Full-sized PCI/ISA-bus socket
479 Pentium® M/ Celeron® M
processor-based CPU card
User’s Manual
Copyright Notice
This document is copyrighted, 2005, by Advantech Co., Ltd. All rights
are reserved. Advantech Co., Ltd. reserves the right to make improvements to the products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of
Advantech Co., Ltd. Information provided in this manual is intended to
be accurate and reliable. However, Advantech Co., Ltd. assumes no
responsibility for its use, nor for any infringements upon the rights of
third parties which may result from its use.
Acknowledgements
•AWARD is a trademark of Phoenix Technologies Ltd.
•IBM and PC are trademarks of International Business Machines Corporation.
•Intel®, Pentium® M / Celeron® M are trademarks of Intel Corporation.
•WinBond is a trademark of Winbond Corporation.
All other product names or trademarks are the properties of their respective owners.
Part No. 2002618900 4th Edition
Printed in Taiwan March 2005
PCA-6189 User’s Manualii
1.0.1 A Message to the Customer
Advantech customer services
Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and
demanding conditions typical of industrial environments. Whether your
new Advantech equipment is destined for the laboratory or the factory
floor, you can be assured that your product will provide the reliability and
ease of operation for which the name Advantech has come to be known.
Your satisfaction is our primary concern. Here is a guide to
Advantech’s customer services. To ensure you get the full benefit of our
services, please follow the instructions below carefully.
Technical support
We want you to get the maximum performance from your products. So if
you run into technical difficulties, we are here to help. For the most frequently asked questions, you can easily find answers in your product documentation. These answers are normally a lot more detailed than the ones
we can give over the phone.
So please consult this manual first. If you still cannot find the answer,
gather all the information or questions that apply to your problem, and
with the product close at hand, call your dealer. Our dealers are well
trained and ready to give you the support you need to get the most from
your Advantech products. In fact, most problems reported are minor and
are able to be easily solved over the phone.
In addition, free technical support is available from Advantech engineers
every business day. We are always ready to give advice on application
requirements or specific information on the installation and operation of
any of our products.
* PCA-6189 only supports DDR333 RAM. If DDR400 RAM is used, it will operate at the
speed of DDR333
Hynix
HY5DU56822CT
-D43
K4H510838B-
TCCC
Infineon
HYB25D256800
BT-6
SAMSUNG
K4H560838E-
TCB3
SAMSUNG
K4H510838B-
TCB3
Infineon
HYB25D256800
BT-5
SAMSUNG
K4H510838B-
TCCC
HY5DU56822CT
-D43
V58C22568004S
AT5
V58C22568004S
AT5
vii
1.0.1 Product warranty
Advantech warrants to you, the original purchaser, that each of its products will be free from defects in materials and workmanship for two years
from the date of purchase.
This warranty does not apply to any products which have been repaired or
altered by persons other than repair personnel authorized by Advantech,
or which have been subject to misuse, abuse, accident or improper installation. Advantech assumes no liability under the terms of this warranty as
a consequence of such events.
If an Advantech product is defective, it will be repaired or replaced at no
charge during the warranty period. For out-of-warranty repairs, you will
be billed according to the cost of replacement materials, service time and
freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
Step 1. Collect all the information about the problem encountered. (For
example, type of PC, CPU speed, Advantech products used,
other hardware and software used, etc.) Note anything abnormal
and list any on-screen messages you get when the problem
occurs.
Step 2. Call your dealer and describe the problem. Please have your man-
ual, product, and any helpful information readily available.
Step 3. If your product is diagnosed as defective, obtain an RMA (return
material authorization) number from your dealer. This allows us
to process your return more quickly.
Step 4. Carefully pack the defective product, a fully-completed Repair
and Replacement Order Card and a photocopy proof of purchase
date (such as your sales receipt) in a shippable container. A product returned without proof of the purchase date is not eligible for
warranty service.
Step 5. Write the RMA number visibly on the outside of the package and
ship it prepaid to your dealer.
1.0.2 Initial Inspection
Before you begin installing your single board computer, please make sure
that the following materials have been shipped:
1 PCA-6189 Pentium® M / Celeron® M processor-based single board
computer
1 PCA-6189 Startup Manual
1 CD with driver utility and manual (in PDF format)
1 FDD cableP/N: 1700340640
2 Ultra ATA 100 HDD cablesP/N: 1701400452
2 Serial ATA HDD data cableP/N: 1700071000
2 Serial ATA HDD power cableP/N: 1703150102
1 ATX 12V power converter cableP/N: 170304015K
1 Printer (parallel) port & COM port cable kitP/N: 1701260305
1 Y cable for PS/2 keyboard and PS/2 mouse P/N: 1700060202
1 DVI cable P/N: 1700000821
1 Two USB ports cableP/N: 1700100170
1 Heat sink and fanP/N: 1960001631
If any of these items are missing or damaged, contact your distributor or
sales representative immediately.
We have carefully inspected the PCA-6189 mechanically and electrically
before shipment. It should be free of marks and scratches and in perfect
working order upon receipt.
As you unpack the PCA-6189, check it for signs of shipping damage.
(For example, damaged box, scratches, dents, etc.) If it is damaged or it
fails to meet the specifications, notify our service department or your
local sales representative immediately. Also notify the carrier. Retain the
shipping carton and packing material for inspection by the carrier. After
inspection, we will make arrangements to repair or replace the unit
ix
1.0.3 Release Note
DateRevisionDescription
December 20041st. EditionInitial Release
PCA-6189 User’s Manualx
Important Safety Information
SAFETY INSTRUCTIONS
This device complies with the requirements in part 15 of the FCC rules: Operation is subject to the following two conditions:
1.This device may not cause harmful interference, and
2.This device must accept any interference received, including interference
that may cause undesired operation
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this device in a
residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his/her own expense. The user is advised that any
equipment changes or modifications not expressly approved by the party responsible for
compliance would void the compliance to FCC regulations and therefore, the user's
authority to operate the equipment.
CAUTION!!
There is a danger of a new battery exploding if it is incorrectly installed. Do not
attempt to recharge, force open, or heat the battery. Replace the battery only with
the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
B.26PCI Bus Map ................................................................. 124
Table B.26:PCI bus map ............................................. 124
xix
PCA-6189 User’s Manualxx
CHAPTER
General Information
1
1
Chapter 1 Hardware Configuration
1.1 Introduction
The PCA-6189 is designed with Intel® 855GME chipset and 6300ESB
(I/O controller) to support the Intel® Pentium® M / Celeron® M processor, high speed DDR333 memory, and high performance I/O functions
such as dual Gigabit Ethernet ports, Serial/parallel ATA ports, and a PCIX (64-bit / 66Mhz) bus. With the compliance with PICMG 1.0 specification, PCA-6189 can be used with wide choice of existing PCI/ISA backplanes to meet versatile requirements of industrial applications.
The PCA-6189 is designed to deliver high performance but low thermal
profile best for industrial embedded applications. It uses Intel's long-life
855GME and 6300ESB chipset, with the socket 479 it can supports vary
on the Pentium® M and Celeron® M processor by different applications.
It has 2 DIMM sockets and supports ECC (error checking and correction)
function for best reliability. It accepts up to 2GB DDR 333/266 SDRAM
memory, enough for most of applications. PCA-6189 could support dual
Giga LAN with the Gigabit Ethernet ports controller -- Intel® 82541
which is connected to the 32-bit PCI bus of the 6300ESB I/O controller.
With the 855GME integrated graphic controller PCA-6189 provides one
VGA display connector one LVDS and one DVI interface for panel display. Two serial ATA ports (up to 150MB/s)which can support RAID 0,1
functions and allows the use of thin and long SATA cables for storage
devices, eliminating the cabling issue inside an industrial grade chassis.
In addition, the PCA-6189 also provides most of the popular I/O interfaces such as four USB 2.0 ports, AC-97 audio interface, 2 RS-232 ports,
one enhanced parallel port and floppy disk interface.
The PCA-6189 is designed with reliability considerations to be suitable
for industrial environments. A specially designed heat-sink is attached to
the main chips to keep them cool and to extend the operating temperature
to 60 degree Celsius. The CMOS data backup and restore function protects the BIOS setup data from loss due to battery failure. A 256-level
watchdog timer prevents the system from hanging up if a program cannot
be executed normally. A remote management port allows users to monitor the system healthy status and control the system remotely through the
standard SNMP/HTTP protocols when used with Advantech's SNMP1000 Intelligent System Manager.
PCA-6189 User’s Manual2
Note:Some of the features mentioned above are not
available with all models. For more information
about the specifications of a particular model,
see Table 1.1 : Comparison table and Section
1.3: Specifications.
1.2 Features
1.Supports FSB 400 MHz low thermal profile Intel® Pentium® M
processor or Intel® Celeron® M processor
2.Supports 2 Serial-ATA devices with Software RAID 0 or 1 functions
3.Supports DDR 200/266/333 SDRAM up to 2GB
4.Optional onboard Adaptec AIC-7899 dual channel Ultra160 SCSI
up to 160MB/sec.
5.Onboard integrated VGA controller supports LVDS and DVI interface
6.64-bit, 66MHz PCI-X
7.Supports 10/100/1000Base-T Ethernet
8.Remote management with SNMP-1000-B1
1.3 Specifications
1.3.1 System
• CPU: Intel® socket 479 Celeron® M up to 1.5 GHz, Pentium® M up
to 2.0 GHz, FSB 400 MHz
• L2 Cache: CPU built-in 512/1024/2048 KB full-speed L2 cache
• BIOS: Award Flash BIOS (4Mb Flash Memory)
• System Chipset: Intel 855GME + 6300ESB
• SATA/EIDE hard disk drive interface: Supports up to two indepen-
dent Serial ATA hard drives (up to 150MB/s) with software RAID 0 or
1 functions, as well as two IDE hard disk drives, or four enhanced IDE
devices. Supports PIO mode 4 (16.67 MB/s data transfer rate) and ATA
33/66/100 (33/66/100MB/s data transfer rate.)
3
• Floppy disk drive interface: Supports up to two floppy disk drives,
• RAM: Up to 2 GB in two 184-pin DIMM sockets. Supports DDR266/
333 SDRAM
1.3.3 Input/Output
• Bus interface: PICMG 1.0 compliant PCI/ISA bus interface
• Enhanced parallel port: Configurable to LPT1, LPT2, LPT3, or dis-
abled. Standard DB-25 female connector provided. Supports EPP/SPP/
ECP
• Serial ports: Two RS-232 ports with 16C550 UARTs (or compatible)
with 16-byte FIFO buffer. Supports speeds up to 115.2 Kbps. Ports can
be individually configured to COM1, COM2 or disabled
• Keyboard and PS/2 mouse connector: One 6-pin mini-DIN connector
is located on the mounting bracket for easy connection to a keyboard or
PS/2 mouse. An on board keyboard pin header connector is also available
• ISA bus: Supports ISA without DMA. PCI-to-ISA bridge: ITE IT8888
• AC-97 Audio: PCA-6189 can provide audio function with the optional
audio extension module PCA-AUDIO-00A1
• USB ports: PCA-6189 supports up to four USB 2.0 ports with trans-
mission rates up to 480Mbps; available on the I/O bracket (dual layer
brackets only) or through the two-USB-port cable (P/N: 1700100170)
for single layer version. With the dual layer versions, users can choose
between CN32 on the I/O bracket or the on-board connector CN6,
depending on their applications. For example, users can link CN6 to
the front side panel thru the USB cable. Please note that users can't use
CN32 on I/O bracket and CN6 at the same time. Users must set S1 and
S2 (on the back side of the CPU card) correctly for the USB port configuration they are using. Please refer to section 2.5 for switch settings.
1.3.4 VGA interface
• Controller: Intel 855GME chipset integrated
• Display memory: Share system memory up to 64 MB, BIOS selectable
• Resolution: VGA port: 2048 x 1536, up to 75 Hz
PCA-6189 User’s Manual4
LVDS connector, dual channel: 25 MHz to 112 MHz
DVI connector: 2048 x 1536, 75 MHz
1.3.5 Ethernet LAN
• Supports single 10/100Base-T networking or single/dual10/100/
1000Base-T Ethernet networking
• Controller:
• Single 10/100Base-T: Intel 82551QM
• Single 10/100/1000Base-T: Intel 82541GI(PCI)
• Dual 10/100/1000Base-T: Two Intel 82541GI (PCI)
1.3.6 Ultra 160 SCSI
• Provides dual channel Ultra 160 SCSI interface
• Chipset: Adaptec AIC7899
1.3.7 Industrial features
• Watchdog timer: Can generate a system reset or IRQ11. The watch-
dog timer is programmable, with each unit equal to one second or one
minute (255 levels). You can find programming detail in Appendix A
1.3.8 Mechanical and environmental specifications
• Operating temperature: 0° ~ 60° C (32° ~ 140° F, depending on CPU)
• Storage temperature: -20°~ 70° C (-4° ~ 158° F)
• Humidity: 20 ~ 95% non-condensing
• Power supply voltage: +5 V, ±12 V
• Power consumption: Typical : +5V:6.53A, +12V:4.57A (Intel Pen-
tium® M 1.8 GHz with 400 MHz FSB, 512 MB DDR 333 SDRAM)
• Board size: 338 x 122 mm (13.3" x 4.8")
• Board weight: 0.5 kg (1.2 lb)
1.4 Jumpers and Connectors
Connectors on the PCA-6189 single board computer link it to external
devices such as hard disk drives and a keyboard. In addition, the board
has a number of jumpers used to configure your system for your application.
The tables below list the function of each of the board jumpers and connectors. Later sections in this chapter give instructions on setting jump-
5
ers. Chapter 2 gives instructions for connecting external devices to your
single board computer.
Notice: The 4-pin ATX 12V power connector "ATX1" must be connected to the
power supply to provide adequate power to the CPU card. Otherwise system might
be unstable.
Table 1.3: SCSI Daughter Board Connectors
CN1Channel A 68-pin Ultra 160 SCSI Connector
CN2Channel B 68-pin Ultra 160 SCSI Connector
CN3Channel B 50-pin Ultra Wide SCSI Connector
Table 1.4: On Board Switch
S1,S2USB connector(CN6 or CN32) selection switch
SW1PCI bus selection switch
7
1.5 Board Layout: Jumper and Connector Location
Figure 1.1: Jumper and Connector locations
PCA-6189 User’s Manual8
Figure 1.2: I/O Connectors
68 Pin for Ultra 160
50 Pin for Ultra wide SCSI
Adaptec
AIC-7899
68 Pin for Ultra 160
Figure 1.3: SCSI daughter board
9
1.6 PCA-6189 Block Diagram
Figure 1.4: Block Diagram
PCA-6189 User’s Manual10
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