Samsung SMH9187B/XAA, SMH9187W/XAA, SMH7185, SMH9187ST/XAA, SMH9187ST Service Manual

BASIC: SMH9187W MODEL: SMH9187B MODEL CODE: SMH9187B/XAA
1. Precaution
2. ProductSpecication
3. Disassembly and Reassembly
4. Troubleshooting
5. Exploded Views and Part List
6. PCB Diagrams
7. Wiring Diagrams
Refer to the service manual in the GSPN(see rear cover) for the more information.
• Contents
1. Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1-1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1-2 Special High Voltage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2-2 Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2-3 Table of Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3-1 Disassembly of Assembly Grille and Panel Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3-2 Replacement of High Voltage Transformer and HVC and Base bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3-3 Replacement of Magnetron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3-4 Replacement of Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3-5 Replacement of Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3-6 Replacement of Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3-7 Replacement of stirrer motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3-8 Removal of stirrer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3-9 Replacement of Control Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3-10 Replacement of Cooktop lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3-11 Replacement of Oven Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
4. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4-1 Error Code Numbering Rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4-2 Error Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4-3 Electrical Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5. Exploded Views and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5-1 Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
5-2 Main Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5-3 Door Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5-4 Control Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
5-5 Standard Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6. PCB Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6-1 PCB Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
6-2 PCB Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
7. Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7-1 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
8. Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
8-1 Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
2
1. Precaution
3
1. Precaution
Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially lethal high voltages and currents.
1-1 Safety precautions ( )
1. All repairs should be done in accordance with the
procedures described in this manual. This product complies with Federal Performance Standard 21 CFR
2.
Microwave emission check should be performed to prior to servicing if the oven is operative.
3.
If the oven operates with the door open :Instruct the user not to operate the oven and contact the manufacturer and the center for devices and radiological health immediately.
4.
Notify the Central Service Center if the microwave leakage exceeds 5 mW/cm2.
5. Check all grounds.
6. Do not power the MWO from a “2-prong” AC cord.
Be sure that all of the built-in protective devices are replaced. Restore any missing protective shields.
7.
When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including: nonmetallic control knobs and compartment covers.
8.
Make sure that there are no cabinet openings through which people --particularly children--might insert objects and contact dangerous voltages. Examples: Lamp hole,ventilation slots.
9.
Inform the manufacturer of any oven foundto have emission in excess of 5 mW/cm2 ,Make repairs to bring the unit into compliance at no cost to owner and try to determine cause. Instruct owner not to use oven until it has been brought into compliance.
CENTRAL SERVICE CENTER
10.
Service technicians should remove their watches while repairing an MWO.
11.
To avoid any possible radiation hazard,replace parts in accordance with the wiring diagram. Also, use only the exact replacements for the following parts: Primary and secondary interlock switches, interlock monitor switch.
12.
If the fuse is blown by the Interlock Monitor Switch: Replace all of the following at the same time: Primary, door sensing switch and power relay, as well as the Interlock Monitor Switch. The correct adjustment of these switches is described elsewhere in this manual. Make sure that the fuse has the correct rating for the particular model being repaired.
13.
Design Alteration Warning: Use exact replacement
parts only, i.e.,only those that are specied in
thedrawings and parts lists of this manual. This is especially important for the Interlock switches, described above. Never alter or add to the mechanical or electrical design of the MWO. Any design changes or additions will void the manufacturer’s warranty. Always unplug the unit’s AC power cord from the AC power source before attempting to remove or reinstall any component or assembly.
14. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.
15.
Some semiconductor (“solid state”) devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs). Examples include integrated
circuits and eld-effect transistors. Immediately
before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground.
16.
Always connect a test instrument’s ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument’s ground lead last.
17.
When checking the continuity of the witches or transformer, always make sure that the power is OFF, and one of the lead wires is disconnected.
18.
Components that are critical for safety are indicated in the circuit diagram by shading, or .
19.
Use replacement components that have the same
ratings, especially for ame resistance and dielectric strength specications. A replacement part that does
not have the same safety characteristics as the
original might create shock, re or other hazards.
NOTE : Connect the oven to a 20A. When
connecting the oven to a 15A,make sure that circuit breaker can operate.
4
1. Precaution
H. V. Diode
Short
H. V. Capacitor
1-2 Special High Voltage Precautions
1. High Voltage Warning Do not attempt to measure any of
the high voltages --this includes the lament voltage of the
magnetron. High voltage is present during any cook cycle. Before touching any components or wiring, always unplug the oven and discharge the high voltage capacitor (See Figure 1-1)
2.
The high-voltage capacitor remains charged about 30 seconds after disconnection. Short the negative terminal of the high-voltage capacitor to to the oven chassis. (Use a screwdriver.)
3.
High voltage is maintained within specied limits by close-
tolerance, safety-related components and adjustments. If
the high voltage exceeds the specied limits, check each
of the special components.
PRECAUTION
There exists HIGH VOLTAGE ELECTRICITY with high current capabilities in the circuits of the HIGH
VOLTAGE TRANSFORMER secondary and lament terminals. It is extremely dangerous to work on or
near these circuits with the oven energized.
DO NOT measure the voltage in the high voltage circuit including lament voltage of magnetron.
PRECAUTION
Servicemen should remove their watches whenever working close to or replacing the magnetron.
PRECAUTION
Never touch any circuit wiring with your hand nor with uninsulated tool during operation.
5
2.Specications
2-1 Features
• Professional Design
• Turbo vent
Product Features
Samsung New OTR with Stainless Steel, it has professional look and the design matches great with other kitchen appliances, so that
itprovidesharmoniouskitcheninteriorandnallycompletestotal
kitchen solution.
With 400CFM ventilation power, New OTR can keep the comfortable cooking condition by absorbing smoke and odor from cook-top. Moreover, it provides the silent condition that is equivalent noise level to other OTR with lower ventilation power.
The Strongest power without additional noise!
That’sthebenetyoucanfeelfromNewOTR!
• Big Interior capacity for convenience
• Sensor cook
• VFD display
With the 1.8 cu.ft capacity, it offers enough space to cook.
The big capacity combined with 1,100 watts of output achieves superior cooking results.
Don’t worry about failure of your cooking!
New OTR’s sensor technology offers the best dish.
Only thing you need to do is just select the cooking menu, and then
youwillbesatisedwiththecookingresultsbysensorcook.
With more informative VFD display, the OTR helps you use all the function it has with ease.
6
2.Specications
2-2 Accessory
Item Description Code No. Q’ty
TRAY COOKING DE74-20002A 1
ASSY-GUIDE ROLLER DE97-00368A 1
ASSY-HOOD DAMPER DE92-90242D 1
ASSY-HARD WARE DE92-90505E 1
FILTER AIR DE63-00196A 2
FILTER CHARCOAL DE63-00367D 1
RACK-WIRE DE75-00036B 1
7
2.Specications
2-3TableofSpecications
Items
SMH9187W/XAA SMH9187B/XAA
Oven Cavity 1.8 1.8
Controls 10 power levels, including defrost 10 power levels, including defrost
Timer 99 minutes, 99seconds 99 minutes, 99seconds
Power Source 120VAC, 60Hz 120VAC, 60Hz
Power consumption 1650 Watts 1650 Watts
Power Output 1100 Watts 1100 Watts
Basic Model New Model
7/8
Oven Cavity
Outside 29
Shipping 33
Dimensions
(W x H x D inches)
20
7/8
3/8
x 9
x 16
x 19
31/32
1/2
15/16
x 14
x 15
x 19
9/16
15/32
13/32
33
20
29
7/8
3/8
7/8
x 19
x 9
x 16
31/32
1/2
15/16
x 14
x 15
x 19
9/16
15/32
13/32
Net/Gross Weight 51.6Kg / 62.7lbs 51.6Kg / 62.7lbs Export Zone USA USA
8
3. Disassembly and Reassembly
MAGNETRON, MOTOR ASSEMBLY, VENT BLOWER AND HIGH VOLTAGE TRANSFORMER
Oven must be removed from wall.
REMOVING OVEN FROM WALL (2 PEOPLE REQUIRED)
Oven is hooked on metal tabs at bottom of wall mounting plate and to cabinet by (3) top cabinet bolts.
3-1 Disassembly of Assembly Grille and Panel Outer
Parts Explaination Photo Explaination
1. Disconnect oven power.
Grille
Panel Outer
2. Remove Grille.
1)
Remove 2 screws
2)
Slide the Grille to the left, then pull it straght out.
1. Disconnect oven power.
2. Remove Grille.
3. Remove Screw.(7)
4. Remove Screw.(4)
9
3. Disassembly and Reassembly
3-1 Disassembly of Assembly Grille and Panel Outer
Parts Explaination Photo Explaination
5. Remove Screw.(4)
6. Remove Screw.(2)
Panel Outer
7. Remove Screw.(2)
Explaination Photo
Explaination
8. Remove Panel Outer.
10
3. Disassembly and Reassembly
3-2 Replacement of High Voltage Transformer and HVC and Base bottom
Parts Explaination Photo Explaination
1. Disconnect Oven Power.
2. Remove Panel Outer.
3. Discharge The High Voltage Capacitor.
ATTENTION : When discharge must become ground
terminal of HVC and metal of around.
High voltage capacitor
4. Remove screw.(1)
5. Disconnect the Lead Wire.
Base Bottom
HV Trans
1. Remove Screw.(5)
2.
Disconnect Lamp Housing.
3.
Remove Base bottom.
1. Disconnect Oven Power.
2.
Remove the Base bottom and Panel Outer.
3.
Disassembly the Bracket Duct upper after remove screw.
11
3. Disassembly and Reassembly
3-2 Replacement of High Voltage Transformer and HVC and Base bottom
Parts Explaination Photo Explaination
4. Disconnect the Lead Wire.
HV Trans
5. Remove screw.(3)
6. Take out the HV Trans.
12
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