SAMSUNG MAX980TH Service Manual

3 CD CHANGER
MINI MINI COMPONENT

MAX-960/980

SERVICE

Manual

MICRO COMPONENT SYSTEM CONTENTS

1. Alignment and Adjustments

2. Exploded Views and Parts List

3. Electrical Parts List

4. Block Diagrams

5. PCB Diagrams

6. Wiring Diagram

7. Schematic Diagrams

ELECTRONICS

© Samsung Electronics Co.,Ltd. MAR. 1999

Printed in Korea
Code no. AH68-00073E

1-1Samsung Electronics

1. Alignment and Adjustments

1-1 Tuner

FM THD Adjustment

Output

Output

23 dB

60 dB

Minumum Distortion (0.3% below)
(Figure 1-1)

SSG FREQ.

Adjustment
point
(TL3)

98 MHz

FM DETECTOR COIL

FM Search Level Adjustment

Adjust TSR1 so that “TUNED” of FLT
is lighted (Figure 1-2)

Figure1-2 FM Auto Search Level Adjustment

*Adjust FM S.S.G level to 23dB

Figure1-1 IF CENTER and THD Adjustment

SSG FREQ.

Adjustment
point

(TSR1)

98 MHz

BEACON
SENSITIVITY

SEMI-VR(5KΩ)

FM S.S.G

GND

23 dB

FM S.S.G

Output
GND

Speaker
Terminal

FM
Antenna
Terminal

Distortion Meter

Input

SET

Input

output

Oscilloscope

FM IN

FM Antenna

SET

5 kΩ

OUTPUT

AM SSG
450KHZ

INPUT

AM ANT
IN

Speaker Terminal

60cm

TL2

VTVM Oscilloscope

AM(MW) I.F Adjustment

Maximum output (Figure 1-3)

SSG FREQ.

Frequency

Adjustment
point
(TL2)

450 kHz

522 kHz

AM I.F COIL

Figure1-3 AM I.F Adjustment

OUTPUT

* Adjustment Location of SW Band

* Adjustment Location of LW Band

(GND)

VTVM

Alignment and Adjustments

1-2 Samsung Electronics

1-2-1 To Adjust Tape Speed

1) Measuring tape: i) MTT-111 (or equivalent)
(Tapes recorded with 3kHz)

ii) MTT-5512 (or equivalent)

2) Connect the cassette deck to the frequency counter

as in figure 1-4.

1) Before the actual adjustment, clean the play/recording

head.

2) Measuring tape :

i) MTT-114NA(or equivalent 12.5kHz AZIMUTH control)

ii) MTT-150(or equivalent : Dolby level 200nwb/m)

3) Dolby NR SW OFF

4) The cassette deck is connections as shown in figure 1-6.

Notes

Notes

NOR
SPEED
Control

1

2

OUT

(connected

to the frequency

counter)

Turn CVR1 to
left and right

3KHz

6KHz

Turn CVR2
to left and
right

Remark

Standard

To Adjust

Pre-Setup

Item

Step

Pre-Setup
Condition

Same as above

1) Deck 1:MTT-111

2) Press PLAY

SW button

3) Deck 2:Same

as above

1) Deck 1:MTT-111

2) Deck 2:MTT-5512

3) Press DUBBING

SW button two times.

HI SPEED

Control

AZIMUTH

1

2

TP1 OUT

(VTVM is

connected to

the scope)

1) Turn the control
screw to as shown
in Figure 1-5.

2) Adjust the right

control screw to
playback REV. Mode

Max output
and same phase
(both channels)

After
adjustment
secure it with
REGION
LOCK.

Adjust to level
and same Aux
level.

L-CH:Turn JSR2L

to the right and

left
R-CH:Turn J SR2R to
the right and left

See the
diagram for
adjustment
locations.

Remark

Standard

To Adjust

Pre-Setup

Item

Step

Pre-Setup
Condition

Same as
above

After putting MTT-

114NA into Deck 1

1) Press FWD PLAY

button.

2) Press REV PLAY

button.

PLAY MTT-150

on Deck 1.

PlayBack
out Level

AZIMUTH

1

2

TP1 OUT

(VTVM is

connected to

the scope)

1) Turn the control
screw to as shown
in Figure 1-5.

2)Adjust the right

control screw to
playback REV. Mode

Max output
and same phase
(both channels)

After
adjustment
secure it with
REGION
LOCK.

Adjust to level
and same Aux
level.

L-CH:Turn JSR3L

to the right and
left

R-CH:Turn JSR3R to

the right and left

See the
diagram for
adjustment
locations.

Remark

Standard

To Adjust

Pre-Setup

Item

Step

Pre-Setup
Condition

Same as
above

After putting MTT-

114NA into Deck 2

1)Press FWD PLAY

button.

2)Press REV PLAY

button.

PLAY MTT-150

on Deck 2.

PlayBack
out Level

1-2-2 To Adjust PlayBack Level

@ Adjust Deck 2 Play Level

! Adjust Deck 1 Play Level

Cassette Deck

output

SPK OUT

Frequency Counter

Figure 1-4

Figure 1-5

SPK OUT

Recording /Play head

FWD PLAY

REVERSE PLAY

AZIMUTH control screw

Figure 1-6

In Out

Cassette Deck

Oscilloscope

1-2 Cassette Deck

Fig1-8

Fig1-8

Alignment and Adjustments

1-3Samsung Electronics

1) Connect the measuring instruments as shown in Figure 1-7.

2) Set the DOLBY NR Switch off.

3) Measuring tape:

MTT-5512 (or equivalent: normal recording)

4) The input signals supply 400Hz 400mV into AUX IN of AMP (AUDIO OSC.)

1-2-3 To Adjust Recording Level

1

See diagram
for adjustment
locations

25 mV

L-CH: JSR1L and
R-CH: JSR1R to
the right and left

To Adjust

Standard

Remark

Pre-Setup

Item

Step

Pre-Setup
Condition

Connect to
JCW2 as in Figure
1-7 and read the
VTVM

Insert MTT-5512 into

Deck2, then press

REC button.

BIAS
Electric
current

Figure 1-7

Audio OSC.

Cassette Deck

Oscilloscope

AUX IN

SPK OUT

VTVM

IN

JCW2

IN OUT

NOTES

Figure 1-8 Adjustment location of Deck

2.Exploded Views and Parts List

2-1 Cassette Deck Exploded View and Parts List(COMMON)

4

5

2

1

8

4

3

7

6

8

Samsung Electronics 2-1

No. Code No. Description Specification Remarks

AH59-20006B DECK-CASSETTE ADR2113MW3
1 AH81-11052G MOTOR ASS’Y EG530YD2BH
2 AH81-10798Y HEAD ASS’Y(R/P) YK56RAA4N3
3 AH81-10022E HEAD ASS’Y(P/B) MS15RAA2N1
4 AH81-10798K PINCH ARM(F) ADR2100-06
5 AH81-10798M PINCH ARM(R) ADR2100-07
6 AH81-10798Q MAIN BELT(R/P) ADR2113MW-02
7 AH81-10798T MAIN BELT(P/B) ADR2113MW-03
8 AH81-10798U SUB BELT ADR2100-09

2-2 Total Exploded View and Parts List

2-2-1 Exploded View(COMMON)

Samsung Electronics2-2

2-2-2 MAX960 Parts List

1 AH64-40464A WINDOW-CD PMMA VIOLET(LUCKY 850-71129)

AH64-40464B W/CD PMMA RDS
2 AH64-50356B DOOR-CD MIPS L/GRY(G6236)
3 AH67-40040A FILTER-VFD PC 0.5T BLK
4 AH64-40463B WINDOW-VFD PMMA VIOLET(LUCKY 850-41802)
4 AH64-40463C WINDOW-VFD RDS
5 AH64-40465A WINDOW-DOOR,A PMMA SMOKE(LUCKY 855M-83239)
6 AH64-40466A WINDOW-DOOR,B PMMA SMOKE(LUCKY 855M-83239)
7 AH64-50354B DOOR-CASS,A ABS L/GRY(G6236)
8 AH64-50355B DOOR-CASS,B ABS L/GRY(G6236)
9 AH61-62004A SPRING-EJECT,A SUS PI 1.1
10 AH61-62005A SPRING-EJECT,B SUS PI 1.1
11 AH61-20545B CAP-FRONT,D ABS D/GRY(G3174) COUNTER DISPLAY
11 AH61-20546B CAP-FRONT,E ABS D/GRY(G3174) COUNTER DISPLAY
12 AH64-11325B KNOB-PROGRAM ABS NATURAL
13 AH64-11333B KNOB-JOG ABS L/GRY(G6236)
14 AH67-10190A LENS-COM PMMATRP
15 AH64-11329B KNOB-SRS ABS NATURAL
16 AH61-20548B CAP-JOG ABS NATURAL
17 AH64-70003H BADGE-BRAND SAMSUNG 30mm
18 AH64-30447B CABINET-FRONT MIPS L/GRY(G6236)
19 AH64-11323A KNOB-POWER ABS D/GRY(G3174)
20 AH64-11331A KNOB-DOLBY ABS D/GRY(G3119)
21 AH64-11328B KNOB-DECK ABS L/GRY(G6236)
22 AH67-10188B LENS-FUNCTION PMMA TRP
23 AH67-40041A FILTER-FUNCTION PC 0.5T BLK
24 AH61-20547A HOLDER-FUNCTION ABS+PC WHT
25 AH64-11330B KNOB-CD ABS D/GRY(G3174)
26 AH61-20540A HOLDER-TUNER ABS BLACK
27 AH64-11332A KNOB-REC ABS D/GRY(G3119)
28 AH67-10191A LENS-REC PMMA TRP
29 AH67-40042A FILTER-T,POWER PC 0.5T BLK
30 AH67-10189B LENS-T,POWER PMMA TRP
31 AH95-50001A ASSY-LATCH
32 AH61-80030A DAMPER ASSY POM BLACK
33 AH64-30416A CABINET-BOTTOM SECC 1.0T 810/850/870/960
34 AH64-30448B CABINET-REAR SECC 0.8T 1VOLTAGE BASIC
34 AH64-30448C CABINET-REAR 1VOLTAGE,DIGITAL OUT
34 AH64-30448D CABINET-REAR 1VOLTAGE,SW
34 AH64-30448E CABINET-REAR 2VOLTAGE BASIC
34 AH64-30448F CABINET-REAR 2VOLTAGE,SW
35 AH64-30390B CABINET-TOP PCM 0.6T:L/SILVER
36 AH64-11327B KNOB-VOLUME ABS L/GRY(G6236)
37 AH64-11214D KNOB-MIC,VOL ABS D/GRY(G3119)
38 AH64-11324A KNOB-ECHO ABS D/GRY(G3119)

No. Code No. Description Specification Remarks

Samsung Electronics 2-3

2-2-3 MAX980 Parts List

No. Code No. Description Specification Remarks

1 AH64-40464A WINDOW-CD PMMA VIOLET(LUCKY 850-71129)

AH64-40464B WINDOW-CD PMMA VIOLET(LUCKY 850-71129) RDS
2 AH64-50356C DOOR-CD MIPS L/GRY(G6236)
3 AH67-40040A FILTER-VFD PC 0.5T BLK
4 AH64-40463B WINDOW-VFD PMMA VIOLET(LUCKY 850-41802)
4 AH64-40463C WINDOW-VFD RDS
5 AH64-40465A WINDOW-DOOR,A PMMA SMOKE(LUCKY 855M-83239)
6 AH64-40466A WINDOW-DOOR,B PMMA SMOKE(LUCKY 855M-83239)
7 AH64-50354B DOOR-CASS,A ABS L/GRY(G6236)
8 AH64-50355C DOOR-CASS,B ABS L/GRY(G6236) DOLBY B NR
9 AH61-62004A SPRING-EJECT,A SUS PI 1.1
10 AH61-62005A SPRING-EJECT,B SUS PI 1.1
11 AH61-20545C CAP-FRONT,D ABS D/GRY(G3174) DOLBY
11 AH61-20546C CAP-FRONT,E ABS D/GRY(G3174) DOLBY
12 AH64-11325B KNOB-PROGRAM ABS NATURAL
13 AH64-11333B KNOB-JOG ABS L/GRY(G6236)
14 AH67-10190A LENS-COM PMMA TRP
15 AH64-11329B KNOB-SRS ABS NATURAL
16 AH61-20548B CAP-JOG ABS NATURAL
17 AH64-70003H BADGE-BRAND SAMSUNG 30mm
18 AH64-30447B CABINET-FRONT MIPS L/GRY(G6236)
19 AH64-11323A KNOB-POWER ABS D/GRY(G3174)
20 AH64-11331A KNOB-DOLBY ABS D/GRY(G3119)
21 AH64-11328B KNOB-DECK ABS L/GRY(G6236)
22 AH67-10188B LENS-FUNCTION PMMA TRP
23 AH67-40041A FILTER-FUNCTION PC 0.5T BLK
24 AH61-20547A HOLDER-FUNCTION ABS+PC WHT
25 AH64-11330B KNOB-CD ABS D/GRY(G3174)
26 AH61-20540A HOLDER-TUNER ABS BLACK
27 AH64-11332A KNOB-REC ABS D/GRY(G3119)
28 AH67-10191A LENS-REC PMMA TRP
29 AH67-40042A FILTER-T,POWER PC 0.5T BLK
30 AH67-10189B LENS-T,POWER PMMA TRP
31 AH95-50001A ASSY-LATCH
32 AH61-80030A DAMPER ASSY POM BLACK
33 AH64-30416B CABINET-BOTTOM 980 ONLY
34 AH64-30448B CABINET-REAR SECC 0.8T 1 VOLTAGE BASIC
34 AH64-30448C CABINET-REAR 1 VOLTAGE,DIGITAL OUT
34 AH64-30448D CABINET-REAR 1 VOLTAGE,SW
34 AH64-30448E CABINET-REAR 2 VOLTAGE BASIC
34 AH64-30448F CABINET-REAR 2 VOLTAGE,SW
35 AH64-30390B CABINET-TOP PCM 0.6T:L/SILVER
36 AH64-11327B KNOB-VOLUME ABS L/GRY(G6236)
37 AH64-11214D KNOB-MIC ABS D/GRY(G3119)
38 AH64-11324A KNOB-ECHO ABS D/GRY(G3119)

Samsung Electronics2-4

2-3 CD Deck Exploded View and Parts list(COMMON)

13

8

2

7

6

5

4

9

3

1

10

17

16

12

11

20

15

21

14

19

TRAY DISC ASS'Y

TRAY STOPPER

BASE MAIN

18

22

No. Code No. Description Specification Remarks

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20

21

AH66-80022A
AH66-60034A
AH66-20186A
AH66-20187A
AH66-20188A
AH66-20189A
AH66-20190A
AH66-20191A
AH59-10097A
AH59-10098A
AH69-20044A
AH66-20193A
AH66-90056A
AH66-90055A
AH59-10099A
AH59-10100A
AH59-10101A
AH66-30098A
AH73-10035A
AH73-10034A
AH91-60150A

SLIDER-CAM
BELT-LOAD
GEAR-PULLEY
GEAR-LOAD
GEAR-CAM
GEAR-TRAY
GEAR-CONVERT
GEAR-SYNCRO
ASSY-TRAY DISC
ASSY-WORM -MOTOR
CUSHION-MOTOR
GEAR-ROULETTE
TRAY-ROULETTE
TRAY-DISC
ASSY-PCB SENSOR
ASSY-TABLE CHUCK
ASSY-PULLEY-MOTOR
LEVER-LIFTER
RUBBER-CD RED
RUBBER-CD GREEN
DECK-CDP

ABS HF-380 NTR
CR
POM (M90-44) WHT
POM (M90-44) BLK
POM (M90-44) WHT
POM (M90-44) BLK
POM (M90-44) WHT
ABS HF-380 NTR
CMS-300,ASS’Y-TRAY
CMS-300,ASS’Y-WORM
NBR BLK
POM (M90-44) BLK
ABS XR-401 BLK

-,ABS,-,BLK
CMS-300,ASS’Y SENSOR
CMS-300,ASS’Y CHUCK
CMS-300,ASS’Y CHUCK
ABS BLK CMS-300
SI, CMS-300,40,RED
SI, CMS-300,40,GREEN
CMS-D515G6(U)

2-4 SPEAKER Exploded View and Parts list(COMMON)

Samsung Electronics 2-5

4
3

5

6

9

8

10

11

7

2

1

Description

Specification

Q’TY