc.) and all
exposed metal parts, including: antennas,
handle brackets, metal cabinets, screwheads
and control shafts. The current measured
should not exceed 0.5 milliamp. Reverse the
power-plug prongs in the AC outlet and
repeat the test.
8 . High Voltage Limits:
High voltage must be measured each time
servicing is done on the B+, horizontal
deflection or high voltage circuits. Correct
operation of the X-ray protection circuits
must be reconfirmed whenever they are
serviced. (X-ray protection circuits also may
be called "horizontal disable" or "holdd o w n " . )
Heed the high voltage limits. These include
the X–ray Protection Specifications Label, a n d
the Product Safety and X-ray Warning Note o n
the service data schematic.
1-1Samsung Electronics
Precautions
1-1 Safety Precautions (Continued)
9 . High voltage is maintained within specified
limits by close-tolerance, safety-related
components and adjustments. If the high
voltage exceeds the specified limits, check
each of the special components.
1 0 . Design Alteration Warning:
Never alter or add to the mechanical or
electrical design of this unit. Example: Do
not add auxiliary audio or video
connectors. Such alterations might create
a safety hazard. Also, any design changes
or additions will void the manufacturer's
warranty.
1 1 . Hot Chassis Warning:
Some TV receiver chassis are electrically
connected directly to one conductor of the
AC power cord. If an isolation transformer
is not used, these units may be safely
serviced only if the AC power plug is
inserted so that the chassis is connected to
the ground side of the AC source.
To confirm that the AC power plug is
inserted correctly, do the following: Using
an AC voltmeter, measure the voltage
between the chassis and a known earth
ground. If the reading is greater than 1.0V,
remove the AC power plug, reverse its
polarity and reinsert. Re-measure the
voltage between the chassis and ground.
1 2 . Some TV chassis are designed to operate
with 85 volts AC between chassis and
ground, regardless of the AC plug polarity.
These units can be safely serviced o n l y i f
an isolation transformer inserted between
the receiver and the power source.
1 5 . Observe the original lead dress,
especially near the following areas:
Antenna wiring, sharp edges, and
especially the AC and high voltage power
supplies. Always inspect for pinched,
out-of-place, or frayed wiring. Do not
change the spacing between components
and the printed circuit board. Check the
AC power cord for damage. Make sure
that leads and components do not touch
thermally hot parts.
1 6 . Picture Tube Implosion Warning:
The picture tube in this receiver employs
"integral implosion" protection. To
ensure continued implosion protection,
make sure that the replacement picture
tube is the same as the original.
1 7 . Do not remove, install or handle the
picture tube without first putting on
shatterproof goggles equipped with side
shields. Never handle the picture tube by
its neck. Some "in-line" picture tubes are
equipped with a permanently attached
deflection yoke; do not try to remove
such "permanently attached" yokes from
the picture tube.
1 8 . Product Safety Notice:
Some electrical and mechanical parts
have special safety-related characteristics
which might not be obvious from visual
inspection. These safety features and the
protection they give might be lost if the
replacement component differs from the
original--even if the replacement is rated
for higher voltage, wattage, etc.
1 3 . Some TV chassis have a secondary
ground system in addition to the main
chassis ground. This secondary ground
system is not isolated from the AC power
line. The two ground systems are
electrically separated by insulating
material that must not be defeated or
a l t e r e d .
1 4 . Components, parts and wiring that
appear to have overheated or that are
otherwise damaged should be replaced
with parts that meet the original
specifications. Always determine the
cause of damage or overheating, and
correct any potential hazards.
1-2Samsung Electronics
Components that are critical for safety are
indicated in the circuit diagram by
shading, ( ) or ( ).
Use replacement components that have
the same ratings, especially for flame
resistance and dielectric strength
specifications. A replacement part that
does not have the same safety
characteristics as the original might create
shock, fire or other hazards.
Precautions
1-2 Servicing Pre c a u t i o n s
W A R N I N G1 :First read the "Safety Precautions" section of this manual. If some unforeseen circumstance creates a conflict
between the servicing and safety precautions, always follow the safety precautions.
W A R N I N G2: An electrolytic capacitor installed with the wrong polarity might explode.
1 . Servicing precautions are printed on the
cabinet. Follow them.
2 . Always unplug the unit's AC power cord
from the AC power source before
attempting to: (a) Remove or reinstall any
component or assembly, (b) Disconnect an
electrical plug or connector, (c) Connect a
test component in parallel with an
electrolytic capacitor.
3 . Some components are raised above the
printed circuit board for safety. An
insulation tube or tape is sometimes used.
The internal wiring is sometimes clamped to
prevent contact with thermally hot
components. Reinstall all such elements to
their original position.
4 . After servicing, always check that the
screws, components and wiring have been
correctly reinstalled. Make sure that the
portion around the serviced part has not
been damaged.
5 . Check the insulation between the blades of
the AC plug and accessible conductive parts
(examples: metal panels, input terminals
and earphone jacks).
6 . Insulation Checking Procedure: Disconnect
the power cord from the AC source and
turn the power switch ON. Connect an
insulation resistance meter (500V) to the
blades of the AC plug.
The insulation resistance between each
blade of the AC plug and accessible
conductive parts (see above) should be
greater than 1 megohm.
7 . Never defeat any of the B+ voltage
interlocks. Do not apply AC power to the
unit (or any of its assemblies) unless all
solid-state heat sinks are correctly installed.
8 . Always connect a test instrument's ground
lead to the instrument chassis ground
before connecting the positive lead; always
remove the instrument's ground lead last.
1-3 Precautions for Electrostatically Sensitive Devices (ESDs)
1 . Some semiconductor ("solid state") devices
are easily damaged by static electricity.
Such components are called Electrostatically
Sensitive Devices (ESDs); examples include
integrated circuits and some field-effect
transistors. The following techniques will
reduce the occurrence of component
damage caused by static electricity.
2 . Immediately before handling any
semiconductor components or assemblies,
drain the electrostatic charge from your
body by touching a known earth ground.
Alternatively, wear a discharging
wrist-strap device. (Be sure to remove it
prior to applying power--this is an electric
shock precaution.)
3 . After removing an ESD-equipped assembly,
place it on a conductive surface such as
aluminum foil to prevent accumulation of
electrostatic charge.
4 . Do not use freon-propelled chemicals.
These can generate electrical charges that
damage ESDs.
5 . Use only a grounded-tip soldering iron
when soldering or unsoldering ESDs.
6 . Use only an anti-static solder removal
device. Many solder removal devices are
not rated as "anti-static"; these can
accumulate sufficient electrical charge to
damage ESDs.
7 . Do not remove a replacement ESD from its
protective package until you are ready to
install it. Most replacement ESDs are
packaged with leads that are electrically
shorted together by conductive foam,
aluminum foil or other conductive
m a t e r i a l s .
8 . Immediately before removing the protective
material from the leads of a replacement
ESD, touch the protective material to the
chassis or circuit assembly into which the
device will be installed.
9 . Minimize body motions when handling
unpackaged replacement ESDs. Motions
such as brushing clothes together, or lifting
a foot from a carpeted floor can generate
enough static electricity to damage an ESD.
25 watts/ch. x 2
DIMENSIONSSET
(W x D x H)TRANSMITTER
WEIGHTSET
TRANSMITTER
Specifications are subject to change.
950 x 476 x 1247 (mm)1168 x 589 x 1384 (mm)
64 x 234 x 20(mm)
63 Kg73 Kg
140g (Including Batteries)
3-1Samsung Electronics
3-2Samsung Electronics
Disassembly and Reassembly
Samsung Electronics4-1
4. Disassembly and Reassembly
4-1 Screen Replacement for SPM-4388PF
1. Figures 4-1 through 4-6 show the disassembly steps.
2. To reassemble, repeat the sequence in reverse order.
Fig. 4-1 Remove 3 screws located on the bottom of the cover grill. Pull the grill forward to remove if from the mainframe.
Fig. 4-2 Remove 4 screws holding the door assembly.
Disassembly and Reassembly
4-2Samsung Electronics
Fig. 4-3 Push the door assembly inside and lay it on the mainframe.
Fig. 4-4 Remove the 4 screws located below the mask-front.
Disassembly and Reassembly
Samsung Electronics4-3
Fig. 4-5 Lift and remove the mask-front.
Fig. 4-6 Remove the bracket and replace the screen.
Disassembly and Reassembly
4-4Samsung Electronics
Fig. 4-7 Pull and remove the 2 woofers from the cover grill.
Remove the 9 screws. Pull the cover grill from the mainframe.
Fig. 4-8 Remove 4 screws holding the door assembly.
1. Figures 4-7 through 4-10 show the disassembly steps.
2. Repeat the sequence in reverse order to reassemble.
4-1 Screen Replacement for SPM-4388PF
Disassembly and Reassembly
Samsung Electronics4-5
Fig. 4-9 Lift and remove the mask front.
Fig. 4-10 Remove the bracket and replace the screen.
Disassembly and Reassembly
4-6Samsung Electronics
4-3 CRT Assembly Replacement (SPM4388PF and SMP5288PF)
1. Remove the mask-front (same procedure as screen replacement).
2. Remove the CRT PCB. Separate the connector from the CRT assembly.
3. Remove 4 screws holding the CRT assembly. Lift up and remove.
4. Position the CRT assembly. Align it into the hole on the main bracket CRT.
Fig. 4-11 Replacement of CRT Assembly
5. Alignment and Adjustments
5-1 RF AGC Adjustment
1. Tune to the strongest local station.
2. Turn the AGC control fully clockwise (VR111,
on the IF board).
3. Adjust the AGC control until noise (snow)
disappears from the screen.
5-2 Screen Adjustment
1. Turn to the Active channel.
2. Adjust the VR (VR501, VR531, VR561) screen
for a normal picture is (no blooming or flyback
line).
3. Adjust the FOCUS control for well defined
scanning lines in the center area of the screen.
5-3 Horizontal Dynamic Focus
Adjustment
5-4 FBT B+Voltage Adjustment
PREPARATION
1. Note: The B+voltage adjustment (FBT) is
done during the chassis check at the factory.
Perform this adjustment after Sub-Brightness
and Convergence.
2. Warm up the TV for at least for 10 minutes.
3. Input 100% white pattern.
4. Select the “STANDARD“ video mode.
ADJUSTMENT
1. Connect the leads of a multimeter to GT405
(B+) and GT406(G).
2. Set VR401 (on deflection board) to either
126.9V (for NTSC), or 125.6V (for PAL).
PREPARATION
1. Input a crosshatch pattern.
2. Cover the Red and Blue Lenses.
3. Enter “STANDARD“ video mode.
4. Adjust the Green Lens for best focus.
ADJUSTMENT
Adjust VRZ01 (located on the convergence board).
Balance the left and right sides of the dynamic
focus lines.
Fig. 5-1 Balance the left and right sides
5-1Samsung Electronics
Alignment and Adjustments
5-5 Lens Focus and Static Focus
Adjustment
5-5-1 Static Focus (Electric Focus)
PREPARATION
1. Select the “STANDARD“ video mode.
2. Input a crosshatch pattern.
3. Cover the lenses that are not being adjusted.
4. Connect a convergence jig and read data.
5. Adjust the lens for best focus.
ADJUSTMENT
Vary the focus pack VR (Red, Blue) on the front
cabinet. Adjust the TV for best possible focus
around the center of the crosshatch pattern,
without losing overall screen balance.
5-5-2 Lens Focus
PREPARATION
1. Do this adjustment after the static focus
adjustment .
2. Select the “ STANDARD“ video mode.
(Contrast: 64, Brightness: 32)
3. Input a cross hatch pattern.
ADJUSTMENT
1. Loosen the lens screws.
2. Cover the two lenses that are not being
adjusted.
3. Adjust the lens, observing the color aberration
vertically and horizontally within 3 blocks of
the center of the crosshatch pattern.
4. When the lens is turned clockwise, the color
aberration will change as follows:
Fig. 5-2 Crosshatch Pattern. Examine these points together
Fig. 5-3 Color Aberration
LensColor Aberration Change
R Orange —- Crimson
G Blue —- Red
B Purple —- Green
5. Green lens adjustment:
Set the lens at the point where Blue just
changes to Red. If the color aberration is
irregular throughout the picture screen,
adjust the lens to show Red within a 3-block
grid around the horizontal center-line.
Observe the the color aberration near the
intersection points of the horizontal and
vertical lines (approximately 1 - 3 mm area).
If the aberration is irregular, adjust the lens as
shown in the diagram below. (Accurate
alignment of Green is important for overall
color quality.)
6. Set the Red lens at the point where Orange
becomes Crimson.
7. Set the Blue lens at the point where Purple
becomes Green.
5-2Samsung Electronics
5-6 Convergence Adjustment
5-6-1 Convergence Adjustment
Alignment and Adjustments
1. Input a PAL pattern.
2. Warm up the set for 30 minutes before
adjustment.
3. Display the test pattern (Crosshatch) by
pressing the remote-control keys in this
sequence : Conv.°Ê Mute °Ê 1°Ê 8°Ê 2.
4. When the convergence data is severely tilted
(or if readjustments are necessary because the
convergence module was replaced), select the
"Mute" and "Yellow (TTX)" keys in turn so that
the basic data of module micom applies to the
convergence adjustments.
When making only one convergence
adjustment, only one parameter needs to be
adjusted. (The basic data does not change.)
5. After selecting R-Mute and B-Mute, display
only a green color pattern. Center the pattern
by adjusting CY.
6. After selecting G-Mute and B-Mute, adjust the
Red CY to center the picture.
7. Center the Blue Pattern as above.
11. Adjust Blue as above.
12. After the adjustments are completed, press
"Recall" to save the data.
13. Change from PAL mode to NTSC when
making NTSC adjustments.
14. After setting the NTSC line (on Screen Jig),
readjust as 7~10.
15. After the NTSC pattern adjustments are
completed, press the " RECALL" key to save
the NTSC data.
16. After the Convergence Adjustments are
completed, press the Escape key.
Note
1. If the convergence data is lost during
adjustment, use the"Saturation" (TV/Video)
key to reset the data to the initial values of the
ROM.
2. Make minor adjustments with the User
Convergence key.
A "+" pattern appears when "Conv." is pressed.
8. After the picture is centered, begin the
convergence adjustments.
First, display the green pattern:
The "Menu" key moves the cursor vertically
and horizontally.
Use the Channel and Volume keys
( Up/Down) to adjust convergence.
9. Use the "Surround" key for minor adjustments.
10. After the Green Adjustment is completed,
press the R-Mute key (confirm Green to Red).
Samsung Electronics
3. Use the "R/B" and "Ch/Vol" keys to correct
convergence. After the adjustments are
completed, press "Escape".
5-3
Alignment and Adjustments
5-6-2 Screen Jig
Fig. 5-5 43 inch JIG Screen
5-4Samsung Electronics
Alignment and Adjustments
Samsung Electronics
Fig. 5-5 52 inch JIG Screen
5-5
Alignment and Adjustments
5-6-3 Remote Control for Servicing
5-6Samsung Electronics
5-7 Manual Alignment (Factory Mode)
1. Enter the Factory Mode. Press the remote-control keys in this sequence:
Alignment and Adjustments
PICTURE OFF
2. Use the CHANNEL and VOLUME keys (Up/Down) to move the cursor. Select
an alignment parameter:
SERVICE MODE
ADJUSTMENT
TEST PATTERN
OPTION BYTES
RESET
BONUS
3. Adjustment must be done for both 50Hz and 60Hz field rates:
4. Access Adjustment II by pressing the CHANNEL keys (Up/Down) while the cursor is positioned
on "SBT" or "PTT" (see Adjustment I):
PHS 42PVA 15
PEW 27PSC 30
PEP 23PVS 10
PEC 02HSP 13
PET 47PVP 10
PSC 40PHP 72
Adjustment II - 50Hz Picture
Table 5-2
Function
PAL HORIZONTAL SHIFT
NTSC HORIZONTAL SHIFT
PAL E-W WIDTH
NTSC E-W WIDTH
PAL E-W PARABOLA
NTSC E-W PARABOLA
OSD
PHS
NHS
PEW
NEW
PEP
NEP
Range
00~63
00~63
00~63
00~63
00~63
00~63
NHS 32NVA 32
NEW 27NSC 13
NEP 30NVS 55
NEC 02HSN 11
NET 28NVP 04
NSL 16NHP 73
Adjustment II - 60Hz Picture
Table 5-2 (Continued)
Function
PAL VERTICAL SHIFT
NTSC VERTICAL SHIFT
PIP PAL HORIZONTAL SHIFT
PIP NTSC HORIZONTAL SHIFT
PIP PAL VERTICAL POSITION
PIP NTSC VERTICAL POSITION
OSD
PVS
NVS
HSP
HSN
PVP
PVN
Range
00~63
00~63
05~20
00~20
00~33
00~33
PAL E-W TRAPEZIUM
NTSC E-W TRAPEZIUM
PAL VERTICAL SLOPE
NTSC VERTICAL SLOPE
PAL VERTICAL AMPLITUDE
NTSC VERTICAL AMPLITUDE
PAL S CORRECTION
NTSC S CORRECTION
PET
NET
PSL
NSL
PVA
NVA
PSC
NSC
00~63
00~63
00~63
00~63
00~63
00~63
00~63
00~63
PIP PAL HORIZONTAL
POSITION
PIP NTSC HORIZONTAL
POSITION
PHP
PHN
00~83
00~83
5-8Samsung Electronics
Alignment and Adjustments
5. After the Factory Mode Adjustments are completed, return to the first menu and set up "Test Pattern,"
"Option" and "Bonus." Use the CHANNEL and VOLUME keys to position the cursor and make a
selection:
7-Color Bar
Cross hatch
Red
Green
Blue
Test Pattern I
OE 80
BON 01
WD08
0140
0232
0310
AMS 00
SVR 00
Bonus (see data, below)
Kara-OK On
TTX On
Tuner CCIR
List
OSD Language Select
Option Bytes
Table 5-3
Content
TDA4780 BLACK STRETCH
TDA9170 BLACK OFFSET COMPENSATION ENABLE
TDA9170 WINDOW SELECT
USER VARIABLE GAMMA (TDA9170)
ADAPTIVE GAMMA (TDA9170)
NON LINEARITY AMPLITUDE (TDA9170)
AMPLITUDE SELECTION (TDA9170)
FULL SCREEN BLACK LEVEL (TDA9170)
OSD
OE
BON
WD
01
02
03
AMS
SVR
Samsung Electronics
5-9
5-10Samsung Electronics
Troubleshooting
Samsung Electronics6-1
6. Troubleshooting
6-1 No Power
Normal
Check CN801 Pin 2
(STB B ).
Check C801
Check F851.
Check the voltage
on CN801 Pin 1
Check the base voltage
on Q852
Check/Replace
Q851 and Q852.
Check/Replace
Q854.
Check/Replace
D808 & R801
Normal
Normal 0V
Normal 12V
Abnormal 0V
Abnormal
Abnormal 0.6V
0V
3V
Check/Replace
Q401 and Q402
Replace F854
Check IC901
(VCC)
Normal
Check IC901
Peripheral Circuits
Replace IC901
Abnormal
Abnormal
Check/Replace
HC801
+
Troubleshooting
6-2Samsung Electronics
6-2 No Picture
Abnormal
Normal
Check Pin 8 of IC501,
IC502, IC503
Check TDA4780
(IC203) Pin 1, Pin 13
Low-High
Check TDA9160 (IC202)
Y-output (Pin 1)
Check/Replace
m-com (IC901
Replace
TDA9160 (IC202)
Normal
Check TDA4780
Y-input (Pin 8)
Abnormal
Check/Replace
IC203
Abnormal
Normal
Troubleshooting
Samsung Electronics6-3
6-3 No Sound
Abnormal
Check the Pin 5
of the CN601(mute)
Check pins 9 and 11
of HC651
Abnormal (0V)
Check D859,D860,
F852, F853 on the SMPS
Check/Replace RL651
and m-com (IC901
Abnormal
Check pins 3 and 5 of
the Audio module
Normal ( 28V)
+_
Normal
Normal
Check pins 24 and 22
of the Audio mdl
AbnormalNormal
Check pins 16 and 18
of the audio mdl
Check/Replace
upc1853 (IC602)
Check/Replace KA2192,
TC4053BP on the A/V switch
Abnormal
Check/Replace
TDA9840
Check/Replace
IC601
Normal
Troubleshooting
6-4Samsung Electronics
6-4 Horizontal Line
Abnormal
Normal
Check IC202 and its
peripherial circuits
Check IC301 and its
peripheral circuits
Check the Waveform of
IC202 Pin 15,16
6-5 Convergence Misaligned
Abnormal
Normal
Check
the waveform of each
terminal in Convergence Module
CN203
After checking the 26V
load line, check/replace
the Fuse F854, F855 on
the SMPS board
Check the Differential
Amplifier of each
Convergence terminal
Abnormal
Normal
Check the Waveform of
each terminal in Convergence
Module CN202
Replace the
Convergence Module.
Check the Circuits
Connected to each
terminal of Convergence
Module CN202
Check the voltage on
CN803 pins 4,6
Normal
Abnormal
+
_
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