SAMSUNG M197DFR Service Manual Troubleshooting

SAMSUNG M197DFR Service Manual Troubleshooting

6. Troubleshooting

PRECAUTION

1.CHECK GROUNDING BEFORE CHECKING FOR TROUBLE.

2.BE CAREFUL OF THE HIGH VOLTAGE CIRCUIT.

3.DISCHARGE THE HIGH VOLTAGE CAPACITOR.

4.WHEN CHECKING THE CONTINUITY OF THE SWITCHES OR TRANSFORMER, DISCONNECT ONE LEAD WIRE FROM THESE PARTS AND THEN CHECK CONTINUITY WITHOUT THE POWER SOURCE ON. TO DO OTHERWISE MAY RESULT IN A FALSE READING OR DAMAGE TO YOUR METER.

5.DO NOT TOUCH ANY PART OF THE CIRCUIT OR THE CONTROL CIRCUIT BOARD, SINCE STATIC DISCHARGE MAY DAMAGE IT. ALWAYS TOUCH GROUND WHILE WORKING ON IT TO DISCHARGE ANY STATIC CHARGE BUILT UP.

6-1 Electrical Malfunction

SYMPTOM

 

CAUSE

CORRECTIONS

 

 

 

Oven is dead. Fuse is OK.

1. Open or loose lead wire harness

Check fan motor when thermal

No display and no operation

2. Open thermal cutout (Magnetron)

cutout is defective.

at all .

3. Open low voltage transformer

Check Ass’y PCB when L.V.T is

 

4.

Defective Ass’y PCB

defective.

 

 

 

No display and no operation

1. Shorted lead wire harness

Check adjustment of primary, inter-

at all. Fuse is blown.

2. Defective primary latch switch (NOTE 1)

lock monitor,

 

3.

Defective monitor switch (NOTE1)

power relay, door sensing switch.

 

4.

Shorted H.V.Capacitor

 

 

5.

Shorted H.V.Transformer (NOTE2)

 

 

 

 

 

NOTE 1: All of these switches must be replaced at the same time.

 

 

(refer to adjustment instructions)

 

 

 

Check continuity of power relay contacts and if it has continuity, re-

 

 

place power relay also.

 

 

NOTE 2: When H.V.Transformer is replaced, check diode and magnetron also.

 

 

 

Oven does not accept

1. Key input is not in-Sequence

Refer to operation procedure.

key input (Program)

2. Open or loose connection of membrane

 

 

 

key pad to Ass’y PCB

 

 

3.

Shorted or open membrane panel

 

 

4.

Defective Ass’y PCB

Replace PCB main.

 

 

 

Timer starts countdown but

1. Off-alignment of latch switches

Adjust door and latch switches.

no microwave oscillation.

2. Open or loose connection of high volt-

 

(No heat while oven lamp

 

age circuit especially magnetron fila-

 

and fan motor turn on.)

 

ment circuit

 

 

NOTE: Large contact resistance will bring

 

 

 

lower magnetron filament voltage

 

 

 

and cause magnetron to lower out-

Check high voltage component ac-

 

 

put and/or intermittent oscillation.

cording to component test proce-

 

3.

Defective high voltage components

dure and replace if it is

 

 

H.V.Transformer H.V.Capacitor

defective.

 

 

H.V.Diode, H.V.Fuse Magnetron

 

 

4.

Open or loose wiring of power relay

 

 

5.

Defective primary latch switch

 

 

6.

Defective power relay or Ass’y PCB

 

 

 

 

Replace PCB main.

 

 

 

 

 

 

 

 

- 13 -

6-1 Electrical Malfunction(continued)

 

SYMPTOM

 

CAUSE

CORRECTIONS

 

 

 

 

 

 

 

Oven lamp and fan motor

1.

Misadjustment or loose wiring of pri-

Adjust door and latch switches.

 

turn on

 

mary latch switch

 

 

 

 

2.

Defective primary latch switch

 

 

 

 

 

 

 

 

 

Oven can program but timer

1.

Open or loose wiring of secondary

Adjust door and interlock switches.

 

does not start.

 

interlock switch

 

 

 

 

2.

Off-alignment of primary interlock

 

 

 

 

3.

Defective secondary interlock S/W

 

 

 

 

 

 

 

 

 

Microwave output is low;.

1.

Decrease in power source voltage.

Consult electrician.

 

Oven takes longer time to

2.

Open or loose wiring of magnetron fila-

 

 

 

cook food.

 

ment circuit. (Intermittent oscillation)

 

 

 

 

3. Aging of magnetron

 

 

 

 

 

 

 

 

Fan motor turns on when

Loose wiring of door sensing switch

Check wire of door sensing switch.

 

plugged in

 

 

 

 

 

 

 

 

 

 

Oven does not operate and

Defective Ass’y PCB

Replace PCB main.

 

return to the plugged in

 

 

 

 

 

mode.

 

 

 

 

 

 

 

 

 

 

 

Loud buzzing noise can be

1.

Loose fan and fan motor

Tighten screws of fan motor.

 

heard.

2.

Loose screws on H.V.Transformer

Tighten screws of H.V.Transformer.

 

 

3.

Shorted H.V.Diode

Replace H.V.Diode.

 

 

 

 

 

 

 

Turntable motor does not

1.

Open or loose wiring of turntable motor.

Replace turntable motor.

 

rotate.

2.

Defective turntable motor.

 

 

 

 

 

 

 

 

 

Oven stops operation dur-

1.

Open or loose wiring of primary inter-

Adjust door and latch switches.

 

ing cooking

 

lock switch

 

 

 

 

2. Operation of thermal cutout(Magnetron)

 

 

 

 

 

 

 

 

 

Sparks

1.

Metallic ware or cooking dishes touch-

Inform the customer.

 

 

 

ing on the oven wall.

Do not use any type of cookware

 

 

2.

Ceramic ware trimmed with gold or

with metallic trimming.

 

 

 

silver powder also causes sparks.

 

 

 

 

 

 

 

 

Uneven cooking

Uneven intensity of microwave due to its

Wrap thinner parts of the food with

 

 

 

characteristics.

aluminum foil.Use plastic wrap or

 

 

 

 

cover with a lid.Stir once or twice

 

 

 

 

while cooking foods such as soup,

 

 

 

 

cocoa, or milk.

 

 

 

 

 

 

Noise from the turntable

Noise may result from the motor.

Replace turntable motor.

 

motor when it starts to oper-

 

 

 

 

 

ate.

 

 

 

 

 

 

 

 

 

 

 

Radio Voice does not sound

1.

Problem of the Speaker

1. Replacing the Speaker

 

 

2.

Defect of Contacting with Connecter

2. Check the contacting point of

 

 

3.

Problem of internal material in Tuner

Connecter

 

 

 

 

3. Replacing the Tuner ass’y

 

 

 

 

 

 

 

Voice Recorder does not

1.

Problem of the Speaker

1. Replacing the Speaker

 

work

2.

Defect of Contacting with Connecter

2. Check the contacting point of

 

 

3.

Problem of internal material in Tuner

Connecter

 

 

 

 

3. Replacing the Tuner ass’y

 

 

 

 

 

 

 

 

 

 

 

 

- 14 -

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