Samsung PN42A410C1DXZC Schematic

PLASMA DISPLAY TV CONTENTS
1. Precaution
2. Product Specification
3. Disassembly & Reassembly
4. Troubleshooting
5. Exploded View & Part List
6. Wiring Diagram
SERVICE
PN42A410C1D
PLASMA DISPLAY TV
Chassis : F45A(N_HD)_Carnelian Model : PN42A410C1DXZC
Refer to the service manual in the GSPN (see the rear cover) for the more information.
This Service Manual is a property of Samsung Electronics Co.,Ltd.
Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.
© Samsung Electronics Co., Ltd. Apr. 2008
Printed in Korea
AA82-05288A
Area Web Site
North America service.samsungportal.com
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CIS cis.samsungportal.com
Europe europe.samsungportal.com
China china.samsungportal.com
Asia asia.samsungportal.com
Mideast & Africa mea.samsungportal.com
GSPN (Global Service Partner Network)
Table of Contents
Chapter 1 Precaution
1-1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-2 Servicing Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-3 Static Electricity Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-4 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Chapter 2 Product Specification
2-1 Product Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-2 Specifications Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Chapter 3 Disassembly & Reassembly
3-1 Overall Disassembly & Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Chapter 4 Troubleshooting
4-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-2 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-3 Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Chapter 5 Exploded View & Part List
5-1 PN42A410C1DXZC Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-2 PN42A410C1DXZC Service Item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Chapter 6 Wiring Diagram
6-1 Overall Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Product Specification
Samsung Electronics 2-1
2. Product Specification
2-1 Product Specification
Features
Block Specification Major IC Remark
RF Digital/Analog (DTV Built In)
NTSC/VSB/QAM Tuner KS1411
PDP Module Samsung SDI W3 Module 42"HD/50"HD New Module
Power
Samsung/Dong-yang electro mechanics SMPS
Video
NTSC 3.58, ATSC HDMI DNIe(FBE3) Component, PC
SEMS10(MSD2248AL)
Sound SRS TruSuround XT, Dolby Digital SEMS10(MSD2248AL), STA335W Optical Output
Cabinet C9 Design
Specification
Model PN42A410C1D PN50A410C1D
Screen Size 42 Inches (16:9) 50 Inches (16:9)
Dimensions (WxHxD)
41.5 x 26.3 x 3.7 inches (without stand)
41.5 x 28.5 x 12.4 inches (with stand)
48.4 x 29.8 x 3.7 inches (without stand)
48.4 x 32.0 x 12.4 inches (with stand)
Weight
59.31 lbs (without stand)
67.24 lbs (with stand)
75.41 lbs without stand
81.57 lbs with stand
PC Resolution 1024 x 768 @ 60Hz 1360 x 768 @ 60Hz
Power consumption 330W 470W
Voltage AC 100~240V, 60Hz
ANTENNA input
ANT AIR IN or CABLE IN
※75Ω
unbalanced
VIDEO input
AV1, AV2
S-VIDEO1 COMPONENT1 - 480i/480p/720p/1080i COMPONENT2 - 480i/480p/720p/1080i
PC
HDMI1 : 480p/720p/1080i
HDMI2(DVI Compatible) - 480p/720p/1080i
480i is not contained in HDMI EDID data.
However, it can be displayed.
AUDIO input
AV1, AV2
S-VIDEO COMPONENT1 - 480i/480p/720p/1080i COMPONENT2 - 480i/480p/720p/1080i
PC
DVI
Audio Output AUDIO (L/R)
Speaker Output 10W + 10W
Product Specification
2-2 Samsung Electronics
2-2 Specifications Analysis
Model PN42A410C1D PN50A410C1D HP-T4254 (Lily-42HD)
Design
Basic
Display Type PDP TV PDP TV PDP TV
Built-In Tuner
Resolution 1024 x 768 1365 x 768 1024 x 768
PDP Module W3 W3 W2A
Screen Size 42" 50" 42"
Picture ratio 16 : 9 16 : 9 16 : 9
Dimensions (WxHxD) 41.5 x 28.5 x 12.4 inches 48.4 x 32.0 x 12.4 inches 41.5 x 29.9 x 12.4 inches
Weight 67.24 lbs / 30.5 kg 81.57 lbs / 37 kg 73.2 lbs / 33.2kg
Picture
Brightness 1,500 Cd/m2 1,300 Cd/m2 1,500 Cd/m2
Contrast Ratio 10000:1 10000:1 10000:1
Picture Enhacer FBE3 FBE3 FBE2
Comb Filter
Audio
Equalizer 5 Band 5 Band 5 Band
Auto Volume Control
Surround Sound SRS TruSurround XT SRS TruSurround XT SRS TruSurround XT
Speaker Output 10W + 10W 10W + 10W 10W + 10W
Features
PIP X X
Double Window X X
Caption
Still Image X X
EPG
My Color Control
Energy Saving
Anynet
Connections
Antenna 1(Cable or Air) 1(Cable or Air) 2 (Cable/Air)
AV Input 2 2 2
S-Video 1 1 2
Component 2 2 2
PC(D-SUB) 1 1 1
DVI X X X
HDMI 2 2 3
Optical 1 1 1
ETC Speaker/Stand Built-in Speaker Built-in Speaker Built-in Speaker
※○: application, X: non-application
Product Specification
Samsung Electronics 2-3
2-3 Accessories
Accessories Item Item code Remark
Supplied Accessories
Remote Control
Batteries
BN59-00678A
4301-000103
Samsung Service center
Power Cord 3903-000144
Owner's Instructions BN68-01531A
Warranty Card
Registration Card
Safety Guide Manual
AA68-00682C
-
AA68-03242L
Cloth-Clean BN63-01798A
Ferrite Core for
Power Cord
3301-001305
Cover-Bottom
Screws (2ea)
BN63-03055A
6003-001621
Accessories that can be purchased
additionally
S-VIDEO Cable
4 feet
BN39-00149A
Electronics Store/
Internal shopping mall
HDMI Cable
10 feet
BN39-00641A
HDMI/DVI cable
10 feet
BN39-00643A
Component Cables (RCA)
5 feet
BN39-00279A
Product Specification
2-4 Samsung Electronics
Accessories Item Item code Remark
Accessories that can be purchased
additionally
Optical Cable None
Electronics Store/
Internal shopping mall
PC Cable
6 feet
BN39-00115A
PC Audio Cable
6.5 feet
BN39-00061B
Antenna Cable
10 feet
BN39-00333A
Part Name Description Description Photo
Cover
Rear
Remove 4 screws. ( )
: M8,L16,ZPC(BLK),SWRCH18A,WP
Remove 13 screws. ( )
: BH,+,B,M4,L3,ZPC(BLK)
Remove 6 screws. ( )
: PH,+,WSP,S,M4,L35,ZPC(BLK)
Remove the 2 machine screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove the rear cover.
: Please lay the PDP unit face down on a
soft surface when removing the stand.
Disassembly & Reassembly
Samsung Electronics 3-1

3. Disassembly & Reassembly

3-1 Overall Disassembly & Reassembly

3-1-1 Separation of ASSY COVER P-REAR
Notice
- Be sure to separate the power cord before disassembling the unit.
- Discharge the capacitors first when separating PCB's with high capacity capacitors such as SMPS, X Main Board, YMain Board, etc. (Aspark may be generated by the electric charge, and there is danger of electronic shock.)
- Check that the cables are properly connected referring to the circuit diagram when disassembling or assembling the unit taking care not to damage the cables.
- Take care not to scratch the Glass Filter in the front.
- Assemble the boards in the reverse order of the disassembly.
- The plasma must be layed down on a flat padded surface for disassembly and reassembly.
<42">
<50">
Disassembly & Reassembly
3-2 Samsung Electronics
3-1-3 Separation of FILTER-EMI AC LINE
Part Name Description Description Photo
FILTER-
EMI
AC LINE
Detach connector from SMPS.
Remove 1 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove 2 screw. ( )
: PH,+,WWP,M3,L8,NI PLT
Remove screws.( )
: BH,+,S,M4,L10,ZPC(BLK)
Separate FILTER-EMI AC LINE from
bracket.
3-1-4 Separation of BRACKET-PCB
Part Name Description Description Photo
Bracket
PCB
Remove 2 screw.( )
: BH,+,B,M4,L3,ZPC(BLK)
Remove 2 screw.( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove the BRACKET-PCB.
3-1-2 Separation of ASSY PCB MISC-MAIN
Part Name Description Description Photo
Main
Board
Detach all connectors from the Main
Board.
Remove 4 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the Main Board.
The photo is for 42".
50" is very similiar with 42".
Disassembly & Reassembly
Samsung Electronics 3-3
3-1-7 Separation of ASSY BRACKET P-WALL
Part Name Description Description Photo
42"
Wall
Bracket
Remove 2 screws. ( )
: BH,+,B,M4,L3,ZPC(BLK)
Remove 6 screws. ( )
: BH,+,S,M4,L10,ZPC(BLK)
Remove Wall Bracket.
: Please lay the PDP panel face down
on a soft surface when separating front cover.
3-1-5 Separation of ASSY BRACKET 42"
Part Name Description Description Photo
Bracket
Remove 2 screws. ( )
: BH,+,PT,S Tite,M4,L10,ZPC(BLK)
Remove 2 screws. ( )
: BH,+,B,M4,L3,ZPC(BLK)
Remove Bracket.
3-1-6 Separation of ASSY BRACKET 50"
Part Name Description Description Photo
Bracket
Remove 2 screws. ( )
: BH,+,PT,S Tite,M4,L10,ZPC(BLK)
Remove Bracket.
Disassembly & Reassembly
3-4 Samsung Electronics
3-1-10 Separation of ASSY PDP MODULE P-LOGIC MAIN BOARD
Part Name Description Description Photo
Logic
Board
Detach all connectors from the Logic
Main Board.
Remove 4 screws.
: WSP,PH,+,M3,L8,NI PLT
Remove the Logic Main Board.
3-1-9 Separation of SMPS-PDP TV
Part Name Description Description Photo
SMPS
Detach all connectors from the SMPS.
Remove 8 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the SMPS.
: Wear gloves when handling the power
board as there may be some remaining electrical charge in the capacitor. Specifically, avoid touching any part of the capacitor.
3-1-8 Separation of ASSY SPEAKER P
Part Name Description Description Photo
Speaker
Disconnect left speaker cable from right
speaker cable.
Remove 4 screws.( )
: BH,+,WP,B,M4.0,L3,ZPC(BLK),
SWRCH18A
Remove the Speaker.
The photo is for 42".
50" is very similiar with 42".
Disassembly & Reassembly
Samsung Electronics 3-5
3-1-11 Separation of ASSY PDPMODULE P-X MAIN BOARD
Part Name Description Description Photo
Flat Cable
Detach all Connectors from the X Main Board.
To separate the Flat Cable of the X-Board, press the
upper and the lower sides of the connector.
: Pinch the sides, but then push down in the ribbon, it
should slide out after that.
X-Main
Board
Remove 6 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the X-Main Board.
Disassembly & Reassembly
3-6 Samsung Electronics
3-1-12 Separation of ASSY PDP MODULE P-Y MAIN BOARD
Part Name Description Description Photo
Flat Cable
Detach the 6 scan board connectors
from the panel .
42"
Y-Scan
Board
Remove 3 screws.
: PH,+,WWP,M3,L8,NI PLT
50"
Y-Scan
Board
Remove 9 screws.
: PH,+,WWP,M3,L8,NI PLT
Y-Scan
Board
Remove 4 screws.
: PH,+,WWP,M3,L8,NI PLT
Detach all connectors from the Y-Main
Board.
This is only for 42".
Disassembly & Reassembly
Samsung Electronics 3-7
3-1-13 Separation of ASSY PDP MODULE P-ADDRESS BUFFER BOARD
Part Name Description Description Photo
42"
Still Bar
Remove 3 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the still bar.
Before removing the still bar, you should
lift up the panel a little.
50"
Still Bar
Remove 4 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the still bar.
Before removing the still bar, you should
lift up the panel a little.
42" Buffer Board
Detach the all connectors from the
buffer board.
Remove 6 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the E-Board and F-Board.
50" Buffer Board
Detach the all connectors from the
buffer board.
Remove 7 screws.
: PH,+,WWP,M3,L8,NI PLT
Remove the E-Board and F-Board.
Disassembly & Reassembly
3-8 Samsung Electronics
3-1-15 Separation of ASSY PCB FUNCTION & DECO LED
Part Name Description Description Photo
Function
Board
Remove 3 screws.
: BH,+,B,M4,L3,ZPC(BLK)
3-1-14 Separation of ASSY PANEL BRACKETS
Part Name Description Description Photo
Panel
Brackets
Remove 7 screws. ( )
: BH,+,B,M4,L3,ZPC(BLK)
Remove the Side Panel Brackets.
Troubleshooting
Samsung Electronics 4-1
4-1-1 First Checklist for Troubleshooting
1. Check the various cable connections first.
- Check to see if there is a burnt or damaged cable.
- Check to see if there is a disconnected or loose cable connection.
- Check to see if the cables are connected according to the connection diagram.
2. Check the power input to the Main Board.
3. Check the voltage in and out between the SMPS Main Board, between the SMPS X, YMain Board, and between the Logic Boards.

4. Troubleshooting

4-1 Troubleshooting

Troubleshooting
4-2 Samsung Electronics
4-1-2 Checkpoints by Error Mode
No Power
Symptom
- The LEDs on the front panel do not work when connecting the power cord.
- The SMPS relay does not work when connecting the power cord.
- The units appears to be dead.
Major Checklist
The SMPS relay or the LEDs on the front panel does not work when connecting the power cord if the cables are improperly connected or the Main Board or SMPS is not functioning. In this case, check the following:
- Check the internal cable connection status inside the unit.
- Check the fuses of each part.
- Check the output voltage of SMPS.
- Replace the Main Board.
Troubleshooting
Procedures
Is the AC IN socket connector and
the SMPS CN800S connected?
Insert the AC in connector and the
SMPS CN800S connector
Is the Fuse (F801S) of the SMPS
Power Input Part blown?
Replace Fuse (F801S)
Replace the SMPS
SMPS CN801
Pin 3 : STB 5V
Pin 2 PS-ON : Check to see if it is 0V
Replace the Main Board
Yes
No
Yes
No
No
Yes
<42" (50 inches' flowchart is same with 42 inches' one)>
Troubleshooting
Samsung Electronics 4-3
When the unit is repeatedly turned on and off
Symptom - The SMPS relay is repeatedly turned on and off.
Major Checklist
In general, the SMPS relay repeatedly turns on and off by the protection function due to a defect on a board connected to the SMPS.
- Disconnect all cables from the SMPS, operate the SMPS alone and check if the SMPS works properly and if each voltage output is correct.
- If the symptom continues even when SMPS is operated alone, replace the SMPS.
- If the symptom is not observed when operating the SMPS alone, find any defective assemblies by connecting the cables one by one.
Troubleshooting
Procedures
Caution
When separating and connecting the cables such as CN810, CN809, CN808, CN807 of the Main SMPS, CN4701 of the X Main Board, and CN5707 of the Y Main Board, a spark may be generated by the electric charge of the high capacity capacitor. Therefore, wait some time after disconnecting the power cord from the unit.
Does the symptom continue when
connecting the power after removing
CN810 from the SMPS?
Replace the Y Main Board
Does the symptom continue when
connecting the power after removing
CN809 from the SMPS?
Replace the X Main Board
Replace the Logic Board
Does the symptom continue when
connecting the power after removing
CN807 from the SMPS?
Replace the SMPS
Yes
No
No
No
Yes
Yes
<42" (50 inches' flowchart is same with 42 inches' one)>
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