Follow these safety, servicing and ESD precautions to prevent damage and protect against potential hazards
such as electrical shock and X-rays.
1-1 Safety Precautions
1. Be sure that all of the built-in protective
devices are replaced.
(Reading should
2. When reinstalling the chassis and its
assemblies, be sure to restore all protective
devices, including control knobs and
compartment covers.
3. Make sure that there are no cabinet
openings through which people-particularly children--might insert fingers
and contact dangerous voltages. Such
openings include the spacing between the
picture tube and the cabinet mask,
excessively wide cabinet ventilation slots,
and improperly fitted back covers.
Device
Under
Test
Test all
exposed metal
surfaces
2-Wire Cord
Also test with
plug reversed
(using AC adapter
plug as required)
Fig. 1-1 AC Leakage Test
not be above
0.5mA)
Leakage
Currant
Tester
Earth
Ground
4. Design Alteration Warning:
Never alter or add to the mechanical or
electrical design of the unit. Example: Do
not add auxiliary audio or video connectors. Such alterations might create a safety
hazard. Also, any design changes or additions will void the manufacturer's warranty.
5. Leakage Current Hot Check (Figure 1-1):
Warning: Do not use an isolation
transformer during this test. Use a leakagecurrent tester or a metering system that
complies with American National Standards
Institute (ANSI C101.1, Leakage Current forAppliances), and Underwriters Laboratories
(UL Publication UL1410, 59.7).
With the unit completely reassembled, plug
the AC line cord directly into a 120V AC
outlet. With the unit's AC switch first in
the ON position and then OFF, measure the
current between a known earth ground
(metal water pipe, etc.) and all exposed
metal parts. Examples: Handle brackets,
metal cabinets, screwheads and control
shafts. The current measured should not
exceed 0.5 milliamp. Reverse the powerplug prongs in the AC outlet and repeat.
6. Insulation Resistance Cold Check:
(1) With the unit's AC plug disconnected
from the AC source, connect an electrical
jumper across the two AC prongs. (2) Set
the power switch to ON. (3) Measure the
resistance between the shorted AC plug and
any exposed metallic parts. Example:
Screwheads, antenna, control shafts or
handle brackets.
If any of the exposed metallic parts has a
return path to the chassis, the measured
resistance should be between 1 and 5.2
megohms. If there is no return path, the
measured resistance should be "infinite." If
the resistance is outside these limits, a shock
hazard might exist. See Figure 1-2
Antenna
Terminal
Exposed
Metal Part
ohm
Ohmmeter
Fig. 1-2 Insulation Resistance Test
Samsung Electronics1-1
Precautions
1-1 Safety Precautions (Continued)
7. Components, parts and wiring that appear
to have overheated or that are otherwise
damaged should be replaced with parts
that meet the original specifications.
Always determine the cause of damage or
overheating, and correct any potential
hazards
8. Observe the original lead dress, especially
near the following areas: Antenna
wiring, sharp edges, and especially the
AC and high voltage power supplies.
Always inspect for pinched, out-of-place,
or frayed wiring. Do not change the
spacing between components and the
printed circuit board. Check the AC
power cord for damage. Make sure that
no wires or components touch thermally
hot parts.
1-2 Servicing Precautions
9. Product Safety Notice:
Some electrical and mechanical parts
have special safety-related characteristics
which might not be obvious from visual
inspection. These safety features and the
protection they give might be lost if the
replacement component differs from the
original--even if the replacement is rated
for higher voltage, wattage, etc.
10 Components that are critical for safety are
indicated in the circuit diagram by
shading, or . Use replacement
components that have the same ratings,
especially for flame resistance and
dielectric strength specifications. A
replacement part that does not have the
same safety characteristics as the original
might create shock, fire or other hazards.
Warning1:First read the "Safety Precautions" section of this manual. If some unforeseen circumstance creates a conflict
between the servicing and safety precautions, always follow the safety precautions.
1. Servicing precautions are printed on the
cabinet. Follow them.
2. Always unplug the unit's AC power cord
from the AC power source before
attempting to: (a) Remove or reinstall any
component or assembly, (b) Disconnect an
electrical plug or connector, (c) Connect a
test component in parallel with an
electrolytic capacitor.
3. Some components are raised above the
printed circuit board for safety. An
insulation tube or tape is sometimes used.
The internal wiring may be clamped to
prevent contact with thermally hot
components. Reinstall all such elements to
their original position.
4. After servicing, always check that the
screws, components and wiring have been
correctly reinstalled. Make sure that the
portion around the serviced part has not
been damaged.
5. Check the insulation between the blades of
the AC plug and accessible conductive parts
(examples: metal panels, input terminals
and earphone jacks).
6. Insulation Checking Procedure: Disconnect
the power cord from the AC source and
turn the power switch ON. Connect an
insulation resistance meter (500V) to the
blades of the AC plug.
The insulation resistance between each
blade of the AC plug and accessible
conductive parts (see above) should be
greater than 1 megohm.
7. Never defeat any of the B+ voltage
interlocks. Do not apply AC power to the
unit (or any of its assemblies) unless all
solid-state heat sinks are correctly installed.
8. Always connect a test instrument's ground
lead to the instrument chassis ground
before connecting the positive lead; always
remove the instrument's ground lead last.
Samsung Electronics1-2
1-3 Precautions for Electrostatically Sensitive Devices (ESDs)
Precautions
1. Some semiconductor ("solid state") devices
are easily damaged by static electricity.
Such components are called Electrostatically
Sensitive Devices (ESDs). Examples include
integrated circuits and some field-effect
transistors. The following techniques will
reduce the occurrence of component
damage caused by static electricity.
2. Immediately before handling any
semiconductor components or assemblies,
drain the electrostatic charge from your
body by touching a known earth ground.
Alternatively, wear a discharging
wrist-strap device. (Be sure to remove it
prior to applying power--this is an electric
shock precaution.)
3. After removing an ESD-equipped assembly,
place it on a conductive surface such as
aluminum foil to prevent accumulation of
electrostatic charge.
4. Do not use freon-propelled chemicals.
These can generate electrical charges that
damage ESDs.
5. Use only a grounded-tip soldering iron
when soldering or unsoldering ESDs.
6. Use only an anti-static solder removal
device. Many solder removal devices are
not rated as "anti-static" (these can
accumulate sufficient electrical charge to
damage ESDs).
7. Do not remove a replacement ESD from its
protective package until you are ready to
install it. Most replacement ESDs are
packaged with leads that are electrically
shorted together by conductive foam,
aluminum foil or other conductive
materials.
8. Immediately before removing the protective
material from the leads of a replacement
ESD, touch the protective material to the
chassis or circuit assembly into which the
device will be installed.
9. Minimize body motions when handing
unpackaged replacement ESDs. Motions
such as brushing clothes together, or lifting
a foot from a carpeted floor can generate
enough static electricity to damage an ESD.
1-4 Special Precautions and Warning Labels for Laser Products
(UL)
This Product Complies with
DHHS Rules 21CFR, Sub
chapter J.At date of Manufacture
(SCAN)
CAUTION : INVISIBLE LASER RADIATION WHEN OPEN
AND INTERLOCKS DEFEATEO AVOIDEXPOSURE TO BEAM
ADVARSEL:USYNLIG LASERSTRÅLING VED ABNING
NÅR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION
UNDGA UDSAETTELSE FOR STRALING
VARO:AVATTAESSA JA SUOJALUKITUS OHITETTAESSA
OLET ALTTINA NAKYMATTÖMALLE LASERSATEILYLLE ALA
KATSO SATEESEEN!
VARNING:OSYNLIG LASERSTRÅLNING NAR DENNA DEL
AR OPPNAD OCH SPARREN AR URKOPPLAD BETRAKTA
EJSTRÅLEN!
CERTIFIED ONLY TO CANADIAN
ELECTRICAL CODE.
CERTIFIE EN VERTU DU CODE
CANADIAN DE LELETRICITE
SEULEMENT
UL : Manufactured for U.S.A. Market.
CSA : Manufactured for Canadian Market.
EU : Manufactured for European Market.
SCAN : Manufactured for Scandinavian
Market.
(EU)
CLASS 1
LASER PRODUCT
Fig. 1-4 Warning Labels (Location: Disc Clamper, Inner Side of Unit Door or Nearby Unit Chassis )
Samsung Electronics1-3
Precautions
1-4 Special Precautions and Warning Labels for Laser Products (Continued)
1-4-1 Warnings
1. When servicing, do not approach the LASER
exit with the eye too closely. In case it is
necessary to confirm LASER beam emission,
be sure to observe from a distance of more
than 30 cm from the surface of the objective
lens on the optical pick-up block.
2. Do not attempt to handle the objective lens
when the DISC is not on the tray.
1.6 mm distance from the objective lens
surface on the optical pick-up block.)
1-4-3 Handling the Optical Pick-up
1. Static electricity from clothing or the body
may cause electrostatic breakdown of the
laser diode in the Optical Pickup. Follow
this procedure:
2. Place a conductive sheet on the work bench
(i.e., the black sheet used for wrapping
repair parts.) Note: The surface of the work
bench should be covered by a copper
ground plane, which is grounded.
3. The repair technician must wear a wrist
strap which is grounded to the copper sheet.
4. To remove the Optical Pickup block:
Place the set on the conductive sheet, and
momentarily touch the conductive sheet
with both hands. (While working, do not
allow any electrostatic sources--such as
clothes--to touch the unit.)
5. Ground the "Short Terminal" (located on the
PCB, inside the Pickup Assembly) before
replacing the Pickup. This terminal should
be shorted whenever the Pickup Assembly
is lifted or moved.
short
terminal
SOH91VI(LDP)
short terminal
SOH91CI(CAR,walkman)
6. After replacing the Pickup, reopen the Short
Terminal. See diagrams below:
1M
THE UNIT
(1) WRIST-STRAP
FOR GROUNDING
short
terminal
SOH-A1
(CMS-V10,CMS-V30)
1M
SOH94T4N
(CMS-V10,CMS-V30)
CONDUCTIVE SHEET
short
terminal
Samsung Electronics1-4
2. Product Specfications
Samsung Electronics
2-1
General
Amp
Cassette
Tuner
Compact Disc
FM
AM
Power source
Power consumption
Dimensions (mm)
Power output
Total harmonic distortion
Frequency range
Signal to noise ratio
Channel separation
Input sensitivity
Frequency range
Usable sensitivity
Signal to noise ratio
IF rejection ratio
Total harmonic distoration
Separation (Stereo)
Frequency range
Usable sensitivity
Signal to noise ratio
IF rejection ratio
Total harmonic distortion
Frequency range
WOW FLUTTER
Erasing effect
Signal to noise ratio
Total harmonic distortion
Frequency response
Signal to noise ratio
Channel separation
Total harmonic distortion
4) The input signals supply 1kHz 250mV into AUX IN of AMP (AUDIO OSC.)
4-2-3 To Adjust Recording PLAY
BIAS OSC.
Frequency
1
2
3
4
Connect the
frequency
counter to
DWA3
Turn BIAS oscillator frequency coil
(DL4) to the
right and left
105kHz ±5%
VTVM
Maximum
VTVM
(27V ±5%)
VTVM
(14V ±5%)
Turn: DSR5R,5L
the right and
left.
L-CH: Turn DSR2L
and
R-CH: DSR2R to
the right and left
DSR4 turn DSR4
to the right and
left
See diagram
for
adjustment
locations
See diagram
for
adjustment
locations
See diagram
for
adjustment
locations
See diagram
for
adjustment
locations
Remark
Standard
To Adjust
Pre-Setup
Item
Step
Pre-Setup
Condition
Connect to DWA3
as shown in
Figure4-7 and
read VTVM
(DSR2L,2R: MAX
Condition)
Connect to
DWA3 as shown
in Figure 4-7 and
read the VTVM
Connect to
DWA3 as shown
in Figure 4-7
and read the
VTVM
Insert MTT-5562
into Deck, then
press REC Pause
button.
Insert MTT-5562 into
Deck, then press
REC Pause button.
Insert MTT-5562 into
Deck, then press
REC Pause button.
Insert MTT-5512 into
Deck, then press
REC Pause button.
Recording
play OSC.
level
CrO2 REC
level
adjustment
Normal
REC.
level
adjustment
AUX IN
VTVM
AUDIO OSC
TP
Figure 4-7
Audio OSC.
Cassette Deck
Oscilloscope
AUX IN
LINE OUT
VTVM
IN
DWA3
IN OUT
NOTES
Alignment and Adjustments
4-3 CD
Alignment and Adjustments
4-4Samsung Electronics
4-3-1 To Adjust FOCUS BIAS (STOP mode)
1. Set Volt/Div of the oscilloscope to DC 100mV.
2. Ground the scope input and set the waveform to 0v, DC range.
3. Connect the GND terminal of the oscilloscope to Vref,
and (+) terminal to center of FE2.
4. Set WVR1 to 0mV.
4-3-2 To Adjust Tracking Gain (PLAY mode)
1. Connect the ground terminal of the oscilloscope to Vref and (+) terminal to TE2.
2. Load and play the disc.
3. While the disc is running adjust the gain with WVR4 as shown below.
4-3-3 To Adjust Focus Gain (PLAY mode)
1. Connect the ground terminal of the oscilloscope to Vref and (+) terminal to FE2.
2. Load and play the disc.
3. While the disc is running adjust the gain with WVR3 as shown in the following figure.
4-3-4 To Adjust E/F Balance (PLAY mode)
1. Set Time/Div of the oscilloscope to 2mS.
2. Set Volt/Div of the oscilloscope to 0.5V.
3. Ground the scope input and set to DC, and then
set the DC range.
4. Connect the ground terminal of the oscilloscope to Vref
and (+)terminal to TE2.
5. Load and play the disc.
6. Turn WVR4 counterclockwise to the minimum value.
7. Raise WVR2 and adjust the waveform so that its middle
comes to ground of the oscilloscope. (Or, until the upper half
of waveform becomes symmetrical to the bottom half,A=B)
8. Ajdut WVR4 (arrow) for normal sound.
0V
Normal Frequency
VOLT/DIV : 0.2V
TIME/DIV : 2mS
VOLT/DIV : 0.2V
TIME/DIV : 2mS
VOLT/DIV : 0.2V
TIME/DIV : 2mS
Low Frequency
High Frequency
A=B
0V
0V
0V
Normal Frequency
VOLT/DIV : 0.1V
TIME/DIV : 2mS
VOLT/DIV : 0.1V
TIME/DIV : 2mS
VOLT/DIV : 0.1V
TIME/DIV : 2mS
Low Frequency
High Frequency
0V
100mV
0V
250mV
0V
100mV
5. Special Circuit Descriptions
5-1 CD
5-1-1 RF Amp (KA9220) : WIC01
5-1-2 Focus Error Amp (KA9220) : WIC01
5-1-3 Focus Servo System (KA9220) : WIC01
66
Photo Detector
B
CA
D
PD1
PD2
58K
RF I-V AMP(1)
58K
10K
R2
RF I-V AMP(2)
V2
R1
10K
RF SUMMING
V1 AMP
RFO
RF
66
R3
65
74
73
RF I-V Amp(I-1) and RF I-V Amp (I-2) are converted to voltage (via
internal resistance of 58k½) from the current of PD1 (A+C) and
PD2 (B+D):
These voltages are added by the RF summing amplifier.
The signal (A+B+C+D) is applied to RFO (No.2 terminal)
RF output voltage is calculated as follows :
FOCUS ERROR Amp AMPLIFIES the difference
between RF I-V Amp (1) output (A+C) and RF I-V Amp (2) output (B+D)
These two signals are supplied to (-) and (+) input terminals of the
FOCUS ERROR Amp. The FOCUS ERROR signal resulting from this
difference voltage is applied to FE (Terminal No. 57).
The FE output voltage of this low frequency component varies according
to {(A+C) - (B+D)}.
VFE is calculated as follows:
VFE=(R2/R1) X (V2-V1) = 5.4(V2-V1)
This FOCUS ERROR voltage is sent to FOCUS SERVO.
When FS3 is ON, high-frequency gain decreases (time constant is set by pin17, pin19, and capacitor connected to
internal resistance). The capacitor between pin18 and GND sets the time constant to pass low freqencies in PLAY
mode.
The maximum frequency of focus phase compensation is inversely proportional to the resistance connected to pin 7.
Focus search peak is about 1.1 Vp-p, and is inversely proportional to the resistance connected to pins 22,23
(if this resistance changes, the peak of track jump and sled kick change). The inversion input of FZC comparator is set
to 5.7% of the difference between Vcc and VC (pin69) {(5.7% x (Vcc-Vc)}.
Note : If the resistance connected to pin 7 changes, the phase compensation peak of focus,tracking,sled servos change.
At the same time, Ôop-ampÕ dynamic range and offset voltage also change.
VRF = -R3 x (iPD1 + iPD2)
= -R3 x (V1/R1 + V2/R2)
= -R3 x ( + )
= x (V1 + V2)
R3
10K
V1
10K
V2
10K
59
R2
174K
C1 25P
FE
FOCUS
ERROR
AMP
164K
32K
C2 25P
-(A+C)
-(B+D)
R1
V1 32K
3.6K
20
21
47
48
60K
FZC
0.0022
20K
0.1UF
0.1UF
FDFCT
HFGD
EFR
FE2
470K
DFCT
FS4
20K48K
58
60
62
46K
580KFS3
FSW
470K
130K
0.1UF
27
40K
6
PFSET
FS2
PHASE
COMPENSATION
92K
40K
10K
3
4.7UF
FSCH
FS1
50K
5.5U 11U
VREG
180K
ISET
FCE
120K
FOCUS
COIL
FSEO
FE1
61
Samsung Electronics5-1
5-1-4 Tracking Sled Servo System (KA9220) : WIC01
5-1-5 Motor Drive (LB1649) : UIC4
The capacitor between pins 15 and 16 attenuates high frequencies when TG2 is off. The maximum frequency of
tracking phase compensation is inversely proportional to the resistance connected to pin 7 (about 1.2kHz at 470k).
The tracking jump (FWD and REV) is determined when TM3 and TM4 are ON, and the peak voltage induced from
tracking coil is decided by both TM3 and TM4 current values and feedback resistance of pin 47.
Tracking jump max voltage = TM3 (TM4) current x feedback reisistance.
FWD or REV sled kick occurs when TM5 or TM6 is ON, and the peak voltage added to sled motor is decided by
TM5 or TM6 current and the feedbadk resistance of pin 41.
Sled jump max voltage= TM5 (TM6) current x feedback resistance
Each SW current is decided by the resistance connected to pin 22 and 23.
When the resistance is about 150½,
TM3 or TM4 = 11µA,
TM5 or TM6 = 22µA,
This current is inversely proportional to the resistor, variable within a range of 5 to 40µA for TM3.
STOP is the ON/OFF detection signal for the limit SW (or the sled motorÕs innermost cirumference).