Samsung SCX-5315F Service Manual

DIGITAL LASER MFP
SCX-5315F Series SCX-5315F SCX-5115
SERVICE
DIGITAL LASER MFP
MANUAL
CONTENTS
2. Specifications
3. Disassembly
4. T roubleshooting
5. Exploded Views and Parts List
6. Block Diagram
7. Connection Diagram
Precautions
1. Precautions
Follow these safety, ESD, and servicing precautions to prevent personal injury and equipment damage.
1-1 Safety Precautions
1. Be sure that all built-in protective devices are in place. Replace any missing protective shields.
2. Make sure there are no cabinet openings through which people-particularly children- might insert fingers or objects and contact dangerous voltages.
3. When re-installing chassis and assemblies be sure to replace all protective devices including control knobs and compartment covers.
4. Design Alteration Warning:Never alter or add to the mechanical or electrical design of this equip­ment, such as auxiliary connectors, etc. Such alterations and modifications will void the manu­facturer’s warranty.
5. Components, parts, and wiring that appear to have overheated or are otherwise damaged should be replaced with parts which meet the original specifications. Always determine the cause of damage or overheating, and correct any potential hazards.
6. Observe the original lead routing, especially near sharp edges, AC, and high voltage power sup­plies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board.
7. Product Safety Notice:Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they provide could be lost if a replace­ment component differs from the original. This holds true, even though the replacement may be rated for higher voltage, wattage, etc.
8. Components critical for safety are indicated in the parts list with symbols . Use only replacement components that have the same ratings, especially for flame resistance and dielectric specifications. A replacement part that does not have the same safety characteristics as the original may create shock, fire, or other safety hazards.
1-2 Precautions on Disassembly and Reassembly
Take great care when replacing parts. Before remov­ing a part take careful note of its orientation and any wiring routing. Ensure that all parts removed are cor­rectly replaced in their original positions and all wir­ing is routed as it was originally manufactured. Changing wiring routes can cause electrical interfer­ence or degradation in set performance. Please do the following before disassembling for a repair or replacement of parts.
1. Remove the paper cassette and toner cartridge. Take great care to ensure that the developer drum surface is not scratched or damaged by exposure to light.
2. Turn the power switch off.
3. Take out the power plug and disconnect the printer cable from the printer.
4. Use only the same type of part as originally fitted when replacing parts.
5. Take care when dismantling plastic components and covers. Ensure covers are not damaged. Do not force plastic components apart they may break.
6. Be careful that small parts such as screws do not get lost inside the printer.
7. When disassembling take note of the placement of small parts. Ensure all small parts are properly reassembled.
8. If is is necessary to turn the printer upside down protect the LSU window with clean paper so that no loose toner particles contaminate the glass.
Releasing Plastic Latches
Many of parts are held in place with plastic latches. The latches break easily : release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.
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Precautions
1-3 ESD Precautions
1. Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called “Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” compo­nents.
The techniques outlined below should be fol­lowed to help reduce the incidence of component damage caused by static electricity.
CAUTION : Be sure no po wer is applied to the chassis
or circuit, and observe all other safety pre­cautions.
2. Immediately before handling a semiconductor component or semiconductor-equipped assem­bly, drain off any electrostatic charge on your body by touching a known earth ground. Alterna­tively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test.
3. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or con­ductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.
4. Use only a grounded tip soldering iron to solder or desolder ESDs. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges suffi­cient to damage ESDs.
5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs.
6. Do not remove a replacement ESD from its pro­tective packaging until immediately bef ore install­ing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum f oil, or a comparable conductive material.
7. Immediately before removing the protective shorting material from the leads of a replace­ment ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit.
9. Minimize bodily motions when handling unpack­aged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting one’s f oot from a carpeted floor , can gener­ate static electricity sufficient to damage an ESD.
1-4 Super Capacitor or Lithium Battery Precautions
1. Exercise caution when replacing a super capaci­tor or Lithium battery. There could be a danger of explosion and subsequent operator injury and/or equipment damage if incorrectly installed.
2. Be sure to replace the battery with the same or equivalent type recommended by the manufac­turer.
3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for disposal.
4. Dispose of used batteries according to the manu­facturer’s instructions.
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Precautions
1-5 Tools for Troubleshooting
The following tools are recommended for safe and smooth troubleshooting described in this service manual.
1
DVM(Digital Volt Meter)
Standard : Indicates more than 3 digits.
3
Driver
Standard : "-" type, "+" type (M3 long, M3 short, M2
long, M2 short).
4
T weezers
Standard : For general home use, small type.
2
Electronic Scales
Standard : Equipment to check the weight of consum-
ables(toner cartridge) supplied by Samsung Electronics. (The scales should measure in grams.)
5
Cotton Swab
Standard : For general home use, for medical service.
6
Cleaning Equipments
Standard : An IPA(Isopropyl Alcohol)dry wipe tissue or
a gentle neutral detergent and lint-free cloth.
7
Software (Driver) installation CD ROM
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Specification
2. Specification
Specifications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications.
2-1 General Specifications
Item Description
Type of Unit Desktop Operation System Win95/98/ME/ NT /2000/XP Duplex Printing Yes(Default) Interface IEEE1284(ECP)
USB(without HUB mode) CPU 120 MHz(ARM946ES) Emulation PCL6 Warming up Time 41 Sec (Stand-By), 25˚C Absolute Storage Condition Temperature : -20°C ~ 40°C, Humidity : 10% RH ~ 95% RH Operating Condition Temperature : 10˚C ~ 32˚C, Humidity : 20% RH ~ 80 % RH Recommended Operating Condition Temperature : 16°C ~ 30°C, Humidity : 30% RH ~ 70% RH Dimension(W X D X H) 560 X 433 X 459 mm Weight About 22.5 Kg(with CRU) Acoustic Noise Less than 56/50 dB(Copy/Printing mode) Power Rating AC 100VAC ~ 127VAC, 50/60Hz ± 3Hz
AC 220VAC ~ 240VAC , 50/60Hz ± 3Hz Power Consumption Avg. 350Wh (110V), 320Wh (220V) Power Save Consumption Avg. 30Wh Recommended System Requirement Pentium IV 1.2 Ghz, 128 MB RAM, 220MB(Hard Disk) Minimum System Requirement Pentium II 400Mhz, 64 MB RAM, 120MB(Hard Disk) LCD 16 characters X 2 lines Memory 4 Mbyte for flash Memory , 16 Mbyte for SDRAM
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Specification
2-2 Printer Specifications
Item Description
Printing Method Laser Scanning Unit + Electro Photography Speed Single Side : 15 PPM
(A4 Size, 5% Character Pattern), Letter : 16 PPM
Duplex : 9 IPM(Images/Min) (A4 Size, 5% Character Pattern) Source of Light LSU(Laser Scanning Unit) Duplex Printing Yes(Default) Resolution(Horizontal X Vertical) True 600 X600 DPI , 1200 DPI Class Feed Method Cassette Type , By Pass Tray,
ADF(Automatic Document Feeder) Feed Direction FISO(Front-In Side-Out) Paper Capacity(Input) Cassette : 550 Sheets
By Pass Tray : 100 Sheets(based on 75g/m Paper Capacity(Output) Face Down : 250 Sheets Effective Print Width 208mm for Letter/Legal
202mm for All
2
, 20lb)
2-3 Facsimile Specification(SCX-5315F Only)
Item Description
Standard Recommendation ITU-T Group3(ITU : International Telecommunications Union) Application Circuit PSTN or behind PABX
(PSTN : Public Switched Telephone Network.
PABX : Private Automatic Branch Exchange) Data coding(Compression) MH/MR/MMR/JPEG(Transmission) Modem speed 33600/28800/21600/19200/14400/12000/9600/7200/4800/2400 bps Transmission Speed Approximately 3 sec(33,600 bps) Effective Scanning Width 8.2 inches(208 mm) Halftone 256 Levels Paper Capacity(Input)
FAX Mode Standard /Fine/Super Fine/Halftone Memory 4MB
ADF(Automatic Document Feeder) : 30Sheets(75g/m
2
)
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2-4 Scanner Specification
Item Description
Type Flatbed(with ADF) Speed Mono : 1.25 msec/line, Color : 2.5 msec/line Device Color CCD(Charge Coupled Device) Module Interface IEEE1284(ECP Support)
USB(without HUB Mode) Compatibility TWAIN Standard , WIA Optical Resolution(H X V) 600 X 600 dpi Interpolation Resolution Max. 4800 dpi Halftone 256 Levels
Specification
Effective Scan width 8.2 inches(208 mm)
2-5 Copy Specification
Item Description
Mode B/W Quality Text/Photo/Mixed
Mono Copy Speed
Optical Resolution (H x V) 600 X 600 dpi Multi Copy 999 pages Maximum Original Size Legal Maximum Page Size Legal
(1)
Platen(SDMP) : 15 cpm ADF (SDMP) : 15 cpm ADF (MDSP) : Text/mixed : Approx. 8 cpm : Photo : Approx. 3 cpm
Paper Type Selection Plain , Legal , Cardstock , Transparency Zoom Range Platen : 25 ~ 400%(1% Step)
ADF : 25~100 %(1% Step)
NOTE : (1) Speed claims based on the test chart : A4 size. SDMP : Single Document Multiple Printout MDSP : Multiple Document Single Printout
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Specification
2-6 Telephone Specification(SCX-5315F Only)
Item Description
Speed Dial 80EA Tone/Pulse Tone only user modeTone/Pulse selectable in tech mode.
2-7 Consumables
Item Description
Type Separate type
(Toner Cartridge / Drum Cartridge)
Life Toner Cartridge 6,000 sheets
( 5% coverage pattern, simplex normal mode )
Drum Cartridge 15,000 sheets
(simplex normal mode )
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Disassembly and Reassembly
3. Disassembly and Reassembly
3-1 General Precautions on Disassembly
When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must. If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.
Whenever servicing the machine, you must carry out the following :
1. Check to verify that documents are not stored in memory.
2. Unplug the power cord.
3. Use a flat and clean surface.
4. Replace only with authorized components.
5. Take care when removing plastic component-do not force.
6. Make sure all components are in their proper position.
3-2 Rear Cover
1. Remo ve the six screws securing the Rear Cov er .
2. Separate the rear cover from the base frame and Scanner Ass'y.
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Disassembly and Reassembly
3-3 Scanner Ass'y
1. Before you remove the Scanner Ass'y, you should remove:
- Rear Cover (see page 3-1)
2. Take out the Shield Main Upper.Unplug the one connector and CCD cable.
4. Open the Side Cover assembly first to open the Front cover. In the other words, close the front cover first to assembly it.
Side Cover Ass’y
2
1
Front Cover
Notice :
To avoid damage to the CCD cable connector ensure that you pull the cable out carefully. Pull in line with the con­nector not at an angle.
3. Remove the three screws, as shown below.
5. Remove two screws.
3-2
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Disassembly and Reassembly
6. Pull up the Scanner Ass'y in the direction of arrow.
8. Open the ADF Assy in the direction of arrow. Pull the ADF Ass'y upward and remove it.
7. Remove the connector from the Platen Ass'y.
9. Remove the three screws securing the Platen Ass'y.
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Disassembly and Reassembly
10. Pull the OPE Ass'y and unplug the one connector.
12. Unlatch the Scan Upper Ass'y securing the glass and remove it.
Notice :
When dismantling the Scan Assy ensure your work area is clean. Dirt or dust on the scan head can lead to a deg­radation in scanned image quality.
11. Remove the ve screws securing the Platen Ass'y.
13. Remove the two scews and pull the Dummy Upper Assy.
Dummy Upper Assy
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Disassembly and Reassembly
14. Remove the four screws and Channel Base Frame.
Channel Base Frame
15. Remove the ve screws and Dummy Scan­Lower.
16. Remove the CCD cable.
CCD Cable
17. Pull up the Shaft CCD and tak e out the Scanner Module.
Cover Dummy Lower
Cover Scan Lower
Shaft CCD
Pully
Scanner Module
Belt
18. Remove three screws and take out the Motor Bracket.
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Disassembly and Reassembly
19. Remove the OPE Harness from the Platen PBA. Remove two screws and take out the Platen PBA.
Platen PBA
OPE Harness
Notice :
Take special care when reassembling the CCD Module onto the Platen Ass'y. The CCD Module is located just to the right side the Belt Tension Spring as shown below.
Scanner Module
Belt Tension Spring
3-6
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3-4 ADF Ass'y
Disassembly and Reassembly
1. Before you remove the ADF Ass'y, you should remove:
- Rear Cover (see page 3-1)
- Scanner Ass'y (see page 3-2)
2. Remove the ve screws from the Platen Cover.
Platen Cover Ass’y
4. Pull the ADF Ass'y upward and remove it.
Platen Cover Ass’y
5. Tack out he Open Cover.
3. Open the Co ver. Remove Cover Side R. Unlatch the Side Cover L by pushing the catch hook ed to the Platen Cover using a sharp tool and remove Side Cover L.
Side Cover R
Side Cover L
Cover Open
Open Cover
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Disassembly and Reassembly
6. Take out the Pick-up Assy.
Remove the four screws and the ADF Upper.
Pick-up Ass’y
ADF Upper
7. Remove three screws and take out the ADF Motor ass'y.
3-8
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3-5 OPE Ass'y
Disassembly and Reassembly
1. Before you remove the OPE Ass'y, you should remove:
- Rear Cover (see page 3-1)
- Scanner Ass'y (see page 3-2)
2. Remove ten screws securing the OPE PBA and the LCD Module from the OPE Cover.
3. Remove the contact rubbers from the unit.
4. Remove the key pad from the unit.
Caution
The above information is for the SCX-5315F model. For the SCX-5115 model, the OPE Ass’y is slightly differ­ent, prats maked “a” are not fitted.
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Disassembly and Reassembly
3-6 Side Cover Ass'y
1. Remove the two screws to release the Stop­per(Main Frame side) securing the Side Cover to the Main Frame.
* MP-Tray
1. To dismantle the MP tray release the lower hinges (1).
1
1
2. Completely open the Side Cover door. The left hand hinge (1) should be lifted to free it. Then push the whole door assembly to the left to free the right hand hinge (2).
2
3
1
2. As shown in (1) below align the door supports in a horizontal position. This will allow the Tray­Case to be removed from the Tray Links. To remove the Tray-Links adjust the position of the Tray Link to a 45?angle to align the slot in the
2
MP Tray
1
3-10
Tray Link
Tray-Case
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Disassembly and Reassembly
* Duplex Ass’y
1. To remove the Duplex Ass'y from the Side Door Ass' locate the plastic clips, 2 on each side, and release them.
Duplex Ass’y
* Transfer Roller Ass’y
1. Take out the Transfer Roller, as shown below.
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Disassembly and Reassembly
3-7 Fuser Ass'y
1. Before you remove the Fuser Ass'y, you should ensure power is off and remove :
- Rear Cover Ass'y (see page 3-1)
- Side Cover Ass'y (see page 3-9)
2. Remove the two screws and take out the Con­nector Cover and the Cover Bracket.
Cover Bracket
4. Remo v e the three scre ws and tak e out the Fuser Ass'y.
5. Remove the four screws and take out the Ther­mostat.
3. Unplug the one connector.
Halogen Lamp
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Disassembly and Reassembly
6. Remove the two screws and take out the Halo­gen Lamp.
Thermostat
7. Remove 2 screws and hinge open the Lower Fuser Ass'y, remove the Heat Roller Ass'y from the Upper Fuser Ass'y.
Heat Roller
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Disassembly and Reassembly
3-8 Exit Ass'y
1. Before you remove Exit Ass'y, you should remove:
- Rear Cover (see page 3-1)
- Scanner Ass'y (see page 3-2)
2. Remove four scre ws, and then untie the harness from the Exit Upper. Unplug four connectors and unlatch the Dummy Base Frame, as shown below.
3. Mo ve the Exit Roller Release Le v er to the upright position as shown in the diagram below and lift the exit ass'y to remove it.
3-9 Cover Paper Exit Ass'y
1. Before you remove the Cover Paper Exit Ass'y, you should remove:
- Rear Cover (see page 3-1)
- Scanner Ass'y (see page3-2)
2. Remove two screws and Cover Paper Exit Ass'y, as shown below.
Cover Paper Exit Ass’y
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3-10 Drive Ass'y
1. Before you remove the Drive Ass'y, you should remove:
- Rear Cover (see page 3-1)
- Shield Main Upper (see page 3-2)
2. Unplug the two connectors.
(Main Motor:9pin, Duplex Solenoid : 2pin)
4. Remove the ve screws and take out the Drive Ass'y.
Disassembly and Reassembly
3. Remo ve the one screw and take out the Fan and Dust Fan.
Fan
Drive Ass’y
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Dust Fan
3-15
Disassembly and Reassembly
3-11 SMPS
1. Before you remove the LSU, you should remove:
- Rear Cover (see page 3-1)
- Scanner Ass'y (see page 3-2)
- Cover Paper Exit Assy(see page 3-12)
2. Remove three screws and take out the Shield SMPS Upper.
3. Unplug the all connectors.
4. Remove the SMPS, as shown below.
3-16
SMPS
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3-12 LSU (Laser Scaning Unit)
Disassembly and Reassembly
1. Before you remove the LSU, you should remove:
- Rear Cover (see page 3-1)
- Scanner Ass'y (see page 3-2)
- Cover Paper Exit Assy (see page 3-12)
2. Unplug the two connectors.
3. Remo ve the three screws and tak e out the LSU.
LSU
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Disassembly and Reassembly
3-13 Cover Exit Rear
1. Before you remove the Cover Exit Rear, you should remove:
- Rear Cover (see page 3-1)
- Scanner Ass'y (see page 3-2)
- Exit Ass'y (see page 3-12)
- Cover Paper Exit Assy(see page 3-12)
- SMPS (see page 3-14)
2. Remove the one screw and take out the Panel Connect MPF.
3. Remove the one screw and Cover Exit Rear, as shown below.
Cover Exit Rear
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3-14 Main Frame Ass'y
Disassembly and Reassembly
1. Bef ore you remove the LSU, you should remove:
- Rear Cover (see page 3-1)
- Scanner Ass'y (see page 3-2)
- Side Cover Ass'y (see page 3-9)
- Fuser (see page 3-11)
- Exit Ass'y (see page 3-12)
- Cover Paper Exit Assy(see page 3-12)
- SMPS (see page 3-14)
- LSU (see page 3-15)
2. Remove the OPC Ground Screw (see diagram). Take care when re-assembling as if the thread is stripped the OPC ground may become intermit­tent causing print faults. Then remove the rest of the ve screws to dissassemble the Dummy Base Frame , the Cov er Front and the Exit Roller release cam.
OPC Ground Screw
Dummy Base Frame
Cam Jam Remove
4. Unplug the all connectors.
5. Remove the seven screws and take out the Main Frame Ass'y.
Front Cover
3. Remove the Deve Lock Lever, and then remove the one screw and the Cover Motor Bracket.
Cover Motor Bracket
Main Frame Ass’y
Lock Deve
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Disassembly and Reassembly
3-15 MP Ass'y
1. Before you remove the MP Assy, you should remove:
- Rear Cover (see page 3-1)
- Shield Main Upper (see page 3-2)
- Side Cover Ass'y (see page 3-9)
2. Unplug the two connectors.
4. Remove the three screws.
3. Remove the one screw and take out the Dummy Cover.
Dummy Cover
5. Release the SMPS t. Pull the MP Ass'y upward and remove it.
MP Ass’y
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3-16 Feed Ass'y
Disassembly and Reassembly
1. Before you remove the Feed Assy, you should remove:
- Rear Cover (see page 3-1)
- Scanner Ass'y (see page 3-2)
- Side Cover Ass'y (see page 3-9)
- Exit Ass'y (see page 3-12)
- Cover Paper Exit Assy(see page 3-12)
- LSU (see page 3-15)
- Main Frame Assy (see page 3-17)
2. Remove the three screws.
Feed Ass’y
3. Pull the Feed Ass'y upward and remove it.
Feed Ass’y
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Disassembly and Reassembly
3-17 Pick Up Ass'y
1. Bef ore y ou remov e the Pic k Up Assy, you should remove:
- Rear Cover (see page 3-1)
- Shield Main Upper (see page 3-2)
- Drive Ass'y (see page 3-13)
2. Unplug the three connectors.
3. Remove the two screws and take out the Cas­sette Rail.
Cassette Rail
4. Remo ve the f our screws and tak e out the Pick Up Ass'y, as shown below.
Guide Paper Out
Pick-up Ass’y
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