SAMSUNG MM26LC Service Manual

©
Samsung Electronics Co., Ltd. Sep. 1996. Code No. AH68-20129A
MICRO COMPONENT SYSTEM
1. Precautions
2. Specifications
3. Disassembly and Reassembly
4. Alignment and Adjustments
6. Troubleshooting
7. Exploded Views and Parts List
8. Electrical Parts List
9. Block Diagrams
10. PCB Diagrams
11. Wiring Diagram
12. Schematic Diagrams
VOLUME
BAND
MUTE
EQ
PRESET
PUSH EJECT
SRS
ON/STANDBY
TUNING
COUNTER
REC/STOP
POWER
TUNER
CD
TAPE
AUX
PHONES
SRS
SERVICE
Manual
MICRO COMPONENT SYSTEM
MM-26
CONTENTS
1. Precautions
Follow these safety, servicing and ESD precautions to prevent damage and protect against potential hazards such as electrical shock and X-rays.
1-1 Safety Precautions
1. Be sure that all of the built-in protective devices are replaced.
(Reading should
2. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including control knobs and compartment covers.
3. Make sure that there are no cabinet openings through which people-­particularly children--might insert fingers and contact dangerous voltages. Such openings include the spacing between the picture tube and the cabinet mask, excessively wide cabinet ventilation slots, and improperly fitted back covers.
Device Under
Test
Test all
exposed metal
surfaces
2-Wire Cord
Also test with plug reversed (using AC adapter plug as required)
Fig. 1-1 AC Leakage Test
not be above
0.5mA)
Leakage Currant Tester
Earth Ground
4. Design Alteration Warning: Never alter or add to the mechanical or electrical design of the unit. Example: Do not add auxiliary audio or video connec­tors. Such alterations might create a safety hazard. Also, any design changes or addi­tions will void the manufacturer's warran­ty.
5. Leakage Current Hot Check (Figure 1-1): Warning: Do not use an isolation transformer during this test. Use a leakage­current tester or a metering system that complies with American National Standards Institute (ANSI C101.1, Leakage Current for Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).
With the unit completely reassembled, plug the AC line cord directly into a 120V AC outlet. With the unit's AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, etc.) and all exposed metal parts. Examples: Handle brackets, metal cabinets, screwheads and control shafts. The current measured should not exceed 0.5 milliamp. Reverse the power­plug prongs in the AC outlet and repeat.
6. Insulation Resistance Cold Check: (1) With the unit's AC plug disconnected from the AC source, connect an electrical jumper across the two AC prongs. (2) Set the power switch to ON. (3) Measure the resistance between the shorted AC plug and any exposed metallic parts. Example: Screwheads, antenna, control shafts or handle brackets.
If any of the exposed metallic parts has a return path to the chassis, the measured resistance should be between 1 and 5.2 megohms. If there is no return path, the measured resistance should be "infinite." If the resistance is outside these limits, a shock hazard might exist. See Figure 1-2
Antenna Terminal
Exposed Metal Part
ohm
Ohmmeter
Fig. 1-2 Insulation Resistance Test
Samsung Electronics 1-1
Precautions
1-1 Safety Precautions (Continued)
7. Components, parts and wiring that appear to have overheated or that are otherwise
damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheating, and correct any potential hazards
8. Observe the original lead dress, especially
near the following areas: Antenna wiring, sharp edges, and especially the AC and high voltage power supplies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that no wires or components touch thermally hot parts.
1-2 Servicing Precautions
9. Product Safety Notice: Some electrical and mechanical parts
have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement component differs from the original--even if the replacement is rated for higher voltage, wattage, etc.
10 Components that are critical for safety are
indicated in the circuit diagram by
shading, or . Use replacement
components that have the same ratings,
especially for flame resistance and
dielectric strength specifications. A
replacement part that does not have the
same safety characteristics as the original
might create shock, fire or other hazards.
Warning1: First read the "Safety Precautions" section of this manual. If some unforeseen circumstance creates a conflict
between the servicing and safety precautions, always follow the safety precautions.
1. Servicing precautions are printed on the cabinet. Follow them.
2. Always unplug the unit's AC power cord from the AC power source before attempting to: (a) Remove or reinstall any component or assembly, (b) Disconnect an electrical plug or connector, (c) Connect a test component in parallel with an electrolytic capacitor.
3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring may be clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position.
4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the portion around the serviced part has not been damaged.
5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels, input terminals and earphone jacks).
6. Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON. Connect an insulation resistance meter (500V) to the blades of the AC plug.
The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 megohm.
7. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.
8. Always connect a test instrument's ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument's ground lead last.
Samsung Electronics1-2
1-3 Precautions for Electrostatically Sensitive Devices (ESDs)
Precautions
1. Some semiconductor ("solid state") devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs). Examples include integrated circuits and some field-effect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity.
2. Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist-strap device. (Be sure to remove it prior to applying power--this is an electric shock precaution.)
3. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge.
4. Do not use freon-propelled chemicals. These can generate electrical charges that damage ESDs.
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs.
6. Use only an anti-static solder removal device. Many solder removal devices are not rated as "anti-static" (these can accumulate sufficient electrical charge to damage ESDs).
7. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.
8. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
9. Minimize body motions when handing unpackaged replacement ESDs. Motions such as brushing clothes together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESD.
1-4 Special Precautions and Warning Labels for Laser Products
(UL)
This Product Complies with DHHS Rules 21CFR, Sub chapter J.At date of Manu­facture
(SCAN)
CAUTION : INVISIBLE LASER RADIATION WHEN OPEN
AND INTERLOCKS DEFEATEO AVOIDEXPOSURE TO BEAM
ADVARSEL:USYNLIG LASERSTRÅLING VED ABNING
NÅR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION
UNDGA UDSAETTELSE FOR STRALING
VARO:AVATTAESSA JA SUOJALUKITUS OHITETTAESSA
OLET ALTTINA NAKYMATTÖMALLE LASERSATEILYLLE ALA KATSO SATEESEEN!
VARNING:OSYNLIG LASERSTRÅLNING NAR DENNA DEL
AR OPPNAD OCH SPARREN AR URKOPPLAD BETRAKTA EJSTRÅLEN!
CERTIFIED ONLY TO CANADIAN ELECTRICAL CODE.
CERTIFIE EN VERTU DU CODE CANADIAN DE LELETRICITE SEULEMENT
Fig. 1-3 Warning Labels (Location: Enclosure Block)
(EU)
(CSA)
UL : Manufactured for U.S.A. Market. CSA : Manufactured for Canadian Market. EU : Manufactured for European Market. SCAN : Manufactured for Scandinavian
Market.
(EU)
CLASS 1 LASER PRODUCT
Fig. 1-4 Warning Labels (Location: Disc Clamper, Inner Side of Unit Door or Nearby Unit Chassis )
Samsung Electronics 1-3
Precautions
1-4 Special Precautions and Warning Labels for Laser Products (Continued)
1-4-1 Warnings
1. When servicing, do not approach the LASER exit with the eye too closely. In case it is necessary to confirm LASER beam emission, be sure to observe from a distance of more than 30 cm from the surface of the objective lens on the optical pick-up block.
2. Do not attempt to handle the objective lens when the DISC is not on the tray.
1-4-2 Laser Diode Specifications
Material: GaAs+ GaAlAs Wavelength: 760-800 nm Emission Duration: Continuous
Laser Output: 0.2 mw (measured at a
1.6 mm distance from the objective lens surface on the optical pick-up block.)
1-4-3 Handling the Optical Pick-up
1. Static electricity from clothing or the body may cause electrostatic breakdown of the laser diode in the Optical Pickup. Follow this procedure:
2. Place a conductive sheet on the work bench (i.e., the black sheet used for wrapping
repair parts.) Note: The surface of the work
bench should be covered by a copper
ground plane, which is grounded.
3. The repair technician must wear a wrist strap which is grounded to the copper sheet.
4. To remove the Optical Pickup block: Place the set on the conductive sheet, and momentarily touch the conductive sheet
with both hands. (While working, do not
allow any electrostatic sources--such as clothes--to touch the unit.)
5. Ground the "Short Terminal" (located on the PCB, inside the Pickup Assembly) before replacing the Pickup. This terminal should be shorted whenever the Pickup Assembly
is lifted or moved.
short terminal
SOH91VI(LDP)
short terminal
SOH91CI(CAR,walkman)
6. After replacing the Pickup, reopen the Short Terminal. See diagrams below:
1M
THE UNIT
(1) WRIST-STRAP FOR GROUNDING
short terminal
SOH-A1
(CMS-V10,CMS-V30)
1M
SOH94T4N
(CMS-V10,CMS-V30)
CONDUCTIVE SHEET
short terminal
Samsung Electronics1-4
Power source Power consumption Dimensions (mm)
AC 230V 50Hz (Option) 90W 162(W)x280(H)x278(D)
Power output Total harmonic distortion Frequency range Signal to noise ratio Channel separation
Frequency range Usable sensitivity Signal to noise ratio IF rejection ratio Total harmonic distoration Separation (Stereo)
Frequency range Usable sensitivity Signal to noise ratio IF rejection ratio Total harmonic distoration
Frequency range Usable sensivity Signal to noise ratio
Frequecny range WOW FLUTTER Erasing effect Signal to noise ratio Total harmonic distortion
Frequency response Signal to noise ratio Channel separation Total harmonic distortion
87.5 ~ 108MHz 10dB 50dB 60dB
1.5% 25dB
522 ~ 1611KHz 50dB 40dB 33dB 2%
146 ~ 290KHz 60dB 33dB
125Hz ~ 8KHz
0.2% 50dB 40dB
2.5%
100Hz ~ 10KHz(¡ 1dB) 85dB(1kHz 0dB) 75dB(1kHz 0dB)
0.1%(1kHz 0dB)
12.5W/CH
0.5% 50Hz ~ 30KHz 70dB 40dB
General
Amp
Tuner
Cassette
Compact Disc
FM
MW
LW
Samsung Electronics 2-1
* Specifications are subject to change without notice.
2. Specifications
3. Disassembly and Reassembly
3-1 Cabinet-Top, Cabinet-Rear
1. Remove 8 screws of ! and 6 screws of @ of its rear part.
2. Pull its top part upward vertically as shown in the figure 3-1.
1
1
1
1
2
2
2
2
2
Samsung Electronics 3-1
Figure 3-1
3-2 Main-PCB
1. Remove the Main-PCB backward.
3-2 Samsung Electronics
Main-PCB
Figure 3-2
Disassembly and Reassembly
3-4 CD-Pack
1. Undo 4 screws of ! and then remove the CD-Pack downward.
3-3 Cabinet-Bottom
1. Remove 3 screws of ! and pull it out backward.
1
Samsung Electronics 3-3
Figure 3-3
Figure 3-4
1
1
Disassembly and Reassembly
3-5 CD Deck
1. Remove the Shaft ! .
2. Lift the P/U @ .
Note : Take extreme care not to touch the surface of lens.
3. Lift the Center-knob #.
4. Remove the Center-ring $ .
5. Remove the Spring-T/Table % .
6. Remove the Turn-Table (M) ^ .
7. Remove 2 screw & and then remove the Spindle-Motor * .
8. Remove the Cover-Gear ( by pushing the hook.
9. Remove the Gear(c) ) by pushing the hook.
10. Lift the Gear(b) 1 .
11. Remove the Gear(a) 2 .
12. Remove 2 screws 3 and then remove the Feed-Motor 4 .
13. Remove the Chassis-Deck(M) 5.
4
6
7
13
2
1
9
10
11
12
14
15
8
3
5
3-4 Samsung Electronics
Figure 3-5
Disassembly and Reassembly
***
Remark
*** After adjusting the AM, be sure to adjust the FM.
4. Alignment and Adjustments 4-1 Tuner
FM T.H.D Adjustment
SSG FREQ. 98MHz Adjustment
point FM DETECTOR COIL
(IFT2))
Minumum output(Figure 4-1)
AM Search Level Adjustment
SSG FREQ. 999KHz Adjustment
point SEMI-VR(20KB)
(ISVR2)
"TUNED" is shown on LCD(Figure 4-3)
AM I.F Adjustment
SSG FREQ. 450KHz SET FREQ. 522KHz
Adjustment point AM IF COIL
(IFT1)
"TUNED" is shown on LCD(Figure 4-3)
FM Antenna Terminal
Speaker Terminal
Input
Input
Figure 4-1 IF CENTER and T.H.D Adjustment
Figure 4-3 AM Auto Search Level Adjustment
Output
Distortion Meter
Oscilloscope
FM SSG
AM SSG
52dB
20K
Test Loop Antenna
GND
20dB
75 Dummy
FM IN
FM Antenna
SET
5 kB
SET
Output GND
FM Stereo Adjustment
SSG FREQ. 98MHz Adjustment
point SEMI-VR(5KB)
(ISVR1)
"TUNED" is shown on LCD (Figure 4-2)
Figure 4-2 FM Stereo Separation Adjustment
4-1Samsung Electronics
AM Antenna
AM Loop antenna jack
Speaker Terminal
Oscilloscope
IN
OUT
SET
GND
60 cm
Electronic Voltmeter
Alignment and Adjustments
4-2 Cassette Deck
Recording/Play head
4-2-1 To Adjust Tape Speed
NOTES
1. Measuring tape: i) MTT-111 (or equivalent) (Tapes recorded with 3KHz)
ii) MTT-5512 (or equivalent)
2. Connect the set to the frequency counter
as in Figure 4-4.
Step
1
Item
NOR SPEED Control counter
Pre-Setup Condition
Figure 4-4
Pre-Setup
1) Deck: MTT-111
2) Press PLAY SW
button
SET
To Adjust
Turn JVR51 to left and right.
4-2-2 To Adjust Azimuth and Record BIAS
Speaker Terminal
Frequency Counter
Output
Figure 4-4
Standard
Remark
3KHZ 1%
NOTES
1) Measuring tape : i) MTT-113CN (or equivalent 8 kHz AZIMUTH
control).
2) The SET is connections as shown in Figure 4-6.
1.Adjust 1-Deck Replay Level
Step
1
Item
AZIMUTH
Pre-Setup Condition
Figure 4-5
Pre-Setup
After putting MTT
-113CN into Deck .
1) Press FWD PLAY button.
2) Press REV PLAY button.
Forward Play
SET
JC25
(GND)
To Adjust
1) Figure 4-5
2) Adjust the right control screw to playback Rev.
Mode.
AZIMUTH control
Figure 4-5
DUMMY
Figure 4-6
Standard
Max output and same phase (both channels).
Reverse Play
Frequency Counter
Remark
After adjustment secure it with REGION LOCK.
2.Adjust Record Bias Level
Step
1
Item
BIAS
Pre-Setup Condition
Figure 4-6
Pre-Setup
Insert MTT-5512 into Deck,then press REC button.
To Adjust
Turn BIAS oscillator frequency coil (JT1) to the right and left
Standard
85KHz 5%
Samsung Electronics4-2
Remark
See the diagram for adjustment locations
4-3Samsung Electronics
4-3 CD
TP2
TP1
Vref
NVR1704
NVR1703 NVR1702
NVR1701
TE CENTER
FE CENTER
E.F BAL
F.BIAS
0V
A
B
A=B
---100mV
---0V
---250mV
---0 V
---100mV
---0 V
---0 V
---0 V
---0 V
4-3-1 To Adjust FOCUS BIAS(STOP mode)
4-3-3 To Adjust Focus Gain (PLAY mode)
4-3-2 To Adjust Tracking Gain (PLAY mode)
4-3-4 To Adjust E/F Balance (PLAY mode)
1. Set Volt/Div of the oscilloscope to DC 100mV.
2. Ground the scope input and set the waveform to 0V, DC range.
3. Connect the GND terminal of the oscilloscope to Vref, and (+) terminal to center of TP1.
4. Set NVR1701 to 0mV.
1. Connect the GND terminal of the oscilloscope to Vref and (+) terminal to TP2.
2. Load and play the disc
3. While the disc is running adjust the gain with NVR1704 as shown below.
1. Connect the GND terminal of the oscilloscope to Vref and (+) terminal to TP1.
2. Load and play the disc
3. While the disc is running adjust the gain with NVR1703 as shown in the following figure.
VOLT/DIV : 0.2V TIME/DIV : 2mS
Normal frequency
Normal frequency
Low frequency
High frequency
Low frequency
High frequency
VOLT/DIV : 0.1V TIME/DIV : 2mS
VOLT/DIV : 0.1V TIME/DIV : 2mS
VOLT/DIV : 0.1V TIME/DIV : 2mS
VOLT/DIV : 0.2V TIME/DIV : 2mS
VOLT/DIV : 0.2V TIME/DIV : 2mS
1. Set TIME/DIV of the oscilloscope to 2mS.
2. Set Volt/DIV of the oscilloscope to 0.5V.
3. Ground the scope input and set to DC and then set the DC range.
4. Connect the GND terminal of the oscilloscope to Vref and (+) terminal to center to TP2.
5. Load and play the disc.
6. Turn NVR1704 counterclockwise to the minimum value.
7. Raise NVR1702 and adjust the waveform so that its middle comes to GND of the oscilloscope (or until the upper half of waveform becomes symmetrical to the bottom half, A=B)
8. Adjust NVR1704 (arrow) for normal sound.
Alignment and Adjustments
6. Troubleshooting
6-1 Main
6-1-1 Power Malfunction
Samsung Electronics 6-1
Front PCB µ-com VDD(5V)
normal?
UIC1 pin no. 9,36,37
Replace RIC1
Main PCB RIC1(BA3950) IN: 20V
Input voltage normal?
Yes
Check the Power PCB; RF4 (T3.15 AL 250V)
Yes
Front PCB
Does UX1(4.5MHz)
oscillate ?
FRONT PCB POSNS
voltage normal ?
(pin no. 13 ;5.0V)
Check the Main PCB RZD2,RC4,RR3,RR4, RR2,RC1,RD1
Replace µ-com
Yes
Yes
Front PCB
When the power is
ON 'H' displays
at pin no. 49 ?(5V)
Yes
Connect Front PCB and Main PCB.
Check the connector Main PCB.
Wafer JWC3,JWC4
No
No
No
No
No
6-2 Samsung Electronics
Troubleshooting
6-1-2 No Output
Yes
AQ1L/1R Base B+ ?
Yes
Is Mute selected ?
Headphone Jack short ?
Remove it with Remocon
Replace Headphone jack soldering condition
Main PCB AIC1(LM1876TF)
pin no. 4,2,15
B+,B- circuits
Check the B+ power source part in RD2(PBL403), RC3 and RC14.
Yes
Confirm for TR short replace it.
Yes
No
No
No
Samsung Electronics 6-3
Troubleshooting
6-1-3 Tuner Malfunction (FM/AM)
IZD1 Voltage ok ?
Yes
Check TUNER IC(LA1836)
pin no.10 ; 7.6V pin no.14 ; 6.5V
AM ; 0V ?
HZD1 (5.6V) Voltage ok?
HIC1 (LC72131) FM/AM BAND
Switching ok?
No
Yes
LC72131
CONTROL ok?
Yes
FM VT
LC72131 pin no.20
1.7V 7.5V ?
Yes
AM VT
LC72131 pin 20
Check the LC72131
CONTROL ok ?
Yes
Yes
Check HIC1
pin 20 ?
LPF(IL1, IL2)
output ok?
Check LC75394E function ok?
Check FEP interior
pattern, and any line
disconnections.
1) Power settion
defective ?
2) LC72131 Oscillator (HX1 : 7.2MHz) ok ?
3) System line ok?
No
Yes
Check for µ-com IC
Replace LC72131
No
No
No
No
No
No
No
Yes
0.9V 7V
?
Check IZD1 (6.8V), IR6
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