Samsung PN22N Series Service Manual

Manual
SERVICE
COLOR MONITOR CONTENTS
1. Precautions
2. Product Specifications
3. Disassembly & Reassembly
4. Alignment & Adjustments
6. Exploded View & Parts List
7. Electrical Parts List
8. Block Diagram
9. Wiring Diagram
10. Schematic Diagrams
COLOR MONITOR
PN22N*
Samsung Electronics Co., Ltd. October 2000. Printed in Korea P/N : BH68-00362A-01
Copyright
© 2000 by Samsung Electronics Co., Ltd. All rights reserved. This manual may not, in whole or in part, be
copied, photocopied, reproduced, translated, or converted to any electronic or machine readable form without prior written permission of Samsung Electronics Co., Ltd.
PN22N* Service Manual First edition October 2000.
Printed in Korea.
Trademarks
Samsung is a registered trademark and PN22N* and MacMaster Cable Adapter are trademarks of Samsung Electronics Co., Ltd.
Macintosh, Centris, Quadra, Duo Dock, and Power Macintosh are trademarks of Apple Computer, Inc.
All other trademarks are the property of their respective owners.
ii PN22N*
WARNINGS
1. For continued safety, do not attempt to modify the circuit board.
2. Disconnect the AC power before servicing.
3. When the chassis is operating, semiconductor heatsinks are potential shock hazards.
1-1-1 Servicing the High Voltage VR
and CRT :
WARNING:A high voltage VR replaced in the wrong
direction may cause excessive X-ray emissions.
Caution: When replacing the high voltage
adjustment VR, it must be fixed by a soldering iron after it is properly set.
1. When servicing the high voltage system, remove the static charge by connecting a 10 kohm resistor in series with an insulated wire (such as a test probe) between the chassis and the anode lead.
2. If the HV VR requires adjustment, (a) Replace the VR and adjust the high voltage to the specification. (b) Use a soldering iron to melt the adjustment cap on the HV VR to prevent any movement.
3. When troubleshooting a monitor with excessively HV, avoid being unnecessarily close to the monitor. Do not operate the monitor for longer than is necessary to locate the cause of excessive voltage.
4. High voltage should always be kept at the rated value, no higher. Only when high voltage is excessive are X-rays capable of penetrating the shell of the CRT, including the lead in glass material. Operation at high voltages may also cause failure of the CRT or high voltage circuitry.
5. When the HV regulator is operating properly, there is no possibility of an X-ray problem. Make sure the HV does not exceed its specified value and that it is regulating correctly.
6. The CRT is especially designed to prohibit X-ray emissions. To ensure continued X-ray protection, replace the CRT only with one that is the same or equivalent type as the original.
7. Handle the CRT only when wearing shatterproof goggles and after completely discharging the high voltage anode.
8. Do not lift the CRT by the neck.
1-1-2 Fire and Shock Hazard :
Before returning the monitor to the user, perform the following safety checks:
1. Inspect each lead dress to make certain that the leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the monitor.
2. Inspect all protective devices such as nonmetallic control knobs, insulating materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.
3. Leakage Current Hot Check (Figure 1-1):
WARNING: Do not use an isolation transformer during
this test.
Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI C101.1, Leakage Current for
Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).
4. With the unit completely reassembled, plug the AC line cord directly into a 120V AC outlet. With the unit’s AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, conduit, etc.) and all exposed metal parts, including: metal cabinets, screwheads and control shafts. The current measured should not exceed 0.5 milliamp. Reverse the power-plug prongs in the AC outlet and repeat the test.
Figure 1-1. Leakage Current Test Circuit
1-1-3 Product Safety Notices
Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection. The protection they give may not be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by
on schematics and parts lists. A substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire and / or other hazards. Product safety is under review continuously and new instructions are issued whenever appropriate.
Components identified by on schematics and parts lists must be sealed by a soldering iron after replacement and adjustment.
1. Servicing precautions are printed on the cabinet,
PN22N* 1-1
1 Precautions
1-1 Safety Precautions
!
DEVICE UNDER TEST
TEST ALL
EXPOSED METAL
SURFACES
(READING SHOULD
NOT BE ABOVE 0.5mA)
LEAKAGE CURRENT
TESTER
2-WIRE CORD
ALSO TEST WITH
PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)
EARTH
GROUND
and should be followed closely.
2. Always unplug the unit’s AC power cord from the AC power source before attempting to: (a) remove or reinstall any component or assembly, (b) disconnect PCB plugs or connectors, (c) connect all test components in parallel with an electrolytic capacitor.
3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring is sometimes clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position.
4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the area around the serviced part has not been damaged.
1. Immediately before handling any semiconductor
components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist­strap device. To avoid a shock hazard, be sure to remove the wrist strap before applying power to the monitor.
2. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of an electrostatic charge.
3. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDs.
4. Use only a grounded-tip soldering iron to solder or desolder ESDs.
5. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs.
5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels, input terminals and earphone jacks).
6. Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON. Connect an insulation resistance meter (500 V) to the blades of the AC plug.
The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 megohm.
7. Never defeat any of the +B voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.
8. Always connect a test instrument’s ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument’s ground lead last.
6. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.
7. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
Caution: Be sure no power is applied to the
chassis or circuit and observe all other safety precautions.
8. Minimize body motions when handling unpackaged replacement ESDs. Motions such as brushing clothes together, or lifting your foot from a carpeted floor can generate enough static electricity to damage an ESD.
9. Indicates ESDs on the Schematic Diagram in this manual.
1 Precautions
1-2 PN22N*
1-3 Electrostatically Sensitive Devices (ESD) Precautions
Some semiconductor (solid state) devices can be easily damaged by static electricity. Such components are commonly called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field­effect transistors. The following techniques will reduce the incidence of component damage caused by static electricity.
1-2 Servicing Precautions
WARNING1: First read the “Safety Precautions” section of this manual. If unforeseen circumstances
create conflict between the servicing precautions and safety precautions, always follow the safety precautions.
WARNING2: A high voltage VR replaced in the wrong direction may cause excessive X-ray
emissions.
WARNING3: An electrolytic capacitor installed with the wrong polarity might explode.
2 Product Specifications
2-1 Specifications
Picture Tube: 22-inch (50.0 cm) viewable, 0.24 mm Aperture Grille,
Full-square flat-face tube, 90˚ Deflection,
Anti-Reflection coating with Anti-electrastatic, Medium short persistence phosphor Scanning Frequency Horizontal : 30 kHz to 121 kHz (Automatic), Vertical : 50 Hz to 185 Hz (Automatic) Display Colors Unlimited colors Maximum Resolution Horizontal : 2048 Dots
Vertical : 1536 Lines Input Video Signal Analog, 0.7 Vp-p positive at 75 , internally terminated Input Sync Signal Separate Sync : TTL level positive/negative
Composite Sync : TTL level positive/negative
Sync-on-Green : Composite sync 0.3 Vp-p negative (Video on Vp-p positive) Maximum Pixel Clock rate 340 MHz Active Display Horizontal : 395 mm ± 3 mm (15.55” ± 0.12”) Vertical : 296 mm ± 3 mm (11.65” ± 0.12”) Input Voltage AC 90 to 264 Volts, 60/ 50 Hz ± 3 Hz Power Consumption (max) 160 Watt Dimensions Unit ; 19.7 x 18.7 x 20.1 Inches (500 x 476 x 510 mm)
(W x D x H) Carton ; 25.0 x 24.6 x 25.3 Inches (634 x 625 x 642 mm) Weight (Net/Gross) 69.4 lbs (31.5 kg) / 80.5 lbs (36.5 kg) Environmental Considerations Operating Temperature : 32°F to 104°F (0°C to 40°C)
Humidity : 10 % to 80 %
Storage Temperature : -4°F to 113°F (-20°C to 45°C)
Humidity : 5 % to 95 %
• PN22N* complies with TCO 99 recommendations for reduced electromagnetic fields.
• Designs and specifications are subject to change without prior notice.
PN22N* 2-1
Item Description
2 Product Specifications
2-2 PN22N*
5
10
15
3 4
2
8
1211 13 14
716
Figure 2-1. Male Type Figure 2-2. Male Type
Sync Type
Pin No.
Apple MacII
Separate
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
Red
Green
Blue GND
DDC Return
GND-R GND-G GND-B
Reserved
GND-Sync./Self-raster
GND
DDC Data
H-Sync. V-Sync.
DDC Clock
Red
Green
Blue GND
DDC Return
GND-R GND-G GND-B
Reserved
GND-Sync./Self-raster
GND
DDC Data
H-Sync.
Not Used
DDC Clock
Red
Green +Sync.
Blue GND
DDC Return
GND-R GND-G GND-B
Reserved
GND-Sync./Self-raster
GND
DDC Data
Not Used Not Used
DDC Clock
GND-R
Red
H/V Sync.
Sense 0
Green
GND-G
Sense 1
Reserved
Blue
Sense 2
GND
V-Sync.
GND-B
GND
H-Sync.
2-2 Pin Assignments
15-Pin Side of the Signal Cable
Composite
Sync on Green
Cable Adapter
2 Product Specifications
PN22N* 2-3
QRS
P
O
Video
Sync
Sync
Horizontal
Vertical
CDE
P
O
B
A
Video
Sync
Sync
Separate Sync
A : Line time total B : Horizontal sync width O : Frame time total P : Vertical sync width C : Back porch D : Active time Q : Back porch R : Active time E : Front porch S : Front porch
B
Green
Vertical
P
Q
R
S
O
Horizontal
Sync-on-Green
1152/75 Hz 1152 x 864
1600/85 Hz
1600 x 1200
800/85 Hz 800 x 600
VGA3/60Hz
640 x 480
VGA2/70Hz
720 x 400
Table 2-1. Timing Chart
fH (kHz) A µsec B µsec C µsec D µsec E µsec fV (Hz) O msec P msec Q msec R msec S msec Clock
Freq. (MHz)
Polarity H.Sync
V.Sync Remark
31.469
31.778
3.813
1.907
25.422
0.636
70.087
14.268
0.064
1.080
12.711
0.413
28.322
Negative
Positive
Separate
31.469
31.778
3.813
1.907
25.422
0.636
59.940
16.683
0.064
1.048
15.253
0.318
25.175
Negative Negative Separate
53.674
18.631
1.138
2.702
14.222
0.569
85.061
11.756
0.056
0.503
11.179
0.019
56.250
Positive Positive
Separate
106.250
9.412
0.837
1.325
6.972
0.279
85.000
11.765
0.028
0.433
11.294
0.009
229.50
Positive Positive
Separate
Mode
IBM VESA
Timing
68.677
14.561
1.016
2.201
10.836
0.508
84.997
11.765
0.044
0.524
11.183
0.015
94.500
Positive Positive
Separate
91.146
10.971
1.016
1.422
8.127
0.406
85.024
11.761
0.033
0.483
11.235
0.011
157.500
Positive Positive
Separate
112.730
8.871
0.699
1.210
6.452
0.511
75.000
13.333
0.026
0.523
12.774
0.009
297.590
Negative
Positive
Separate
1024/85 Hz 1024 x 768
1920/75 Hz
1920 x 1024
1280/85 Hz
1280 x 1024
67.500
14.815
1.185
2.370
10.667
0.593
75.000
13.333
0.044
0.474
12.800
0.015
108.000
Positive Positive
Separate
2-3 Timing Chart
This section of the service manual describes the timing that the computer industry recognizes as standard for computer-generated video signals.
3-1-1 Before making Disassembly
1. Disconnector signal cable and power cord from the monitor.
2. With a pad beneath it, stand the monitor on its front with the screen facing downward and the base close to you.
3. Make sure nothing will damage the screen.
3-1-2 Cabinet Disassembly
1. With a pad beneath it, stand the monitor on its front with the screen facing downward and the base closest to you. Make sure nothing will damage the screen.
2. Remove the Stand from the monitor. (Refer to Stand manual)
3. Incline the monitor by lifting the rear of the monitor.
4. Take out the screw caps on left/right top of monitor.
5. Unscrew (4) and take the Rear Cover apart.
3-1-3 Removing the Top Shield
Remove the 9 screws on the top shield cover and remove the shield.
3-1-4 Removing the Power PCB Assembly
and the Power PCB
1. Remove the 3 screws on the Power Assembly shield.
2. Disconnect CN603, CN604, CN602, CN881 and wire of clamp holder and then CN601 from PCB Assembly shield.
3. Remove the 2 screws on the PCB Assembly rear shield and remove the shield
4. Remove the 4 screws on the PCB Assembly.
PN22N* 3-1
3 Disassembly and Reassembly
This section of the service manual describes the disassembly and reassembly procedures for the PN22N* monitors.
WARNING: This monitor contains electrostatically sensitive devices. Use caution when handling
these components.
3-1 Disassembly
Cautions:1. Disconnect the monitor from the power source before disassembly.
2. Follow these directions carefully; never use metal instruments to pry apart the cabinet.
Figure 3
Figure 2
Figure 1
3-1-5 Removing the BNC PCB Assembly and
the BNC PCB
1. Disconnect CN801, CN802, CN803, CN804, CN202, CN204, CN205 on the BNC PCB Assembly shield and remove the shield.
2. Remove the 2 screws from PCB Assembly shield outside.
3. Remove the 2 cable ties, disconnect CN10 on the small PCB Assembly.
4. Remove the 7 screws from PCB Assembly and remove the PCB Assembly.
3-1-6 Removing the Video PCB Assembly
and the Video PCB
1. Disconnect 2 wires from BNC Assembly shield and remove Video Assembly from the CRT neck.
2. Disconnect 3 wires from Main PCB Assembly and wires of clamp holder.
3. Desolder the 4 points on the video rear shield and remove the shield.
4. Remove the 3 screws on the Video Assembly shield inside and remove the shield from Video PCB.
3-1-7 Removing the Main PCB Assembly
and the Main PCB
1. Remove chassis ground wire on the lift side.
2. Remove the 4 screws on the Bottom shield.
3. Disconnect CN901, CNS211, CNS201, H_DY, V_DY and anode cap on the Main PCB Assembly.
4. Remove 5 screws on the Main PCB.
3-1-8 Removing the Bracket
Remove the 10 screws on the Front Cabinet.
3 Disassembly and Reassembly
3-2 PN22N*
3-2 Reassembly
Reassembly procedures are in the reverse order of Disassembly procedures.
4-1-1 Before Making Adjustments
4-1-1 (a) ORIENTATION
When servicing, always face the monitor to the east.
4-1-1 (b) MAGNETIC FIELDS
Whenever possible, use magnetic field isolation equipment such as a Helmholtz field to surround the monitor. If a Helmholtz field is not available, frequently degauss the unit under test.
Caution: Other electrical equipment may cause
external magnetic fields which may interfere with monitor performance.
Use an external degaussing coil to limit magnetic build up on the monitor. If an external degaussing coil is not available, use the internal degaussing circuit. However, do not use the internal degaussing circuit more than once per 30 minutes.
4-1-1 (c) WARM-UP TIME
The monitor must be on for 30 minutes before starting alignment. Warm-up time is especially critical in color temperature and white balance adjustments.
4-1-1 (d) SIGNAL
Analog, 0.7 Vp-p positive at 75 ohm, internal termination Sync: Separate/Composite (TTL level negative/positive)
Sync-on-Green: Composite sync 0.3 Vp-p negative (Video 0.7 Vp-p positive)
4-1-1 (e) SCANNING FREQUENCY
Horizontal: 30 kHz to 121 kHz (Automatic) Vertical: 50 Hz to 185 Hz (Automatic)
Unless otherwise specified, adjust at the 1280 x 1024 mode (H: 91 kHz, V: 85 Hz) signals.
Refer to Table 2-1 on pages 2-2 and 2-3.
4-1-1 (f) HIGH VOLTAGE ADJUSTMENT
Signal: 1280 x 1024 mode (91 kHz/85 Hz) Display image: Full white Contrast: Maximum Brightness: Maximum Limit: 27.0 kV ± 0.5 kV
Measure the hight voltage level at the anode cap. High voltage should be within the limit as above. If the high voltage needs adjustment use the Softjig.
4-1-1 (g) G2 (SCREEN) VOLTAGE ADJUSTMENT
Signal: 1280 x 1024 mode (91 kHz/85 Hz) Display image: Full white Contrast: Maximum Brightness: Maximum
Adjust the Screen VR of the FBT so that the G2 (Screen) Voltage for Toshiba it is 700 V ± 10 V.
4-1-1 (h) CENTER RASTER
Adjust VR401 so that the back raster comes to the center when you apply a signal of 91 kHz/85 Hz.
PN22N* 4-1
4 Alignment and Adjustments
This section of the service manual explains how to make permanent adjustments to the monitor. Direction is given for adjustment using the monitor Interface Board Ver. 2.0 and software (Softjig).
4-1 Adjustment Conditions
Caution: Changes made without the Softjig are saved only to the user mode settings. As such, the
settings are not permanently stored and may be inadvertently deleted by the user.
PN22N*
MITSUBISHI
G2 700V
4-1-1 (i) BRIGHTNESS AND CONTRAST
Unless otherwise specified, adjust control volumes:
Brightness: Maximum Contrast: Maximum
4-1-2 Required Equipment
The following equipment may be necessary for adjustment procedures:
4-1-2 (a) DISPLAY CONTROL ADJUSTMENT
1. Non-metallic (–) screwdriver: 1.5 mm Non-metallic (–) screwdriver: 3 mm
2. Philips (+) screwdriver: 1.5 mm
3. Non-metallic hexkey: 2.5 mm
4. Digital Multimeter (DMM), or Digital Voltmeter (DVM)
5. Signal generator, or Computer with a video board that uses the ET-4000 chipset (strongly recommended if using Samsung DM 200 software) and that displays: 1280 x 1024 @ 85 Hz, or 1600 x 1200 @ 85 Hz (maximum).
6. Personal computer
7. Required software: Softjig.exe from Samsung which includes the PN22NF.mdl (Toshiba CRT) data file Samsung DM200, or DisplayMate for Windows from Sonera Technologies
8. Interface Board Ver. 2.0 Code No. BH81-90001K
9. Parallel communications cable (25-pin to 25-pin); Code No. BH81-90001H
10. Signal cable (15-pin to 15-pin cable with additional 3-pin connector); Code No. BH81-90001J
11. 5 V DC adapter, not supplied
Note: Softjig Ass’y (includes items 8, 9 and 10)
Code No. BH81-90001L
4-1-2 (b) COLOR ADJUSTMENTS
1. All equipment listed in 4-1-2 (a), above
2. Color analyzer, or any luminance measurement equipmen
4-1-3 Connecting the SoftJig
Connect the monitor to the signal generator and/ or PC as illustrated in Figures 4-1 and 4-2.
Note: The signal cable connector which includes
the 3-wire cable must connect to the monitor. If you use Setup 2 (PC only, no signal generator) you can only make adjustments to the signal timing available on that computer system. To make corrections to all factory timings requires the use of an additional signal generator.
4-1-4 After Making Adjustments
After finishing all adjustments, test the monitor in all directions. If, for example, the monitor does not meet adjustment specifications when facing north, reposition the monitor to face east and readjust. This time, try for an adjustment closer to the ideal setting within the tolerance range. Test the unit again in all directions. If the monitor again fails to meet specifications in every direction, contact your Regional After Service Center for possible CRT replacement.
4 Alignment and Adjustments
4-2 PN22N*
MONITOR
INTERFACE BOARD VER. 2.0
PC
SIGNAL GENERATOR
3-WIRE CABLE
SIGNAL CABLE
5V DC ADAPTOR
PARALLEL CABLE
Figure 4-1. Setup 1, With Signal Generator
MONITOR
INTERFACE BOARD VER. 2.0
PC
3-WIRE CABLE
SIGNAL CABLE
PARALLEL CABLE
D-SUB CONNECTOR
5V DC ADAPTOR
Figure 4-2. Setup 2, Without Signal Generator
4-2-1 Centering
Centering means to position the center point of the display in the middle of the display area. Horizontal size and position and vertical size and position control the centering of the display.
Adjust the horizontal size and vertical size to their optimal settings: 395 mm (H) x 296 mm (V). 1280 x 1024 mode (91 kHz/85Hz)
Adjust the horizontal position and vertical position to 4.0 mm of the center point of the screen.
|A-B| 4.0 mm. |C-D| 4.0 mm.
Figure 4-3. Centering
4-2-1 (a) HORIZONTAL SIZE ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
Click on the << or >> box next to H_SIZE to adjust the horizontal size of the display pattern to 390 mm. (Tolerance: ± 3 mm.)
4-2-1 (b) VERTICAL SIZE ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
Click on the << or >> box next to V_SIZE to adjust the vertical size of the display pattern to
292.5 mm. (Tolerance: ± 3 mm.)
4-2-1 (c) HORIZONTAL POSITION ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
Click on the << or >> box next to H_POSI to center the horizontal image on the raster.
4-2-1 (d) VERTICAL POSITION ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
Click on the << or >> box next to V_POSI to center the vertical image on the raster.
4-2-2 Linearity
Linearity affects the symmetry of images as they appear on the screen. Unless each row or column of blocks in a crosshatch pattern is of equal size, or within the tolerances shown in Table 4-1, an image appears distorted, elongated or squashed.
Horizontal Linearity = 2x x100
Vertical Linearity = 2x x100
Table 4-1.
4-2-2 (a) HORIZONTAL LINEARITY ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
To adjust the Horizontal Linearity, refer to Tables 4-1 and 4-2 for the tolerance range.
Click on the << or >> box next to H_LIN to optimize the image.
4 Alignment and Adjustments
PN22N* 4-3
4-2 Display Control Adjustments
C
A
DISPLAY AREA
EDGE OF BEZEL
B
D
Preset mode
4% 10%
Adjust Linearity
Entire Linearity
Pre-load mode ≤ 5% ≤ 14%
X max-X min
X max+X min Y max-Y min Y max+Y min
4-2-2 (b) VERTICAL LINEARITY ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
To adjust the Vertical Linearity, refer to Tables 4-1 and 4-2 for the tolerance range.
Click on the << or >> box next to V_LIN to optimize the image.
4-2-3 Trapezoid Adjustment
CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
Click on the << or >> box next to TRAP to make the image area rectangular.
Figure 4-4. Trapezoid
4-2-4 Pinbalance Adjustment
CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
Click on the << or >> box next to PIN_BAL to optimize the image.
4-2-5 Parallelogram Adjustment
CONDITIONS
Scanning Frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
Click on the << or >> box next to PARALL to make the image are rectangular.
Figure 4-6. Parallelogram
4-2-6 Side Pincushion Adjustment
CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
Click on the << or >> box next to BARREL to straighten the sides of the image area.
4-2-7 Tilt Adjustment
CONDITIONS
Scanning Frequency: 91 kHz/85 Hz Display image: Crosshatch pattern Brightness: Cut-off Contrast: Maximum
Click on the << or >> box next to ROTATE to correct the tilt of the display.
4-2-8 Degauss
No adjustments are available for the degaussing circuit. The degaussing circuit can effectively function only once per 30 minutes.
4-2-9 To Delete the User Mode Data
To delete the adjustment data from the user modes, Press the MENU Button for the 10 Seconds .
4-2-10 Save the Data
To save the adjustment data for a mode, press FACTORY SAVE.
4 Alignment and Adjustments
4-4 PN22N*
| C1 |, | C2 | 2.0 mm, | D1 |, | D2 | 2.0 mm.
Figure 4-7. Pincushion
A
5 mm
B
A
B
| D1 |, | D2 | 2.0 mm
Figure 4-5. Pinbalance
D1 D2 D1
C2
D2D1
C1
| A - B | < 5 mm
4-3-1 Color Coordinates (Temperature)
Color temperature is a measurement of the radiant energy transmitted by a color. For computer monitors, the color temperature refers to the radiant energy transmitted by white. Color coordinates are the X and Y coordinates on the chromaticity diagram of wavelengths for the visible spectrum.
CONDITIONS
Measurement instrument: Color analyzer Scanning frequency: 91 kHz/85 Hz Display Size : 395 (H) x 296 (V) Display image: White flat field at
center of display area Brightness: Cut-off Contrast: Maximum
PROCEDURE
Use the directions in sections 4-3-2 through 4-3-4 to adjust the color coordinates for: 9300K to x = 0.283 ± 0.02, y = 0.298 ± 0.02 6500K to x = 0.313 ± 0.02, y = 0.329 ± 0.02 5000K to x = 0.346 ± 0.02, y = 0.359 ± 0.02
4-3-2 Color Adjustments for 9300K
4-3-2 (a) BACK RASTER COLOR ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Back raster pattern Brightness: Cut-off Contrast: Maximum
1. Select COLOR CHANNEL 1 to control the
color for 9300K.
2. Adjust the luminance of the back raster to
between 0.3 to 1ft-L using the G_CUT controls.
3. Click on the << or >> box next to B_CUT to
set the “y” coordinate to 0.298 ± 0.02.
4. Click on the << or >> box next to R_CUT to
set the “x” coordinate to 0.283 ± 0.02. Note: If the above adjustments cannot be
done to each coordinate, click on the << or >> box next to G_CUT to decrease or increase the green cutoff (bias) and repeat procedures 2 and 3.
4-3-2 (b) G-GAIN ADJUSTMENT
Figure 4-8. Green Box Pattern
CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Green box pattern Brightness: Cut-off Contrast: Maximum
1. Click on the << or >> box next to G_GAIN to
adjust the brightness of the Green Gain to 25 ± 1 ft-L.
Note: If you can’t increase the Green Gain to
the appropriate value, click on the >> box next to increase the ABL point.
4-3-2 (c) WHITE BALANCE ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Full white pattern Brightness: Cut-off Contrast: Maximum
Figure 4-9. Full White Pattern
1. Click on the << or >> boxes next to R_GAIN and B_GAIN to make the video white. (For 9300K color adjustment: x = 0.283 ± 0.02, y = 0.298 ± 0.02.)
Note: Do not touch the G_GAIN controls.
2. Check the ABL. If it is not within the specifications (29 ± 1 ft-L), use the ABL controls to adjust it.
3. Select COLOR FACTORY SAVE to save the data.
4 Alignment and Adjustments
PN22N* 4-5
4-3 Color Adjustments
1/3H-1/2H
1/3V-1/2V
FRONT BEZEL OPENING BACK RASTER
GREEN WINDOW
FRONT BEZEL OPENING BACK RASTER
WHITE WINDOW
4-3-2 (d) WHITE BALANCE ADJUSTMENT VERIFICATION CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Back raster pattern X-Y Coordinates: x = 0.283 ± 0.02,
y = 0.298 ± 0.02 Raster Luminance 0.3 ~ 1ft-L ABL Luminance 29 ± 1 ft-L Brightness: Cut-off Contrast: Maximum
1. Check whether the color coordinates of the
back raster satisfy the above spec. If they do not, return to 4-3-2 (a) and readjust
all settings.
2. Display a full white pattern. Note: Do not touch the G_GAIN controls.
3. Adjust the Contrast Control on the monitor so
that the luminance of the video is about 5 ft-L.
4. Check whether the white coordinates of the
video meet the above coordinates spec.
5. Adjust the Contrast Control again so that the
luminance of the video is about 20 ft-L.
6. Check whether the white coordinates of the
video satisfies the above spec. If they do not, return to 4-3-2 (a) and readjust
all settings.
4-3-3 Color Adjustments for 6500K
4-3-3 (a) BACK RASTER COLOR ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Back raster pattern Brightness: Cut-off Contrast: Maximum
1. Select COLOR CHANNEL 2 to control the
color for 6500K.
2. Adjust the luminance of the back raster to
between 0.3 to 1.0 ft-L using the G_CUT controls.
3. Click on the << or >> boxes next to R_CUT
and B_CUT to adjust the R-Bias to x = 0.313 ±
0.02 and the B-Bias to y = 0.329 ± 0.02.
4-3-3 (b) G-GAIN ADJUSTMENT
This procedure is the same as that for 9300K, refer to the procedure on page 4-5.
4-3-3 (c) WHITE BALANCE ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Full white pattern Brightness: Cut-off Contrast: Maximum
1. Click on the << or >> boxes next to R_GAIN and B_GAIN to make the video white. (For 6500K color adjustment: x = 0.313 ± 0.02, y = 0.329 ± 0.02.)
2. Refer to the procedure for 9300K, section 4-3-2 (c) steps 2 and 3.
4-3-3 (d) WHITE BALANCE ADJUSTMENT VERIFICATION
Refer to the procedure for 9300K, section 4-3-2 (d).
4-3-4 Color Adjustments for 5000K
4-3-4 (a) BACK RASTER COLOR ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Back raster pattern Brightness: Cut-off Contrast: Maximum
1. Select COLOR CHANNEL 3 to control the color for 5000K.
2. Adjust the luminance of the back raster to between 0.3 to 1.0 ft-L using the G_CUT controls.
3. Click on the << or >> boxes next to R_CUT and B_CUT to adjust the R-Bias to x = 0.346 ±
0.02 and the B-Bias to y = 0.359 ± 0.02.
4-3-4 (b) G-GAIN ADJUSTMENT
This procedure is the same as that for 9300K, refer to the procedure on page 4-5.
Adjust the brightness of the G_GAIN less 5 ft-L than brightness of procedure for 9300K.
4-3-4 (c) WHITE BALANCE ADJUSTMENT CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: Full white pattern Brightness: Cut-off Contrast: Maximum
1. Click on the << or >> boxes next to R_GAIN and B_GAIN to make the video white. (For 5000K color adjustment: x = 0.346 ± 0.02, y = 0.359 ± 0.02.)
2. Refer to the procedure for 9300K, section 4-3-2 (c) steps 2 and 3.
4 Alignment and Adjustments
4-6 PN22N*
4-3-4 (d) WHITE BALANCE ADJUSTMENT VERIFICATION
Refer to the procedure for 9300K, section 4-3-2 (d).
4-3-5 Luminance Uniformity Check
Luminance is considered uniform only if the ratio of lowest to highest brightness areas on the screen is not less than 7.5:10.
CONDITIONS
Scanning frequency: 91 kHz/85 Hz
(1280 x 1024) Display image: White flat field Display size 395 (H) x 296 (V) Brightness: Cut off point Contrast: Maximum
PROCEDURE
Measure luminance at nine points on the display screen (see figure below).
4-3-6 Focus Adjustment
CONDITIONS
Scanning frequency: 91 kHz/85 Hz Display image: “H” character pattern Brightness: Cut off point Contrast: Maximum
PROCEDURE
1. Adjust the Focus VR on the FBT to display the
sharpest image possible.
2. Use Locktite to seal the Focus VR in position.
4-3-7 Color Purity Adjustment
Color purity is the absence of undesired color. Conspicuous mislanding (unexpected color in a uniform field) within the display area shall not be visible at a distance of 50 cm from the CRT surface.
CONDITIONS
Orientation: Monitor facing east Scanning frequency: 91 kHz/85 Hz Display image: Green flat field Luminance: Cut off point at the center
of the display area
Note: Color purity adjustments should only be
attempted by qualified personnel.
PROCEDURE
For trained and experienced service technicians only.
Use the following procedure to correct minor color purity problems:
1. Make sure the display is not affected by external magnetic fields.
2. Very carefully break the glue seal between the 2-pole purity convergence magnets (PCM), the band and the spacer.
3. Make sure the spacing between the PCM assembly and the CRT stem is 29 mm ± 1 mm.
4. Display a green pattern over the entire display area.
5. Adjust the purity magnet rings on the PCM assembly to display a pure green pattern. (Optimum setting: x = 0.295 ± 0.015, y = 0.594 ± 0.015)
6. Repeat steps 4 and 5 using a red pattern and then again, using a blue pattern.
Table 4-2. Color Purity Tolerances
(For 9300K color adjustment: x = 0.283 ± 0.02, y = 0.298 ± 0.02)
7. When you have the PCMs properly adjusted, carefully glue them together to prevent their movement during shipping.
4 Alignment and Adjustments
PN22N* 4-7
Red: x = 0.620 ± 0.015 y = 0.334 ± 0.015 Green: x = 0.289 ± 0.015 y = 0.595 ± 0.015 Blue: x = 0.153 ± 0.015 y = 0.072 ± 0.015
Figure 4-10 Luminance Uniformity Check Locations
Memo
4 Alignment and Adjustments
4-8 PN22N*
PN22N* 5-1
5 Troubleshooting
5-1 Parts Level Troubleshooting
Notes: 1. If a picture does not appear, fully rotate the brightness and contrast controls clockwise and reinspect.
2. Check the following circuits.
• No raster appears: Power circuit, Horizontal output circuit, H/V control circuit, and H/V output circuit.
• High voltage develops but no raster appears: Video output circuits.
• High voltage does not develop: Horizontal output circuits.
5-1-1 No Power Supply
Check and replace FH601, D601,
Q601, Q604, and IC611.
Done.
Repeating start?
Done.
No
Yes
IC611 Drain waveform is right?
Check and replace IC611.
Yes
No
Q601 Drain waveform is right?
Check IC601 and D602.
Yes
No
Q604 Drain waveform is right?
Check IC602 and IC603.
Yes
No
WAVEFORMS
5
2
Q601 Drain
CH1 RMS = 226.0V
4
Q604 Drain
CH1 RMS =434.4V
5
IC611 Drain
CH1 RMS = 333.2V
2
4
5 Troubleshooting
5-2 PN22N*
5-1-2 DPMS Failure
Check signal source
H/V sync video level.
Make No H/V sync (power off mode)
LED toggle green color, blinks?
Check IC201 Pin 30 and 31.
Yes
No
IC201 Pin9 High?
Check IC201 Pin 9.
Yes
No
Heater voltage is off?
Check IC201 Pin 10.
Yes
No
Done
5 Troubleshooting
PN22N* 5-3
5-1-3 H_Deflection Failure
Q403 Drain waveform is right?
Check R403, D416 and +210 V line.
Yes
No
Q404 Gate
waveforms are right?
Check Q404 and R415.
Check +80 V line.
Yes
No
Q405 collector
waveforms are right?
Check and replace D410 and Q405.
Check DY connector connection.
Yes
No
Check some parts around
QS202 and QS203.
ICS202 Pin 26
waveform is right?
Check some parts around ICS202.
Yes
No
WAVEFORMS
20
21
23
14
14
ICS 202 #26
CH1 RMS = 8.88 V
21
Q404 Gate
CH1 RMS = 7.67 V
23
Q405 Collector
CH1 RMS =353.2 V
20
Q403 Drain
CH1 RMS = 188.4 V
5 Troubleshooting
5-4 PN22N*
5-1-4 S_Correction Failure
S1~S6 signals are right at each
frequency block?
Check S1 ~ S6 signal.
Check and replace C451~ C457,
Q451~Q455, and Q456~Q460 .
Yes
5-1-5 H_Lin. Failure
ICS201 Pin 22 voltage varies with
different H_Lin. DAC values?
IC403 Pin 7 and 8 voltage varies
with different H_Lin. DAC values?
Check +12 V line.
Check some parts around IC403.
Check L403.
Yes
Yes
No
Check and replace ICS201.
No
Replace ICS201.
No
5-1-6 Invariable H_Size
ICS201 Pin 20 voltage varies with
different H_Size DAC values?
Check and replace ICS201.
No
5 Troubleshooting
PN22N* 5-5
5-1-7 Abnormal H_Size
T402 Pin 10 waveform is right?
Check and replace T402.
Check some parts
around ICS201 Pin 20
Yes
No
5-1-8 Side Pin or Trap Failure
ICS202 Pin 24 output exists?
Check and replace ICS202.
5-1-9 Para. or Pin Balance Failure
ICS202 Pin 24 output varies with
different DAC values?
No
Replace ICS202.
No
WAVEFORMS
19
19
T402 #10
CH1 RMS = 11.52 V
5 Troubleshooting
5-6 PN22N*
5-1-10 Tilt Failure
IC201 Pin 21 output duty varies
with different DAC values?
IC801 Pin 7 and 9 output varies
with different DAC values?
Check and replace IC801.
Check and replace Tilt coil.
Yes
Yes
No
Check and replace IC201.
No
Check tilt connector connection
5-1-11 V Deflection Failure
±13 V line is on?
ICS202 Pin 23 output exists?
Check and replace ICS202.
Yes
Yes
No
Check and replace D616 and D618.
No
IC301 Pin 1 input exists?
Check R300 and R304.
Yes
No
IC301 Pin 6 output exists?
Check and replace some parts
around IC301.
Yes
No
Check V DY connector connection.
16
25
16
ICS202 #23
CH1 RMS =3.668 V
25
IC301 #6
CH1 RMS = 8.72 V
5 Troubleshooting
PN22N* 5-7
5-1-12 V Size or Pos. Variation Failure
ICS202 Pin 23 output varies with
different DAC values?
Yes
Check some parts around ICS202.
Check bias voltage.
IC301 Pin 6 output varies with
different DAC values?.
No
5-1-13 High Voltage Failure
Q524 Drain driving pulse exist?
Check +12 V line.
Check and replace Q522, Q523,
Q524, and IC501.
Yes
No
Done
16
29
29
Q524 Drain
CH1 RMS = 207.2 V
Check and replace some parts
around IC301 check bias voltage.
No
Done
Yes
16
ICS202 #23
CH1 RMS =3.668 V
5 Troubleshooting
5-8 PN22N*
IC102 Pin 15 input exists and
varies with different patterns?
Check and replace
QS204 and QS205.
Input full white pattern to monitor.
Yes
No
T501 Pin 8 output exists?
Check and replace T501.
Yes
No
IC102 Pin 15 intput exists and
varies with different patterns?
Check and replace IC102.
Yes
No
Done
5-1-14 ABL Failure
5-1-15 Dynamic Focus Failure
IC503 Pin 3 and CN950 Pin 11
output are right?
Check and replace ICS202 and IC950.
Yes
No
Some parts around Q551,
Q552, Q553, Q554, and
IC503 are right?
Replace failed part.
Yes
No
Some parts around T502 are right?
Replace failed part.
Check the connection between FBT
Pin 13 and CRT Socket PCB.
Yes
No
31
WAVEFORMS
31
IC503 #3
CH1 RMS = 1.770V
Check CN204.
Yes
5 Troubleshooting
PN22N* 5-9
5-1-16 No Video
IC101 Pin 1, 3 and 5
inputs are right?
IC101 Pin 17, 21 and 23
outputs are right?
Check I2C bus and +12 V line.
Yes
Yes
No
Check D_SUB and BNC.
No
IC102 Pin 2, 6 and 11
outputs are right?
Check +12 V line.
Check and replace IC102.
Yes
No
Cathode DC levels are right?
Check +80 V line.
Check and replace IC150.
Yes
No
G2 voltage is right?
Check G2 wire,
CRT Socket board and FBT.
Change CRT.
Yes
Done.
No
Check signal cable and connection.
34
46
37
34
IC101 #1, 3, 5
CH1 RMS =3.475V
37
IC101 #17, 21, 23
CH1 RMS = 1.969 V
46
IC102, #2, 6, 11
CH1 RMS = 2.896 V
WAVEFORMS
5 Troubleshooting
5-10 PN22N*
5-1-17 Micom Failure
+5VS line is right?
IC101 Pin 15 and 16
inputs are right?
Check X201, C204 and C205.
Yes
Yes
No
Check ICS204.
No
IC201 Pin 18 input is right?
Check IC202.
Yes
No
All in/output values are right?
Replace IC201.
Yes
No
Done
38
WAVEFORMS
38
IC101 #16
CH1 RMS = 1.644V
39
5-1-18 Sub-Micom Failure
+5VS line is right?
ICS201 Pin 14 is right?
Check X201, CS205 and CS206.
Yes
Yes
No
Check ICS204.
No
All in/optput values are right?
Replace ICS201.
No
Yes
Done
10
WAVEFORMS
10
ICS201, #14
CH1 RMS = 2.904 V
39
IC101 #15
CH1 RMS = 1.94mV
5 Troubleshooting
PN22N* 5-11
5-1-19 OSD Failure
C312(–) input is right?
T402 Pin 10 input is right?
Check and replace Q101.
Yes
Yes
No
Check and replace D301 and Q301.
No
IC103 Pin 7 and 8
inputs are right?
Check IC201 Pin 41 and 42
ICS201 Pin 16 and 17.
Yes
No
IC103 Pin 20, 21 and 22 outputs
are right?
Check and replace IC103.
No
Check and replace IC101.
Yes
Done
Check CN204 and connector Ass’y.
24
24
C312(-)
CH1 RMS = 4.28V
19
48 49
WAVEFORMS
19
T402 #10
CH1 RMS = 11.52V
49
IC102 #21 (=IC103 #8)
CH1 RMS =4.064V
48
IC102 #20 (=IC103 #7)
CH1 RMS = 3.664 V
5 Troubleshooting
5-12 PN22N*
IC201 Pin 40 output is right?
Check and replace IC201.
Check user function key.
Yes
No
Q630 base input is right?
Check +13V_3 line
and replace Q630.
Done
Yes
No
Check degaussing connector.
5-1-21 Degaussing Failure
5-1-20 User Control Failure
IC201 Pin 35 and 36 inputs are
right at each function?
Check and replace function key.
Check and replace IC201.
Done
Yes
No
Check connector Ass’y.
Yes
RL601 operation is right?
Check D-coil and TH602.
No
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