Samsung SGH-i780 Service Manual

GSM TELEPHONE
SGH-i780
GSM TELEPHONE
CONTENTS
1. Safety Precautions
2. Specification
3. Product Function
4. Array course control
6. Main Electrical Parts List
7. Block Diagrams
8. PCB Diagrams
9. Flow Chart of Troubleshooting
10. Reference data
11. Disassembly and Assembly Instructions
GSPN (Global Service Partner Network)
Country Web Site
North America service.samsungportal.com Latin America latin.samsungportal.com CIS cis.samsungportal.com Europe europe.samsungportal.com China china.samsungportal.com Asia asia.samsungportal.com
Mideast & Africa mea.samsungportal.com
This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
Samsung Electronics Co.,Ltd.
2008. 01. Rev.1.0
1. Safety Precautions
1-1. Repair Precaution
Repair in Shield Box, during detailed tuning.
Take specially care of tuning or test, because the specification of cellular phone is sensitive for surrounding interference(RF noise).
Be careful to use a kind of magnetic object or tool, because performance of parts is damaged by the influence of magnetic force.
Surely use a standard screwdriver when you disassemble this product, otherwise screw will be worn away.
Use a thicken twisted wire when you measure level.
A thicken twisted wire has low resistance, therefore error of measurement is few.
Repair after separate Test Pack and Set because for short danger (for example an overcurrent and furious flames of parts etc) when you repair board in condition of connecting Test Pack and tuning on.
Take specially care of soldering, because Land of PCB is small and weak in heat.
Surely tune on/off while using AC power plug, because a repair of battery charger is dangerous when tuning ON/OFF PBA and Connector after disassembling charger.
Don't use as you pleases after change other material than replacement registered on SEC System.
Otherwise engineer in charge isn't charged with problem that you don't keep this rules.
1-1
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
afety Precautions
S
1-2. ESD(Electrostatically Sensitive Devices) Precaution
Several semiconductor may be damaged easily by static electricity. Such parts are called by ESD
(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below. You can prevent from ESD damage by static electricity.
Remove static electricity remained your body before you touch semiconductor or parts with semiconductor. There are ways that you touch an earthed place or wear static electricity prevention string on wrist.
Use earthed soldering steel when you connect or disconnect ESD.
Use soldering removing tool to break static electricity. Otherwise ESD will be damaged by static electricity.
Don't unpack until you set up ESD on product. Because most of ESD are packed by box and aluminum plate to have conductive power,they are prevented from static electricity.
You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board.
1-2
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
2. Specification
2-1. GSM General Specification
EGSM 900 DCS 1800 PCS 1900 W-CDMA 2100
Freq. Band[MHz]
Uplink/Downlink
ARFCN range
Tx/Rx spacing 45MHz 95MHz 80MHz 190MHz
Mod. Bit rate/
Bit Period
Time Slot Period
/ Frame Period
Modulation 0.3GMSK 0.3GMSK 0.3GMSK
MS Power 33dBm ~ 5dBm 30dBm ~ 0dBm 30dBm ~ 0dBm 24dBm ~ -50dBm
880~915 925~960
0~124 &
975~1023
270.833kbps
3.692us
576.9us
4.615ms
1710~1785 1805~1880
512~885 512~810
270.833kbps
3.692us
576.9us
4.615ms
1850~1910 1930~1990
270.833kbps
3.692us
576.9us
4.615ms
1920~1980 2110~2170
UL:9612~9888
DL:10562~10838
3.84Mcps
(chip rate)
Frame length : 10ms
Slot length : 0.667ms
QPSK (DL) HPSK (UL)
Power Class
Sensitivity -102dBm -100dBm -100dBm -106.7dBm
TDMA Mux 8 8 8
Cell Radius 35Km 2Km 2Km 2Km
4
(max +33dBm)
1
(max +30dBm)
2-1
1
(max +30dBm)
3
(max +24dBm)
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Specification
2-2. GSM TX power class
TX Power
control level
533±2dBm
631±2dBm
729±2dBm
827±2dBm
925±2dBm
10 23±2 dBm
11 21±2 dBm
GSM900
TX Power
control level
030±3dBm
128±3dBm
226±3dBm
324±3dBm
422±3dBm
520±3dBm
618±3dBm
DCS1800
TX Power
control level
030±3dBm
128±3dBm
226±3dBm
324±3dBm
422±3dBm
520±3dBm
618±3dBm
PCS1900
12 19±2 dBm
13 17±2 dBm
14 15±2 dBm
15 13±2 dBm
16 11±3 dBm
17 9±3 dBm
18 7±3 dBm
19 5±3 dBm
716±3dBm
814±3dBm
912±4dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
716±3dBm
814±3dBm
912±4dBm
10 10±4 dBm
11 8±4 dBm
12 6±4 dBm
13 4±4 dBm
14 2±5 dBm
15 0±5 dBm
2-2
15 0±5 dBm
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
3. Product Function
Main Function
Homescreen
PIM - Contacts, Calendar, Tasks, Voice N ote
Messaging - SMS, MMS, Email, VoiceRecorder within MMS
Windows Live! Portal
Windows Update
Email Setup Wizard
Internet Explorer
Multimedia capability - 2 Mega Pixel / VGA Camera, Camcorder, Windows Media Player
Zoomer
Dialer
Video Telephony
Accessary Applications - Alarms, Calculator, NotePad, Task Manager, Smart Converter,
World Clock, Stopwatch, Smart Search
Active Sync
Bluetooth
WIFI
Document Viewer
T9
File Manager, My Item
Java
Pod Casting, RSS Reader
Games (Solitarie, Bubble breaker)
MTV
Postcard
Google Map
3-1
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Product Function
3-2
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
4. Array course control
4-1. Software Adjustments
There is 2 set to download the binary image into your device.
[First set]
1. JIG BOX (UMTS TEST JIG: GH80-03308A)
2. USB Cable : JIG to PC
3. Test Cable : JIG to SGH-i780 (GH39-00890A)
4. Power Cable : JIG to power supply
5. Serial Cable : SGH-i780 to PC
6. Power Supply
7. RF Cable : SGH-i560 to Agilent 8960 or CMU200 (GH39-00599A)
8. Test Cable : JIG to SGH-i780 (GH39-00886A)
4-1
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
[Second set]
1. USB DATA Link Cable : GH39-00922A
2. Battery : GH43-02969A
4-2. Software Download
4-2-1. Pre-requisite for Download
• Downloader Program (there are 2 ways to download.)
- [Image version].exe (Single downloader)
- SGH_i780V_version.exe (Multi downloader)
• SGH_i780V Mobile Device
• USB Driver
-
PDA : Samsung MITs USB Sync [Samsung MITs USB Sync.zip]
-
Phone : Samsung CDMA Modem [Samsung CDMA Modem.zip]
• Driver Installation.
-
PDA
Make sure that you install drivers.
If you installed the latest ActiveSync program, you don’t need to install the pda driver. Please install the latest ActiveSync program.
- Phone
When you download the phone image, you need the driver of Samsung CDMA Modem. If you want to download the phone image, install the Samsung CDMA Modem driver.
After you install the driver of Samsung CDMA Modem, please restart a host computer.
4-2
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
4-2-2. Single download (
[Image version].exe
)
1. Execute the Downloader Program. [Image Version.exe]
2. Turn off your device.
3. Connect your device to a host computer by using USB DATA Link Cable.
4. Turn on your device and wait.
5. Downloading is started automatically.
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
4-3
Array course control
6. When the download is finished, the phone is turned off automatically.
[ Job Done ]
Trouble Shooting
)
1. “PDA Device not found” message
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
4-4
Array course control
)
Make sure that your device is connected a host computer by U SB DATA Link cable.
2. “Port Open Failed” message or application hang
)
After you install “phone USB driver (Samsung CDMA Modem)” at first time, you may see “Port open failed…” message or application hang while downloading a phone image. If so, terminate the application and then try the download again.
4-5
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
)
If USB port is changed, at first time you may see “Port open failed…” message or application
hang. If so, terminate the application and then try the download again.
)
If USB cable to the mobile device is not connected tightly, you may see “Port open failed…”
message or application hang. If so, terminate the application and then try the download again.
)
If you always see “port open failed” message or application hang,
When application is activated, go to the device manager, remove the SAMSUNG CDMA Modem
1. and SAMSUNG USB Composite Device.
2.
Rename C:\WINDOWS\system32\drivers\Modem.sys to other name. (ex. Modem-.sys)
3.
Go to control panel->program add/remove, and then remove Samsung CDMA Modem driver or
Samsung USB driver(MCCI)
4.
Restart your PC.
5.
Install attached SAMSUNG CDMA Modem_4.34
6.
Try the download again.
3. “Write Failed” message
)
If battery level is low, use charged battery and try again.
4-6
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
4-2-3. Multi download
1. Device Settings
1. USB 2.0 hub:
Use the D-Link DUB-H7, an authorized Hi-Speed USB 2.0 hub, only.
1) Connect the hub to PC.
2) Connect the hub to the adapter.
Array course control
2. Data Cable:
1) Connect the hub to the cable.
2) Connect testing devices to the cable
Check the serial number first. The number should start with ‘D.’
4-7
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
3. Illustration of MultiDownloader Overall Figure after SettingsConfiguration
2. Prerequisite
1. Before beginning the download, make sure all testing devices have the GJ2 or later boot image.
Go to the ‘Start à Settings à System à Version’ to check that the version is ‘PDA: i870BVGJ2’ or later.
2. Before beginning the download, confirm that the phone modem of the phone is attached to the computer USB port of the computer where the OS image will be downloaded.
To this end, make sure the phone image has been downloaded only once. (The initial attempt will fail, but this iswill be failed. This is to install the phone modem to the computer USB port will failof the computer.)
Ex) In order to multi-download the OS image for 8 devices, select the phone image only to download download it to 8 devices. Initially, the download to 8 devices will be failed. However, you will see that there are 8 SAMSUNG CDMA modems under "Mthe modem" of in the "Device Manager". (It may take a while to confirm that the modems appear under the "Mmodem"category. If they appearappeared, they are installed successfully.)
4-8
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Go to the ‘3. How to Download’ to see the detailedinstruction.
(1)
Run the program.
(2)
Load the image by selecting the phone image only. Prepare to detect.
(3)
(4) Connect testing devices.
When the below warning message appears,,
Array course control
click ‘Continue’ and check the Device Manager to see a ‘SGH-i780.’
Within 30 seconds, it will change to ‘Samsung MITs USB Sync.’
Then, separate the battery and reboot the device to see that the connection has been made.
not connected è
connected
4-9
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
(5) Start downloading
(6) Wait until the phone modems appear in the Device Manager. Go to the ‘My Computer à–Properties à–Hardware à– Device Manager à– Modem' to check that the SAMSUNG CDMA Modem appears.
(7) After terminating the program, disconnect the device. (8)
Repeat the process from (1) to confirm that downloading to the phone works appropriately. If several phones do not appear,,
repeat the same process until all devices are connected and appear.
4-10
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
3. How to Download
1. Disconnecting the ActiveSync
Run the ActiveSync. Then, select the Connection Settings under the ‘File’ tab. Deselect the ‘ Allow USB Coneection.’
Array course control
4-11
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
1) Running the program
Run the ‘UMDL_i780_v1.0.exe .’
Note, ‘Waiting for starting…’ in the screenshot sounds very odd. I would suggest that the client consider
changing this to ‘Waiting to start…’
Buttonswillbeactivatedwhenthe‘MIRAGELVImage’isselectedatinthe‘Selecta platform’ menupane.
4-12
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
2)
Loading the Image
Press Click the ‘EBOOT,’ ‘PDA,’ and ‘Phone’ buttons each to select the appropriate images. EBOOT - BootImage.nb0 PDA - Flash.bin Phone - MIRAGE_ORANGE_BVxxx.bin
3) Preparing to start ‘Detect’
Click the ‘Detect’ button on the bottom left side of the menuat the left bottom.
4) Connecting testing devices
Connect testing devices to the cable and turn on the power. The connection is complete if the ‘Device 1 Detected’ appears in the box on the bottom left sideat the left bottom and the PDA1 at on the right side turns green.
4-13
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
Connect all 8 devices as instructedwritten in theabove.
NOTE: Connect the devices one by one.
Otherwise, an error may occur in the computer USB port of the computer. When this error occurs, go to thepage22toseethereference.
5) Starting the download Press Click the ‘Start downloading’ button.
NOTE1: Make sure the progress, s ho wn in by the bar, is completed for eachin a t es ting device.
(The progress of downloading the ‘Flash.bin,’ the PDA image, is shown as the green bar at the bottom of the LCD screen.)
4-14
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
NOTE 2: If the progress bar is in blue, the process will not be completed.
Normally, the progress bar goes to the ‘o’ button only. (If the version of the image is previous than to GJ4, the error may occur.)
6) Confirming
Reboot testing devices to confirm whether they work properly.
4-15
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Array course control
When the download is complete,,
Click the ‘reset all’ button at on the bottom right sidethe right bottomto reset the downloader.
NOTE: If the download failsis failed,, try once again to downloadsucceed.
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
4-16
Array course control
- Reference -
How to deal with the an error in the computer USB port of the computer.
Symptom: Device is not identified after connecting it.
Cause: The device is connected before the previous connection is complete. All devices should be connected one by one. Otherwise, an error may occur in the computer USB port of the computer.
Solution: Proceedwiththefollowingactioninorderonlywhenthepreviousactiondoesnotwork.
Unplug the USB port from the computer and plug it again.
1)
2) Open the Device Manager and remove the USB hub and install it again.
3) Reboot the computer.
4. Trouble Shooting
1. “PDA Device not found” message
)
Make sure that check box, Allow USB connection at the Connection Settings, is
released. (ActiveSync)
2. “Port Open Failed” message or application hang
)
After you install “phone USB driver (Samsung CDMA Modem)” at first time, you may see “Port
open failed…” message or application hang( Opening COM XX succeed...) while downloading a
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
4-17
Array course control
phone image. If so, terminate the application and then try the download again.
)
If USB port is changed, at first time you may see “Port open failed…” message or application hang( Opening COM XX succeed...). If so, terminate the application and then try the download again.
)
If USB cable to the mobile device is not connected tightly, you may see “Port open failed…” message or application hang( Opening COM XX succeed...). If so, terminate the application and then try the download again.
3. “Write Failed” message
)
If battery level is low, use charged batter y and try again.
4-18
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
5. Exploded View and Parts List
5-1. Cellular phone Exploded View
QME03
QFR01
QLC01
QKP01
QJK01
QME01
QMI01
QCA02 QAR01 QMP01 QVK01
QSH01
QSP01
QBR04 QMO01
QST01
QCR06 QCR08 QSC01 QRF01
QCK02
QVO01
QIF01
QLB01
QCB01 QAN02
QSH02 QCA01
QCR06
QSD01
QCK01
QRE01
QCR08
QBA01
QBA00
5-3
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Exploded View and Parts List
5-2. Cellular phone Parts List
Design LOC Description SEC CODE
QAN02 INTENNA-SGHI780 GH42-01329A QAR01 AUDIO-RECEIVER 3009-001308 QBA00 ASSY COVER-BATT GH98-07577A QBA01 INNER BATTERY PACK-1480MAH,BLK GH43-02969A QBR04 ASSY BRACKET-SPEAKER GH98-06544A QCA01 CAMERA MODULE GH59-04823A QCA02 CAMERA MODULE GH59-04824A QCB01 CBF COAXIAL CABLE-SGHI780 GH39-00984A QCK01 ASSY KEY-CAMERA GH98-06543A QCK02 PMO KEY-PWR GH72-43404A QCR06 SCREW-MACHINE 6001-001155 QCR06 SCREW-MACHINE 6001-001155 QCR08 SCREW-MACHINE 6001-001611 QCR08 SCREW-MACHINE 6001-001611 QFR01 ASSY CASE-FRONT GH98-05794A
QIF01 PMO COVER-IF GH72-43402A
QJK01 UNIT-OPTICAL JOYSTICK GH59-04912A
QKP01 ASSY KEYPAD-(FTM/BLK) GH98-07281A
QLB01 ASSY BRACKET-LCD GH98-06545A QLC01 LCD-MODULE SGHI780 GH07-01158A QME01 KEY FPCB-KEY FPCB ASSY GH59-04910A QME03 UNIT-TOUCH PANEL(ORA) GH59-04930A
QMI01 AS-SGHI607 MIC GH81-06077A
QMO01 MOTOR DC-SGHI780 GH31-00390A QMP01 PBA MAIN-SGHI780 GH92-04221A
QRE01 ASSY CASE-REAR GH98-05795A QRF01 TAPE-RF SHEET GH74-35960A QSC01 PMO COVER-SCREW GH72-45115A QSD01 PMO COVER-SD GH72-43401A QSH01 ICT SHIELD-COVER A GH70-02883A QSH02 ICT SHIELD-COVER B GH70-02884A QSP01 MICRO SPEAKER 3001-002311 QST01 ASSY ACCE-STYLUS PEN(BLK) GH98-07299A QVK01 KEY FPCB-F.P.C(V/K)ASSY GH59-04905A QVO01 PMO KEY-VOL GH72-43403A
5-2
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Exploded View and Parts List
Description SEC CODE
CBF INTERFACE-DLC APCBS10BBE(S GH39-00922A
ADAPTOR-ATADS10EBE,BLK,EU GH44-01702A
CHARGER-SGHI780,BTC,BLK GH44-01842A
S/W CD-SGHI780 COMPANION CD GH46-00542A
MANUAL USERS-FTM FRENCH QSG GH68-16462A
MANUAL USERS-FTM FRENCH QRG GH68-17163A
BAG PE 6902-000634
LABEL(P)-UNIT SEAL GH68-00518B
LABEL(P)-FTM MP3SLIM GH68-11246B
LABEL(R)-MAIN(FRAN) GH68-16811C
CUSHION-CASE(EU) GH69-06128A
BOX-UNIT(ORA) GH69-06185A
LABEL(R)-PALLET FTM GH68-16969B
RMO RUBBER-ANT C CLIP GH73-11105A
SPONGE-SPK BRACKET GH74-35963A LABEL(R)-WATER SOAK GH68-09361A VINYL-BOHO MAIN LCD GH74-35170A
VINYL-BOHO MAIN CASE GH74-35171A
EARPHONE-EARPHONE,BLK,S20P,A T GH59-05409A
5-3
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
6. Main Electrical Parts List
SEC Code Design LOC Description STATUS
0401-001110 D500 DIODE-SWITCHING SA 0403-001547 D301 DIODE-ZENER SA 0406-001167 ZD600 DIODE-TVS SA 0406-001167 ZD601 DIODE-TVS SA 0406-001167 ZD602 DIODE-TVS SA 0406-001167 ZD603 DIODE-TVS SA 0406-001190 ZD506 DIODE-TVS SA 0406-001210 ZD403 DIODE-TVS SA 0406-001210 ZD404 DIODE-TVS SA 0406-001210 ZD405 DIODE-TVS SA 0406-001210 ZD406 DIODE-TVS SA 0406-001210 ZD408 DIODE-TVS SA 0406-001210 ZD605 DIODE-TVS SA 0406-001215 ZD300 DIODE-TVS SA 0406-001215 ZD301 DIODE-TVS SA 0406-001215 ZD407 DIODE-TVS SA 0406-001231 D401 DIODE-TVS SA 0406-001231 D402 DIODE-TVS SA 0406-001231 D600 DIODE-TVS SA 0406-001231 D601 DIODE-TVS SA 0406-001231 D604 DIODE-TVS SA 0406-001231 D605 DIODE-TVS SA 0406-001231 D606 DIODE-TVS SA 0406-001231 ZD400 DIODE-TVS SA 0406-001231 ZD401 DIODE-TVS SA 0406-001231 ZD501 DIODE-TVS SA 0406-001231 ZD502 DIODE-TVS SA 0406-001231 ZD503 DIODE-TVS SA 0406-001231 ZD504 DIODE-TVS SA 0406-001231 ZD505 DIODE-TVS SA 0407-000115 D400 DIODE-ARRAY SA 0407-001002 D300 DIODE-ARRAY SA 0407-001007 D302 DIODE-ARRAY SA 0501-000225 TR600 TR-SMALL SIGNAL SA 0501-000225 TR601 TR-SMALL SIGNAL SA 0501-000225 TR602 TR-SMALL SIGNAL SA 0504-000168 Q300 TR-DIGITAL SA 0504-000168 Q301 TR-DIGITAL SA 0504-000168 Q303 TR-DIGITAL SA 0505-001165 Q302 FET-SILICON SA 0601-001905 LED600 LED SA 0801-002237 U202 IC-CMOS LOGIC SA 0801-002529 U203 IC-CMOS LOGIC SA 0801-002800 U205 IC-CMOS LOGIC SA 0801-002800 U303 IC-CMOS LOGIC SA 0801-002800 U307 IC-CMOS LOGIC SA 0801-002800 U500 IC-CMOS LOGIC SA 0801-002800 U518 IC-CMOS LOGIC SA 0801-002882 U305 IC-CMOS LOGIC SA 0801-003013 U200 IC-CMOS LOGIC SA 0801-003013 U601 IC-CMOS LOGIC SA 0801-003013 U602 IC-CMOS LOGIC SA 0801-003052 U204 IC-CMOS LOGIC SA
6-1
SAMSUNG Proprietary-Contents may change without notice
This Document can not be used without Samsung's authorization
Loading...
+ 81 hidden pages