Samsung RS2511, RS2630W-XAA, RS2611, RS2631, RS2630SW User Manual

...

SIDE-BY-SIDE REFRIGERATOR

SAMSUNG Home Appliance Service

MODEL: RS2511 RS2611 RS2630W/XAA RS2531 RS2631 RS2521 RS2621 RS2630SW

IMPORTANT SAFETY NOTICE

The service guide is for service men with adequate backgrounds of electrical, electronic, and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or dealer cannot be responsible for the interpretation of this information.

SAMSUNG ELECTRONICS AMERICA, INC.

Technical Service Guide

WARNING

Contents

9. Specifications 32

10. Interior Views and Dimensions 33

11. Refrigeration Cycle and Cool Air Circulation Route 36

12. Function & How- to-use By Products 38

13. Diagnostics 58

1. Safety instruction on services

2. Warranty information

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3. Mechanical Disassembly

Circuit Diagram

Operation Principles By Parts Of Circuit

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6.Introduction

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14 15

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7. Installation 30

8. Nomenclature 31

1. Safety Instructions on Service

Unplug the refrigerator before making any repair or any replacement.

 Avoid the electric shock.

Use the rated components on the replacement.

 Check the correct model number, rated voltage, rated current, operating temperature and so

on.

On repair, be sure that the wires such as harness are bundled tightly and are not exposed by

water

 Bundle wires tightly in order not to be detached by the external force.

On repair, remove completely dust, particles or other things on housing parts, harness parts,

and connectors.

 Cleaning may prevent fire by tracking or short.

Check if there is any trace indicating the infitration of water on electrical parts.

 If there is kind of trace, change the related components or do the necessary action

such as taping using the insulating tape.

After repair, check the assembled state of parts.

 It must be in the same assembled state when compared with the state before

disassembly.

Check the surrounding conditions of the installed refrigerator.

 When the refrigerator is located at humid or wet place, or the installed state is

unstable, change the location.

If needed, do the ground.

 Especially, if there is a possibility of the electric leakage, this appliance must be

properly grounded.

Do not allow consumers to use one outlet for several plugs. Check whether the power cord is placed under other appliance and so, damaged, worm-out

squeezed.

Repair immediately the defective power plug or outlet. Make sure that the power cord is not placed under other appliance or squeezed.

Do not allow consumers to keep bottles or the likes in the Freezer or to keep foods in unstable

position.

Do not allow consumers to repair the appliance by themselves. Do not allow consumers to keep other chemicals except food.

Medicines and other materials for research ; This appliance will not maintain the precisely

constant temperature for them.

Volatile material(Alcohol, Benzene, Ether, LP gas etc.) : possibility of explosion

2. Warranty information

LIMITED WARRANTY TO ORIGINAL PURCHASER

SAMSUNG REFRIGERATOR

This SAMSUNG brand product, as supplied and distributed by Samsung Electronics America, Inc. (SAMSUNG) and delivered new, in the original carton to the original consumer purchaser, is warranted by SAMSUNG against manufacturing defects in materials and workmanship for a limited warranty period of:

One (1) Year Parts and Labor on Refrigerator

Five (5) Years Parts and Labor on Sealed Refrigeration System Only*

(*Compressor, evaporator, condenser, drier, connecting tubing)

This limited warranty begins on the original date of purchase, and is valid only on products purchased and used in the United States. To receive warranty service, the purchaser must contact SAMSUNG for problem determination and service procedures. Warranty service can only be performed by a SAMSUNG authorized service center. The original dated bill of sale must be presented upon request as proof of purchase to SAMSUNG or SAMSUNG's authorized service center.

SAMSUNG will repair or replace any part found to be defective, at our option and at no charge as stipulated herein, with new or reconditioned parts during the limited warranty period specified above. All replaced parts and products become the property of SAMSUNG and must be returned to SAMSUNG. Replacement parts and products assume the remaining original warranty, or ninety (90) days, whichever is longer.

In-home service will be provided during the warranty labor period subject to availability within the contiguous United States. Inhome service is not available in all areas. To receive in-home service, the product must be unobstructed and accessible from floor level to service personnel. If during in-home service repair cannot be completed, it may be necessary to remove, repair and return the product. If in-home service is unavailable, SAMSUNG may elect, at our option, to provide for transportation of our choice to and from a SAMSUNG authorized service center. Otherwise, transportation to and from the SAMSUNG authorized service center is the responsibility of the purchaser.

This limited warranty covers manufacturing defects in materials and workmanship encountered in normal, noncommercial use of this product, and shall not apply to the following, including, but not limited to: damage which occurs in shipment; delivery and installation; applications and uses for which this product was not intended; altered product or serial numbers; cosmetic damage or exterior finish; accidents, abuse, neglect, fire, water, lightning or other acts of nature; use of products, equipment, systems, utilities, services, parts, supplies, accessories, applications, installations, repairs, external plumbing and leaks, external wiring, circuit breakers, fuses or connectors not supplied and authorized by SAMSUNG, or which damage this product or result in service problems; incorrect electrical line voltage, fluctuations and surges; customer adjustments and failure to follow operating instructions, cleaning, maintenance and environmental instructions that are covered and prescribed in the instruction book; loss of food due to spoilage; consumable items including filters and light bulbs.

THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE LISTED AND DESCRIBED ABOVE, AND NO WARRANTIES WHETHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL APPLY AFTER THE EXPRESS WARRANTY PERIODS STATED ABOVE, AND NO OTHER EXPRESS WARRANTY OR GUARANTY GIVEN BY ANY PERSON, FIRM OR CORPORATION WITH RESPECT TO THIS PRODUCT SHALL BE BINDING ON SAMSUNG. SAMSUNG SHALL NOT BE LIABLE FOR LOSS OF REVENUE OR PROFITS, FAILURE TO REALIZE SAVINGS OR OTHER BENEFITS, OR ANY OTHER SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY THE USE, MISUSE OR INABILITY TO USE THIS PRODUCT, REGARDLESS OF THE LEGAL THEORY ON WHICH THE CLAIM IS BASED, AND EVEN IF SAMSUNG HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. NOR SHALL RECOVERY OF ANY KIND AGAINST SAMSUNG BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE PRODUCT SOLD BY SAMSUNG AND CAUSING THE ALLEGED DAMAGE. WITHOUT LIMITING THE FOREGOING, PURCHASER ASSUMES ALL RISK AND LIABILITY FOR LOSS, DAMAGE OR INJURY TO PURCHASER AND PURCHASER’S PROPERTY AND TO OTHERS AND THEIR PROPERTY ARISING OUT OF THE USE, MISUSE OR INABILITY TO USE THIS PRODUCT SOLD BY SAMSUNG NOT CAUSED DIRECTLY BY THE NEGLIGENCE OF SAMSUNG. THIS LIMITED WARRANTY SHALL NOT EXTEND TO ANYONE OTHER THAN THE ORIGINAL PURCHASER OF THIS PRODUCT, IS NONTRANSFERABLE AND STATES YOUR EXCLUSIVE REMEDY.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

To obtain warranty service, please contact SAMSUNG at:

061002

3-1) Refrigerator Disassembly

3-2) Freezer Disassembly

3-3) Machine Compartment Disassembly

3. Mechanical Disassembly

Control Panel

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Door Handle

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Door Gasket

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Refrigerator Door Light Switch

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Refrigerator Light

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Tempered Glass Shelf

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Plastic Drawers in Refrigerator

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Gallon Door Bin

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Water Filter

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Damper in the Refrigerator

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Twin cool in the Refrigerator

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Refrigerator Thermistor

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Door Bin in Freezer

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Freezer Door Light Switch

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Plastic(Wire) Drawer in Freezer

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Freezer Shelf

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Ice Dispenser  Ice Maker

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Auger Motor Case

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Freezer Light

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Evaporator Cover in Freezer

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Evaporator Fan Motor

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Evaporator in Freezer

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Freezer Thermistor

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Ambient Thermistor

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Ice-Maker Thermistor

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Machine Compartment  Electrix Box

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Water Solenoids

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Condenser Fan

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Sub-condenser

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3. Mechanical Disassembly

1. Insert a flat-blade screwdriver on the slot as shown, and unlock the tabs.

2. Disconnect the wire connector.

The door handles allow access into the refrigerator and freezer. They are front mounted with Phillips head screws.

1. With a small flat-blade screwdriver, press the small button and pull handle cover out.

2. Remove the Phillips screws (5).

3. Lift the handle with an in and upward motion until it disengages the locking tabs. Pull the handle outward to remove it.

The door gasket is a molded gasket set into a

channel located in the door liner.

1. Open the door.

2. Grasp the gasket and pull in an outward motion until the molded gasket separates from the door liner.

The refrigerator has a door light switch located in

the upper right corner for the refrigerator.

1. Use a small flat-blade screwdriver to unlock the locking tab and pull the switch out until the wire connector is visible.

Control Panel

Door Handle

Door Gasket

3-1) Refrigerator Disassembly

Refrigerator Door Light Switch

Button

Mechanical Disassembly

The refrigerator light is located in the upper portion

of refrigerator.

1. Pull the tip on the cover.

These shelves allow the storage of larger items and

pull out for easy access.

1. Pull the shelf out as far as it goes.

2. Lift it up and remove it.

Drawers are designed for storage of fruits, vegetables, and deli items. The drawers are located in the lower portion of the refrigerator.

1. Pull out the drawer as far as it goes.

2. Tilt the drawer up and pull it out until it is removed.

The door bins allow storage of perishable items.

1. Push the bin up and slide it out.

The water filter is located in the bottom left-hand corner of the refrigerator. The water filter filters water for the ice maker and the water dispenser.

1. Turn the water filter 1/2 turn counterclockwise and pull it down.

2. To install the filter, align the indication mark (unlock position) and push it up while turning 1/2 turn clockwise until the lock position is aligned. Do not over tighten.

Gallon Door Bin

T empered Glass Shelf

Plastic Drawers in Refrigerator

Refrigerator Light

Water Filter

Mechanical Disassembly

Damper in the Refrigerator

1. Pull out the screw cap and remove the screw.

2. Remove the lamp cover by unlocking the tabs and pulling the cover down.

3. Remove the screw at the cover damper.

4. Take off sensor and lamp wire connector located on the upper liner.

6. Remove the damper from the refrigerator.

1. Pull out the Twin cool by unlocking the hooks.

The refrigerator thermistor is located inside of the

upper light cover of the refrigerator.

T win cool in the Refrigerator

Refrigerator Thermistor

THERMISTOR

The door bins allow storage of perishable items.

1. Push the bin up and slide it out.

This switch is located in the left-hand portion of the

freezer and sends a signal to the processor.

1. With a small flat-blade screwdriver, unlock the locking tabs and pull the switch out until the wire connector is visible.

2. Disconnect the wire connector and remove the switch.

Drawers are designed for storage of meat and dry foods. The drawers are located in the lower portion of the freezer.

1. Pull out the drawer as far as it goes.

2. Tilt the drawer up and pull it out until it is removed.

The shelves slide out for easy access for frozen

items.

1. Slide the shelf out until it reaches its stop.

2. Tilt down and slide it out of thecompartment.

Door Bin in Freezer

Mechanical Disassembly

3-2) Freezer Disassembly

Freezer Shelf

Plastic (Wire) Drawer in Freezer

Freezer Door Light Switch

Mechanical Disassembly

The ice dispenser is located in the upper portion of the freezer. This assembly stores ice made by the icemaker and dispenses ice.

1. Lift the ice bucket up  and slide out the ice dispenser assembly .

The ice maker is located inside of the ice dispenser

assembly.

Remove ice maker support screws (2), and slide out.

2. Disconnect the ice maker wire connector.

Unlock the locking tabs to separate the ice maker kit.

In order to assemble the icemaker kit.

1. Assemble the geared motor shaft and the front of

ice tray.

2. Lift the front locking tab and assemble the ice

maker kit.

3. Connect the ice maker wire connector.

4. Match the tab holes and tabs(2) located on the

top of the liner, and slide the ice maker in.

5. Tighten the screws (2) of the ice maker support.

This shelf is designed to support the ice maker 

ice dispensed and Xtra Space

1. Remove the Xtra Space

cover to push it down

and pull front.

2. Slide the partition out.

3. Remove the screws (2) on the bottom front of the case.

4. Slide out the case while disconnecting the wire connect.

Auger Motor Case

PARTITION

SCREWS

WIRE CONNECTOR

SUPPORT OF ICE-MAKER

FRONT OF ICE TRAY

FRONT LOCKING TAB

TAB HOLES

GEARED MOTOR SHAFT

ICE-MAKER KIT

LOCKING TAB

Ice Dispenser & Ice Maker

The freezer light is located in the bottom of the auger motor case. The light is covered by an opaque cover.

1. Remove the screw and the light cover.

The evaporator fan is located in the middle rear of refrigerator. This fan circulates cold air in the refrigerator.

1. Remove the fan spring, and than remove fan and protector motor.

2. Remove screw located at the four corners of the fan bracket.

3. Take the fan motor assembly off.

1. Remove screw (6).

2. Remove the assy cover multi fre.

3. Remove the assy cover supt motor fre.

4. Remove screw (2).

5. Remove the cover evap front.

6. Disconnect the sensor wire connector.

Evaporator Fan Motor

Freezer Light Evaporator Cover in Freezer

Mechanical Disassembly

ASSY COVER MULTI FRE

ASSY COVER SUPT MOTOR FRE

COVER EVAP FRONT

INS SUPT MOTOR FRE

INS MULTI FRE

Evaporator is located in the bottom of freezer to

produce cold air driven across the evaporator coils.

1. Take off the ductwork in Freezer.

2. Disconnect the wire connector (Heater, Bimental, and Thermistor).

3. Desolder the inlet and outlet tubes.

4. Remove the evaporator.

5. Take the same steps to seal the system as

mentioned earlier.

The freezer thermistor is located at the top left of freezer vent. It sends temperature signals to the micro-processor.

The Ice-Maker thermistor is located in its bottom.

The temperature signal sends the micro-processor.

Evaporator in Freezer

Mechanical Disassembly

Freezer Thermistor

Ice-MakerThermistor

THERMISTOR

1. Disconnect the power cord of the refrigerator

2. Remove the fixed screws (6) of compressor cover.

3. Slide up and take off the compressor cover to see the machine compartment.

4. Remove screw (2) on the cover.

When the solenoids receive a signal from the microprocessor, they supply water to the water dispenser or the ice maker.

1. Remove bracket screw on cabinet.

2. Take the solenoids assembly out.

3. Disconnect water tubes.

The condenser Fan is located in the middle of machine compartment. It cools down the subcondenser and the compressor.

1. Lift up the rib under the support motor.

2. Pull the support motor.

The condenser is located in the machine compartment. The heat is extracted by condenser fan.

1. Desolder the compressor discharge the condenser outlet.

2. Take out the condenser.

Machine Compartment Electric Box

Mechanical Disassembly

3-3) Machine Compartment Disassembly

Water Solenoids

Condenser Fan

Condenser

4. CIRCUIT DIAGRAM

5. OPERATION PRINCIPLES BY PARTS OF CIRCUIT

5-1) POWER

5-2) OSCILLATION CIRCUIT

Terminal Oscillation Frequency

 Vcc(DC 5V)

<< BLDC

+12V(DC 12V)

MICOM POWER AND SENSORS

BLDC MOTOR POWER(NOT USE)

RELAY,PANEL POWER

● When turned on, rectified AC v oltage which is stepped down on 2nd transf ormer flows between  and 

at about AC 15V, goes through the diode D101 and D104 is changed to DC, and provide constant 12V. It provides 5V to MICOM and other circuits via regulator REG102 (MC7805ACT), and make entire PCB operate.

● It is an Oscillation Circuit f or synchronism clock gener ation and time calculation on the information sending &

receiving of the MICOM internal logic elements and when specifications for Resonator change, the timing system of MICOM changes resulting in errors. (Rated parts must be used)

Terminal Oscillation Frequency

Xin(#19)

Xout(#18)

8.0MHz

OPERATION PRINCIPLES BY PARTS OF CIRCUIT

5-3) RESET CIRCUIT

5-4) EEPROM DETECTION CIRCUIT

● RESET Circuit allows the whole program to go back to the initial setting by initializing parts such as the RAM in

MICOM with the power supply into MICOM or with an instant power failure . Upon the power supply, the reset terminal voltage becomes "LOW" f or se v eral tens of  compared to Vcc voltage(DC 5V) at MICOM, and it maintains "HIGH"(Vcc Voltage) during normal operation. But, when Vcc drops down to 3.4~3.7V, the reset terminal voltage becomes "LOW".

● A semiconductor memory EEPROM stores data remembering previous settings regardless of power-off, which

are indispensable especially in power fluctuating areas. Also , EEPR OM sets and uses other options in principle.

OPERATION PRINCIPLES BY PARTS OF CIRCUIT

5-5) DOOR SWITCH DETECTON CIRCUIT

1) If R-Door is opened, the contact point of the door switch (4-3) becomes open, and the current of PCB line comes through R404 and R405 and provides 5 volt which is recognized as door is opened, and turn off the fan at different load. When the door is closed, the voltage goes out from R404 to Switch, the MICOM is applied with OV and the door is recognized as closed.

2) If F-Door is opened, the contact point of the door switch (4-3) becomes open, and the current of PCB line comes through R402 and R403 and provides 5 volt which is recognized as door is opened, and turn off the fan at different load. When the door is closed, the voltage goes out from R402 to Switch, the MICOM is applied with OV and the door is recognized as closed.

3) Q401 is the circuit to turn off the auger motor operation when the door is opened. If the door is closed, Vcc voltage of R402 works as ground via door switch, OV is applied to the base of Q401, and Q401 becomes operable, Vcc v oltage on "A" part Q702 base works as emitter on Q401 collector and creates OV. (Check the operable condition for other parts at load terminals)

4) Condition for door open is the opposite of condition 3 above .

Category Door DOOR S/W Contact Point MICOM PORT NO MICOM INPUT









OPEN

"LOW"

"HIGH"

"LOW"

"HIGH"

OPERATION PRINCIPLES BY PARTS OF CIRCUIT

5-6) TEMP SENSING CIRCUIT

1) Sensor uses a thermistor which has a temp coefficient of negative resistance and controls resistance. When

the heat goes up, the resistance gets down and vice v ersa. R302, 4, 6, 9 and C301~C303, C305 are parts for noise prevention b ut the y are not related to temp sensing characteristics.

2) If Vf is the incoming voltage to MICOM in case of F-Sensor, Vf equals (Rth * Vcc)/ ((R301 + Rth). Where Rth is

resistance of THERMISTOR corresponding to Temp. Please ref er to the Appendix Temp-to-Sensor Resistance/V oltage con v ersion table(Temp-to-MICOM Terminal Voltage included) on A/S . (Ne xt page)

OPERATION PRINCIPLES BY PARTS OF CIRCUIT

 Temp to Resistance of Sensor & MICOM PORT Voltage

Sensor CHIP : PX41C Standard

Temp.

-50 °F/-45.6 °C

-49 °F/-45.0 °C

-48 °F/-44.4 °C

-47°F/-43.9 °C

-46 °F/-43.3 °C

-45 °F/-42.8 °C

-44 °F/-42.2 °C

-43°F/-41.7 °C

-42°F/-41.1 °C

-41°F/-40.6 °C

-40°F/-40.0 °C

-39°F/-39.4 °C

-38°F/-38.9 °C

-37°F/-38.3 °C

-36°F/-37.8 °C

-35°F/-37.2 °C

-34°F/-36.7 °C

-33°F/-36.1 °C

-32°F/-35.6 °C

-31°F/-35.0 °C

-30°F/-34.4 °C

-29°F/-33.9 °C

-28°F/-33.3 °C

-27°F/-32.8 °C

-26°F/-32.2 °C

-25°F/-31.7 °C

-24°F/-31.1 °C

-23°F/-30.6 °C

-22°F/-30.0 °C

-21°F/-29.4 °C

-20°F/-28.9 °C

Resistance()

153319 144794 136798 129294 122248 115631 109413 103569

98073 92903 88037 83456 79142 75077 71246 67634 64227 61012 57977 55112 52406 49848 47431 45146 42984 40938 39002 37169 35433 33788 32230

Voltage(V)

4.694

4.677

4.659

4.641

4.622

4.602

4.581

4.56

4.537

4.514

4.49

4.465

4.439

4.412

4.385

4.356

4.326

4.296

4.264

4.232

4.199

4.165

4.129

4.093

4.056

4.018

3.98

3.94

3.899

3.858

3.816

Temp.

-19°F/-28.3°C

-18°F/-27.8 °C

-17°F/-27.2 °C

-16°F/-26.7 °C

-15°F/-26.1 °C

-14°F/-25.6 °C

-13°F/-25.0 °C

-12°F/-24.4 °C

-11°F/-23.9 °C

-10°F/-23.3 °C

-9°F/-22.8 °C

-8°F/-22.2 °C

-7°F/-21.7 °C

-6°F/-20.6 °C

-5°F/-20.0 °C

-4°F/-45.6 °C

-3°F/-19.4 °C

-2°F/-18.9 °C

-1°F/-18.3 °C 0°F/-17.8 °C

1°F/-17.2 °C

2°F/-16.7 °C

3°F/-16.1 °C 4°F/-15.6 °C

5°F/-15.0 °C

6°F/-14.4 °C 7°F/-13.9 °C 8°F/-13.3 °C 9°F/-12.8 °C

10°F/-12.2 °C 11°F/-11.7 °C

Resistance()

30752 29350 28021 26760 25562 24425 23345 22320 21345 20418 19537 18698 17901 17142 16419 15731 15076 14452 13857 13290 12749 12233 11741 11271 10823 10395

9986 9596 9223 8867 8526

Voltage(V)

3.773

3.729

3.685

3.64

3.594

3.548

3.501

3.453

3.405

3.356

3.307

3.258

3.208

3.158

3.107

3.057

3.006

2.955

2.904

2.853

2.802

2.751

2.7

2.649

2.599

2.548

2.498

2.449

2.399

2.35

2.301

Temp.

12°F/-11.1°C 13°F/-10.6°C

14°F/-10.0°C

15°F/-9.4°C 16°F/-8.9°C 17°F/-8.3°C 18°F/-7.8°C 19°F/-7.2°C 20°F/-6.7°C 21°F/-6.1°C 22°F/-5.6°C 23°F/-5.0°C 24°F/-4.4°C

25°F/-3.9°C 26°F/-3.3°C 27°F/-2.8°C

28°F/-2.2°C

29°F/-1.7°C

30°F/-1.1°C

31°F/-0.6°C

32°F/0.0°C

33°F/0.6°C

34°F/1.1°C 35°F/1.7°C 36°F/2.2°C 37°F/2.8°C

38°F/3.3°C

39°F/3.9°C 40°F/4.4°C

41°F/5.0°C

42°F/5.6°C

Resistance()

8200 7888 7590 7305 7032 6771 6521 6281 6052 5832 5621 5419 5225 5000 4861 4690 4526 4369 4218 4072 3933 3799 3670 3547 3428 3344 3204 3098 2997 2899 2805

Voltage(V)

2.253

2.205

2.158

2.111

2.064

2.019

1.974

1.929

1.885

1.842

1.799

1.757

1.716

1.675

1.636

1.596

1.558

1.52

1.483

1.447

1.412

1.377

1.343

1.309

1.277

1.253

1.213

1.183

1.153

1.124

1.095

Temp.

43°F/6.1 °C 44°F/6.7 °C

45°F/7.2 °C 46°F/7.8 °C 47°F/8.3 °C 48°F/8.9 °C 49°F/9.4 °C

50°F/10.0°C 51°F/10.6 °C 52°F/11.1 °C 53°F/11.7 °C 54°F/12.2 °C

55°F/12.8 °C

56°F/13.3 °C 57°F/13.9 °C 58°F/14.4 °C 59°F/15.0 °C

60°F/15.6 °C 61°F/16.1 °C

62°F/16.7°C 63°F/17.2 °C 64°F/17.8 °C 65°F/18.3 °C 66°F/18.9 °C 67°F/19.4 °C

68°F/20.0 °C 69°F/-45.6 °C 70°F/20.6 °C

71°F/21.7 °C

72°F/22.2 °C

73°F/22.8 °C

Resistance()

2714 2627 2543 2462 2384 2309 2237 2167 2100 2036 1973 1913 1855 1799 1745 1693 1642 1594 1547 1502 1458 1416 1375 1335 1297 1260 1225 1190 1157 1125 1093

Voltage(V)

1.068

1.04

1.014

0.988

0.963

0.938

0.914

0.891

0.868

0.846

0.824

0.803

0.783

0.762

0.743

0.724

0.706

0.688

0.67

0.653

0.636

0.62

0.604

0.589

0.574

0.56

0.546

0.532

0.519

0.506

0.493

OPERATION PRINCIPLES BY PARTS OF CIRCUIT

5-7) DAMPER CIRCUIT

5-8) DISPLAY Circuit

1) The temperature of R-room is controlled by opening and closing of damper with stepping motor, supplying & blocking cold air .

2) TA7774P (IC07) operates the damper. TA7774P is the driver IC only for step motor . If the regular signal is provided to TA7774P from Micom, send combined signal to Quad-Polar step motor to rotate on certain direction. This makes clockwise or counter clockwise rotation to make the damper open or close .

3) Since the damper always touches the cold air , DC 12V/1W heater is installed, alwa ys on to pre v ent the malfunction from moisture and is controlled on conditions. (Operation conditions can be changed). Micon #15 pin connected to IC4 controls the damper heater like category 3.

1) KEY SCAN When Grid #6 is output, this signal goes through PCB resistance 10  and provided to power frequency .

When the switch is pressed, R502(6.8 ) and R501 (12 ) decrease the signal and less than 5.1V peak to peak signal is provided to MICOM, the MICOM recognizes the grid #6 is provided, and change the function corresponding to switch ke y. [Refer the circuit diagram below]

OPERATION PRINCIPLES BY PARTS OF CIRCUIT

2) DISPLAY OPERA TION

Like the signal diagram below, Micom sends “ high ” signal through MICOM 6 terminals of NO #1 2  3  4  5  6 for 2ms every 12ms. This signal goes to output terminal via input terminal of IC5 (KID65783AP or TD62783AP). Output wave alw a ys goes through LED input terminal with DC11~12V on every period. At this time, if SINK signal comes out at IC4, DC11~ 12V is applied to LED input terminal and output terminal sinks to OV which turn on LED for 2ms F or e xample , to turn on "Po wer Fre." LED, IC4 #16 pin sinks to 0V when IC5 #16 becomes DC 11~12V making "Pow er F re" LED turn on.

 GRID WAVE PATTERN

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