Samsung SF5800 Alignment and Adjustments

5-26 Samsung Electronics
Circuit Description
5-3 OPE PBA
5-3-1 SUMMARY
OPE Board i s separated functionally from the main board and operated by the micom(Z8601) in the board. OPE and the main use UART (universal asynchronous receiver/transmitter) channel to exchange information. OPE reset can be controlled by the main. OPE micom controls key-scanning and LCD and LED display, detects documents and senses SCAN position. If there occurs an event in OPE (such as key touch and sensor level change), it sends specific codes to the main to respond to the situation and the main analyzes these codes and operates the system. For example, if the main is to display messages in OPE, the main transmits data through U A RT line to OPE according to the designated format and OPE displays this on LCD, LED. OPE’s sensing is also transmitted to the main through UART line and then the main drives necessary operation.
5-3-2
OPE PBA consists of U1 (MICOM, Z8601), LCD, key matrix, LED indicators, SCAN position sensor and the document detect sensor. Refer to OPE Schematic Diagram and Wiring Diagram sections of this manual.
• Signals fr om the key matrix are deliver ed to U1X/Y input pin group (P1-x).
• U1 pin 4 (TX D ATA) is the UART code sent to MAIN PBA.
• Display from the contro ller is r eceived at U1 pin 5 (RX DAT A).
• LCD drive signals are sent fr om U1 P2-x pin group, P3-4~P3-6 pins.
• Machine status LED drive signals are sent fr o m U 1 P0-x pin group.
• Document detect sensor output is received at U1 pin 33 (P3-3).
• Scan position sensor output is r eceived at U1 pin 43 (P3-1).
OPE BLOCK DIAGRAM
Samsung Electronics 5-27
5-4 LIU PBA
5-4-1 Summary
LIU(Line Interface Unit) circuit added only to Msys 5200, Msys 5150, SF-5800, SF-5800P is controlled by the main cir c uit. It monitors telephone line and helps interface between the system and the telephone line. It uses 1-LIU(STI9510) to control the whole LIU, MODEM/LINE INTERFACE, RING SIGNAL DETECTOR, DIALER, LINE CURRENT DETECTOR, and SERIAL INTERFACE.
5-4-2 Modem/Line Interface
This is the path thr ough which transmitted and received data of modem is put in and out.
• CML1 Relay: It divides telephone line into external telephone and fax.
• U3-3 TIT(Transformer Input from Transformer): This single ended input receives image signals fro m modem through transformer T2 and transmits them on telephone line.
• U3-40 ROT(Receive Output Transformer): This output transformer receives signals on telephone line and delivers them to modem through transformer T1. It has AC impedance of 10Kohm or over.
• AC impedance: Normal operation range of U3(STI9510) is fro m 15mA to 100mA. DC characteristics depend on the voltage of U3-37 LI(Line Input) terminal and the voltage of resistance R48 between U3-37 LI(Line Input) terminal and U3-39 LS terminal.
5-4-3 Ring Signal Detector
• U3-28(MO) terminals are ring signal output terminals. Q4 and Q5 put out ring signals and drive Piezzo, but Msys 5200, Msys 5150, SF-5800, SF-5800P does not use Piezzo. It has only the functions related to ring detection such as driving the photocoupler of U4 and delivering ring signals to MFP controller of the main.
5-4-4 Dialer
5-4-4-1. MF DIAL
• Default mode it is set in DP. Y ou can change it to MF mode by contro l of MF P contr oller.
• MF signal can be measured a t (tone level of low group: typical - 14dBm) U3-4 MFO(DTMF Generator Output). The signal is adjustable by R40, R41 and C29. The adjusted signal enters U3-9 MFI (DTMF Amplifier Input) and is amplified to be transmitted on telephone line.
• U3-39 LS(Line Current Sense Input) terminals show the final signals transmitted to telephone line.
5-4-4-2. DP DIAL
• If U3-2(DMS) is made Vcc by R42, it is set at 33:67 D P signal. If it is made Vss by R43, it is set at DP signal. This product is set at DP signal.
• D P signal is made by U3-27(DPn) terminals. This signal turns on/off Q1. The signal made at that time turns on/off Q2, which interrupts DC current on telephone line and puts out pulse signal on telephone line.
• U3-35 CS terminals : It makes Make Resistance by shorting telephone line with Vss during Make period of DP d ial.
5-4-5 Line Current Detector
• When CML1 relay connects telephone line, U3 (STI9510) of LIU board and MFP contr oller of the main board (U16) start communication through U A RT. U3 of LIU board sends signal that includes information of line curr ent value, whenever it receives orders or data fr om U16 of the main board.
Circuit Description
5-28 Samsung Electronics
Circuit Description
5-4-6 Serial Interface
• This part does serial communication with MFP controller of the main boar d (MAIN PBA:U16) that controls the whole system. It contr ols LIU by giving and taking all control orders and line status.
• U3-11 RxD : Schmitt Trigger input, Receiving terminal.
• U3-29 TxD : Open Drain output terminal
• Standard U ART communication
- Baud Rate : 9600bps
- Start, Stop bit : 1bit each
- Data bits : 8 bit
- Parity bit : none
5-4-7 MAJOR FUNCTIONS OF PARTS
1) U3 : STI9510
- Key part of LIU board. Speech Network, Dialer, Ringer and UART a re built in one IC package.
2) U5 : PC817
- Photo coupler. It enables UART of U3(STI9510) to receive contr ol signal or dialing information fro m M F P contr oller of the main board (U15).
- Insulation Detween prinary and secondany cir cuit part.
3) U6 : PC817
- Photo coupler. It enables UART(U3-29:TxD) of U3(STI9510) to deliver telephone line status or r esponse signal about contro l signal or dialing information fro m LIU MFP controller of the main boar d (U15).
- Insulation Detween prinary and secondany cir cuit part.
4) U4 : PC817
- It senses and delivers ring signal to the main board.
- Insulation Detween prinary and secondany cir cuit part.
5) U2 : PC814
- It senses hook-off (Line connection) of the external telephone and delivers it to the main board.
- Insulation Detween prinary and secondany cir cuit part.
6) BD1 : BRIDGE DIODE
- Regardless of the polarity of DC power
fr om telephone line, the voltage put out on Pin.1 has always + polarity against pin Pin.2. So DC loop forms always in the same dir ection r egardless of the polarity of the telephone line.
7) T2,T3 : TRANSFORMER
- It delivers signals fr om the telephone line to modem or signals from modem to the telephone line.
- Insulation Detween prinary and secondany circuit part.
Samsung Electronics 5-29
Circuit Description
5-5 SMPS (Switching Mode Power Supply)
5-5-1 AC Input Stage
AC Input power path is the Fuse(F201) for A C current limit, the Varistor(TNR201) for by-passing high voltage surge, the dischar ge r esistor(R201), the AC Impulse Noise Filtering C ircuit(C201/L201/C202), the Common Mode Grounding Circuit(C203/C204), the 2’nd noise filter(L202), and the thermistor(TH201). When power is turned on, TH201 limits Power-On-Inlush­Current by it’s high resistance, and when it’s temperature rise, it’s resistance become about zero ohm.
5-5-2 SMC (Switched Mode Control)
The AC input voltage is rectified and filter ed by DB201 and C207 to create the DC high voltage applied to the primary winding of T201. T201 pin #1 is driven by the SMPS device TOP226(U201). U201 auto-starts and chops the DC voltage. The U201 is PWM SMPS IC and has internally a SMC(switched mode control) IC and a MOSFET output stage. The SMC IC has a Auto-restart without a Power Supply for the IC and a Thermal Shutdown function and so on. C208/R208/D202 clamp leading- edge voltage spikes caused by transformer leakage inductance. The power secondary winding(pin #11-12) is rectified and filter ed by D252,C251,L251, and C255, C259 to create the 5V output voltage. The bias winding(pin #4-5) is rectified and filter ed by D203 and C213 to create U201 bias voltage. The secondary output 5V is regulated thr ough the path of the voltage divide by R253/R254 - U251 switching ­PC252 - the bias voltage of U201 - U201 PWM duty cycle - T201 secondary voltage. C209 filters internal pin, determines the auto-restart fr equency, an d together with R251 and R210, compensates the control loop. Q251 of the secondary stage 24V is the Low Power-loss Regulator with built-in over current protection function and overheat protection function, and consists a control IC and a drive transistor. It switches the input DC voltage and the switched DC voltage is filtered by C257. D204 and
D205 clamp impulse noises.
5-5-3 Fuser Drive
Fuser is drived by the Triac(Q201) that AC input power is applied directly and the Photo­triac(PC251) that is controlled by Engine contr oller. The Thermistor resistance changes according to Heat Roller in Fuser, the voltage in temperature sensing circuit changes accor ding to this resistance change, and this feedbacks to Engine Controller, it controls temperature by PID method.
5-30 Samsung Electronics
Circuit Description
5-6 Engine Controller
5-6-1 Power On Reset
The reset cir cuit initializes the CPU(U3) at power on and prevents unstable operation due to power fluctuations. It consists of LM393(U5) - voltage comparator- , and RC for reset timing.When a DC
3.8V or higher are applied to LM393’s pin #3, the ‘ RESET’ signal goes ‘HIGH’ and the CPU begins the initialization pr ocedure, ‘RESET’ is active for approximately 122ms.
5-6-2 CPU(+5V)
The used CPU is a 8bit micropr ocessor, SAMSUNG KS88C4316(U3). This is operated at 6.944MHz and controls all ICs. The shape is a 64pin DIP type.
5-6-3 EPROM (+5V)
The EPROM, 27C256(U2), has the storage capability of 256KBits and the access time is 150ns. The EPROM stores the pr ogram data that controls the Engine part.
5-6-4 Address Latch
There contain Address and Data in CPU port[1.7:1.0] signals. This signals ar e applied to LS574(U4) and Addresses synchronize with “AS”(Address Str obe) and output to EPROM(U2).
5-6-5 Extended Output Ports
HC259(U12) is composed of 3-to-8 Decoder and Output Latch. Address x8000 to x8007 are mapped Output Port, the D0 value is latched ports. This outputs control the clutch, LSU, HVPS.
5-6-6 NVRAM Control
The NVRAM(U1) stores “Used Sheet Count” for SET and Developer unit. To control it, it is selected by “CS”, and “DI”/”DO” synchronizes with “SK” clock writes in/r eads out the serial data to/fr om the NVRAM.
5-6-7 Motor Driving(+24V)
The Motor Driver, SLA7029M(U207), is used to drive the Main Stepping Motor. An SLA7029M(U207) receives Motor Drive Enable and two phase signals from the CPU. It then generates a constant-current unipolar pulsed signal for Motor driving, applied to the Motor through R5(1, 5%, 3W) and R6(1, 5%, 3W).
5-6-8 Solenoid Clutch(+24V)
The Solenoid controls the paper Pick-up Clutch. The Solenoid receives contr ol signal fr o m U12 Q0. KSC1008-Y(Q4) is the driving transistor, an d 1N4003(D1) protects KSC1008-Y(Q4) from the noise pulse generated by deenergizing the Solenoid
5-6-9 Fuser Control(+24V, AC Power)
The Fuser Temperature Contro l circuit reads the Heat Roller ’s Thermistor voltage at CPU port 5.0, and turns the Fuser unit on and off via CPU port 6.4 and KSC1008 (Q3). If CPU port 6.4 or LM393(U5) pin #7 are ‘LOW’, KSC1008 is off and the Fuser Lamp is off. LM393’s pin #5 is pr oportional to fixing unit’s temperature. LM393 pin #6 is the ‘OVERHEAT’ signal. If LM393 pin #5 is less than its pin #6, its pin #7 output is ‘LOW’, keeping the fixing unit of f. The ‘Fuser on’ signal of Q3 turns the Triac thr ough the Photo LED on inside the Photo Coupler(PC251). And PC151 trigger input signal supplies into the Triac Thyristor(Q201), then the Fuser ’s Heat Lamp turns on.
Samsung Electronics 5-31
Circuit Description
5-6-10 Cover Open Sensing(+24V)
“Cover Open Sensor” is placed on the left top of Printer. If the front cover is open or Developer unit is placed in, the Printer does not operate.
5-6-11 Paper Sensing(+5V)
There are three Sensors for the paper in the Printer:
1) Paper Empty Sensing It is placed in Paper Cassette, and senses if there
ar e papers in Cassette.
2) Paper Feed Sensing It is placed befor e Transfer process, and senses if the paper is feeding. When the paper feeding is sensed by it, Printer image data is output to LSU.
3) Paper Check It is placed on the side of paper path. When narrow paper(width is more than ???mm) is feeding, the paper don’t touch the actuator, and it is sensed the narrow paper. The Printer Engine check resistance of Transfer Roller and the feeding paper, i f the feeding paper width is narro w, THV accor ding to the r esistance outputs higher voltage than wide paper.
4) Exit Sensing It is placed in the exit of Printer, and senses the
paper exit.
5-6-12 LSU Control
LSU is composed of a polygon mirror motor and a laser gun part. The polygon mirror motor starts r otation by ‘PMOTOR” signal and r eaches the constant speed, “LREADY” signal outputs “High” from LSU. And when video image signal fro m V ideo Controller is applied to Laser Gun, it fir e the laser beam. And the polygon mirro r r eflects and scans the beam horizontally. When the scanned laser beam reaches at the side of LSU, “HSYNC” outputs one pulse. Video controller synchronizes this signal, and outputs the left edge of image.
5-6-13 Toner Check
Toner sensor is placed in the rear of Developer unit to check the toner supply. During warming up and printing, the controller checks the output signal of toner sensor. I f toner is suf ficient, the output signal of †oner sensor is High, and if not, the output signal is Low. When the output signal of toner sensor r emains low for more than 5 seconds, controller judges. Toner is insufficient, and displays ‘Toner low’. In toner low condition, the printer prints approximately 300 sheets. Then the controller displays ‘Toner Empty.’
5-32 Samsung Electronics
Circuit Description
5-7 H.V.P.S. (High Voltage Power Supply)
5-7-1 Output Specifications
5-7-2 Transfer High Voltage(THV)
THV output is a series circuit of positive and negative voltage generation part. Negative output is for cleaning the OPC Dru m and positive output is for drawing the Toner on the paper. High voltage is generated by DC­DC Converter that is composed of a PWM Contro l C i rcuit, a Blocking Oscillator and 4 times voltage rectifying cir cuit. the “THV-EA” goes to “low” positive and negative parts operate. And this state, THV positive output is controlled by “THV-PWM” duty cycle, when it goes to “High”, positive part outputs 0V, and negative part only output -1000V. When some duty cycle is applied to the PWM input of H.V. circuit, THV terminal outputs positive voltage.
5-7-3 Main and Bias High Voltage(MHV,SUPPLY,DEV)
MHV generation part is composed of blocking oscillator and double voltage rectifying cir cuit. When “MHV­EA” signal goes to “High”, the MHV outputs, and this state, when “SUPPLY-EA” or “DEV-EA” input goes to “Low”, SUPPLY or DEV terminal corresponding it outputs the voltage that is generated by dropping MHV. DEV output voltage is selectable 300V or 350V.
Item Printing/Initial DCU On
Supply Voltage -500V -500V Bias Voltage -300V -300V THV(Transfer High Voltage) (-) -1KV -1KV THV(Transfer High Voltage) (+) MHV(Main High Voltage) -1.4KV -1.4KV
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