Samsung PN64F5500AFXZA Schematic

PlasmaTV

ChassisF5KA

ModelCodePN64F5500AFXZA

MANUAL

SERVICE

PlasmaTV

1.Precaution

2.ProductSpecication

3.DisassemblyandReassembly

4.Troubleshooting

5.WiringDiagram

PN64F5500AF

Contents

RefertotheservicemanualintheGSPN(seetherearcover)formoreinformation.

Contents

1.Precaution........................................................................................................................................1−1

1.1.SafetyPrecautions...................................................................................................................1−1

1.2.ServicingPrecautions...............................................................................................................1−3

1.3.StaticElectricityPrecautions......................................................................................................1−4

1.4.InstallationPrecautions.............................................................................................................1−5

2.ProductSpecication.........................................................................................................................2−1

2.1.ModelComparison...................................................................................................................2−1

2.2.Feature&Specications...........................................................................................................2−2

2.3.SpecicationsAnalysis.............................................................................................................2−3

2.4.Accessories............................................................................................................................2−4

2.4.1.SuppliedAccessories...................................................................................................2−4

3.DisassemblyandReassembly..............................................................................................................3−1

3.1.OverallDisassemblyandReassembly..........................................................................................3−1

4.Troubleshooting................................................................................................................................4−1

4.1.FirstChecklistforTroubleshooting.............................................................................................4−1

4.2.CheckpointsbyErrorMode.......................................................................................................4−2

4.2.1.ExampleofTroubleShooting........................................................................................4−9

4.2.2.OperatingLogicLED...................................................................................................4−11

4.3.FactoryModeAdjustments........................................................................................................4−13

4.3.1.DetailFactoryOption...................................................................................................4−13

4.3.2.EnteringFactoryMode.................................................................................................4−14

4.3.3.FactoryData...............................................................................................................4−16

4.4.WhiteBalance–Calibration......................................................................................................4−29

4.4.1.WhiteBalance-Calibration...........................................................................................4−30

4.4.2.ServiceAdjustment......................................................................................................4−30

4.4.3.WhiteBalance-Adjustment..........................................................................................4−32

4.5.SoftwareUpgrade....................................................................................................................4−33

4.6.RS-232C................................................................................................................................4−34

4.7.A Vcontrolcode.......................................................................................................................4−35

4.8.RearCoverDimension..............................................................................................................4−40

5.WiringDiagram................................................................................................................................5−1

5.1.OverallWiring........................................................................................................................5−1

5.1.1.PinConnection...........................................................................................................5−5

1.Precaution

DEVICE

UNDER

TEST

LEAKAGE CURREN T

TESTER

TES T ALL

EXPOSED ME TAL

SUR FACES

2-WIRE CORD

ALSO TES T WITH PLUG REVERSED

(US ING AC

ADAPTER PLUG

AS REQU IRED)

EARTH

GR OUND

( R E A D I N G SHOULD NOT BE ABOVE 0.5mA)

1.Precaution

Toavoidpossibledamage,electricshocksorexposuretoradiation,followtheinstructionsbelowwithregardtosafety, installation,serviceandESD.

1.1.SafetyPrecautions

1)Makesureallprotectivedevicesareproperlyinstalledincludingnon-metallichandlesandcompartmentcoverswhen installingorre-installingthechassisorchassisassemblies.

2)Makesurethatnogapsexistbetweenthecabinetsforchildrentoinserttheirngersintopreventchildrenfrom receivingelectricshocks.GapsmentionedaboveincludeventilationholesofatoogreatmagnitudebetweenthePDP moduleandthecabinetmask,andtheimproperinstallationoftherearcabinet.

Errorsmayoccurwhentheresistanceisbelow1.0MΩorover5.2MΩ.Inthesecases,makesurethatthedeviceis repairedbeforesendingitbacktothecustomer.

3)CheckforElectricityLeakage(ACLeakageT est)

WARNING

Donotuseaninsulatedtransformerforcheckingtheleakage.Useonlythosecurrentleakagetestersormirroring systemsthatcomplywithANSIC101.1andtheUnderwriterLaboratory’sspecications(UL1410,59.7).

Figure1.1ACLeakageT est

4)Ahighvoltageismaintainedwithinthespeciedlimitsusingsafetyparts,calibrationandtolerances.Whenvoltage exceedsthespeciedlimits,checkeachspecialpart.

5)W arningforEngineeringChanges:

Nevermakeanychangesoradditionstothecircuitdesignortheinternalpartforthisproduct.

Ex:Donotaddanyaudioorvideoaccessoryconnectors.Thismightcausephysicaldamage.

Furthermore,anychangesoradditionstotheoriginaldesign/engineeringwillinvalidatethewarranty.

6)W arning-HotChassis:

SomeTVchassisaredirectlyconnectedtooneendoftheACpowercordforelectricalreasons.Withoutinsulated transformers,theproductcanonlyberepairedsafelywhenthechassisisconnectedtotheearthedendoftheAC powersource.

TomakesuretheACpowercordisproperlyconnected,followtheinstructionsbelow.Usethevoltmetertomeasurethe voltagebetweenthechassisandtheearthedground.Ifthemeasurementisover1.0V ,unplugtheACpowercordand changethepolaritybeforereinsertingit.Measurethevoltagebetweenthechassisandthegroundagain.

1.Precaution

7)SomeTVchassisareshippedwithanadditionalsecondarygroundingsystem.Thesecondarysystemisadjacentto theACpowerline.Thesetwogroundingsystemsareseparatedinthecircuitusinganunbreakable/unchangeable insulationmaterial.

8)Whenanyparts,materialorwiringappearoverheatedordamaged,replacethemwithnewregularonesimmediately. Whenanydamageoroverheatingisdetected,correctthisimmediatelyandmakearegularcheckofpossibleerrors.

9)Checkfortheoriginalshapeofthelead,especiallythatoftheantennawiring,anysharpedges,theACpowerandthe highvoltagepower.Carefullycheckifthewiringistootight,incorrectlyplacedorloose.Neverchangethespace betweenthepartandtheprintedcircuitboard.ChecktheACpowercordforpossibledamages.Keepthepartorthe leadawayfromanyheat-emittingmaterials.

10)SafetyIndication:

Someelectricalcircuitsordevicerelatedmaterialsrequirespecialattentiontotheirsafetyfeatures,whichcannotbe viewedbythenakedeye.Ifanoriginalpartisreplacedwithanotherirregularone,thesafetyorprotectivefeatureswill belostevenifthenewonehasahighervoltageormorewatts.

Criticalsafetypartsshouldbebracketedwith(

,).Useonlyregularpartsforreplacements(inparticular,ame

resistanceanddielectricstrengthspecications).Irregularpartsormaterialsmaycauseelectricshockorre.

1.2.ServicingPrecautions

WARNING

1)Firstcarefullyreadthe“SafetyInstruction”inthisservicemanual.

Whenthereisaconictbetweentheserviceandthesafetyinstructions,followthesafetyinstructionatalltimes.

2)Anyelectrolyticcapacitorwiththewrongpolaritywillexplode.

1)Theserviceinstructionsareprintedonthecabinet,andshouldbefollowedbyanyservicepersonnel.

2)MakesuretounplugtheACpowercordfromthepowersourcebeforestartinganyrepairs.

a)Removeorre-installpartsorassemblies.

b)Disconnecttheelectricplugorconnector,ifany.

c)Connectthetestpartinparallelwiththeelectrolyticcapacitor.

3)Somepartsareplacedatahigherpositionthantheprintedboard.Insulatedtubesortapesareusedforthispurpose. Theinternalwiringisclampedusingbucklestoavoidcontactwithheatemittingparts.Thesepartsareinstalledback totheiroriginalposition.

4)Aftertherepair,makesuretocheckifthescrews,partsorcablesareproperlyinstalled.Makesurenodamageiscaused totherepairedpartanditssurroundings.

1.Precaution

5)CheckforinsulationbetweenthebladeoftheACplugandthatofanyconductivematerials(i.e.themetalpanel, inputterminal,earphonejack,etc).

6)InsulationCheckProcess:

UnplugthepowercordfromtheACsourceandturntheswitchon.Connecttheinsulatingresistancemeter(500V)to theACplugblade.TheinsulatingresistancebetweenthebladeoftheACplugandthatoftheconductivematerial shouldbemorethan1MΩ.

7)AnyB+interlockshouldnotbedamaged.

Ifthemetalheatsinkisnotproperlyinstalled,noconnectiontotheACpowershouldbemade.

8)Makesurethegroundingleadofthetesterisconnectedtothechassisgroundbeforeconnectingtothepositivelead. Thegroundleadofthetestershouldberemovedlast.

9)Bewareofrisksofanycurrentleakagecomingintocontactwiththehigh-capacitycapacitor.

10)Thesharpedgesofthemetalmaterialmaycausephysicaldamage,soprotectyourselfbywearingglovesduringthe repair.

11)Duetothenatureofplasmadisplaypanels,partialafter-imagesmayappearifastillpictureisdisplayedonthescreen foralongperiodoftime.

Thisiscausedbybrightnessdeteriorationduetothestorageeffectofthepanel,andtopreventthisfromhappening,we recommendthatthebrightnessandcontrastarereduced.(e.g.)Contrast:25,Brightness:50

1.Precaution

1.3.StaticElectricityPrecautions

1)Somesemi-conductive(“solidstate”)devicesarevulnerabletostaticelectricity .ThesedevicesareknownasESD. ESDincludestheintegratedcircuitandtheeldeffecttransistor.Toavoidanymaterialsdamagefromelectrostatic shock,followtheinstructionsdescribedbelow.

2)Removeanystaticelectricityfromyourbodybyconnectingtheearthgroundbeforehandlinganysemi-conductiveparts orassemblies.Alternatively ,wearadischargeablewrist-belt.

(Makesuretoremoveanystaticelectricitybeforeconnectingthepowersource-thisisasafetyinstructionfor avoidingelectricshock)

3)RemovetheESDassemblyandplaceitonaconductivesurfacesuchasaluminumfoiltopreventaccumulatingstatic electricity.

4)DonotuseanyFreon-basedchemicals.SuchchemicalswillgeneratestaticelectricitythatcausesdamagetotheESD.

5)Useonlygrounded-tipironsforsolderingpurposes.

6)Useonlyanti-staticsolderremovaldevices.

Mostsolderremovaldevicesdonotsupportananti-staticfeature.Asolderremovaldevicewithoutananti-staticfeature canstoreenoughstaticelectricitytocausedamagetotheESD.

7)DonotremovetheESDfromtheprotectiveboxuntilthereplacementisready.MostESDreplacementsarecoveredwith lead,whichwillcauseashorttotheentireunitduetotheconductivefoam,aluminumfoilorotherconductivematerials.

8)RemovetheprotectivematerialfromtheESDreplacementleadimmediatelyafterconnectingittothechassisor circuitassembly.

9)T akeextremecautioninhandlinganyuncoveredESDreplacements.Actionssuchasbrushingclothesorliftingyourleg fromthecarpetoorcangenerateenoughstaticelectricitytodamagetheESD.

CAUTION

Theseservicinginstructionsareforusebyqualiedservicepersonnelonly.

Toreducetheriskofelectricshockdonotperformanyservicingotherthanthatcontainedintheoperatinginstructions unlessyouarequaliedtodoso.

1.Precaution

1.4.InstallationPrecautions

1)Forsafetyreasonsaminimumoftwopeoplearerequiredtocarrythisproduct.

2)Keepthepowercordawayfromanyheatemittingdevices,asameltedcoveringmaycausereorelectricshock.

3)Donotplacetheproductinareaswithpoorventilationsuchasabookshelforcloset.Theincreasedinternaltemperature maycausere.

4)Bendtheexternalantennacablewhenconnectingittotheproduct.Thisisameasuretoprotectitfrombeingexposedto moisture.Otherwise,itmaycauseareorelectricshock.

5)Makesuretoturnthepoweroffandunplugthepowercordfromtheoutletbeforerepositioningtheproduct.Also checktheantennacableortheexternalconnectorsiftheyarefullyunplugged.Damagetothecordmaycausere orelectricshock.

6)Keeptheantennafarawayfromanyhigh-voltagecablesandinstallitrmly.Contactwiththehigh-voltagecableorthe antennafallingovermaycausereorelectricshock.

7)WhenconnectingtheRFantenna,checkforaDTVreceivingsystemandinstallaseparateDTVreceptionantennafor areaswithnoDTVsignal.

8)Wheninstallingtheproduct,leaveenoughspace(4”)betweentheproductandthewallforventilationpurposes.A riseintemperaturewithintheproductmaycausere.

9)WhenmovingaPDPwithremovablespeakers,detachthespeakersrstbeforemovingthemainbody.MovingthePDP mainbodywithoutseparatingthespeakersmaycausethespeakerstodetach,possiblycausingdamageorinjury.

2.ProductSpecication

2.1.ModelComparison

SeriesPF5500

FrontView

FrontColorBlack

Dimensions

WxDxH

(inch)

Weight

(lbs)

51"

WithoutStand1191.9x57.0x709.1

WithStand1191.9x307.2x798.8

WithoutStand1396.9x57.0x831.3

60"

WithStand1396.9x375.5x928

WithoutStand1483.8x57.0x877.1

64"

WithStand1483.8x375.5x974.5

WithoutStand18.5kg

51"

WithStand26.5kg

WithoutStand27.5kg

60"

WithStand38.3kg

WithoutStand33kg

64"

WithStand44.8kg

Featuresmarttv2.0

2.2.Feature&Specications

■Features

•Digital-TV ,RF,4HDMI,1-Component(A V),3-USB2.0(MediaPlay),Optical,Lan

•Brightness:1500cd/m2

•ContrastRatio:10000:1

•DolbyDigital+,SRStheater

■Specication

ModelPN51F5500PN60F5500PN64F5500

DisplayResolution1920x1080

Environmental Considerations

OperatingT emperature

OperatingHumidity

StorageTemperature

StorageHumidity

50°Fto104°F(10°Cto40°C)10%to80%,non-condensing-4°Fto113°F

(-20°Cto45°C)5%to95%,non-condensing

2.ProductSpecication

StandSwivel(Left

/Right)

Dimensions(WxH

xD)Body

WithStand

With

Stand

Weight

Without

Stand

ScreenSize

Sound(Output)10Wx2

46.9x27.9x2.2inches

(1191.9x709.1x57.0mm)

46.9x31.4x12.0inches

(1191.9x798.8x307.2mm)

44.7lbs(20.3kg)66.3lbs(30.1kg)78.4lbs(35.6kg)

40.7lbs(18.5kg)60.6lbs(27.5kg)72.7lbs(33.0kg)

51˝Class

(50.6measureddiagonally)

(1396.9x831.3x57.0mm)

(1396.9x928x375.5mm)

(59.9measureddiagonally)

-20˚~20˚

54.9x32.7x2.2inches

54.9x36.5x14.7inches

58.4x34.5x2.2inches

(1483.8x877.1x57.0mm)

58.4x38.3x14.7inches

(1483.8x974.5x375.5mm)

60˝Class

(64.0measureddiagonally)

64˝Class

2.ProductSpecication

2.3.SpecicationsAnalysis

Model

Design

PN51F5500

PN60F5500

PN64F5500

DisplayT ypePDPTVPDPTV

Resolution1,920x1,0801920X1080

PN51E550

Basic

Picture

PremiumDisplay

Panel

RealBlackProPanelXX

ClearImagePanelOO

PictureEngine3DHyperRealEngine3DHyperRealEngine

600HzSubeld

Motion

DynamicContrast

Ratio

CinemaSmoothOO

MotionJudder

Canceller

WideColorEnhancer

(Plus)

FilmModeOO

RelaxModeSupportXX

DolbyDolbyDigitalPlus/PulseDolbyDigitalPlus/Pulse

SRS/DNSe+SRSTheaterSound3DSRSTheaterSoundHD

dts2.0+DigitalOut/ DTSPremiumAudio

DTSPremiumAudioDTSPremiumAudio

MegaDCR

Audio

TIP

O:Supported

X:NotSupported

NOTE

Forthepowersupplyandpowerconsumption,refertothelabelattachedtotheproduct.

3DSoundOX

SoundCustomizerXX

SpeakerT ypeDownFiring+FullRangeDownFiring+FullRange

SoundOutput(RMS)10Wx210WX2

WooferXX

2.4.Accessories

MIC

STB

SOURCE

VOICE

VOL

LIGHT DVR MENU 3D

SMART HUB

GUIDERETURN

EXIT

2.4.1.SuppliedAccessories

2.ProductSpecication

AccessoriesItemItemcode

FerriteCore3301-002049

PowerCord3903-000552

Batteries(AAAx2)4301-000103

RemoteControlAA59-00772A

StandWireHolderBN61-08370A

CleaningClothBN63-02368B

Owner`sInstructionsBN68-04891A

3DGlassesBN96-25614A

3.DisassemblyandReassembly

ThissectionoftheservicemanualdescribesthedisassemblyandreassemblyproceduresforthePDPTV .

WARNING

ThisPDPTVcontainselectrostaticallysensitivedevices.Usecautionwhenhandlingthesecomponents.

3.1.OverallDisassemblyandReassembly

CAUTION

•DisconnectthePDPTVfromthepowersourcebeforedisassembly.

•Followthesedirectionscarefully;neverusemetalinstrumentstopryapartthecabinet.

•Ifthereisnoadditionalcomment,itissameforallinches.

DescriptionDescriptionPhotoScrew

1.Placemonitorfacedownoncushionedtable.

RemovescrewsfromtheStand.

Removestand.

<51">

6003–001782

M4*L12

3.DisassemblyandReassembly

DescriptionDescriptionPhotoScrew

<60">

6003–001782

<60">

M4*L12

<64">

6003–001782

<64">

M4*L12

3.DisassemblyandReassembly

DescriptionDescriptionPhotoScrew

2.Removethescrewsofrear-cover.

6003–001782

M4*L12

6003–000337

<51">

M4*L10

6003–001782

M4*L12

3.Liftupandremovetherear-cover.

<60">

6003–000337

M4*L10

6003–001782

M4*L12

6003–000337

<64">

M4*L10

<51">

3.DisassemblyandReassembly

DescriptionDescriptionPhotoScrew

<60">

4.Removethescrewsofmainboard.

CAUTION

Disconnectallconnectorspriortoremoving boards.

5.RemovethescrewsofSMPS.

RemovetheSMPS.

<64">

6001–002606

M3*L10

6001–002606

M3*L10

6003–001439

<51"><60">

M3*L10

3.DisassemblyandReassembly

6.RemovethescrewofFunction.

RemovetheFunction.

DescriptionDescriptionPhotoScrew

6001–002606

M3*L10

6003–001439

<64">

M3*L10

RemovethescrewofWI-FImodule.

RemovetheWI-FImodule.

WI-FIcode:BN59-01161A

Removethescrewofblue-toothmodule.

Removetheblue-toothmodule.

Blue-toothcode:BN96-25376A

6001–002606

M3*L10

6001–002606

M3*L10

6001–002606

M3*L10

7.Removethespeakers.(R/L)

RemovethescrewofCoverbottom.

3.DisassemblyandReassembly

DescriptionDescriptionPhotoScrew

8.Removethescrewsofthefront-cover.

6003–001782

M4*L12

6003–000337

M4*L10

6003–001782

<51">

M4*L12

6003–001782

<60">

M4*L12

3.DisassemblyandReassembly

DescriptionDescriptionPhotoScrew

6003–001782

<64">

M4*L12

4.Troubleshooting

4.1.FirstChecklistforTroubleshooting

1)Checkthevariouscableconnectionsrst.

•Checktoseeifthereisaburntordamagedcable.

•Checktoseeifthereisadisconnectedorloosecableconnection.

•Checktoseeifthecablesareconnectedaccordingtotheconnectiondiagram.

2)CheckthepowerinputtotheMainBoard.

3)HowtodistinguishiftheproblemiscausedbyMainboardorLogicBoard.

•NoVideo:IftheproblemisNoVideobutLogicBoardisonandIndicationLEDisblinkingrepeatedlyand fasterthannormalbooting,replacetheLogicboard.

•DistortedPicture:Checktheinnerpatterns.

4.Troubleshooting

InnerpatternPictureProblem

OKNGMainBoard

NGNGMain/LogicBoardorPanel.

•HowtocheckLogictestpattern?

a.EnteringFactorymode

b.MovetoSVCmenu

c.MovetoTestPattern

d.Checktestpatterns.

4.Troubleshooting

Fuse

CN801

CN201

Fuse

CN801

CN201_CO

4.2.CheckpointsbyErrorMode

■NoPower

•TheLEDsonthefrontpaneldonotworkwhenconnectingthepowercord.

Symptom

MajorChecklist

•TheSMPSrelaydoesnotworkwhenconnectingthepowercord.

•Theunitappearstobedead.

TheSMPSrelayortheLEDsonthefrontpaneldoesnotworkwhenconnectingthepowercordif thecablesareimproperlyconnectedortheMainBoardorSMPSisnotfunctioning.Inthiscase, checkthefollowing:

•Checktheinternalcableconnectionstatusinsidetheunit.

•Checkthefusesofeachpart.

•ChecktheoutputvoltagesoftheSMPS.

•ReplacetheMainBoard.

<51"PDP>

<60"PDP>

Diagnostics

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