SAMSUNG SG626ECSWQDOR Service Manual

REFRIGERATOR

Model : SR-L676EV

SR-L678EV

SR-L626EV

SR-L628EV

GREEN

REFRIGERATOR

CONTENTS

1. Precautions

2. Product Specifications

3. Electrical Part Specifications & Standard

4. Circuit Diagram

5. Functions & Operating Instruction

6. Circuit Descriptions

7. Troubleshooting

8. Parts List

9. Disassembly & Assembly

10. PCB Circuit Diagram

SR-L676EV

SR-L678EV

11. PCB Parts List

SR-L626EV

SR-L628EV

12. Specifications of Main Components

ELECTRONICS

© Samsung Electronics Co., Ltd

August, 1998

Printed in Korea

Code No. DA68-60281C

1. Precautions

Warning : Please abide by the following precautions in order to conduct the maintenance procedures in a safety fashion.

1-1. Caution when doing repairs

Do work after extinguishing fire in the surrounding area. When freon-gas makes contact with the heater, hazardous gas will leak out.

Don’t use welding machines in confined indoors.

In the case of gas leakage, always open the windows.

When cutting the SUCTION, DISCHARGE pipe of the compressor, always take caution of the inner pressure of the remaining gas.

1-2. Take out the power plug

• Always take out the power plug from the outlet when doing repairs.

1-3. Be careful of electric shocks

• When inspecting the circuit, don’t touch the battery charger and be careful of

electric shocks.

1-4. Use proper components

• Always use the component labeled in the service component chart when replacing components for repairs.

1-5. Use proper tools

• Always use proper tools for repairs. If worn out tools are used, it would cause defects in tuning and electrical contact, leading to accidents.

1-6. When doing repairs, inspect the POWER CORD or whether there is fire in the lead wire and make sure they are replaced.

1-7. Cutting of LEAD-WIRE

• For connecting the lead-wire that has been cut off, use soldering or connector and

always disconnect the vinyl tapes.

1-8. Check for disconnection

• After completing the assembly, always measure the disconnection resistance level, and turn on the power after checking it is above 1MΩ.

1-9. Earth

• Check the status of earthing and repair the incomplete ones.

1-10. Be careful of children

There is always the possibility of danger involved so make sure children can’t come nearby when doing repairs.

Cleaning : After completing repairs, clean the surrounding area and the refrigerator and tell the consumer about the repairs being made.

Refers to prohibition.

Refers to prohibition of dismantling.

Refers to prohibition of contact.

Refers to guidelines which have to be followed.

Refers to detaching the power plug from the outlet.

Refers to earth connection for preventing electric shocks.

Refers to possibility of death or serious injury of a person.

Warning

Refers to possibility of injury of a person or damage to property.

Caution

Samsung Electronics

1

Reference

Reference1 The connection of DOOR-CABI

MAIN

PCB

BLK

1

1

1

1

BLK

BRN

2

2

2

2

BRN

RED

3

3

3

3

RED

ORG

4

4

4

4

ORG

YEL

5

5

5

5

YEL

PNK

6

6

6

6

PNK

BLU

7

7

7

7

BLU

PUR

8

8

8

8

PUR

GRY

9

9

9

9

GRY

WHT 10

10

10

10

WHT

S/BLU

11

11

11

11

S/BLU

CON7

12

12

 

 

PANEL

PCB

Reference2 Inspection of Relay

NO

CON9

C

 

NC

CON10

 

 

MAIN PCB

 

Coil bisection

Coil bisection

CON8

 

 

Measure after

 

separation

 

(Relay Movement)

*First separate the housing connected to the main PCB CON C8, 09, 10 and measure the following items.

1.Measure the coil bisection of the relay and check whether it works.

2.Measure the apex bisection for open circuit.

Apex category The voltage of

Judging the apex

 

coil bisection

bisection

 

DC 12V(Operation)

C:NO SHORT

Apex 3

 

C:NC OPEN

 

C:NO OPEN

 

DC 05V(Standstill)

 

C:NC SHORT

 

 

Apex 2

DC 12V(Operation)

SHORT

DC 0V(Standstill)

OPEN

 

Note) C Common, NO Normal open, NC Normal close

3.When it operates as above, it is normal and when it does not operate, report the corresponding relay.

36

Samsung Electronics

Reference3 Check for malfunctioning of the subordinate

Short

Measure after separation

 

 

CON9

 

CON9

 

RED

8

 

R-Defrost heater

 

 

 

7

 

 

SWINT MOTOR

5

 

 

R-C/FAN

3

 

RED

R-Lamp

1

 

 

 

 

CON10

9

CON10

 

F-Lamp

 

 

 

F-C/FAN

7

 

 

COMP.

5

 

Note) The compressor is impossible to measure resistance by the running and starting condenser.

*Cut off the power code, separate the housing from the main PCB CON 08, 09, 10 and measure the following.

1.Measure resistance between the terminals and check for malfunctioning of L/W.

Subordinate

R Defrost heater F Defrost heater Comp

Swing motor R-Circulation fan F-Circulation fan R-Lamp F-Lamp

Measurement

Evaluation of mea-

terminal

surement result

CON9 & CON10

CON8 & CON10 0Ω or ∞Ω(defect) CON8 & CON10 Impossible to measure 0Ω indicator CON8 & CON9 0Ω or ∞Ω(defect)

CON8 & CON9

CON8 & CON10

CON8 & CON9

CON8 & CON10

Reference4

Inspection of the sensor

 

R2 ROOM

 

4

4

CON2

 

 

 

 

 

R1 ROOM

 

3

3

 

 

 

2

2

 

 

 

 

 

 

 

 

1

1

 

 

 

CON3

1

1

MAIN PCB

 

F - ROOM

 

 

 

 

2

2

 

 

 

 

 

 

R / DEF - SONSOR

 

3

3

CON3

 

 

4

4

 

 

 

 

 

F / DEF - SONSOR

 

5

5

 

 

 

6

6

 

 

 

 

 

Measure after separation

*Separate the housing connected to main PCB CON2 and CON3.

*Resistance value lowers while temperature rises, because it is a NTC type sensor.

1.R1 sensor measures resistance of CON2 between ~ .

2.R2 sensor measures resistance of CON2 between ~ .

3.Freezer sensor measures resistance of CON3 between ~ .

4.R-defrost sensor measures resistance of CON3 between ~ .

5.F-defrost sensor measures resistance CON3 between ~ .

6.The measurement value above is calculated by comparing the present temperature of the sensor and the temperecture table in specification found in the manual.

Samsung Electronics

37

Reference5 Checking the Door S/W

F - Door S/W

 

CON6

1

1

MAIN

 

 

PCB

2

2

DC 12V

3

3

 

R - Door S/W

 

 

(Micom signal)

(Refrigerator Bulb)

1.Open the door and check if the freezer bulb turns on.

2.Press the Door S/W and check if the freezer bulb turns off.

3.Close the door of freezer and repeat 1 and 2 for refrigerator.

4.If there is a problem, check bulb and door S/W.

5.Check wire connection.

1.Check if CON6 and is 0V DC after closing the F·R doors.

2.Check if CON6 is 12V DC when opening F door. Check if CON6 is 12V DC when opening R door.

3.If there is problem, check door S/W and wire connection.

Reference6

Forced starting & forced defrosting

TEST S/W

(Forced starting)

*This function is used to turn on the comp and fan immediately regardless of the temperature of freezer.

1.Press the button on the PCB after removing the main PCB cover from the upper part of refrigerator.

2.Buzzer will sound to indicate the forced starting.

(Forced defrosting)

*This function is used to turn on the defrosting regardless of defrost time.

1.Press the button twice during forced starting. Then, defrosting is performed.

2.If the button is press 3 times during R- defrosting, F-defrosting is also performed at the same time.

3.If the button is pressed 4 times during R-f defrosting, test mode is released.

38

Samsung Electronics

Reference7 Sensor resistance and voltage conversion table for temperature

(Sensor pressure voltage 10KΩ – Voltage converted by the F-reference)

* Voltage conversion table depends on H/W structure of MICOM port input voltage.

Sensor Short : Micom 0V.

Sensor Open : Micom 5V.

Sensor partial pressure resistance 10KΩ

TEMP.

Resistance KΩ ± 1%

Voltage(V)

TEMP.

Resistance KΩ ± 1%

Voltage(V)

TEMP.

Resistance KΩ ± 1%

Voltage(V)

– 35

68.648

4.364

– 13

22.832

3.477

9

9.016

2.37

– 34

65.011

4.333

– 12

21.814

3.428

10

8.673

2.322

– 33

61.595

4.301

– 11

20.848

3.379

11

8.345

2.274

– 32

58.384

4.268

– 10

19.932

3.329

12

8.032

2.227

– 31

55.366

4.235

– 9

19.062

3.279

13

7.732

2.18

– 30

52.526

4.2

– 8

18.237

3.229

14

7.446

2.134

– 29

49.854

4.164

– 7

17.453

3.178

15

7.172

2.088

– 28

47.337

4.127

– 6

16.709

3.127

16

6.910

2.043

– 27

44.967

4.09

– 5

16.001

3.076

17

6.659

1.998

– 26

42.733

4.051

– 4

15.328

3.025

18

6.420

1.954

– 25

40.626

4.012

– 3

14.688

2.974

19

6.190

1.911

– 24

38.640

3.972

– 2

14.080

2.923

20

5.970

1.869

– 23

36.765

3.93

– 1

14.501

2.872

21

5.759

1.786

– 22

34.995

3.888

0

12.949

2.821

22

5.557

1.786

– 21

33.323

3.845

1

12.424

2.77

23

5.363

1.745

– 20

31.743

3.802

2

11.924

2.719

24

5.178

1.705

– 19

30.250

3.757

3

11.447

2.668

25

5.000

1.666

– 18

28.838

3.712

4

10.993

2.618

26

4.829

1.628

– 17

27.502

3.666

5

10.559

2.567

27

4.665

1.59

– 16

26.237

3.62

6

10.146

2.518

28

4.508

1.553

– 15

25.040

3.573

7

9.752

2.468

29

4.357

1.517

– 14

23.906

3.525

8

9.375

2.419

30

4.212

1.481

 

 

 

 

 

 

 

 

 

Samsung Electronics

39

2. Product Specifications

 

Model

SR-L628EV SR-L678EV

SR-L626EV

SR-676EV

 

Type

(LMF(Freezer/Refrigerator) 2 Door)

 

Freezer performance

 

 

 

 

 

 

 

(4-STAR)

 

 

 

 

 

 

 

 

 

 

 

Temperature control

 

Electronic control

 

 

Water dispenser

Yes

 

 

 

 

 

 

No

 

Net Capacity

 

Freezer

171(6.04)

192(6.78)

 

171(6.04)

192(6.78)

 

 

 

Refrigerator

345(12.18)

376(13.28)

351(12.39)

382(13.49)

3

 

 

l/(ft )

 

 

Total

516(18.22)

568(20.06)

522(18.43)

574(20.27)

 

 

 

 

 

 

 

820X715X1790 (mm) (SR-L626(8)EV)

 

Net dimension

 

(WXDXH)

820X765X1790 (mm) (SR-L676(8)EV)

 

 

 

 

 

 

 

 

 

 

 

Refrigerant

 

HFC-134a(160gr)

 

Foam

 

 

Cabinet insulation

 

CYCLO-PENTANE

 

 

 

 

 

 

 

Door insulation

 

CYCLO-PENTANE

 

 

 

 

 

 

Liner

 

 

Cabinet

 

 

 

 

A.B.S

 

 

 

Door

 

 

 

 

A.B.S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Net weight

114Kg

 

 

 

 

 

 

113Kg

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Electrical part specifications & standard

Refrigeration Cycle

ITEM

 

 

 

STANDARD

 

 

Model

 

SR-L626/628EV SR-L626(8/676(8)EV

SR-L676/678EV

Input Source

 

220V

240V

115V

127V

220V

240V

 

Model

SK182H-L2U SK182Q-L2U SK182E-L2W SK182P-L2W

SK190H-L2U SK190Q-L2U

Compressor

Starting type

RSCR

 

CSR

 

RSCR

 

 

Oil charge

 

 

Freon α-15(ESTER)

 

 

Evaporator

Freezer

 

 

Split Fin Type

 

 

Refrigerator

 

 

Split Fin Type

 

 

 

 

 

 

 

Condenser

 

Forced & Natural Convection Type

 

Dryer

 

 

 

Molecular Sieve XH-9

 

 

Capillary tube

 

 

ID0.85XL2500 3.79kg/cm2

 

Earth screw

 

 

BSBN(Brass screw)

 

 

Door switch

 

 

250V/0.5A

 

 

2

Samsung Electronics

 

 

ITEM

 

 

STANDARD

 

RefrigeratorFreezer

Type

Mode

ON(˚C)

OFF(˚C)

Temperature

 

High

–20˚C

–22˚C

F-Sensor

Mid

–16.5˚C

–18.5˚C

 

 

 

 

 

Low

–14˚C

–16˚C

 

 

Type

Mode

ON(˚C)

OFF(˚C)

 

 

 

High

–0.5˚C

–1.5˚C

 

 

R-Sensor

Mid

3.5˚C

2.5˚C

 

 

 

Low

6.5˚C

5.5˚C

 

 

 

Defrost cycle

Freezer:6 – 16hr/Refrigerator:12 – 32hr

 

 

Defrosting

Rest time

 

10min±2min

 

 

 

First cycle

 

4hr±10min

 

 

Freezer-Sensor

 

502AT

 

Sensor

Refrigerator-Sensor

 

502AT

 

FRE EVAP-Sensor

 

502AT

 

 

 

 

 

REF EVAP-Sensor

 

502AT

 

 

Room TEMP-Sensor

 

502AT

parts

Heater

FRE Defrost-Heater

200W (115V, 127V, 220V, 240V)

REF Defrost-Heater

130W (115V, 127V, 220V, 240V)

 

 

Electrical

Fuse

Lamp-Heater

2W (115V, 127V, 220V, 240V)

FRE Defrost-Fuse

 

250V 10A 72 ± 4˚C

 

 

 

 

 

REF Defrost-Fuse

 

250V 10A 72 ± 4˚C

VOLTAGE

115V

127V

220V(626/628EV)

220V(676/678EV)

240V

CONDENSER

STARTING

125VAC/125 µF

125VAC/125 µF

 

 

 

RUNNING

250VAC/12 µF

250VAC/12 µF

350VAC/5 µF

350VAC/5 µF

350VAC/5 µF

 

OVER-LOAD

MODEL

4TM445SHBYY-53

4TM444NHBYY-53

4TM308PHBYY-53

4TM314RHBYY-53

4TM232SHBYY-53

ON TEMP.

 

 

690˚C

 

 

PROTECTOR

 

 

 

 

OFF TEMP.

135˚C

120˚C

125˚C

130˚C

135˚C

 

STARTING-

MODEL

PTHAS-T100M200B

PTHAS-T100M200B

PTHAS-T220M350D

PTHAS-T220M350D

PTHAS-T330M385D

RELAY

RESISTANCE

10Ω ± 20%

22Ω ±20%

33Ω ±20%

MOTOR-FAN

FRE. REF.

IS3208TMDA-4

IS3208TMDA-8

IS3208TMDA-2A

IS3208TMDA-6

CIRCUIT-MOTOR

IS3208-SCF6A IS3208-SCO6A

IS3208-SCF7A

IS3208-SCL5A

 

LAMP

FRE.

110V~130V/15W

220V/15W

240V/15W

REF.

 

OSRAM DEULX S/E IIW

 

 

 

 

MOTOR-GEARED

REF.

M2BC18AR02

 

M2LC18AR02

 

Samsung Electronics

3

5. Function & Operating Instruction

5-1 Product Dimension

10

C

"X"

"Y"

40

 

D

10

77

11

 

E

B

A

8

673.5

10

64

820

MODEL

A

B

C

D

E

Remarks

 

 

 

 

 

 

 

SRG-L678EV

1750.0

994.5

1509.7

755

667

"X"

SRG-L676EV

1750.0

994.5

1509.7

755

667

"Y"

SR-L628EV

1750.0

994.5

1459.7

715

627

"X"

SR-L626EV

1750.0

994.5

1459.7

715

627

"Y"

6

Samsung Electronics

SAMSUNG SG626ECSWQDOR Service Manual

5-2 Part Name & Disassembly

Chilled Compartment disassembly

1.Pull it out by following the arrow.

• Top tray disassembly

Take out food stuffs and

Pull it forward.

pull it out by following

 

the arrow.

2.Bend the cover and take it out.

• Tray disassembly

Pull it out by following the arrow.

Take out the water bottle with the bottom latch pressed.

• Ice compartment

• Vegetable compartment

• Freezing compartment

Samsung Electronics

7

9. Disassembly & Assembly

1. Replacement of refrigerator lamp

Warning

Always take out the power plug when replacing the refrigerator lamp. There is the danger of

electric shock.

1. Remove the cover with the back latch pressed.

2. Pull out the lamp.

3. After replacing the lamp, assemble the front latch of cover and then connect the back latch.

4. Plug in and check if power is cut off or not by pressing the R-door switch.

52

Samsung Electronics

2. Replacement of freezer lamp

Warning

Always take out the power plug when replacing the refrigerator lamp. There is the danger of

electric shock.

1. Remove the cover by pressing the bottom latch.

2. Replace the lamp by turning it counter-clock wise.

3.Reassemble the cover in the reverse order of disassembly and plug in and the check if power is cut

off by pressing the door switch.

Samsung Electronics

53

3. Disassembly of the cooling cycle in the refrigeration room

1.Take out food stuffs and trays from refrigeration room.

2.Bend the cover of chilled compartment and remove the left axis.

3.Move the holder of chilled compartment to the arrow and pull it out.

4.Remove 2 cap screws with (–) driver or similar tools.

5.Remove 2 latches from the bottom of the cover in the front of evaporator.

1

1

2

2 screws

54

Samsung Electronics

6.Remove the evaporator cover by pulling out the bottom of the evaporator cover.

7.Remove the housing of wires from the center of the cooling cycle unit and remove the terminal from the geared motor.

8.Pull forward the insulating material of the cooling cycle unit and remove the wire terminal and insulating material.

9.Remove 2 screws securing refrigerator duct and pull it out by following the arrow.

Remove 2 screws

Samsung Electronics

55

10.Remove the wire terminal from the left top of refrigeration room

11.Remove 2 screws securing the back cover of cooling cycle unit and remove the left and right latches with

(–) driver.

latch

Remove 2 screws

56

Samsung Electronics

Cooling cycle unit assembly in the refrigeration room

2 holders securing evaporator

Temp. sensor

EVAP

Absorber

sound(Noise protector)

TAPE-AL

(Groove for preventing small ice when defrosting)

Cooling cycle unit cover assembly in the refrigeration room

Noise protector

Frost spreading protection

Samsung Electronics

57

Rotating duct assembly in the refrigeration room

Seal-air

Cover-duct, REF

Motor-Geared

Washer(Prevention noise)

Reed S/W

Blade-air

Seal-duct, RE (Prevention Temp. distribution)

58

Samsung Electronics

4. Disassembly of the cooling cycle unit in the freezer

1. Take out the case from the freezer.

2. Remove 2 screws from the holder of the cooling cycle unit.

2 screws

3.Pull out the holder of the cooling cycle unit and disconnect wire terminals.

4.Remove the latch of the cooling cycle unit cover from the bottom.

5.Remove each terminal from the top of the left wire assembly.

Samsung Electronics

59

6. Remove 2 screws from the back cover of the cooling cycle unit and remove the latch with (–) driver.

Assembly of the cooling cycle unit in the freezer

EVAP holder

Maintains 45˚ (Coolant & noise reduction)

EVAP

Temp. Fuse

Temp. Sensor

60

Samsung Electronics

Loading...
+ 45 hidden pages