Samsung PL43E400U1F Service Manual

PlasmaTV

ChassisF5CA

ModelCodePL43E400U1FXZP

SERVICE

MANUAL

PlasmaTV

PL43E400U1F

Contents

1.Precaution

2.ProductSpecication

3.DisassemblyandReassembly

4.Troubleshooting

5.WiringDiagram

RefertotheservicemanualintheGSPN(seetherearcover)formoreinformation.

Contents

1.Precaution........................................................................................................................................1−1

1.1.SafetyPrecautions...................................................................................................................1−1

1.2.ServicingPrecautions...............................................................................................................1−3

1.3.StaticElectricityPrecautions......................................................................................................1−4

1.4.InstallationPrecautions.............................................................................................................1−5

2.ProductSpecication.........................................................................................................................2−1

2.1.ModelComparison...................................................................................................................2−1

2.2.Feature&Specications...........................................................................................................2−2

2.3.SpecicationsAnalysis.............................................................................................................2−4

2.4.Accessories............................................................................................................................2−6

2.4.1.SuppliedAccessories...................................................................................................2−6

2.4.2.SoldSeparately...........................................................................................................2−7

3.DisassemblyandReassembly..............................................................................................................3−1

3.1.OverallDisassemblyandReassembly..........................................................................................3−1

3.1.1.MethodforDisassemblyofFunctionAssy.......................................................................3−3

4.Troubleshooting................................................................................................................................4−1

4.1.Troubleshooting......................................................................................................................4−1

4.1.1.FirstChecklistforTroubleshooting.................................................................................4−1

4.1.2.CheckpointsbyErrorMode...........................................................................................4−2

4.1.3.AnalogPartTroubleshooting.........................................................................................4−7

4.1.4.DigitalPartTroubleshooting..........................................................................................4−9

4.1.5.FaultsandCorrectiveActions........................................................................................4−11

4.1.6.OperatingLogicLED...................................................................................................4−13

4.1.7.AdjustSMPSV oltagewhenchangeSMPS.......................................................................4−14

4.2.FactoryModeAdjustments........................................................................................................4−15

4.2.1.EnteringFactoryMode.................................................................................................4−15

4.2.2.FactoryData...............................................................................................................4−17

4.3.ServiceAdjustment..................................................................................................................4−40

4.4.SoftwareUpgrade....................................................................................................................4−43

5.WiringDiagram................................................................................................................................5−1

5.1.OverallWiring........................................................................................................................5−1

5.1.1.PinConnection...........................................................................................................5−2

1.Precaution

Toavoidpossibledamage,electricshocksorexposuretoradiation,followtheinstructionsbelowwithregardtosafety, installation,serviceandESD.

1.1.SafetyPrecautions

1)Makesureallprotectivedevicesareproperlyinstalledincludingnon-metallichandlesandcompartmentcoverswhen installingorre-installingthechassisorchassisassemblies.

2)Makesurethatnogapsexistbetweenthecabinetsforchildrentoinserttheirngersintopreventchildrenfrom receivingelectricshocks.GapsmentionedaboveincludeventilationholesofatoogreatmagnitudebetweenthePDP moduleandthecabinetmask,andtheimproperinstallationoftherearcabinet.

Errorsmayoccurwhentheresistanceisbelow1.0MΩorover5.2MΩ.Inthesecases,makesurethatthedeviceis repairedbeforesendingitbacktothecustomer.

3)CheckforElectricityLeakage(ACLeakageT est)

WARNING

Donotuseaninsulatedtransformerforcheckingtheleakage.Useonlythosecurrentleakagetestersormirroring systemsthatcomplywithANSIC101.1andtheUnderwriterLaboratory’sspecications(UL1410,59.7).

DEVICE

UNDER

TEST

LEAKAGE CURREN T

TESTER

TES T ALL

EXPOSED ME TAL

SUR FACES

2-WIRE CORD

ALSO TES T WITH PLUG REVERSED

(USING AC

ADAPTER PLUG

AS REQU IRED)

EARTH

GRO UND

( R E A D I N G SHOULD NOT BE ABOVE 0.5mA)

Figure1.1ACLeakageT est

4)Ahighvoltageismaintainedwithinthespeciedlimitsusingsafetyparts,calibrationandtolerances.Whenvoltage exceedsthespeciedlimits,checkeachspecialpart.

5)W arningforEngineeringChanges:

Nevermakeanychangesoradditionstothecircuitdesignortheinternalpartforthisproduct.

Ex:Donotaddanyaudioorvideoaccessoryconnectors.Thismightcausephysicaldamage.

Furthermore,anychangesoradditionstotheoriginaldesign/engineeringwillinvalidatethewarranty.

6)W arning-HotChassis:

SomeTVchassisaredirectlyconnectedtooneendoftheACpowercordforelectricalreasons.Withoutinsulated transformers,theproductcanonlyberepairedsafelywhenthechassisisconnectedtotheearthedendoftheAC powersource.

TomakesuretheACpowercordisproperlyconnected,followtheinstructionsbelow.Usethevoltmetertomeasurethe voltagebetweenthechassisandtheearthedground.Ifthemeasurementisover1.0V ,unplugtheACpowercordand changethepolaritybeforereinsertingit.Measurethevoltagebetweenthechassisandthegroundagain.

1.Precaution

7)SomeTVchassisareshippedwithanadditionalsecondarygroundingsystem.Thesecondarysystemisadjacentto theACpowerline.Thesetwogroundingsystemsareseparatedinthecircuitusinganunbreakable/unchangeable insulationmaterial.

8)Whenanyparts,materialorwiringappearoverheatedordamaged,replacethemwithnewregularonesimmediately. Whenanydamageoroverheatingisdetected,correctthisimmediatelyandmakearegularcheckofpossibleerrors.

9)Checkfortheoriginalshapeofthelead,especiallythatoftheantennawiring,anysharpedges,theACpowerandthe highvoltagepower.Carefullycheckifthewiringistootight,incorrectlyplacedorloose.Neverchangethespace betweenthepartandtheprintedcircuitboard.ChecktheACpowercordforpossibledamages.Keepthepartorthe leadawayfromanyheat-emittingmaterials.

10)SafetyIndication:

Someelectricalcircuitsordevicerelatedmaterialsrequirespecialattentiontotheirsafetyfeatures,whichcannotbe viewedbythenakedeye.Ifanoriginalpartisreplacedwithanotherirregularone,thesafetyorprotectivefeatureswill belostevenifthenewonehasahighervoltageormorewatts.

Criticalsafetypartsshouldbebracketedwith(

,).Useonlyregularpartsforreplacements(inparticular,ame

resistanceanddielectricstrengthspecications).Irregularpartsormaterialsmaycauseelectricshockorre.

1.Precaution

1.2.ServicingPrecautions

WARNING

1)Firstcarefullyreadthe“SafetyInstruction”inthisservicemanual.

Whenthereisaconictbetweentheserviceandthesafetyinstructions,followthesafetyinstructionatalltimes.

2)Anyelectrolyticcapacitorwiththewrongpolaritywillexplode.

1)Theserviceinstructionsareprintedonthecabinet,andshouldbefollowedbyanyservicepersonnel.

2)MakesuretounplugtheACpowercordfromthepowersourcebeforestartinganyrepairs.

a)Removeorre-installpartsorassemblies.

b)Disconnecttheelectricplugorconnector,ifany.

c)Connectthetestpartinparallelwiththeelectrolyticcapacitor.

3)Somepartsareplacedatahigherpositionthantheprintedboard.Insulatedtubesortapesareusedforthispurpose. Theinternalwiringisclampedusingbucklestoavoidcontactwithheatemittingparts.Thesepartsareinstalledback totheiroriginalposition.

4)Aftertherepair,makesuretocheckifthescrews,partsorcablesareproperlyinstalled.Makesurenodamageiscaused totherepairedpartanditssurroundings.

5)CheckforinsulationbetweenthebladeoftheACplugandthatofanyconductivematerials(i.e.themetalpanel, inputterminal,earphonejack,etc).

6)InsulationCheckProcess:

UnplugthepowercordfromtheACsourceandturntheswitchon.Connecttheinsulatingresistancemeter(500V)to theACplugblade.TheinsulatingresistancebetweenthebladeoftheACplugandthatoftheconductivematerial shouldbemorethan1MΩ.

7)AnyB+interlockshouldnotbedamaged.

Ifthemetalheatsinkisnotproperlyinstalled,noconnectiontotheACpowershouldbemade.

8)Makesurethegroundingleadofthetesterisconnectedtothechassisgroundbeforeconnectingtothepositivelead. Thegroundleadofthetestershouldberemovedlast.

9)Bewareofrisksofanycurrentleakagecomingintocontactwiththehigh-capacitycapacitor.

10)Thesharpedgesofthemetalmaterialmaycausephysicaldamage,soprotectyourselfbywearingglovesduringthe repair.

11)Duetothenatureofplasmadisplaypanels,partialafter-imagesmayappearifastillpictureisdisplayedonthescreen foralongperiodoftime.

Thisiscausedbybrightnessdeteriorationduetothestorageeffectofthepanel,andtopreventthisfromhappening,we recommendthatthebrightnessandcontrastarereduced.(e.g.)Contrast:25,Brightness:50

1.Precaution

1.3.StaticElectricityPrecautions

1)Somesemi-conductive(“solidstate”)devicesarevulnerabletostaticelectricity .ThesedevicesareknownasESD. ESDincludestheintegratedcircuitandtheeldeffecttransistor.Toavoidanymaterialsdamagefromelectrostatic shock,followtheinstructionsdescribedbelow.

2)Removeanystaticelectricityfromyourbodybyconnectingtheearthgroundbeforehandlinganysemi-conductiveparts orassemblies.Alternatively ,wearadischargeablewrist-belt.

(Makesuretoremoveanystaticelectricitybeforeconnectingthepowersource-thisisasafetyinstructionfor avoidingelectricshock)

3)RemovetheESDassemblyandplaceitonaconductivesurfacesuchasaluminumfoiltopreventaccumulatingstatic electricity.

4)DonotuseanyFreon-basedchemicals.SuchchemicalswillgeneratestaticelectricitythatcausesdamagetotheESD.

5)Useonlygrounded-tipironsforsolderingpurposes.

6)Useonlyanti-staticsolderremovaldevices.

Mostsolderremovaldevicesdonotsupportananti-staticfeature.Asolderremovaldevicewithoutananti-staticfeature canstoreenoughstaticelectricitytocausedamagetotheESD.

7)DonotremovetheESDfromtheprotectiveboxuntilthereplacementisready.MostESDreplacementsarecoveredwith lead,whichwillcauseashorttotheentireunitduetotheconductivefoam,aluminumfoilorotherconductivematerials.

8)RemovetheprotectivematerialfromtheESDreplacementleadimmediatelyafterconnectingittothechassisor circuitassembly.

9)T akeextremecautioninhandlinganyuncoveredESDreplacements.Actionssuchasbrushingclothesorliftingyourleg fromthecarpetoorcangenerateenoughstaticelectricitytodamagetheESD.

CAUTION

Theseservicinginstructionsareforusebyqualiedservicepersonnelonly.

Toreducetheriskofelectricshockdonotperformanyservicingotherthanthatcontainedintheoperatinginstructions unlessyouarequaliedtodoso.

1.Precaution

1.4.InstallationPrecautions

1)Forsafetyreasonsaminimumoftwopeoplearerequiredtocarrythisproduct.

2)Keepthepowercordawayfromanyheatemittingdevices,asameltedcoveringmaycausereorelectricshock.

3)Donotplacetheproductinareaswithpoorventilationsuchasabookshelforcloset.Theincreasedinternaltemperature maycausere.

4)Bendtheexternalantennacablewhenconnectingittotheproduct.Thisisameasuretoprotectitfrombeingexposedto moisture.Otherwise,itmaycauseareorelectricshock.

5)Makesuretoturnthepoweroffandunplugthepowercordfromtheoutletbeforerepositioningtheproduct.Also checktheantennacableortheexternalconnectorsiftheyarefullyunplugged.Damagetothecordmaycausere orelectricshock.

6)Keeptheantennafarawayfromanyhigh-voltagecablesandinstallitrmly .Contactwiththehigh-voltagecableorthe antennafallingovermaycausereorelectricshock.

7)WhenconnectingtheRFantenna,checkforaDTVreceivingsystemandinstallaseparateDTVreceptionantennafor areaswithnoDTVsignal.

8)Wheninstallingtheproduct,leaveenoughspace(4”)betweentheproductandthewallforventilationpurposes.A riseintemperaturewithintheproductmaycausere.

9)WhenmovingaPDPwithremovablespeakers,detachthespeakersrstbeforemovingthemainbody.MovingthePDP mainbodywithoutseparatingthespeakersmaycausethespeakerstodetach,possiblycausingdamageorinjury .

2.ProductSpecication

2.1.ModelComparison

InchPN43E400

FrontView

FrontColorSteamMold

WithoutStand1011.8x622.4x56.0mm Dimensions

WxDxH

(inch)

43"

WithStand

1011.8x675.9x262.0mm

WithoutStand16.0kg

Weight

(lbs)

43"

WithStand19.0kg

FeatureZeroBlackPanel/ConnectShare

2.ProductSpecication

2.2.Feature&Specications

■Features

•Digital-TV ,RF,2-HDMI,1-Component(A V),1-USB2.0,Optical

•Brightness:1500cd/m2

•ContrastRatio:1000000:1

•AllShare,Content

ModelPx43E400

PDPPanelClearImagePanel

ScanningFrequency

Horizontal:60kHz~73kHz(Automatic)

Vertical:47Hz~63Hz(Automatic)

DisplayColors16.7Mcolor

Maximumresolution

Horizontal:1920Pixels

Vertical:1080Pixels

InputSignalAnalog0.7Vp-p±5%positiveat75Ω,internallyterminated

InputSyncSignalH/VSeparate,TTL,P .orN.

MaximumPixelClockrate74.25MHz

ACPowerV oltage&FrequencyAC110V~120V ,60Hz

PowerConsumption205W

TVSystem

Tuning:FrequencySynthesize(Refertodetailed

FrequencyTable)

System:ATSC&ClearQAM

Sound:NTSC-M,DolbyDigital+

EnvironmentalConsiderations

OperatingTemperature:32˚F~122˚F(0˚C~50˚C)

OperatingHumidity:20%~90%

StorageTemperature:-4˚F~140˚F(-20˚C~60˚C)

StorageHumidity:10%~90%

AudioSpec.

MAXInternalAudioOutputPower:Each3W(Left/Right)

Equalizer:5band

OutputFrequency:RF:20Hz~15.4kHz

A V/Componet/HDMI:20Hz~20kHz

2.ProductSpecication

■43”Specication

ModelPx43E450xxxxxxPx43E400xxxxxx

WithStand39.8x26.6x12inches39.8x26.6x12inches

Dimensions

(WxHxD)

WithoutStand39.8x24.5x2.2inches39.8x24.5x2.2inches

WithStand41.8lbs41.8lbs

Weight

WithoutStand35.2lbs35.2lbs

ScreenSize43Inches(16:9)43Inches(16:9)

PCResolution1920(H)x1080(V)

PowerConsumption43HD:200W±10%andLess43HD:200W±10%andLess

AntennaInputANT-AIR/CABLEIN75Ωunbalanced

VideoInput

A V

COMPONENT1:

480i/480p/720p/1080i/1080p

HDMI1:480p/720p/1080i/1080p

HDMI2(DVICompatible):

480p/720p/1080i/1080p

A V

COMPONENT1:

480i/480p/720p/1080i/1080p

HDMI1:480p/720p/1080i/1080p

HDMI2:480p/720p/1080i/1080p

AudioInput

A V

COMPONENT1:

480i/480p/720p/1080i/1080p

DVI

A V

COMPONENT1:

480i/480p/720p/1080i/1080p

DVI

AudioOutputAUDIO(L/R)

SpeakerOutput10W+10W(40dB+40dB)

NewFeaturesZeroBlackPanel/ConnectShareZeroBlackPanel/ConnectShare

2.ProductSpecication

2.3.SpecicationsAnalysis

ModelPx43E450xxxxxxPx43E400xxxxxx

Design

DisplayT ypePDPTVPDPTV

Buil-InT unerOO

Resolution1024x768852x480

PDPModuleEHEV

ScreenSize43inches43inches

Basic

PictureRatio16:916:9

Brightness1,500Cd/m21,500Cd/m2

ContrastRatio10000:110000:1 Picture

PictureEnhancerDNIe(SEMS23)DNIe(SEMS23)

Equalizer5Band5Band

AutoV olumeControlOO

SurroundSoundSRSTheaterSoundSRSTheaterSound

Audio

SpeakerOutput10W+10W10W+10W

PIPXO

DoubleScreenXX

CaptionOO

StillImageXX

EPGOO

MyColorControlXX

EnergySavingOO

ScreenBurnProtectionOO

Features

AnynetXX

Antenna1(Cable/Air)1(Cable/Air)

A VInput1Input1Input

S-VideoXX

Component

W/W:1Input

EU/CIS:1Input

W/W:1Input

EU/CIS:1Input

PC(D-SUB)1InputX

DVI1Input1Input

HDMIE450–2InputE400–2Input

USB11

Connections

2.ProductSpecication

SubWooferXX

Optical1X

ETCSpeaker/StandBuilt-inSpeakerBuilt-inSpeaker

TIP

O:Supported,X:NotSupported

NOTE

Forthepowersupplyandpowerconsumption,refertothelabelattachedtotheproduct.

2.ProductSpecication

2.4.Accessories

2.4.1.SuppliedAccessories

AccessoriesItemItemcodeRemark

PowerCord3903-000467

Batteries(AAAx2)4301-000121

A B C D

P.MODE P.S IZE

SRS

MEDIA.P

HDMI

RemoteControlAA59-00600A

CleaningClothBN63-02368B

Owner`sInstructionsBN68-04404A

SamsungServiceCenter

2.ProductSpecication

2.4.2.SoldSeparately

AccessoriesItemItemcodeRemark

RS232Cable-

HDMI-

HDMI-DVI-

Audio-

Component-

Composite(A V)-

Coaxial(RF)-

SamsungServiceCenter

3.DisassemblyandReassembly

ThissectionoftheservicemanualdescribesthedisassemblyandreassemblyproceduresforthePDPTV .

WARNING

ThisPDPTVcontainselectrostaticallysensitivedevices.Usecautionwhenhandlingthesecomponents.

3.1.OverallDisassemblyandReassembly

CAUTION

•DisconnectthePDPTVfromthepowersourcebeforedisassembly.

•Followthesedirectionscarefully;neverusemetalinstrumentstopryapartthecabinet.

•Ifthereisnoadditionalcomment,itissameforallinches.

DescriptionDescriptionPhotoScrew

1.Placemonitorfacedownoncushionedtable.

Removescrewsfromthestand.

Removestand.

<Rearviewof43">

6003–001782

M4*L12

2.RemovethescrewsofRear-Cover.

<Rearviewof43">

6003–001782

M4*L12

6003–000337

M4*L10

3.DisassemblyandReassembly

DescriptionDescriptionPhotoScrew

3.LiftupandremovetheRear-Cover.

<Rearviewof43">

4.RemovethescrewsofMainBoard.

CAUTION

Disconnectallconnectorspriortoremoving boards.

6001–002606

M3*L10

RemovethescrewsofSMPS.RemovetheSMPS.

CAUTION

Alignboardundertabwhenre-installing.

6001–002606

M3*L10

6003–001439

M4*L8

5.Removethespeakers(R/L)

3.DisassemblyandReassembly

DescriptionDescriptionPhotoScrew

RemovethescrewofCoverbottom.

<Rearviewof43">

6003–001782

M4*L12

6.Removethescrewsofthefront-cover.

<Rearviewof43">

6003–001782

M4*L12

3.1.1.MethodforDisassemblyofFunctionAssy

DescriptionDescriptionPhotoScrew

1.PinchtheFunctionPCBbetweenyourngersand gentleypullawayfromfrontcoverclip.

4.Troubleshooting

4.1.Troubleshooting

4.1.1.FirstChecklistforTroubleshooting

1)Checkthevariouscableconnectionsrst.

•Checktoseeifthereisaburntordamagedcable.

•Checktoseeifthereisadisconnectedorloosecableconnection.

•Checktoseeifthecablesareconnectedaccordingtotheconnectiondiagram.

2)CheckthepowerinputtotheMainBoard.

3)HowtodistinguishiftheproblemiscausedbyMainboardorLogicBoard.

•NoVideo:IftheproblemisNoVideobutLogicBoardisonandIndicationLEDisblinkingrepeatedlyand

fasterthannormalbooting,replacetheLogicboard.

•DistortedPicture:Checktheinnerpatterns.

InnerpatternPictureProblem

OKNGMainBoard

NGNGMainorL VDScableorLogicBoardorPanel.

•Howtocheckinnerpattern?

a.Factorymode

b.MovetoSVCmenu.

c.MovetoT estPattern.

d.Checkinnerpatterns.(ThismodelonlysupportFBE,READPRE,READPOST)

4.Troubleshooting

4.1.2.CheckpointsbyErrorMode

■NoPower

Symptom

•TheLEDsonthefrontpaneldonotworkwhenconnectingthepowercord.

•TheSMPSrelaydoesnotworkwhenconnectingthepowercord.

•Theunitappearstobedead.

MajorChecklist

TheSMPSrelayortheLEDsonthefrontpaneldoesnotworkwhenconnectingthepowercordif thecablesareimproperlyconnectedortheMainBoardorSMPSisnotfunctioning.Inthiscase, checkthefollowing:

•Checktheinternalcableconnectionstatusinsidetheunit.

•Checkthefusesofeachpart.

•ChecktheoutputvoltagesoftheSMPS.

•ReplacetheMainBoard.

Diagnostics

CN801

CN201

Fuse

<Rearviewof43">

4.Troubleshooting

Ye s

P owe r ind ica to r LED is o n?

Che ck AC powe r con ne ction.

Re place the Ma in Bo a rd.

Conn e ct the cable b e twe e n

CN801 a nd C N20 1 co nne ctor.

Are th e SMPS CN80 1 a nd Ma in C N20 1

conn e cte d?

Re place Fus e. (F8 01S )

Is th e Fus e (F8 01S ) of the S MPS P o we r

Input P a rt Ope n?

Re place the S MPS.

SMPS CN80 1

PIN2 : S TB 5V

PIN1_P S O N : Che ck to se e if it is 0V

CAUTION

MakesuretodisconnectthepowerbeforeworkingontheSMPSboard.

4.Troubleshooting

■NoVideo

Symptom•Audioisnormalbutnopictureisdisplayedonthescreen.

MajorChecklist

•TheoutputvoltageoftheMainSMPS.

•ThismayhappenwhentheLVDScableconnectingtheMainBoardandthePanelis

disconnected.

Diagnostics

LVDS Cable

<Rearviewof43">

Check the LED

Operation.

<Rearviewof43">

4.Troubleshooting

Ye s

Re place the Main Boa rd.

Che ck / Re pla ce the LVDS C a ble.

Che ck the LVDS conn e ctor.

Is it con necte d co rre ctly?

Re place the S MPS .

Che ck All output voltag e s o n S MPS.

Are a ll voltag e n e rma l?

Re place the Logic Boa rd.

Che ck the LED ope ra tion of Logic Boa rd

whitch is norma lly ope rating?

(Norma l : Blink on ce a s e con d)

CAUTION

MakesuretodisconnectthepowerbeforeworkingontheSMPSboard.

4.Troubleshooting

■NoSound

Symptom•Videoisnormalbutthereisnosound.

MajorChecklist

•Whenthespeakerconnectorsaredisconnectedordamaged.

•WhenthesoundprocessingpartoftheMainBoardisnotfunctioning.

•Speakerdefect.

•SMPSnotsupplyingvoltagetothemainboard.

Diagnostics

Speaker

Speaker Cable

CN801

<Rearviewof43">

Ye s

Re place the S pe a ke r.

Re place the S MPS .

Is th e outpu t voltag e o f S MPS norm a l?

(CN801 P IN 7 : 15 V)

Re place the Ma in b oa rd.

(1)

Is th e spe ake r o utpu t te rm ina l of

the Main boa rd norm a l?

Conn e ct the cable p rop e rly or

repla ce the cable , if ne cess a ry.

Is th e ca b le co nn e c tion be twee n

Main b oa rd a nd th e s pea ke r

prope rly co nn e cte d?

So und O utpu t Sh ape

(1)

+ 51 hidden pages

Samsung PL43E400U1F Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual