Samsung ASA07C5ME, SC07AC5, ASA09CAME, SC09ACA, ASA07C6ME Service Manual

...
ROOM AIR CONDITIONER
INDOOR UNIT
ASA07C5(6)ME SC07AC5(6) ASA09CA(B)ME SC09ACA(B) ASA12CA(B)ME SC12ACA(B)
SERVICE
USA07C5(6)ME SC07AC5(6)X USA09CA(B)ME SC09ACA(B)X USA12CA(B)ME SC12ACA(B)X
Manual
CONTENTSAIR CONDITIONER
1. Precautions
2. Product Specifications
3. Operating Instructions and Installation
4. Disassembly and Reassembly
5. Troubleshooting
6. Exploded Views and Parts List
7. Block Diagrams
8. PCB Diagrams
9. Wiring Diagrams
10. Schematic Diagrams
1. Precautions
1. Warning: Prior to repair, disconnect the power cord from the circuit breaker.
2. Use proper parts: Use only exact replace­ment parts. (Also, we recommend replacing parts rather than repairing them.)
3. Use the proper tools: Use the proper tools and test equipment, and know how to use them. Using defective tools or test equip­ment may cause problems later-intermittent contact, for example.
4. Power Cord: Prior to repair, check the power cord and replace it if necessary.
5. Avoid using an extension cord, and avoid tapping into a power cord. This practice may result in malfunction or fire.
6. After completing repairs and reassembly, check the insulation resistance. Procedure: Prior to applying power, mea­sure the resistance between the power cord and the ground terminal. The resistance must be greater than 30 megaohms.
Fig. 1-1 Avoid Dangerous Contact
Fig. 1-2 No Tapping and No Extension Cords
7. Make sure that the grounds are adequate.
8. Make sure that the installation conditions are satisfactory. Relocate the unit if necessary.
9. Keep children away from the unit while it is being repaired.
10. Be sure to clean the unit and its surround­ing area.
Fig. 1-3 No Kids Nearby!
O.K
Fig. 1-4 Clean the Unit
1-1Samsung Electronics
MEMO
Samsung Electronics1-2
2. Product Specifications
2-1 Table
Item
Type
Cooling KW Dehumidifying Air volume Cooling m
Perfor­mance
Noise Cooling dB Energy Efficiency ratio Cooling KW/KW Power ø-V-Hz Power Consumption Cooling W Operating Current Cooling A Power factor Cooling %
Power
Starting current A Power cord Length m
Number of core wire Fuse capacity A Outer Width x Height mm dimension x Depth inch Weight kg Refrigerant pipe Liquid OD(mm) x L(m)
Gas OD(mm) x L(m)
Model
\/h
3
/min
ASA07C5(6)ME
SC07AC5(6)
Indoor unit Outdoor unit
Wall-mounting
2.34
0.9
5.4 ­35 50
3.00
1-220 / 240-50
780
3.5
97.3
14.5
-­250V 10/16A
3.15 -
790x245x165 660x497x235
31.10x9.65x6.50
25.98x19.57x9.25
7.7 27 ø6.35 x 5 ø9.52 x 5
ASA09CA(B)ME
SC09ACA(B)
Indoor unit Outdoor unit
Wall-mounting
2.83
1.2
6.7 ­38 51
3.04
1-220 / 240-50
930
4.1
97.0 23
-­250V 10/16A
3.15 -
790x245x165 740x525x230
31.10x9.65x6.50
7.7 30.5
29.1x20.7x9.1
ø6.35 x 5 ø9.52 x 5
ASA12CA(B)ME
SC12ACA(B)
Indoor unit Outdoor unit
Wall-mounting
3.50
1.5
8.0 ­41 53
2.92
1-220 / 240-50
1200
5.4
97.0 27
-­250V 10/16A
3.15 -
790x245x165 740x525x230
31.10x9.65x6.50
7.7 33.5
29.1x20.7x9.1
ø6.35 x 5 ø9.52 x 5
Drain hose ID(mm)x L(m) Compressor Type
Size
Blower Type
Heat exchanger Refrigerant control unit Freezer oil capacity Refrigerant to charge(R-410A) Protection device
Cooling test condition Maximum operation Condition
Motor Type
Rated output W
Motor Type
Rated output W
ø17 x 2
- Rotary
--
- 849
Cross-fan Propeller
Resin Steel
15 25
2Row 12Step 1Row 22Step
Capillary tube
280 490
-
RAC12126
-9622
Indoor unit : DB27˚C WB19˚C Outdoor unit : DB35˚C WB24˚C Indoor unit : DB32˚C WB23˚C Outdoor unit : DB43˚C WB26˚C
ø17 x 2
- Rotary
--
- 1010
Cross-fan Propeller
Resin Steel
15 25
2Row 12Step 1Row 24Step
Capillary tube
280 540
-
RAC12131
-9622
ø17 x 2
- Rotary
--
- 1300
Cross-fan Propeller
Resin Steel
15 25
2Row 12Step 2Row 24Step
Capillary tube
500 930
-
RAC12128
-9622
2-1Samsung Electronics
2-2 Dimensions
245
165
790
2-2-1 Indoor Unit
Air out
(Front view)
Air in
(Remote control)
115
2245
Installation plate
Samsung Electronics2-2
2-2-2 Outdoor Unit
230
506
740
525
270
57
20
11
USA12CA(B)ME USA09CA(B)ME SC12ACA(B)X SC09ACA(B)X
Product Specifications
USA07C5(6)ME SC07AC5(6)X
235
249
497
492
660
11
20
50
2-3Samsung Electronics
2-3 Pressure Graph
11
10
9
8
7
20 30
Outdoor drybulb temperature [deg C]
Low Pressure [kg/cm
2
G]
40
30.6/22.5
27/19
21.5/14.6
10
9
8
7
3
20 30
Outdoor drybulb temperature [deg C]
Low Pressure [kg/cm
2
G]
40
30.6/22.5
27/19
21.5/14.6
10
9
8
7
6
20 30
Outdoor drybulb temperature [deg C]
Low Pressure [kg/cm
2
G]
40
30.6/22.5
27/19
21.5/14.6
ASA07C5(6)ME
SC07AC5(6)
ASA09CA(B)ME
SC09ACA(B)
ASA12CA(B)ME
SC12ACA(B)
Samsung Electronics2-4
3. Operating Instructions and Installation
3-1 Operating Instructions
3-1-1 The Feature of Key in remote controller
NO
1
2
3
4
5
NAMED OF KEY
(UP)
(DOWN)
FUNCTION OF KEY
Power On/Off button to start and stop airconditioner or timer set up.
Temp. up button. To increase the temperature by the pressing the temperature button.
Temp. down button. To decrease the temperature by the pressing the temperature button.
Each time you press this button Mode is changed in the following order
Press until the appearance. the air condition cools or heats the room as quickly as possible. after 30minutes, the air, the airconditioner is reset automatically to the previous mode.
Press until the appearance. the sleep timer can be used when you are cooling or heating your room to switch the air conditioner off automatically after a period of six hours.
Each time you press this button, FAN SPEED is changed in the following order.
: Auto Mode : Fan Only : Cool Mode : Dry Mode
6
7
8
9
Adjust air flow vertically.
The ON Timer enables you to switch onthe air conditioner automatically after a given period of time that is from 30 minutes to 24 hours. To cancel, press the (Set/Cancel) button.
The Off Timer enables you to switch off the air conditioner automatically after a given period of time that is from 30 minutes to 24 hours. To cance, press the (Set/Cancel) button.
To select the 5 way function with the remote control, press the 5 way button one or more times until the desired mode is selected. Each time you press the 5 way button.
Each 5 way indicator on the indoor unit comes on in order.
3-1Samsung Electronics
Operating Instructions and Installation
3-1-2 Name & Function of Key in remote controller
1. AUTO MODE : In this mode, operation mode(COOL) is selected automatically by the room temperature of initial operation.
Operation Type
Tr25°C+∆T
Cool Operation
Tr< 24°C+∆T
T= -1°C, -2°C, 0°C+1°C+2°CT is controlled by setting temperature
up/down key of remote controller
*FAN SPEED : AUTO
2. COOL MODE : The unit operates according to the difference between the setting and room temperature. (18°C~30°C)
3. DRY MODE : Has 3 states, each determined by room temperature. The unit operates in DRY mode. *Compressor ON/OFF Time is controlled compulsorily(can not set up the fan speed, always breeze). *Protective function : Low temperature release. (Prevention against freeze)
4. TURBO MODE : This mode is available in AUTO, COOL, DRY, FAN MODE. When this button is pressed at first, the air conditioner is operated “powerful” state for 30 minutes regardless of the set tempera­ture, room temperature. When this button is pressed again, or when the operating time is 30 minutes, turbo operation mode is canceled and returned to the previous mode. *But, if you press the TURBO button in DRY or FAN mode that is changed with AUTO mode automatically.
Room Temp
Compressor ON
Compressor OFF
5. SLEEP MODE : Sleep mode is available only in COOL or mode. The operation will stop after 6 hours. *In COOL mode : The setting temperature is automatically raised by 1°C each 1hour When the temperature has been raised by total of 2°C, that temperature is main­tained.
6. FAN SPEED : Manual (3 step), Auto (4 step) Fan speed automatically varies depending on both the difference between setting and the room temperature.
7. COMPULSORY OPERATION : For operating the air conditioner without the remote controller. *AUTO : The operating is the same func­tion that AUTO MODE in the remote con­troller. And each time you press the button the 5WAY function is changed as follow.
STD NATURE POWER SAVING SILENCE POWER OFF STD(standard)( ) : General operation
Mode
NATURE( ) : The unit is operated
according to health pattern control
POWER( ) : The unit is operated in
powerful state
SAVING( ) : The unit is operated in
power saving state
SILENCE( ) : The unit is operated
quitely Each mode has Auto, Cool and SLEEP oper­ation designed in advance.
Samsung Electronics3-2
8. SWING : BLADE-H is rotated vertically by the stepping motor. *Swing Set : Press the button under the remote control is displayed on LCD the and the blades move up and down. If the one more time press the button, blades loca­tion is stop.
9. 24-Hour ON/OFF Real Setting Timer. : The air conditioner is turned ON at a specified time using . OFF TIMER : The air Conditioner is turned OFF at a specified time using . *ON TIMER : Only timer LED lights on. *OFF TIMER : Both timer and operation LED lights on.
10. SELF Diagnosis
Operating Instructions and Installation
LED DISPLAY
TIMER
STD
Check Point
Indoor unit room temperature sensor error(open or short)
Indoor unit heat exchanger temperature sensor error(open or short)
Indoor fan mal function
EEPROM error
Option error(option wasn’t set up or option data error)
LED
:
blinking
: LED off
NATURE POWER SAVING SILENCE
11. BUZZER SOUND : Whenever the ON/OFF button is pressed or whenever change occurs to the condition which is set up or select, the compulsory operation mode, buzzer is sounded "beep".
3-3Samsung Electronics
3-2 Installation
3-2-1 Selecting Area for Installation
Select an area for installation that is suitable to the customer's needs.
3-2-1(a) Indoor Unit
1. Make sure that you install the indoor unit in an area providing good ventilation. It must not be blocked by an obstacle affecting the airflow near the air inlet and the air outlet.
2. Make sure that you install the indoor unit in an area allowing good air handling and endurance of vibration of the indoor unit.
3. Make sure that you install the indoor unit in an area where there is no source of heat or vapor nearby.
4. Make sure that you install the indoor unit in an area from which hot or cool air is spread evenly in a room.
5. Make sure that you install the indoor unit in an area away from TVs, audio units, cord­less phones, fluorescent lighting fixtures and other electrical appliances (at least 1 meter).
(Fix the unit firmly if it is mounted in a
high place.)
3. Make sure that you install the outdoor unit in area providing good ventilation and which is not dusty. It must not be blocked by any obstacle affecting the airflow near the air inlet and the air outlet.
4. Make sure that you install the outdoor unit in area free from animals or plants.
5. Make sure that you install the outdoor unit in area not blocking the traffic.
6. Make sure that you install the outdoor unit in area easy to drain condensed water from the indoor unit.
7. Make sure that you install the outdoor unit in area which provides easy connection within the maximum allowable length of a coolant pipe(10 meters).
Note
1. Add 20 grams of refrigerant (R410A) for every 1 meter if the pipe length exceeds the standard pipe length of 5 meters.
2. Maintain a height between the indoor and outdoor units of less than 3 meters.
6. Make sure that you install the indoor unit in an area which provides easy pipe connec­tion with the outdoor unit, and easy drainage for condensed water.
7. Make sure that you install the indoor unit in an area which is large enough to accomo­date the measurements shown in figure on the next page.
3-2-1(b) Outdoor Unit
1. Make sure that you install the outdoor unit in area not exposed to the rain or direct sun light.
(Install a separate sunblind if exposed to
direct sun light.)
2. Make sure that you install the outdoor unit in area allowing good air moment, not amplifying noise or vibration, especially to avoid disturbing neighbours.
Caution :
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines), salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.
8. Make sure that you install the outdoor unit in an area which is large enough to accom­modate the measurements shown in figure on the next page.
3-2-1(c) Remote Control Unit
1. Make sure that you install the remote con­trol unit in an area free from obstacles such as curtains etc, which may block signals from the remote control unit.
2. Make sure that you install the remote con­trol unit in an area not exposed to direct sunlight, and where there is no source of heat.
3. Make sure that you install the remote con­trol unit in an area away from TVs, audio units, cordless phones, fluorescent lighting fixtures and other electrical appliances (at least 1 meter).
Samsung Electronics3-4
Cut the piping hole sloped slightly
3-2-2 Installation diagram of indoor unit and outdoor unit
Operating Instructions and Installation
A Indoor unit gas leak test check point
Indoor unit
Piping
2
3
1
Tape vinyl
B Drain hose installation
Cut the piping hole sloped slightly
Piping may be laid to the rear, left, right or down .
Right
Rear
250mm or more
5
6
8
Down
70mm or more
7
Rear
200mm or more
Left
“H”metere s maximum
1
2
3 4
4
9
Piping (Liquid) 1/4" Putty
7K/9K BTU 12K BTU
Piping(Gas)3/8”
Installation tube Screw Vinyl tape Drain hose
5 6 7
8 9
Remote control holder
**12**
Clamper tube Installation plate
Remote control
Model L H **7**
**9**
15 7 15 7 15 7
3-5Samsung Electronics
Operating Instructions and Installation
60
30
252
275
14090
3-2-2(a) Fixing the Installation Plate
(Unit : mm)
(Unit : mm)
Installation plate
Pipe hole (ø65mm)
1. Determine the position of the pipe and drain hose hole using the right figure and drill the hole with an inner diameter of 65mm so that it slants slightly downwards.
2. If you are fixing the indoor unit to a… Then follow Steps…
Wall 3.
Window frame 4 to 6.
3. Fix the installation plate to the wall in a manner appro­priate to the weight of the indoor unit.
If you are mounting the plate on a concrete wall with anchor bolts, the anchor bolts must not project by more than 20mm.
4. Determine the positions of the wooden uprights to be attached to the window frame.
3-2-2(b) Purging the Unit
410~730
5. Attach the wooden uprights to the window frame in a manner appropriate to the weight of the indoor unit.
6. Using tapped screws, attach the installation plate to the wooden uprights, as illustrated in the last figure oppo­site.
On delivery, the indoor unit is loaded with an inert gas. All this gas must therefore be purged before connecting the assembly piping. To purge the inert gas, proceed as fol­lows.
Unscrew the caps at the end of each pipe.
Result : All inert gas escapes from the indoor unit.
To prevent dirt or foreign objects from getting into
the pipes during installation, do NOT remove the caps completely until you are ready to connect the piping.
Samsung Electronics3-6
3-2-2(c) Connecting the Assembly Cable.
N1 1 N L
1 E2
POWER
1
2 E
The outdoor unit is powered from the indoor unit via the assembly cable. If the outdoor unit is more than five metres away from the indoor unit, the cable must first be extended to a maximum of ten metres.
1. Extend the assembly cable if necessary.
2. Open the front grille by pulling on the tabs on the lower right and left sides of the indoor unit.
3. Remove the screw securing the connector cover.
Indoor unit
Outdoor unit
Earth terminal
Earth terminal
4. Pass the assembly cable through the rear of the indoor unit and connect the assembly cable to terminals N1 to 1.
• Each wire is labelled with the corresponding terminal number.
5. Firmly fix the ass’y cable with clamp wire holder.
6. Pass the other end of the cable through the 65mm hole in the wall.
7. Replace the connector cover, carefully tightening the screw.
8. Close the front grille.
9. For further details on how to plug the other end of the assembly cable into the outdoor unit, refer to page 3-8.
Operating Instructions and Installation
3-2-2(d) Installing and Connecting the Indoor Unit Drain Hose
Care must be taken when installing the drain hose for the indoor unit to ensure that any condensa­tion water is correctly drained outside. When passing the drain hose through the 65mm hole drilled in the wall, check that none of the following situations occur.
The hose must NOT slope upwards.
To install the drain hose, proceed as follows.
1. If necessary, connect the 2-metre extension to the drain hose.
2. If you are using the extension, insulate the inside part of the extension drain hose with a shield.
3. Pass the drain hose under the refrigerant piping, taking care to keep the drain hose tight.
4. Pass the drain hose through the hole in the wall, making sure that it is sloping downwards, as
The end of the drain hose must NOT be placed in water.
shown in the illustrations above.
Do NOT bend the hose in different directions.
5cm less
Keep a clearance of at least 5cm between the end of the hose and the ground.
Do NOT place the end of the drain hose in a hollow.
Drain hose Extension drain hose
Shield
The hose will be fixed permanently into position once the whole installation has been tested for gas leaks;
3-7Samsung Electronics
Operating Instructions and Installation
N1 1 2 3
3-2-2(e) Outdoor unit installation
Wiring connection
1. Remove the cover-E parts.
2. Firmly connect the cable connector in the terminal block.
3. Fasten the M4 ring terminal to the hole marked
4. Firmly fix the ass'y cable with clamp wire holder.
5. Assemble the cover-E parts.
6. To prevent the entry of water, form a trap of the ass'y cable as illustrated in the installation dia­gram of indoor and outdoor unit.
Ass’y cover valve (RO Hand cabi, RH)
Samsung Electronics3-8
3-2-2(f) Air-Purge Procedure
Operating Instructions and Installation
1. Connect each assembly pipe to the appropriate valve on the outdoor unit and tighten the flare nut.
2. Connect the charging hose of low pressure side of manifold gauge to the packed valve having a service port (3/8” Packed valve) as shown at the figure.
3. Open the valve of the low pressure side of manifold gauge counter-clockwise.
4. Purge the air from the system using vacuum pump for about 30 minutes.
- After that, please recheck that pressure is staloilization.
- Close the valve of the low pressure side of manifold gauge
clockwise.
- Remove the hose of the low pressure side of manifold
gauge.
Outdoor unit
Indoor unit
A
B
Gas pipe side
Liquid pipe side
C
D
5. Set valve cork of both liquid side and gas side of packed valve to the open position.
6. Mount the valve stem nuts to the 2-way and 3-way valve.
6. And mount the service port cap to 3-way valve.
7. Check for gas leakage.
6. - At this time, especially check for gas leakage from the
3-way valve’s stem nuts, and from the service port cap.
B
(liquid)
A
(gas)
Vacuum Pump
Valve stem
Stem cap
3-9Samsung Electronics
Operating Instructions and Installation
3-2-2(g) Refrigerant Refill
• Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using.
1. Vacuum system with pump (for new installation, leakage).
2. Turn the 3-way valve clockwise to close, connect the pressure gauge(low pressure side) to the service valve, and open the 3-way valve again.
Suspension hook
3. Connect the tank to refill with Refrigerant
4. Set the unit to Low pressure checking mode. * Press the ON/OFF switch for 5 second. * All lamps blink on the indoor unit.
5. Check the pressure indicated by the pressure gauge(low pressure side). * Refer to Low pressure graph.
6. Open the refrigerant tank and fill with refrig­erant until the rated pressure is reached. * It is recommended not to pour the refriger-
ant in too quickly, but gradually while operating a pressure valve.
Compound gauge
For mounting other end of hose when not in use
Finger tight fittings
Connected to high pressure side
R410A
High pressure gauge
Hand wheel
Vacuum
pump
7. Stop operation of the air conditioner.
8. Close the 3-way valve, disconnect the pressure gauge, and open the 3-way valve again.
9. Close the cap of each valve.
Samsung Electronics3-10
3-2-2(h) Refrigerant Adjustment
Operating Instructions and Installation
Class For installation
Connection
Pipe Length
5m Max.
5~10m
Air-Purge Method
Refer to the detailed Air-Purge Procedure
3-2-2(i) Flare nut fixing torque
Outter diameter
ø 6.35 (9000Btu, 12000Btu) (Liquid Side) ø 9.52 (9000Btu) (Gas Side) ø 12.7 (12000Btu) (Gas Side)
Refrigerant Adjustment
Unnecessary Add 20g of refrigerant
R410A(Add as liquid state) for every 1m.
Fixing Torque Final Torque
160 300 500
Air-Purge Method
Purge air using a vaccum pump
Torque (kg-cm)
For service
Refrigerant Quantity
refer to specification sheet
Add 20g of refrigerant R410A(Add as liquid state) for every 1m.
200 350 550
3-11Samsung Electronics
Operating Instructions and Installation
3-2-2(j) "Pump down" Procedure
Pump down shall be carried out when an evaporator is replaced or when the unit is relocated in another area.
1. Remove the caps from the 2-way valve and the 3-way valve.
2. Turn the 3-way valve clockwise to close
and connect a pressure gauge(low pressure side) to the service valve, and open the 3-way valve again.
3. Set the unit to cool operation mode. (Check if the compressor is operating.)
4. Turn the 2-way valve clockwise to close.
5. When the pressure gauge indicates "0" turn the 3-way valve clockwise to close.
6. Stop operation of the air conditioner.
7. Close the cap of each valve.
Relocation of the air conditioner
Refer to this procedure when the unit is relocated.
1. Carry out the pump down procedure (refer to the details of 'pump down').
2. Remove the power cord.
3. Disconnect the assembly cable from the indoor and outdoor units.
4. Remove the flare nut connecting the indoor unit and the pipe. At this time, cover the pipe of the indoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering.
Valve Stem
2-Way Valve
(liquid)
3-Way Valve
(gas)
Stem cap
Relocation of the air conditioner
5. Disconnect the pipe connected to the outdoor unit. At this time, cover the valve of the outdoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering.
6. Make sure you do not bend the connection pipes in the middle and store together with the cables.
7. Move the indoor and outdoor units to a new locatioon.
8. Remove the mounting plate for the indoor unit and move it to a new location.
Samsung Electronics3-12
4. Disassembly and Reassembly
Stop operation of the air conditioner and remove the power cord before repairing the unit.
4-1 Indoor Unit
No Parts Procedure Remark
1 Front Grille 1) Stop the air conditioner operation and block
the main power.
2) Separate tape of front panel upper.
3) Contract the second finger to the left, and right handle and pull to open the inlet grille.
4) Take the left and right filter out.
*Taking off the deodorizing filter.
5) Loosen one of the right fixing screw and separate the terminal cover.
6) Loosen three fixing screws of front grille.
7) Pull the upper left and right of discharge softly for the outside cover to be pulled out.
8) Pull softly the lower part of discharge and push it up.
Caution;
Assemble the front panel and fix the hooks of left and right.
4-1Samsung Electronics
Disassembly and Reassembly
No Parts Procedure Remark
2
Ass’y Tray Drain.
1) Do “1”above.
2) Take all the connector of PCB upper side out. (Inclusion Power cord)
3) Separate the outdoor unit connection wire from the terminal block.
4) If pulling the Main PCB up. it will be taken out.
3
Electrical Parts
(Main PCB)
1) Do “1”, “2” above. Separate the drain hose from the extension
drain hose.
2) Pull tray drain out from the back body.
Heat Exchanger
4
1) Do “1” and “2”, “3” above.
2) Loosen two fixing earth screws of right side.
3) Separate the connection pipe.
4) Separate the holder pipe at the rearside.
5) Loosen the three fixing screws of right and left side.
6) Lifting the heat exchanger up a little to push the up side for separation from the indoor unit.
5
Fan Motor and
1) Do “1”, “2”, ”3”, “4” above.
Cross Fan
2) Loosen the fixing two screws and separate the motor holder.
3) Loosen the fixing screw of fan motor. (By use of M3 wrench)
4) Separate the fan motor from the fan.
5) Separate the fan from the left holder bearing.
Samsung Electronics4-2
4-2 Outdoor Unit
USA12A5ME / USA09A5ME
SC12AA5X / SC09AA5X
No Parts Procedure Remark
1 Common Work 1) Loosen the fixing screw and separate the
Handle-Cabi RH.
2) Separate the connection wire from the terminal block.
3) Loosen 6 fixing screws and separate the upper cabinet.
4) Loosen the fixing screw of Ass'y E-part.
5) Loosen 5 fixing screws and separate the side cabinet.
4-3Samsung Electronics
Disassembly and Reassembly
No Parts Procedure Remark
2
Fan and Motor
1) Do “1” above.
2) Remove the nut flange (Turn to the right to remove, as it is a left hand screw)
3) Separate the fan.
4) Loosen Four fixing screws to separate the motor.
5) Loosen two fixing screws and seperate the motor bracket from. the base.
3
Heat Exchanger
1) Do “1”,“2” above.
2) Loosen two fixing screws of left and right side.
3) Disassemble the inlet and outlet pipe by welding.
4) Separate the heat exchanger.
4
Compressor
1) Do “1”, “2”, “3” above.
2) Open the terminal cover of compressor and unscrew the connection terminal.
3) Disassemble the inlet and outlet pipe of compressor by welding.
4) Loosen the three bolts of the lower part.
5) Separate the compressor.
Samsung Electronics4-4
USA07A5ME
SC07AA5X
No Parts Procedure Remark
Disassembly and Reassembly
1
Common Work
1) Loosen the fixing two screws and separate the cover E-parts.
2) Separate the connection wire from the termi­nal block.
3) Loosen five fixing screws and separate the cabi Upper.
4) Loosen two fixing screws of Ass'y E-part.
5) Loosen nine fixing screws and separate the cabi side.
2
Fan and Motor
1) Do “1”, above.
2) Losen four serews and seperaate Guard Fan from front cabinet
4-5Samsung Electronics
Disassembly and Reassembly
No Parts Procedure Remark
2) Remove the nut flange (Turn to the right to remove, as it is a left hand screw)
3) Separate the fan.
4) Loosen four fixing screws to separate the motor.
3
Heat Exchanger
1) Do “1”, 2 above.
2) Loosen two fixing screws of left and right side.
3) Disassemble the inlet and outlet pipe by welding.
4) Separate the heat exchanger.
4
Compressor
1) Do “1”, above.
2) Loosen the nut on the terminal cover and open the terminal cover.
3) Disassemble the inlet and outlet pipe of com­pressor by welding.
4) Disassemble the inlet and outlet pipe of con­denser by welding
5) Loosen the three bolts of the lower part.
6) Separate the compressor.
Samsung Electronics4-6
5. Troubleshooting
5-1 Items to be checked first
1) The input voltage should be rating voltage ±10% range.
The airconditioner may not operate properly if the voltage is out of this range.
2) Is the link cable linking the indoor unit and the outdoor unit linked properly? The indoor unit and the outdoor unit shall be linked by 3 cables. Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. Otherwise the airconditioner may not operate properly.
3) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the malfunction of the airconditioner.
NO Operation of air conditioner
1 The STD operation indication LED blinks when a
power plug of the indoor unit is plugged in for the first time.
2 In a COOL operation mode, the compressor does not
operate at a room temperature higher than the setting temperature that the IN DOOR FAN should operate.
3 Fan speed setting is not allowed in AUTO or DRY mode.
4 Compressor stops operation intermittently in DRY mode.
5 Timer LED only of the indoor unit lights up and the
air conditioner does not operate.
6 The compressor stops intermittently in a COOL mode or DRY
mode, and fan speed of the indoor unit decreases.
4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details on the display panel.
It indicates power is on. The LED stops blinking if the operation ON/OFF button on the remote control unit is pushed.
In happens after a delay of 3 minutes when the compressor is reoper­ated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically with reference to a temperature of the air blew.
The speed of the indoor fan is set to LL in DRY mode. Fan speed is 5 steps is selected automatically in AUTO mode.
Compressor operation is controlled automatically in DRY mode depending on the room temperature and humidity.
Timer is being activated and the unit is in ready mode. The unit operates normally if the timer operation is cancelled.
The compressor stops intermittently or the fan speed of the indoor unit decreases to prevent inside/outside air frozen depending on the inside/outside air temperature.
Explanation
NO
Display
1 STD LED blinking (1Hz) 2 TIMER LED blinking (1Hz) 3 STD and TIMER LED blinking (1Hz) 4 BIO LED blinking (1Hz) 5 STD, BIO and TIMER LED blinking(1HZ) 6 All LED blinking(1HZ)
Self Diagnosis
Restore from power failure (input initial power) Indoor unit Room sensor Error (open or short) Indoor unit heat exchanger temperature sensor Error (open or short) Indoor fan malfunctioning (for spead is Below 450rpm) EEPROM Error Option Error (option wasn’t setup or option data error)
5-1Samsung Electronics
5-2 Fault Diagnosis by Symptom
5-2-1 No Power (completely dead)-Initial diagnosis
1) Checklist :
(1) Is input voltage normal? (2) Is AC power linked correctly? (3) Is output voltage of DC regulator IC KA78L05 (IC02) normal? (4.5VDC-5.5VDC)
2) Troubleshooting procedure
Remove power cord and plug in
again in approx. 5 seconds
Replace PCB
display
YES
Is DC voltage of PCB
display normal?
Is rating voltage ±10% range
applied to the primary side(~,~)
of the “BD71”
•Check linkage between power cord and
terminal tap
•Check fuse
Is 325VDC appear in the
secondary side (+, -)
of “BD71”
Replace
SMPS PARTS
Replace resonator (X301)
Is operation normal?
OK
YES
NO
NO
NO
NO
YESNO
NO
NO
Is operation lamp blinking?
Does operation start when
ON/OFF button on the remote
controller unit pushed?
Is transmission display of the
remote controller unit blinking?
Is "beep"sound heard from the main
Is DC voltage of the PCB module
Are voltages of #33 (compressor),
of the micom normal? 5VDC
Is voltage of #32 (indoor fan) of the
DC5V
Is voltage at #10 terminal of the Micom normal?
Is voltage at #9 terminal of the Micom normal?
Is voltage at #3 terminal of the micom
Are voltage at #11 and #12 of the
YES
NO
YES
unit?
YES
normal?
YES
micom normal?
NO
YES
normal?
10ms
YES
micom normal?
YES
Replace
micom
YES
NO
NO
YES
0VDC 5VDC
NO
NO
250ns
Normal
Refer to remote control
unit fault diagnosis
Replace PCB
module.
Are voltages at RY71(Compressor) normal?
DC12V Is voltage at SS71(indoor fan)
YES
Check connections
compressor and
indoor fan.
Is output voltage of ICO2 normal?
YES
Check PCB pattern. Replace main PCB.
Is voltage output terminal of
PC814(PC02) normal?
YES
OK
Replace PC814(pc02)
NO
Replace
RY71 and SS71
NO
Replace ICO2
NO
Samsung Electronics5-2
5-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1) Checklist : (1) Is the indoor unit fan motor properly connected with the connector (CN72)? (2) Is the AC voltage correct? (3) Is HALL IC in indoor fan motor properly connected with the connector (CN42)? (4) Is the running capacitor (CR71) properly connected with PCB board?
2) Troubleshooting procedure
Troubleshooting
After unplugging out the power cord should
Does the Solid State Relay(SS71) work properly?
+
SS71- SS71- 12V
be reconnected within five seconds.
YES
Does the STD lamp(Green) blink?
YES
Test rod location
-
YES
Is the supply voltage of the fan
motor sufficient?
Normal Voltage
NO
NO
NO
PCB is
out of order.
Check as in the procedure “NO power parts”
Refer to page 5-2.
Microcomputer is out of order.
PCB should be
replaced.
Test rod location
PCB CN72 Condition
pin #3 and #5
Fan operate about AC 180V
YES
Normal voltage
Fan motor
is out of order.
MF-C is out of order
Replace MFC
Fan motor
should be replaced.
5-3Samsung Electronics
Troubleshooting
5-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1) Checklist : (1) Is input voltage normal? (2) Is the set temperature of the remote control higher than room temperature in COOL mode? (3) Is the POWER IN connector (CN71) linked correctly? (4) Is the outdoor unit properly connected with the TERMINAL BLOCK connector((N1), 1)?
2) Troubleshooting procedure
After unplugging out the power cord should be
reconnected within five seconds.
Does the STD lamp blink
YES
Does the timer lamp blink during operation ?
NO
#
Is the power relay RY71 operated by adjusting the room
temperature?
Test rod location Normal
+ - Condition Voltage
IC4 Pin No.33 GND RY71 ON DC 4.8V
NO
Is rating voltage ±10% range applied relay between Terminal block
NO(N1) and No. 1
YES
NO
YES
NO
!
YES
!
NO
@
Check as in the procedure "No Power parts"
Room temperature sensor is
Microcomputer is
Power relay is
out of order
Refer to page 5-2.
out of order
@
out of order.
Outdoor unit is
out of order.
PCB should be checked.
Power relay should be
PCB should be
checked.
replaced.
Is the room sensor normal register?
10°C 20°C 30°C
17.96k 12.09k 8.3k YES
#
Samsung Electronics5-4
5-2-4 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)
1) Checklist : (1) Is input voltage normal? (2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2) Troubleshooting procedure
Remove power cord and plug in again in approx. 5 seconds.
Troubleshooting
Is STD lamp blinking?
YES
Does operation start when swing button of the remote control unit pushed?
NO
Voltage at pin #58 ~ #61 of micom (ICO4) change?(Squarewave)
YES
Volatge at pin #13 ~ #16 of IC06 (ULN2003AFW)
change?(Squarewave)
YES
UP/DOWN louver motor is faulty.
NO
YES
NO
NO
Check as in the procedure "No Power
Driver IC06 (ULN2003AFW) is faulty.
5-2-5 In the mode, When there is no cool air current. Check this first;
(1) Is the set temperature of Remote Control lower than room temperature in Cool mode? (2) Is the Indoor PCB properly connected with the CN71 connector?
parts". Refer to page 5-2.
Normal
Micom (IC04) is faulty.
After training on, the Cooling operation should
start in five minutes.
NO
Is the number #33 of Micom (IC04) DC 5.0 V?
YES
Is the number checking #10 of IC06 (ULN2003AFW) LOW?
RY01 or Cable Check.
YES
NO
NO
Normal
Abnormal Micom
Abnormal IC06
PCB should be replaced.
5-5Samsung Electronics
Troubleshooting
5-2-6 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)
1) Troubleshooting procedure
Remove power cord and plug in again approx. 5 Seconds
Is operation lamp blinking?
YES
“ “ sound heard from the indoor unit when ON/OFF
button on the remote control unit pushed?
NO
Voltage of battery less than 2.5V (Remote Control Unit)?
NO
LCD display status of REMOCON normal?
YES
Transmission display lamp ( ) blinking when
ON/OFF button on the remote control unit pushed?
YES
Voltage at PIN #30 of Remocon Micom change?
YES
Voltage at collecter of Q601 or Q602 change?
YES
NO
YES
YES
NO
NO
NO
NO
Check as in the procedure “NO Power
parts”. Refer to page 5-2.
Normal
Replace battery.
LCD is faulty.
Replace button.
Micom is faulty.
Q601(C4375Y) or Q602(C1623Y) is faulty.
IR LED(CL-1L5EU) is faulty.
Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
Micom (IC04) is faulty.
NO
Receiver module is faulty.
YES
Samsung Electronics5-6
5-3 PCB Inspection
5-3-1 Cautions for Part Replacement
1. The human body carries much static electricity. Before touching a part for repair, replacement or the similar purpose, be sure to touch a grounded metallic portion by hand to let the static electricity go through the metallic portion to the earth. Especially when handling any micro computer or IC, carefully remove such static electricity before touching them.
2. When repairing any part on a work bench, be sure to place an insulative sheet on the bench and always keep the sheet surface neat without any metal fragments. If any such fragment touches a part, a secondary trouble will possibly be caused in the part.
3. Before replacing any parts, be sure to turn off the power supply. If such replacement is done with the power supply kept on, an electric shock, short circuit or destruction of a part may result.
4. During replacement or repair of a part, carefully handle it : The printed circuit board has fine lead wires (jumper wires) and glass-made parts (diode) on its substrate. So if a circuit board is roughly handled, such lead wires and parts will be easily broken or damaged by bending or shock.
5. When soldering the lead wires of any new part, be sure to polish them using an emery paper or the like before solding them. Since the lead wires of any new part are covered with an oxide film, solder cannot adhere to the lead wires if not polished.
6. When soldering any part, care should be exercised not to apply any high-wattage soldering iron to the part for a long time. Some parts are of so low a heat resistance that they may be broken or have the properties changed if a soldering iron is so applied (Otherwise, the pattern may possibly be separated and raised).
7. The heat of the soldering iron should be transfered to the entire object to be soldered. If the solder pieces are not well fused due to insufficient transfer of the heat from the soldering iron, no satisfactory electrical continuity can be assured even if the soldered objects appear well connected to each other.
8. The solder used should be limited to a minimum. If excessive solder is used, it will cause inter-pattern contact, which may cause malfunction of the circuit.
5-3-2 Procedure
The parts should be replaced in the following procedure.
Check for any faulty part.
Detach the faulty part.
Replace it with a new part.
Check the operation of the new part.
The repair is completed.
5-7Samsung Electronics
Troubleshooting
5-3-3 Detailed Procedure
No.
Malfunction
Pull out the power plug from
1
the AC terminal and confirm the fuse on the PCB assembly
2
Turn the power on.
Checking point (symptoms)
1. Is the broken(open)?
Voltage check
1. AC voltage at BD71(~,~)? : rating voltage ± 10% range
2. DC voltage at BD71(+,-)? : about 325[v] ± 10%
3. DC voltage at IC02
: IN-GND ➔ DC12[v] : OUT-GND ➔ DC5[v]
4. Voltage waveform at Q201
: collector-GND ➔ squarewave
Voltage check
1. check voltage of IC06
Causes
Voltage over
Indoor unit fan motor short-circuit
SMPS circuit is faulty
SMPS circuit is faulty
PC02, R202-R205
SMPS circuit is faulty
IC06 is faulty
3
Set the TURBO mode
(pin#10,pin#8)
: relay on ➔ 0.7[v] : relay off ➔ 12[v]
2. Voltage at terminal block
((N1) -1)
rating voltage
RY71 is faulty
Samsung Electronics5-8
5-4 Fault Diagnosis of Major Parts
Parts
Temp.Sensor
Heat ex. Sensor
Indoor Fan Motor
Diagnosis Measure resistance with a tester. Normal
Abnormal ∞, OΩ … open or short Measure resistance between terminals (CN72) with a tester Normal At ambient temperature (10°C ~ 30°C)
Abnormal ∞, OΩ … open or short
Ambient temperature 15°C 20°C 25°C 30°C 35°C 40°C
Resistance of
thermistor[
Between
Blue, Yellow Main 410Ω ±10% 350Ω ±10% 370Ω ±10%
Blue, Red Sub 325Ω ±10% 270Ω ±10% 300Ω ±10%
Out Power 15W
KΩ]
14.68 12.09 10 8.31 6.94 5.83
Newmotech Wellng Jingjiang Tianma
PFS022WTVA RPG21C YFNPG22-4
Outdoor Fan Motor
Stepping Motor
(UP/DOWN swing motor)
Measure the voltage between ground and signal wire of the fan motor Normal
Abnormal Abnormal if voltage does not change from 0V to 5V. Normal At ambient temperature (10°C ~ 30°C)
Abnormal ∞, OΩ … open or short Measure resistance between red wire and each terminal.
between Voltage
Gray, Orange 0.5V~4.5V
Yellow, Orange 5V
Newmotech Wellng SUNGSHIN
Between
ASS020WTVA YDK25-6W IC-9625SLC7C
Blue, Yellow Main 270Ω ±10% 275Ω ±10% 250Ω ±10%
Blue, Red Sub 350Ω ±10% 340Ω ±10% 340Ω ±10%
Out Power 25W
Normal Approx. 300at ambient temperature (20°C ~30°C) Abnormal ∞, OΩ … open or short
5-9Samsung Electronics
5-5 Set up the Model option
The Method for Setting up the model option with remocon
• It is necessary to set up option code after replacing the main-PCB as a service parts.
Make sure that you can set up the option of code the remote controller after you replace the main PBA otherwise, the unit won’t be working properly and all LED lamps on display will be flickering.
Step 1 : Preparing the remocon to main PCB option set
1stRemove the battery from the remocon. 2ndPress the temperature raise/down button simultaneously
and insert the battery again.
3rdMake sure the remocon display shown as .
Step 2 : Second stage preparation of the remocon option set.
Note ; In case the wrong letter has been selected, continue to press the button until the correct letter appears.
st
1
If the first stage number “ ” appears on the display, proceed to the second stage.
nd
2
Every time the ! and & button, “ ” and “ ” each continue to appear.
rd
3
Whenever pressing the @, #, $, %, ^, *, (, ), 1, 2 button, the number increase from 0~9(0123456789) and A, b, C, d, E, F each time.
! If the first number is , it is correct otherwise press until
appear.
@ When pressing the button ~ appear on the display,
select one of them.
# When pressing the button ~ appear on the display,
select one of them.
$ When pressing the button ~ appear on the display,
select one of them.
% When pressing the button ~ appear on the display,
select one of them.
^ When pressing the button ~ appear on the display,
select one of them.
Samsung Electronics5-10
Troubleshooting
! If the first number is , it is correct otherwise press until
appear.
@ When pressing the button ~ appear on the display,
select one of them.
# When pressing the button ~ appear on the display,
select one of them.
$ When pressing the button ~ appear on the display,
select one of them.
% When pressing the button ~ appear on the display,
select one of them.
^ When pressing the button ~ appear on the display,
select one of them.
Step 3 : Reconfirming option set after completion
(in case of ex. 020000-170351)
After pressing selector for the mode, the display shown as . After pressing selector for the mode, the display shown as .
Step 4 : Pressing the ON/OFF button ( )
When pressing the operation ON/OFF key with the direction of remote controller for unit, the sound “Ding” or “Diriring” is heard and the first LED lamp on the left side is flicker­ing at the same time, then the input of option is completed. (If the diriring sound isn’t heard, try again pressing the ON/OFF button.)
Step 5 : Unit operation test-run
First, Remove the battery from the remote controller. Second, Re-insert the battery into the remote controller. Third, Press ON/OFF key with the direction of remote controller for set.
• Error Mode
st
If all lamps of indoor unit are flickering, Plug out and plug in again and pressing ON/OFF key to retry.
1
nd
2
If the unit is not working properly or all lamps are continuously flickering after setting the option code, see if the correct option code is set up for it’s model.
5-11Samsung Electronics
Troubleshooting
<Table of the option code>
MODEL
ASA12CAME
SC12ACA
ASA12CBME
SC12ACB
ASA09CAME
SC09ACA
ASA09CBME
SC09ACB
ASA07C5ME
SC07AC5
ASA07C6ME
SC07AC6
OPTION CODE
030000-170340
020000-170340
030000-1700Fb
020000-1700Fb
030000-1700C8
020000-1700C8
Samsung Electronics5-12
MEMO
5-13Samsung Electronics
6. Exploded Views and Parts List
19
16
14
24
9
7
23
3
4
5
6
21
22
8
12
17 18
25
13-4
13-3
13-2
13
13-1
11
10
2
1
15
20-1
20-5
20-4
20
20-6
20-6-1
20-2
20-3
6-1 Indoor Unit
You can search for the updated part code number through the ITSELF.
URL : http://itself.sec.samsung.co.kr
Samsung Electronics6-1
Parts List
No.
1 2 3 4 5 6 7 8
9 10 11 12 13
13-1 13-1-1 13-1-2 13-1-3
13-2
13-3
13-4 13-4-1 13-4-2
14 15 16 17 18 19
20 20-1 20-2 20-3 20-4 20-5 20-6
20-6-1
20-7
21
22
23
24
25
CODE NO
DB64-00354A DB63-00064A
DB95-00287G
DB63-00067A DB92-00248A DB67-00051A DB67-00032A DB63-00083A DB94-00040F DB60-20011A DB31-00033A DB32-00020A
DB93-00458D
DB93-01018A
1 103-001175 1203-001813 3502-000115
DB65-00079A DB61-00171A DB93-00927A
2202-000780
DB32-00037A
DB94-00056G
DB61-00162A DB61-00165A DB39-00146A DB39-00147A DB70-00036A DB94-00058L DB94-00062E DB66-00127B DB66-00128A DB66-00128B DB63-00082A DB95-20138A DB31-10129A DB93-00859A DB61-40251A DB67-60030A DB96-01464A DB94-40003A DB93-00251K
Description
GRILLE AIR INLET
GUARD-AIR FILTER
FILTER CLEANER ASS´Y
COVER TEMINAL
ASS´Y PANEL
SPACER EVAP LOW
SPACER EVAP UP
COVER U BEND
ASS´Y FAN CROSS(SF)
BOLT SPECIAL MOTOR FAN IN
THERMISTOR WIRE ASS´Y
ASS´Y CONTROL IN
ASS´Y PCB MAIN
IC EPROM
IC PWM CONTROLLER
SSR
TERMINAL BLOCK ASS´Y
HOLDER WIRE CLAMP
ASS´Y PCB MODULE
C CERAMIC,MLC-AXIAL
MODULE REMOCON
ASS´Y BACK BODY(RIGHT SIDE)
HOLDER MOTOR
HOLDER PIPE
CONNECT WIRE DISPLAY
CONNECT WIRE PCB
PLATE HANGER
ASS´Y TRAY DRAIN(RIGHT SIDE)
ASS´Y DRAIN HOSE
BLADE H BLADE V,A BLADE V,B
SCREEN SAFETY WIRE
ASS´Y MOTOR STEPPING
MOTOR STEPPING
ASS´Y CENTER DISPLAY
HOLDER SENSOR
SPRING SENSOR
EV APORATOR ASS´Y
RUBBER BEARING
ASS´Y REMOCON
ASA12CA(B)ME
SC12ACA(B)
1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 6 1 1 1 1 1 1 1 1 1
Exploded Views and Parts List
Q’TY
ASA09CA(B)ME
SC09ACA(B)
1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 6 1 1 1 1 1 1 1 1 1
ASA07C5(6)ME
SC07AC5(6)
1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 6 1 1 1 1 1 1 1 1 1
Remark
6-2Samsung Electronics
6-2 Outdoor Unit
20
19
4
2
1
6
3
8-6
12
14
13
17
16
8-5
15
5
7
22
21
11
10
18
9
8-4
8
8-1
8-2
8-3
21
USA12CA(B)ME
SC12ACA(B)X
USA09CA(B)ME
SC09ACA(B)X
Samsung Electronics6-3
Parts List (OUTDOOR UNIT)
No. CODE NO Description Specification
1
DB63-00071A
2
DB60-30020A
3
DB67-50063A
4
DB31-10058C
5
DB90-00633F
6
DB94-00163B DB94-00163A
7
DB64-00887A
8
DB93-00477R DB93-00477Q
8-1
2501-001237
8-2
2301-001377 2301-001375
8-3
DB65-40049E
8-4
DB93-00481A
8-5
DB35-00015W
DB35-00015V
8-6
DB67-60020A
9
DB72-00683A DB72-00689B
10
DB62-01074A DB62-01069A
11
DB62-01068A DB62-01073A
12
G8C124JU1EL G4A097JU1EP
13
DB73-00067A
14
DB60-30028A
15
DB63-20002A
16
DB63-10165D
17
DB60-30018A
18
DB96-01457G DB96-01457H
19
DB96-01620A DB96-01533A
20
DB90-00634A
21
DB63-10443C
22
DB90-00635B DB90-00635A
GUARD FAN
NUT FLANGE PROPELLER-FAN MOTOR FAN OUT
ASS´Y CABI FRONT
ASS´Y PARTITION ASS´Y PARTITION
BRAKET V/V ASS´Y CONTROL OUT ASS´Y CONTROL OUT
CAPACITOR COMP CAPACITOR MOTOR CAPACITOR MOTOR
TERMINAL BLOCK
ASS´Y LEAD WIRE
O L P
O L P O L P SPRING CLOTH COMP CLOTH COMP
ASS´Y SUCTION
ASS´Y SUCTION ASS´Y DISCHARGE ASS´Y DISCHARGE
COMPRESSOR COMPRESSOR
GROMMET-ISOLATOR
NUT-WASHER
GASKET
COVER TERMINAL
NUT-FLANGE ASS´Y-CAPILLARY ASS´Y-CAPILLARY
ASS´Y COND ASS´Y COND
CABINET SIDE
HANDLE CABI, RH
ASS´Y BASE OUT ASS´Y BASE OUT
HSER
2C SM20C M6 NTR
AS+G/F, ø405
220/240V 60/50HZ
ASS’Y ASS’Y ASS’Y
SECC-P, T1.6
ASS’Y ASS’Y
35µF 450VAC
1.2µF 450VAC
1.5µF 450VAC 4P DFT-20A
ASS’Y RAC12131-9622 RAC12128-9922
STS304
T10.0, 580, 255
T10.0 ASS´Y ASS’Y ASS’Y ASS’Y
220V-240V/50Hz 220V-240V/50Hz
SILICON
HEX 2C MB ZPC
EPDM
PBT
M5, SM20C
ASS’Y(1.5 x 800)
ASS’Y(1.42 x 700)
ASS’Y(SF)
ASS’Y
ASS’Y(BENDING)
ABS ASS´Y ASS´Y
USA12CAME
SC12ACAX
1 1 1 1 1
­1 1
­1 1
­1 1 1
­1 1 1
-
­1 1
­1
­3 3 1 1 1 1
-
­1 1 1 1
-
Exploded Views and Parts List
Q’TY
USA09CAME
SC09ACAX
1 1 1 1 1 1
­1 1
­1 1
­1 1 1
­1
­1 1
-
­1
­1 3 3 1 1 1
­1 1
­1 1
­1
Remark
Samsung Electronics
6-4
Exploded Views and Parts List
1
2
3
4
12
17
17-1
20
10
16
14
11
15
13
5
6
7
9
21
22
8-1
8-4
8-2
8-3
8
19
18-1
18
USA07C5(6)ME
SC07AC5(6)X
Samsung Electronics6-5
Parts List
Exploded Views and Parts List
No.
1 2 3 4 5 6 7
8 8-1 8-2 8-3 8-4
9
10 11
CODE NO Description Specitication
DB63-00086B DB60-30004A DB67-00036A DB31-10058C DB90-00263F DB94-00141A DB90-00077D DB93-00477S
2501-001236
2301-001374 DB93-00481A DB65-40049E DB72-00453A
G4A080JU1EP
DB35-00015T
GUARD-FAN
NUT-FLALNGE FAN-PROPELLER MOTOR-FAN OUT
ASS´Y FRAME
ASS´Y PARTITION
ASS´Y CABI-UPPER
ASS´Y CONTROL OUT
C-OIL (COMP)
C-OIL (MOTOR) ASS’Y LEAD WIRE TERMINAL BLOCK
CLOTH-COMP
ROTARY COMP
PROTECTOR O/L
HSWR, IP2, 5&3, SC-90073T, 375FAN 2C, M6, SM20C, NTR AS+G/F20%, PI 375, BLK 220/240V 60/50Hz SH07AA5 ASS´Y ASS´Y ASS´Y 30µF, 370VAC
1.0µF, 450VAC V2 P/D (105˚C) 4P, (N1), 1, 2, 3, AWG16, 67.5 x 29.4 T8, 425, 225, 44F COMP 1Ph, 50Hz RAC 12126-9622
Q’TY
USA07C5(6)ME
UC07AC5(6)X
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 12 13 14 15 16 17
17-1
18
18-1
19 20 21 22
DB73-00070A DB60-30018A DB63-20002A DB63-10165D DB60-30028A DB62-01234D DB62-40039A DB62-01076A DB62-00896A DB62-01075A DB96-01287A DB64-60171C DB63-10169E
GROMMET-ISOLATOR
NUT-FLANGE
GASKET
COVER-TERMINAL
NUT-WASHER
ASS´Y TUBE CAPILLARY
VALVE-SERVICE
ASS´Y -SUCTION
VALVE-SERVICE
ASS´Y -DISCHARGE
ASS´Y COND
CABINET-SIDE
COVER-E, PARTS ASS’Y
NR PI0.8, M5, SM20C EPDM, TO.8 PBT HEX, 2C, M8, ZPC ID1.42 x 900 1/4INCH, HFC ASS’Y 3/8INCH, HFC C1220T-0
1.5 LOUVER SECC-P, T 0.8, A-P/J SC-90073R
3
1
1
1
3
1
1
1
1
1
1
1
1
6-6Samsung Electronics
6-3 Remote Control & PCB Box
1
2
4
5
6
3
7
6-3-1 ASS’Y REMOCON : DB93-00251K
Parts List
No
1 2 3 4 5 6 7
Description
INLAY LCD CASE TOP
ASS’Y PCB REMOCON
LCD
KEY RUBBER
CASE LOW
BATTERY COVER
Q’TY
1 1 1 1 1 1 1
Remark
Samsung Electronics6-7
6-4 Indoor Control Unit
6-4-1 ASS’Y CONTROL-IN : DB93-00458D
Parts List
No
1 2 3 4 5 6 7 8
9 10 11 12
Description
HOLDER CONTROL
ASS’Y MAIN PCB
ASS’Y TERMINAL BLOCK
ASS’Y DISPLAY PCB
CONNECTOR WIRE PCB U/D
HOLDER WIRE CLAMP
SCREW SCREW
HOLDER CLAMP IN
SEAL PANEL FRONT RH
SEAL H/CONTROL FRONT
ASS’Y THERMISTOR
Specification
ABS
DB93-01018A
-
DB93-00927A
-
-
PH, M3 x L20
TH + M4 x L16, ZPC(YEL), SWRCH
-
-
-
4P(2mm PITCH), 103AT
Remark
6-8Samsung Electronics
MEMO
Samsung Electronics6-9
7. Block Diagrams
INDOOR UNIT
OUTDOOR UNIT
Heat exchanger (Evaporator)
Gas side
3-way valve
2-way valve
Liquid side
Capillary tube
Cooling Gas leak check point
Cross fan
Heat exchanger (Condenser)
Propeller fan
Compressor
T
1
T
2
7-1 Refrigerating Cycle Block Diagram
7-1Samsung Electronics
8. PCB Diagrams
8-1 ASS’Y MAIN PCB;DB93-01018A
TOP PATTERN
Samsung Electronics8-1
Parts List
PCB Diagrams
No
10
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
42 43 44 45 46 47 48 49 50
51 52 53 54 55
Description
1
PCB-MAIN
2
IC-MCU
3
IC DRIVE
4
EEPROM
5
PHOTO COUPLER
6
TR SMALL SIGNAL
7
TR SMALL SIGNAL
8
TR DIGITAL
9
DIODE BRIDGE ZENER ZENER SSR TR SWITCH IC VOLT REGULATOR IC PHOTO COUPLER FR-DIODE T.V.S VARISTOR RESONATOR CERAM IC SW TRANS FILTER NOISE COIL RELAY POWER BUZZER HOLDER FUSE FUSE FUSE CONNECTOR HEADER CONNECTOR HEADER CONNECTOR HEADER CONNECTOR HEADER CONNECTOR HEADER CONNECTOR HEADER C-FILM C-AL C-AL C-AL C-ELEC C-CERAMIC C-CHIP
C-CHIP C-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP
R-CHIP R-CHIP R-CHIP R-CHIP RELAY-MINIATURE
Specification
120x93 KS88C4632 ULN2003AFW 93LC56B-I/SN TLP181 MMST2907A 2SC2412K DTA114EKA DF06S BZX84-C11 BZX84-C3V6 G3MB202PL TNY255P KA78L05 KA7533Z PC814 UG2B ST02D-200 INR14D561K-BS 10MHZ JT1916 HP1-P10 / NFP-1010 5mH/50mA UKH-12S CBE2220BA FB58 250V, 3.15A 250V, 1A YW396-05AV WHT YW396-05AV BLU SMW200-10 WHT SMW200-5PWHT SMW300-3P WHT SMW200-4P WHT
1.2µF, 450V SD 1000µF, 25 47µF, 50V 470µF, 16V SD 6.8µF/450V SDE 2G 222M CS2012Y5V104Z500NR
CS2012Y5V103Z500NR CS2012X7R102K500NR MCR18EZHJ224 MCR18EZHJ104 MCR10EZHF6801 MCR10EZHJ103 MCR10EZHJ682 MCR10EZHJ472 MCR10EZHJ102
MCR10EZHJ561 MCR10EZHJ471 MCR10EZHJ331 MCR10EZHJ221 F3AA012E
Location No.
IC04 IC05, IC06 IC51 PC01 Q603 Q201, Q401, Q601, Q602 Q901, Q902 BD71 ZD12 ZD11 SS71 IC01 IC02 IC03 PC02 D101 CD11 VA71 X301 ST11 FT71 L101 RY71 BZ61 F701 F701 F702 CN72 CN71 CN91 CN61 CN42 CN41 CR71 C104 C601 C107 C101, C109 C103 C102, C105, C106, C108, C201, C202, C301, C402, C403, C501, C502, C503, C504, C901 C203, C204, C401 C404 R102, R103, R104 R202, R203, R204, R205 R404, R406 R206, R501, R502, R503, R602, R609, R610, R902 R402 R108, R603, R901 R201, R207, R208, R301, R401, R403, R408, R601, R607, R608 R606 R105, R604, R605 R405, R407 R106, R107 RY72, RY73
8-2Samsung Electronics
8-2 ASS’Y MAIN PCB;DB93-00437A
BOTTOM PATTERN
Samsung Electronics8-3
8-3 ASS’Y DISPLAY PCB;DB93-00927A
Parts List
No
1 2 3 4 5 6 7 8 9
10
Description
PCB-DISPLAY MODULE REMOCON TACTSWITCH C-CERAMIC C-CERAMIC DIODE SWITCHING R-CARBON JUMP CONNECTOR WAFER CONNECTOR WIRE
Location No.
RM01 SW01 C01 C02 D01 R01, R02, R03 J01 CN02 CN01
8-4 ASS’Y CENTER DISPLAY;DB93-00859A
Specification
64.5x53
KSM-713TH5
KPT-1105A
102K 104Z
IN4148
470 1/2W 5%
10mm
SMAW200-05
UL1007, AWG#26
Q’TY Remark
1 1 1 1 1 1 3 2 1 1
8-4Samsung Electronics
MEMO
Samsung Electronics8-5
9. Wiring Diagrams
9-1 Indoor Unit
CODE NO. : DB98-03815A
9-1Samsung Electronics
9-2 Outdoor Unit
DIAGRAM-OUTDOOR
C1 : MOTOR CAPACITOR C2 : COMP CAPACITOR
DB68-01625A
Samsung Electronics9-2
MEMO
9-3Samsung Electronics
Samsung ElectronicsSamsung Electronics 10-210-1
10. Schematic Diagrams
10-1 Indoor Unit
MEMO
Samsung Electronics10-3
UPDATE LOG SHEET
Application date Page Part# Note(Cause & Solution) S/Bulletin#
Use this page to keep any special servicing information. (Service Bulletin, etc.) If only parts number changes, Just change parts number directly on parts list. And if you need more information, please see the service website.
Itself Solution
Integrated technology supporting electronic library
http://itself.sec.samsung.co.kr
Copyright © 2002
By Samsung Electronics Co., Ltd. All rights reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated, or converted to any electronic or machine readable from without prior written permission of Samsung Electronics Co., Ltd.
Printed in Korea.
ELECTRONICS
© Samsung Electronics Co., Ltd. Apr. 2002.
Printed in Korea. Code No. DB98-04445A(1)
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