Samsung gt-s5660 Service Manual

GSM TELEPHONE

GT-S5660

GSM TELEPHONE

CONTENTS

Safety Precautions

1. Specification

2. Product Function

3. Exploded View and Parts list

4. MAIN Electrical Parts List

5. Level1Repair

6. Disassembly and Assembly

Instructions

Chart of Troubleshooting

Reference data

Notice All functionality, features, specifications and other product information provided in this document inclu ding, but not limited to, the benefits, design, pricing, components, performance, availability, and capabiliti

es of the product are subject to change without

notice or obligation. Samsung reserves the right to make changes to this document and the product described herein, at anytime, without obligation on Samsung to provide notification of such change.

This Service Manual isaproperty of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.

Samsung Electronics Co.,Ltd.

ⓒ

2011. 02.

Rev.1.0

Specification

GSM General Specification

2-1.

GSM850

Phase 1

Freq.

Band[MHz]

Uplink/Downlin

ARFCN range 128~251

Tx/Rx spacing 45MHz 45MHz 95MHz 80MHz 190MHz 45MHz

Mod. Bit rate/

Bit Period

Time Slot

Period/Frame

Period

824~849 869~894

270.833kbp s

3.692us

576.9us

4.615ms

EGSM 900

Phase 2

880~915 925~960

0~124 &

975~1023

270.833kbp s

3.692us

576.9us

4.615ms

DCS1800

Phase 1

1710~1785 1805~1880

512~885 512~810

270.833kbp s

3.692us

576.9us

4.615ms

PCS1900

1850~1910 1930~1990

270.833kbp s

3.692us

576.9us

4.615ms

WCDMA

2100

1922~1977 2112~2167

UL:9612~98 88DL:10562

~10838

3.84Mcps 3.84Mcps

FrameLengt

10ms

Slotlength:

0.667ms

WCDMA900

880~915 925~960

UL:2712~28

63,DL:2937

~3088

FrameLengt

10ms

Slotlength:

0.667ms

Modulation 0.3GMSK 0.3GMSK 0.3GMSK 0.3GMSK

MS Power

Power Class

nsitivity

TDMA Mux 8 8 8 8

Cell Radius 35Km 35Km 2Km 2Km 2Km 2Km

33dBm~5dBm33dBm~5dBm30dBm~0dBm30dBm~0dBm24dBm~-

5pcl ~

19pcl

-102dBm -102dBm -100dBm -100dBm -106.7dBm -106.7dBm

pcl

~19

pcl0pcl

2-1

~15

pcl0pcl

~15

QPSKHQPSKQPSKHQPS

24dBm~-

pcl

50dBm

max+24dB

50dBm

max+24dB

Specification

GSM Tx Power Class

2-2.

TX Power

control

GSM850

level

533±2

631±2

729±2

827±2

925±2

10 23±2

11 21±2

12 19±2

dBm

TX Power

control

EGSM900

level

533±2

631±2

729±2

827±2

925±2

10 23±2

11 21±2

12 19±2

dBm

TX Power

control

DCS1800

level

030±3

128±3

226±3

324±3

422±3

520±3

618±3

716±3

dBm

TX Power

control

PCS1900

level

030±3

128±3

226±3

324±3

422±3

520±3

618±3

716±3

dBm

13 17±2

14 15±2

15 13±2

16 11±3

17 9±3

18 7±3

19 5±3

dBm

13 17±2

14 15±2

15 13±2

16 11±3

17 9±3

18 7±3

19 5±3

dBm

2-2

814±3

912±4

10 10±4

11 8±4

12 6±4

13 4±4

14 2±5

15 0±5

dBm

814±3

912±4

10 10±4

11 8±4

12 6±4

13 4±4

14 2±5

15 0±5

dBm

Operation Instruction and Installation

Main Function

Quad Band EGSM850/900/DCS/PCS(EDGE/GPRS), UMTS

•

HSDPA

•3.2”

•

•3M

•

HVGA TFT Full Touch(c-type

Music player, Voice Recorder

GPS/BT v2.1/USB v2.0/WiFi

Camera

FM Radio Receiver

Sensors: Accelerometer, Compass, Proximity

Improve TouchWiz

7.2

Mbps

)

(802.11

Light for Android(Multiple SNS(Facebook, Myspace, Twitter),Multiple

3.0

b/n/g)

IM(Parling: AOL, G-talk))

Android Froyo OS

•

SMS/MMS/Email

•

900/2100

MHz

3-1

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Level

Software Download

6-1.

Repair

6-1-1.

ㆍ ㆍ ㆍ ㆍ

ㆍ

ㆍ ㆍ

Pre-requisite for Download

Downloader Program GT-S5660 Mobile Phone Data Cable JIG BOX(GH99-36900A)

RF Test Cable(GH39-00985A)

JIG Cable(GH39-01160A)

Adapter(GH99-38251A) Binary files

Diagram of Connection:

Mobile Phone(with Battery)

(

Odin Multi Downloader v4.

Data Cable

)

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Level1Repair

6-1-2.

S/W Download Process

Load the binary download program by executing the

Odin Multi Downloader v4.

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Select OPS file(Gio_v1.0.ops) from the folder that you saved the binary files.

Level1Repair

6-3

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Level1Repair

Load the file of Bootloader, Amss, PDA, CSC files from the folder that you saved the binary

3. files.

6-4

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Level1Repair

COM Port Mapping change to

4. connected to PC by data cable.

yellow

colour when the phone with download mode is

cf. You have to set the phone asadownload mode by pressing Middle Key(OK Key) Power key and Volume Down Key simultaneously before connecting to PC

Then, the port would be searched.

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Level1Repair

Click the

Start

buttonwhen the Port searched.

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It will start to download.

Level1Repair

6-7

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Level1Repair

When downloading is finished successfully, there is

PASS

message.

Confirm the downloaded version name and etc.

*#1234#

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6-8

Reference Abbreviate

Advanced Audio Coding.

AAC:

― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ― ―

AVC :

BER :

BPSK:

CA :

CDM :

C/I :

DMB :

ETSI:

MPEG:

PN :

PS :

QPSK:

RS :

SI :

TDM :

Advanced Video Coding.

Bit Error Rate

Binary Phase Shift Keying

Conditional Access

Code Division Multiplexing

Carrier to Interference

Digital Multimedia Broadcasting

European Standard

Elementary Stream

European Telecommunications Standards Institute

Moving Picture Experts Group

Pseudo-random Noise

Pilot Symbol

Quadrature Phase Shift Keying

Reed-Solomon

Service Information

Time Division Multiplexing

Transport Stream

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Safety Precautions

Repair Precaution

1-1.

Repair in Shield Box, during detailed tuning. Take specially care of tuning or test, because

―

specipicty of cellular phone is sensitive for surrounding interference(RF noise).

Be careful to useakind of magnetic object or tool, because performance of parts is damaged by

―

the influence of magnetic force.

Surely useastandard screwdriver when you disassemble this product, otherwise screw will be

―

worn away.

Useathicken twisted wire when you measure level.

―

thicken twisted wire has low resistance, therefore error of measurement is few.

Repair after separate Test Pack and Set because for short danger(for example an overcurrent

―

and furious flames of parts etc) when you repair board in condition of connecting Test Pack and

tuning on.

Take specially care of soldering, because Land of PCB is small and weak in heat.

―

Surely tune on/off while using AC power plug, becausearepair of battery charger is dangerous

―

when tuning ON/OFF PBA and Connector after disassembling charger.

Don't use as you pleases after change other material than replacement registered on SEC System.

―

Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

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Safety Precautions

ESD(Electrostatically Sensitive Devices) Precaution

1-2.

Several semiconductor may be damaged easily by static electricity. Such parts are called by ESD

Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below.

(

You can prevent from ESD damage by static electricity.

Remove static electricity remained your body before you touch semiconductor or parts with

―

semiconductor. There are ways that you touch an earthed place or wear static electricity prevention

string on wrist.

Use earthed soldering steel when you connect or disconnect ESD.

―

Use soldering removing tool to break static electricity.,otherwise ESD will be damaged by static

―

electricity.

Don't unpack until you set up ESD on product. Because most of ESD are packed by box and

―

aluminum plate to have conductive power,they are prevented from static electricity.

You must maintain electric contact between ESD and place due to be set up until ESD is

―

connected completely to the proper place oracircuit board.

1-2

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Exploded View and Parts List

Cellular phone Exploded View

4-1.

QME03

QFR01

QLC01

QLB01

QMI03

QKP01

QAR01 QCA01

QSP01

QMP01 QVK01

QCR12

QMO01

QRE01

QVO01

QVK02

QME01 QAN02

QCK01

QSD01

QCR67

QBA01

QBC00

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Exploded View and Parts List

Cellular phone Parts list

4-2.

Design LOC Description SEC CODE QCR12 SCREW-MACHINE QCR67 SCREW-MACHINE

6001-001530 6001-002083

QMO01 MOTOR DC-GT_S5660 GH31-00533A

QAN02 INTENNA-MAIN(GT_S5660) GH42-02961A

QBA01 INNER BATTERY PACK-EB494358VU,GT-S5830,L GH43-03504A QVK02 KEY FPCB-POWER KEY(GT_S5660) GH59-10888A

QVK01 KEY FPCB-VOLUME KEY(GT_S5660) GH59-10889A QME01 DOME SHEET-GT_S5660 GH59-10897A QME03 TOUCH/PANEL-GT_S5660 GH59-10911A

QSP01 MODULE-SPK(GT_S5660) GH59-10913A

QAR01 MODULE-RCV+SENSOR(GT_S5660) GH59-10920A

QKP01 PMO KEY-HOME GH72-63203A QMP01 A/S ASSY-PBA MAIN(COMM)GT_S5660 GH82-05634A

QLC01 ASSY LCD-3.2" HVGA GT_S5660 GH96-05097A

QCA01 ASSY C AMERA-3M(GT_S5660) GH96-05106A QBC00 ASSY COVER-BATT GH98-19585A

QLB01 ASSY BRACKET-LCD GH98-19588A

QFR01 ASSY CASE-FRONT GH98-19583A

QMI03 ASSY COVER-MIC HOLDER GH98-19587A

QRE01 ASSY CASE-REAR GH98-19584A

QVO01 PMO KEY-VOLUME GH72-63171A

QCK01 PMO KEY-POWER GH72-63172A QSD01 PMO COVER-MICRO SD GH72-63174A

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MAIN Electrical Parts List

SEC CODE DESIGN LOC Description

0403-001870

0404-001646

0406-001267

0406-001361

0406-001369

0406-001375

0406-001413

0406-001459

0407-001002

0504-001138

0505-001325

0505-002341

0601-002846

0801-003265

0801-003383

1001-001645

1108-000411

1201-003057

1201-003168

1201-003192

1202-001068

1203-004818

1203-006159

1203-006346

1203-006732

1203-006760

1205-003297

1205-004076

1205-004113

1205-004180

1209-002023

1209-002030

1404-001221

2007-000137

2007-000138

D600 TDZ5V6J

ZD509 PMEG4005EJ

ZD507,ZD508 RCLAMP0521P

ZD503 PESD5V0U5BV

ZD601 RCLAMP3654P.TCT

ZD504 UCLAMP0501T

ZD505,ZD506 PESD5V0F1BL

ZD500,ZD501,ZD502 RD1301B

ZD602 RD1301B

D400,D500 DAN222TL

Q601 DTA114EM

Q500

Q600 SI1013X-T1-GE3

LED500,LED501

U300

U301

U601 FSA9280AUMX

UME300 KAT007012C-BRTT

PAM101 RF7201

U200 SFMG1M0Q001

PAM100 SKY77544-51

U506 TC75S56FE

U600 RP103K181D-TR

U102 AAT2146IJS-0.6-T1

U500 FT8010MPX

U400 MAX8899GEWZ-T

U505 KTD259EHD-TR

U103 RTR6285

U202 AR6003G-AC2B-R

U201 BCM20780C0KUBG

UCP300 MSM7227-1-SCREEN

U504 BMA222

U503 MMC3280MS

TH300 NCP15WB473J04RC

R325 RC1005J202CS

R103,R120,R121,R322 RC1005J101CS

SK3019

19-217

UTD/S759/TR8

AUP1G74GM

LVC1G00GM

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Main Electrical Parts List

SEC CODE DESIGN LOC Description

2007-000138

2007-000140

2007-000141

2007-000143

2007-000144

2007-000148

2007-000149

2007-000152

2007-000153

2007-000160

2007-000162

2007-000170

2007-000172

2007-000758

2007-001119

2007-001291

2007-001292

2007-001298

2007-001301

2007-001339

2007-007107

2007-007132

2007-007139

2007-007309

2007-007334

2007-007468

2007-007480

2007-007528

2007-007573

2007-008044

2007-008045

2007-008055

R326 RC1005J101CS

R118,R303,R510 RC1005J102CS

R304,R305,R306,R307 RC1005J222CS

R311,R312,R313,R314 RC1005J222CS

R607 RC1005J222CS

R620 RC1005J472CS

R400 RC1005J512CS

R308,R502,R509,R600 RC1005J103CS

R618 RC1005J103CS

R610 RC1005J123CS

R621,R622 RC1005J203CS

R508 RC1005J223CS

R506 RC1005J683CS

R302,R315,R319,R324 RC1005J104CS

R327,R410,R507,R521 RC1005J104CS

R528 RC1005J105CS

R516 RC1005J100CS

R505 RC1005J334CS

R512 RC1005J681CS

R405,R406 RC1005J300CS

R330 RC1005J330CS

R329,R401 RC1005J510CS

R119,R500,R501 MCR01MZP5J680

R612 RC1005J184CS

R407 RC1005F1003CS

R204 RC1005F153CS

R309,R310,R523 MCR01MZP5F4702

R117 MCR01MZP5F1202

R402,R517 RC1005F2003CS

R116,R409 RK73H1ETP1213F

R408 RK73H1ETP1303F

R513 RK73H1ETP1501F

R403 RK73H1ETP3303F

R106 MCR006MZPJ680

R126,R127,R611 ERJ1GEJ101C

R300,R338 ERJ1GENJ104X

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Main Electrical Parts List

SEC CODE DESIGN LOC Description

2007-008057

2007-008298

2007-008483

2007-008502

2007-008531

2007-008766

2007-008812

2007-009115

2007-009155

2007-009794

2203-000233

2203-000254

2203-000278

2203-000359

2203-000386

2203-000425

2203-000438

2203-000489

2203-000585

2203-000627

2203-000696

2203-000812

2203-000995

2203-001017

2203-001033

2203-001072

2203-001153

2203-001385

2203-001405

R128,R129 MCR006YZPJ151

R301 RC1005F49R9CS

R613,R614,R615,R616 RMC1/20473JPA

R617 RMC1/20473JPA

R114 RC1005F4993CS

R320 MCR006MZPJ0100

R323 ERJ2RKF6041X

R404 RC1005F2153CS

R104 RC0603J240CS

R619 MCR006YZPJ474

R205 RK73H1HTTC6191F

C113,C149,C177,C188 GRP1555C1H101J

C190,C197,C212,C213 GRP1555C1H101J

C235,C435 GRP1555C1H101J

C111,C117,C171,C204 GRP155R71C103K

C151,C200,C203,C209 GRP1555C1H100D

C228,C511 GRP1555C1H100D

C518,C524 GRP1555C1H151JD01E

C528 GRP1555C1H150J

C433,C434 GRP1555C1H180J

C102,C112,C173,C216 GRP155R71H102K

C139,C140,C328 GRP155R71H222K

C428 GRP155R71H221KD01E

C164,C170,C187 GRM1555C1H220J

C321 GRP1555C1H2R0C

C103,C114,C142,C163 GRP1555C1H330J

C208,C211,C323,C513 GRP1555C1H330J

C617 GRP1555C1H330J

C329,C330,C429,C514 GRP1555C1H470J

C618,C636,U502 GRP1555C1H470J

C179,C182 GRP1555C1H4R0C

C191 GRP155R71E562KD01E

C245 GRP1555C1H560JD01E

C150,C153 GRP1555C1H680J

C116,C135,C137 GRP1555C1H1R5CZ01E

C406,C407

04023

G223ZAT2A

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Main Electrical Parts List

SEC CODE DESIGN LOC Description

2203-002668

2203-005057

2203-005249

2203-005382

2203-005480

2203-005483

2203-005682

2203-005725

2203-005736

2203-005806

2203-006048

2203-006123

2203-006137

2203-006187

2203-006201

2203-006208

2203-006260

2203-006348

2203-006399

C120,C128 C1005CG1H0R5BT

C136,C512 GRP1555C1H8R2CZ01E

C526,C607 GRM188R71H104K

C181,C232,C234 GRP1555C1H6R0BZ01E

C324 GRP155R71A333KA01E

C503,C504 GRP155R61A683KA01E

C125,C126,C133,C134 GRP0335C1E330JD01E

C156,C158 GRP0335C1E330JD01E

C193 GRP0335C1E220JD01E

C194 GRP0335C1E101JD01E

C122 GRP033R71C102KD01E

C101,C162,C169,C186 GRM155R71A104K

C205,C206,C210,C222 GRM155R71A104K

C224,C225,C227,C230 GRM155R71A104K

C231,C240,C300,C301 GRM155R71A104K

C303,C306,C308,C309 GRM155R71A104K

C311,C312,C313,C314 GRM155R71A104K

C315,C318,C322,C325 GRM155R71A104K

C326,C327,C331,C332 GRM155R71A104K

C436,C437,C442,C443 GRM155R71A104K

C501,C507,C517,C520 GRM155R71A104K

C522,C523,C525 GRM155R71A104K

C217 GRM0335C1E5R6CD01D

C506 CL05B223KONC

C127,C129 GRM0335C1E3R9B

C239 GRM188R60J225KE01D

C159,C500,C615 CM105X5R475M06AT

C400 GRM155R61A224KE19E

C619 CV105X5R105K25AT

C201,C202,C214,C215 GRM155R60J105KE19D

C221,C302,C304,C305 GRM155R60J105KE19D

C307,C317,C319,C320 GRM155R60J105KE19D

C408,C409,C416,C417 GRM155R60J105KE19D

C418,C419,C423,C424 GRM155R60J105KE19D

C425,C426,C427,C430 GRM155R60J105KE19D

C432,C445,C502,C508 GRM155R60J105KE19D

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Main Electrical Parts List

SEC CODE DESIGN LOC Description

2203-006399

2203-006423

2203-006562

2203-006707

2203-006824

2203-006842

2203-006846

2203-006979

2203-007240

2203-007271

2203-007279

2203-007317

2203-007701

2404-001506

2703-001729

2703-001747

2703-002176

2703-002198

2703-002200

2703-002203

2703-002205

2703-002208

2703-002268

2703-002269

2703-002281

2703-002308

2703-002314

2703-002365

C509,C603,C604,C605 GRM155R60J105KE19D

C606,C608,C609,C610 GRM155R60J105KE19D

C623,C627,C633 GRM155R60J105KE19D

C183 GRM33X5R104K6.3

C431,C444 CV05X5R105K10AH

C123,C124 GRM0335C1E4R7C

C141,C160,C401,C402 CV105X5R475K10AT

C403,C404,C405,C420 CV105X5R475K10AT

C438,C439,C440,C441 CV105X5R475K10AT

C614 CV105X5R475K10AT

C233 CL05C471JB5NNNC

C130,C132 ECJZEC1E2R0B

C185 CL03B103KP3NNNC

C310,C316,C505 CL10A226MQ8NRNE

C207,C220,C223,C226 CL05A225KP5NSNC

C229,C238,C244,C410 CL05A225KP5NSNC

C411,C412,C413,C414 CL05A225KP5NSNC

C415,C422,C625,C626 CL05A225KP5NSNC

C118,C527 CV105X5R106M10AT

C184,C421 CV05X5R475M06AH

C521,C616 QV105X5R106M10AT

TA400 C-TA,CHIP;TCTP1A476M8R-D

L116 LL1005-FH1N8S

L131,L140 LL1005-FH4N7S

L117 CIH05T2N7SNC

L121,L203 CIH05T10NJNC

L111 CIH05T18NJNC

L101 CIH05T15NJNC

L120,L202 CIH05T3N9KNC

L118,L119,L130 CIH05T2N2SNC

L122 CIH05T8N2JNC

L207 CIH05T56NJNC

L106 CIH05T5N6SNC

L500 CIH05T68NJNC

L133,L506 CIH05T47NJNC

L113,L205 CIH05T1N2SNC

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Main Electrical Parts List

SEC CODE DESIGN LOC Description

2703-002369

2703-002544

2703-002842

2703-002861

2703-002958

2703-003685

2703-003686

2703-003915

2703-004030

2801-004909

2801-005045

2809-001366

2901-001525

2901-001650

2904-001658

2904-001702

2904-001869

2904-001881

2910-000099

2910-000117

2911-000162

3003-001136

3301-001438

3301-001659

3301-001729

3301-001756

3301-001789

3301-001885

3301-002037

3705-001731

3709-001575

3709-001668

3711-006483

3711-006615

L105 CIH05T1N5SNC

L132 LQW15AN8N2H00D

L136 LLV0603-F2N2S

L507 LPF3010T-100M

L109 CIH03T56NJNC

L123 CIG21L4R7MNE

L400,L401,L402,L403 CIG21L2R2MNE

L103,L104 CML0306-5N6-JNH

L107,L108,L110 LQP03TN22NJ02D

OSC400 EXS00A-MU00031

OSC200 CXC6X260000GHVRE00

OSC100

XTV19200AEB

F600,F601,F602,F603 ICVE10184E150R101FR

F604,F605,F606 ICVE10184E150R101FR

F607 ICMEF212P121MFR

F103 SFDG50AQ101

F105 SFHG40YQ101

F101 B9504

F100 SFRG42PY002

DUF101 SFXG50PD502

DUF100 SAYRJ897MCA0B0A

F200 D6105

MIC500 SPU0410HR5H

L204 BLM15BB750SN1D

L200,L201 BLM15AG601SN1

L512 BLM15AG102SN1D

L100,L602,L603 BLM15HG102SN1D

L601 BLM15EG121SN1D

L501,L502,L503,L504 BLM15HD182SN1D

L505,L510,L513 BLM15HD182SN1D

L508,L509 BLM18KG601SN1

RFS100 KMS-560-002-BEF

CD600 SCHA4B0301

SIM600

HEA600

5000-6

14-5802-054-202-829

P-2.7XB

SPK500 AXT610124AW1

5-6

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Main Electrical Parts List

SEC CODE DESIGN LOC Description

3711-006923

3711-006925

3711-007650

3712-001348

3722-002867

HEA501

14-5802-016-002-829

HEA601 BM10B(0.8)-24DP-0.4V

BTC600

202-03050-00341

ANT100,ANT101,ANT200 HJ-ICT-05Y

ANT201,MOT500,MOT501 HJ-ICT-05Y

IFC600 HY07-AB0770

Please consult the GSPN website(Samsung Portal) for the most recent version of the product's part list.

5-7

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7-1.

Level

Disassembly

Repair

Release the screws at6points.

1.0±0.1

DO NOT MAKE SCRATCH ON

THE REAR.

kgf.cm

Disjoint hook8points at the rear

Disjoint usingadecompositive tool at the side of the rear.

DO NOT MAKE SCRATCH ON TEH REAR.

Release the screws at2points.

1.0±0.1

kgf.cm

7-2

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Level2Repair

5 6

Tear off the both FPCBs

Be careful not to rip up the FPCBs.

7 8

Separate the earjack module and the

camera module.

Separate the PBA and the Front.

Be careful not to damage the FPCB.

Separate the Homekey and the front.

7-2

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

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