Samsung SF5600 Disassemble

1
CCHAPTER 5
Maintenance &
Troubleshooting
5-1
Chapter 5 MAINTENANCE & TROUBLESHOOTING
5.1 PREVENTATIVE MAINTENANCE
5.2 DIAGNOSTICS
This section describes methods and procedures to isolate the cause of a malfunction in the machine. This machine displays diagnostic information on the LCD. In addition, it can perform a series of tests that allow the machine to observe individual machine functions.
5.2.1 ERROR MESSAGES
COMPONENT CLEANING CYCLE REPLACEMENT CYCLE
ADF Roller 1 Year 2 - 3 Years (20,000 pages)
Feed & Exit Roller 1 Year 3 - 5 Years (50,000 pages)
Roll Pinch 1 Year 3 - 5 Years (50,000 pages)
White Roller 6 Months 3 - 5 Years (50,000 pages)
CIS 6 Months -
Error Message
BUSY REDIAL ?
COMM. ERROR
COMPATIBLE ERROR
DOCUMENT JAM
DOOR OPEN
Description
The machine is waiting the programmed interval to automatically redial previously.
A problem with the acsimile communications has occurred.
Remote party did not have the requested feature, such as a confidential transmission or relay transmission.
It also occurs if the remote machine has insufficient memory space to complete the operation you are attempting
Loaded document has Jammed in the feeder.
The top cover is not securely latched.
Drum cartridge is not Installed.
Solution
You can press YES to immediately redial, or NO to cancel the redial operation.
Try again.
Reconfirm your remote party's feature.
Clear the document Jam.
Press down on the cover until you feel it latch securely.
Install the cartridge properly.
Solution
Try again. if failure persists wait an hour or so for the line to clear then try again.
Load a document and try again.
Either delete unnecessary documents, or retransmit after more memory becomes available, or split the transmission into more than one operation.
Try again
Make sure the remote machine is OK.
Install the cassette properly.
Install the toner cartridge in place properly.
Dial the number manually with the keypad, or assign the number.
Load the recording paper in the paper cassette.
Your unit will automatically return to the standby mode when it cools down to normal operating temperature.
Press STOP and clear the jam.
Clear the jam.
Clear the jam.
Description
You have tried to select a group location where only a single location number can be used, such as when adding locations for a multi-dial operation.
Your unit cannot connect with the remote machine, or has lost contact because of a problem on the phone line.
You have attempted to set up a sending operation with no document loaded.
The memory has become full.
The remote machine was not answered after all the redial attempts.
The cassette is empty or is installed improperly.
No toner cartridge in the printer system. The printer system stops.
The one-touch or speed dial location you tried to use has no number assigned to it.
The recording paper has run out. The printer system stops.
Your fax machine has overheated possibly as a result of receiving several nearly all-black faxes.
Recording paper has jammed in paper feeding area.
Recording paper has jammed inside the machine.
The Jammed paper still remains inside the machine.
Error Message
GROUP NOT AVAILABLE
LINE ERROR
LOAD DOCUMENT
MEMORY FULL
NO ANSWER
NO CASSETTE
NO CARTRIDGE
NO. NOT ASSIGNED
NO PAPER
OVERHEAT
PAPER JAM 0
PAPER JAM 1
PAPER JAM 2
5-2
5-3
Error Message
POLL CODE ERROR
POLLING ERROR
POWER FAILURE
TONER EMPTY
TONER LOW
WARM UP
Description
When setting up to poll another fax machine, you have used an incorrect poll code.
The remote fax machine you want to poll is not ready to respond to your poll.
A power failure has occurred.
The toner is empty.
The printer system stops.
The toner is almost empty. The printer is warming up and is off line.
Solution
Enter the correct poll code.
The remote operator should know in advance that you are polling and have their fax unit loaded with the original document.
If there has been documents stored in memory, Power failure report will be printed automatically when the power is restored.
Replace with a new developer and initialize new development procedure.
After recording about 200 sheets of letter size recording paper TONER EMPTY appears in the display, and the printer system stops.
Replace with a new one. Wait until the printer is on-line.
5-4
5.2.2 TEST MODE
The test mode is used to test certain functions of the machine. The available tests are:
• Pattern Test • Modem Test
• Switch Test • Memory Test
• CIS Test • ROM Test
To enter the Test Mode:
1. Get into the Tech Mode by pressing Function, #, 1, 9, 3, 4.
2. In Tech Mode, press Function and then the 7 key.
3. Press Yes.
4. Press the No key until the desired test is shown in the display.
5. Press Yes to initiate the test mode.
Pattern Test
There are 7 different pattern tests which can be run to determine the condition of the LPH and the printer components. The test patterns include various black, medium gray, and light gray scales. If the thermal head is operating properly, each area appears even, distinct, and with no inconsistencies in printing.
Switch Test
This test checks the operation of the LCD display and the LED indicators that interface the switches on the operation panel.
CIS Test
This test mode checks the condition of the Contact Image Sensor. This is a true test of the white reference level.
Modem Test
This test causes the machine to generate a particular frequency to verify the operation of the modem control circuits and the modem.
Memory Test
This test is used for checking the Random Access Memory (RAM) on the main PBA. If all memory is working normally, the LCD shows TESTING OK!. When this testing is carried out, any picture data stored in memory is erased.
ROM Test
This test mode will display and check the current ROM level in your machine.
5-5
5.2.3 MAINTENANCE LIST
A number of reports can be printed from the fax machine within the test mode. The protocol list and memory dump list all contain detailed information which may be required when contacting technical support.
To printout the protocol and memory dump lists:
1. Get Into the Tech Mode by pressing Function, #, 1, 9, 3, 4.
2. In Tech Mode, press Function and the 6 keys..
3. Press Yes.
4. Press No 5 times to get to Protocol Dump List or 6 times to get to Memory Dump
5. Press Yes.
SAMPLE OF A PROTOCOL DUMP LIST
PROTOCOL DUMP LIST AUG-20-94 06:35
S/R FCF FIF DATA ASCII
S NSF 61005020003380140200001302090018010000 S CSI 2020202020202020202020202020202020202020 S DIS 00000000 01110111 00010111 00100010 S NSF 61005020003380140200001302090018010000 S CSI 2020202020202020202020220202020220202020 S DIS 00000000 01110111 00010111 00100010 R TSI 2020202020202020202020202020202020202020 R DCS 00000000 01100001 00010101 00000000 S FTT R TSI 2020202020202020202020202020202020202020 R DCS 00000000 01100001 00010101 00000000 S CFR R MPS S MCF S DCN
Sending/Receiving
Name of signal (Facsimile Control Field)
FIF data described in ASCII code
Facsimile Information Field data described in hexdecmal code
5-6
5.3 REMOTE DIAGNOSTICS AND CONTROL
This feature is available only on the Msys5600/5700 if a special ROM (Read Only Memory) is equipped with your fax machine.
Remote diagnostics and control is a feature that allows you to manage the end user's machine located in a remote location. You can diagnose the remote machine and control its system data without visiting the customer. If your machine displays REMOTE DIAGNOSTICS ? when you enter Function and 9, you can confirm that your machine has the special ROM installed.
Remote diagnostics and control consists of the following three items:
• GETTING INFORMATION ABOUT A REMOTE FACSIMILE
prints out the hardware and software information of the remote machine
• SETTING REMOTE OPTIONS
changes the system data of the remote machine
• RESETTING LEASE PAGE COUNT
resets the page count of the remote machine to 0. This item is for managing a leased machine.
To enter Remote Diagnostics:
1. Get into the Tech Mode by
pressing Function, #, 1, 9, 3, 4.
2. while in Tech Mode, press
Function and then the 9 key.
3. Press Yes.
4. Press No until you get to the
remote diagnostic mode you
5. Press Yes.
REMOTE
DIAGNOSTICS ?
GET REMOTE
REPORT ?
SET REMOTE
OPTION ?
CLEAR
REMOTE
PAGE
COUNT ?
Press FUNCTION
and 9 in tech mode
Get information
about remote
machine.
Set remote
machine's system
data.
Reset lease page
count to 0.
Machine goes to
stand-by mode.
Machine goes to
stand-by mode.
Machine goes to
stand-by mode.
Machine goes to
stand-by mode.
Yes
No
No
No
Yes
Yes
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5.3.1 GETTING INFORMATION ABOUT A REMOTE FACSIMILE
MAY-15 15:30 SAT
TECH MODE
REMOTE
DIAGNOSIS ? Y/N
GET REMOTE
REPORT ? Y/N
REMOTE RAM
TEST ? Y/N
REMOTE MEMORY
TEST ? Y/N
REMOTE OPTION
LIST ? Y/N
REMOTE DATE OF
ROM ? Y/N
REMOTE MODEL
NAME ? Y/N
REMOTE LAMP
TEST ? Y/N
REMOTE
ROM TEST ? Y/N
Once you perform the remote SRAM test, the SRAM of the remote machine will be cleared and the default value will be stored into the SRAM. CAUTION: All information about the terminal ID, auto dialer number, etc. will be cleared.
1. Press FUNCTION, then 9 in technician mode.
2. Press YES.
4. If you want to check the released date of the software equipped with the
remote machine, press YES. Otherwise, press NO or SCROLL to skip to
the next menu.
5. If you want to check the model name of the remote machine, press YES. Otherwise, press NO or SCROLL to skip to the next menu.
6. If you want to test the CIS (Contact Image Sensor) of the lamp equipped with the remote machine, press YES. Otherwise, press NO or SCROLL to skip to the next menu.
7. If you want to test the ROM of the remote machine, press YES. Otherwise, press NO or SCROLL to skip to the next menu.
8. If you want to test the SRAM (static RAM) of the remote machine, press YES. Otherwise, press NO or SCROLL to skip to the next menu.
9 If you want to test the image memory (DRAM) of the remote machine, press
YES. Otherwise, press NO or SCROLL to skip to the next menu.
Once you perform the remote DRAM test, it will cause the reserved file to be cleared, so a delayed job such as delay transmission will be canceled without notification to the remote users.
10. If you want to check the current system data setup of the remote machine,
press YES. Otherwise, press NO or SCROLL to skip to the next menu.
3. Press YES. The machine displays the menu you can check for the remote machine. If you do not wish to check the item shown in the display, press SCROLL or NO. The next menu will be displayed. When the item you wish to check appears in the display, press YES.
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ENTER TEL. NO
5.3.2 SETTING THE SYSTEM DATA OF THE REMOTE FACSIMILE
Caution: Before you change a system data of the remote fax machine, you have to print out the system data set­up list to check the current status of the remote machine. If not, your fax machine displays SET OPTION LIST AND TRY AGAIN when you try to set system data of the remote machine, then returns to the standby mode.
MAY-15 15:30 SAT
TECH MODE
REMOTE
DIAGNOSIS ? Y/N
GET REMOTE
REPORT ? Y/N
SET REMOTE
REPORT ? Y/N
ENTER TEL. NO
REMOTE TX
REPORT ? Y/N
REMOTE RX
REPORT ? Y/N
11. If you want to get the transmission journal of the remote fax machine,
Press YES. Otherwise, press NO or SCROLL to skip to the next menu.
Once you press YES to get the transmission journal of the remote machine, your machine skips over step 12. Only one journal may be received during remote diagnostics.
12. If you want to get the reception journal of the remote fax machine, press
YES. Otherwise, press NO or SCROLL to skip to the next menu.
13. Enter the number of the remote fax machine using the dial keypad. When
the number appears correctly in the display, press YES.
14. Your fax machine (with EPROM) automatically dials the number, confirms the connection, get information you want to check from the remote machine, and prints the information on your machine.
1. Press FUNCTION, then 9 in the technican mode.
2. Press YES.
3. Press NO, then YES.
4. The system data will be displayed. The data set-up for a remote machine is
the same as that in section 2.5 System Data set-up.
You can set the option to a special value for the remote machine.
5. Enter the number of the remote fax machine using the dial keypad. When
the number appears correctly in the display, press YES.
6. Your fax machine (with EPROM) automatically dials the number, confirms
the connection, and transfers this system data you have set to the remote machine.
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5.3.3 RESETTING LEASE PAGE COUNT
MAY-15 15:30 SAT
TECH MODE
REMOTE
DIAGNOSIS ? Y/N
GET REMOTE
REPORT ? Y/N
SET REMOTE
REPORT ? Y/N
ENTER TEL. NO
1. Press FUNCTION, then 9 in the technician mode.
2. Press YES.
3. Press NO repeatedly until ‘CLEAR REMOTE PAGE COUNT ?, then Press YES.
4. Press YES.
5. Enter the number off the remote fax machine using the dial keypad. When the number appears correctly in the display, press YES.
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5.4 TROUBLESHOOTING GUIDE
5.4.1 TELEPHONE SCREENING
FLOW CHART FOR FIELD REMEDY
INQUIRY FROM USER
When receiving an inquiry from the user, first ask the nature of the problem in detail. This is because most problem inquires are the result of:
1) Simple misoperation.
- Document are loaded upside down.
- The recording paper is not loaded properly.
2) A failure with the telephone line.
3) A failure with the other party's machine
In the case of 1), the user can solve the problem through the instructions given from the fax machine (help list printed out from fax machine).
INDICATION OF ERROR
During this preliminary screening procedure, the user can clarify the facsimile trouble by referring to the prompts on the LCD display. If the user is unable to provide this information of his own accord, proceed to "Recommended Flow For Telephone screening."
Inquiry from user by telephone
No technician dispatch needed.
Inquiry from user by telephone
No solution
No solution
Telephone screening
Technician dispatch (field remedy)
Telephone support to the field technician
from the remote diagnosis center
Field remedy
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