Samsung RS21KLMR diagnosis and trouble shooting

52
Check the exchange of fuse and
disconnection cause.
- Check the connections of main PCB.
- Check the connections between upper hinge and CABI-door.
- Check the connections between door and panel PCB.
11. Diagnostics
11-1) If power is not ON
At the power of main PCB, the 1 15V power and a high-voltage over DC 170V occur. Please take care of yourself on repair and measurement.
Is 230V AC fuse down?
Is power 230V
both terminals of CN10?
Is fuse on main PCB down?
Is DC 320V impressed to both
terminals of BD1?
Top S/W 233Y
Is the voltage impressed DC 5.8V
between C and S ?
Is 12V impressed to both
terminals of C102?
Is the load such as relay normal?
Is normal the load, such as
relay?
Is there any PCB soldering, short or broken?
Normal
Start
To check the main PCB, please apply descriptions of operation and references in the manual.
YES
Check the assembly and connection of
electric wires.
NO
Exchange fuse
250V/ 2A?
YES
Check the PCB pattern and replace BD1.
NO
Replace PCB assembly.
NO
1) Replace D104 (D5S6M).
2) Replace PCB assembly.
NO
Replace REG1(KA7805)
NO
1) Check the assembly of electric wires and troubleshoot.
2) Replace the panel PCB.
NO
1) Replace the corresponding relay.
2) Check lead wire for contact.
NO
Caution!
53
Diagnostics
1 1-2) If the compressor and cooling fan motor don’t work normally
Apply Ref.4
Did 5 min pass after COMP. OFF?
Start
Check after a lapse of 5 min.
Did buzzer sound on forced operation?
(Check certainly after forced start.)
Exchange MICOM and PCB.
Exchange and repair IC03.
(ULN2803)
Does compressor work
with forced operation?
Is MICOM No.18 High?(5V)
Open and repair the
connection.
Troubleshoot the
sensor and Exchange
PCB.
Is the voltage of IC03 pin No. 14 between 0-1V?
Open and troubleshoot the
connection.
Is COMP relay normal?
Exchange or troubleshoot
COMP relay.
Apply Ref. 2
Is the contact of connector CN70 normal?
Insert connector completely?
Is COMP assembly normal?
Exchange and repair COMP.
assembly.
Normal
NO
YES
YES
NO
NO
NO
NO
YES
NO
YES
YES
YES
NO
YES
NO
YES
NO
YES
Is freezer sensor normal?
Is the temp. sense
of main PCB Normal?
54
Diagnostics
11-3) If defrost function
Is F, R defrosting sensor by
self-diagnosis normal?
Start
Exchange and troubleshoot the
corresponding sensor.
󳢮 See Ref. 3: Check load in the manual.
󳢮 Make decision on the basis of ref. 4 and
6 in the manual.
󳢮 See test function in the manual.
󳢮 Recheck the corresponding sensor for
an error if it fails in return.
󳢮 See ‘Load Drive Circuit section and Ref. 2: How to check failure of relay.
Is F, R Room defrosting heater normal?
Check temp. fuse,
breaking of heater wire, contact of
wire and so on.
Is temp. of the defrosting
sensor below 23℉?
Run forced operation for a
specified period.
Repair the connection terminal.
Perform forced defrosting for F and
R room at a time.
Normal
Check temp. fuse, breaking of heater wire,
contact of wire, and so on.
Exchange or troubleshoot the failure relay or
exchange PCB assy.
Is power applied to the
respective defrosting heaters?
Does the system
return to cooling operation after heating
for a specified period of time?
Recheck the connection
terminal in Main PCB
NO
NO
YES
YES
NO
YES
NO
NO
NO
YES
YES
YES
If temp. of F, R defrosting sensor by the working of heater are over 10℃, 17
Reference
55
Diagnostics
1 1-4) If there is a trouble with self-diagnosis
1) If the ambient sensor has trouble
No trouble with PCB and temperature sensor.
Recheck the contact failure of connector.
YES
YES
YES
2) If the temperature sensor of F and R room has trouble
󳢮 See Ref. 4 (descriptions of
circuit operation, and how to check temperature sensor in the manual.)
- Error of sensor can be seen on the front display of refrigerator. If power is impressed to refrigerator first, an failure of sensor is found. The refrigerator will stop working and display(blink) the region of trouble-occurred sensor repetitively.
- Even if sensor has failure during the operation, the refrigerator will not stop working but can run the normal cooling operation because of being operated in the Emergency Operation mode. Therefore you re requested to use how to check self-diagnosis in the manual.
A bad contact or connector missing?
Was the Main
– PCB connector(CN31) inserted
correctly?
Is the ambient temperature
sensor normal?
Is the input of voltage to
MICOM pin No. 63 normal?
Start
NO
Exchange the temperature sensor.
NO
Check the iced solder and
short of main-PCB.
NO
YES
YES
YES
YES
󳢮 See Ref.4 (descriptions of
circuit operation, and how to check temperature sensor in the manual.)
󳢮 For sensor resistance per
temperature, make use of the resistance values from Ref. 4 and 5.
Exchange the temperature sensor.
Is the unit of
Fridges temperature
sensor normal?
Was the Main – PCB
connector(CN30) inserted
correctly?
Is the sequence of
insertion of connector(CN30) wire identical to
the circuit diagram?
Is the input voltage to
MICOM pin No. 59 normal?
Start
NO
Troubleshoot a bad contact or missing of
connector.
NO
Check if the iced solder of main PCB is
short.
NO
Modify the wrong configuration of connector wire -in case of being not inserted or incorrectly inserted - to be coincided with the circuit diagram.
NO
No trouble with PCB and temperature sensor. Recheck the connector for an error of contact.
56
󳢮 Freezer door MICOM No. 43,
Fridge door MICOM No. 44 – Regular voltage are 5V to Open :
0V to Close.
󳢮 Separate the door S/W and
check if the measured value of unit is changed from 0 to∞Ω according to S/W ON/OFF.
1) If Ding-Dong sounds continuously
Isnt the door opened minutely?
Start
Remove causes after comprehending the conditions of interference by door gasket, food etc.
Isnt water penetrated
into the door S/W?
Exchange the door S/W.
Is the input voltage of
main No. 43 and 44 changed at door-open,
door-close?
Troubleshoot the breaking of wire and
bad door S/W.
Main PCB and door S/W are normal.
Yes
NO
No
YES
NO
Connector not inserted. Troubleshoot
poor contact.
NO
Exchange the door S/W.
NO
YES
Is the state of inserted connector
(CN30)being normal?
YES
Is the door S/W self-unit normal?
YES
2) If Beep sounds continuously
Didnt you
select forced operation and forced
defrosting?
Start
Release the forced operation and
forced defrosting functions, or turn ON
again after power OFF.
Do buzzer
still sound after power-on
again?
Main-PCB is normal
Check if there is any short parts due to
foreign matters and the test
jumper part in the main-PCB.
Selected
NO
YES
YES
Diagnostics
11-5) If alarm sound
57
Diagnostics
3) Without sound of buzzer operation
Does it sound
Ding-Dongif you press a button
on front panel?
Start
Main PCB is normal; buzzer normal.
Check the panel PCB with the reference of how to check panel display’.
Buzzer is broken – replace it.
Does it make a sound of door-open alarm
when you are opening the door of freezer or fridge
more than 2 min?
Is the bent or go-out of the buzzer
in the main PCB?
The main PCB and buzzer are normal
YES
YES
NO
NO
YES
NO
NO
Replace the main PCB.
(failure of MICOM)
Are signals coming
out of MICOM No. 21 in a 1-sec cycle
after the Forced operation?
Is signal of Q801
Base ouputted with 1 sec. intervals
in the condition above?
Did lead of a
component fall on the vibration plate
of buzzer?
NO
Check the state of pattern connection
between MICOM No.21 and Q801.
(Check Open/Short)
NO
Poor buzzer is broken down or
replace the buzzer.
YES
YES
YES
󳢮 Refer the description of
Test function in the manual for the Forced operation.
58
Diagnostics
11-6) If the panel PCB is not working normally:
1) Where lighting of the panel PCB is disabled, or only some lamps are disabled.
2) Where the Panel PCB key isnt selected:
- The basic check way : If you is troubleshooting in the basic check method, then
Is the connector
of upper hinge cover inserted
normally?
Start
Reinsert the connector. Troubleshoot
a poor contact.
Is the main PCB
connector(CN50) inserted
normally?
Reinsert the connector in the main
PCB.
Is the connector of
door panel PCB connector inserted
normally?
Reinsert the connector. Troubleshoot
a poor contact.
1. Check the door wire of freezer – the disconnection of wire, short between wires.
2. Check the CABI wire of freezer – the disconnection of wire, short between wires.
3. Check the panel lighting circuit section within the main PCB for short open.
1. Check the door wire of freezer – check the breaking of wire, short between wires.
2. Check the CABI wire of freezer – check the breaking of wire, short between wires.
3. Check for Short/Open of the Panel Lighting Circuit section in the main PCB.
NO
NO
YES
YES
NO
Panel PCB itself has trouble.
YES
YES
Is lighting operated
normally when the exchange of panel
PCB?
NO
NO
Recheck after the release of locking function.
YES
Is the locking lamp lit on?
YES
Reassemble the PCB assy/Enforce the cancellation of pressed keys.
NO
Arent a key or more buttons
pressed continuously?
YES
Reassemble the PCB assy/Enforce the cancellation of pressed keys.
Operated by separation
Isnt the PCB system
still operated by seperating of the
mechanism?
NO
Panel PCB has trouble for itself.
YES
Is lighting
operated normally in the exchange
of panel-PCB?
YES
1. Replace the main PCB.
2. Check the short wires of CoolSelect Zone
TM
panel.
NO
Is a periodic
wave form outputted from the main
PCB IC9?
󳢮 See Ref. 1: ‘View of the
connection cabinet-door for the wire assembly in the manual.
󳢮Refer to the description of
circuit operation in the manual 10-6) Key scan and display Circuit selections, and measure the wave pattern.(page 40)
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