Samsung DVD-P181, DVD-P184, DVD-P186 Service Manual

DVD PLAYER
Chassis : NEXINO
BASIC : DVD
-P181
Application Models:
DVD-P181 / DVD-P184 / DVD-P186
Application Area:
EDC, ELD, NWT, XEC, XEE, XEL, XEO, XET
SERVICE MANUAL DVD-P 181 /DVD-P 184 /DVD- P186
Manual
SERVICE
If you want to know additional information which is not included on this Service
Manual, Please refer to the SKP(Samsung Knowledge Portal) web site.
Area Web Site
North America URL ; http://service.samsungportal.com
Latin America URL ; http://latin.samsungportal.com
CIS URL ; http://cis.samsungportal.com
Europe URL ; http://europe.samsungportal.com
China URL ; http://china.samsungportal.com
Asia URL ; http://asia.samsungportal.com
Mideast & Africa URL ; http://mea.samsungportal.com
DVD PLAYER Contents
1. Precautions
2. Product Specification
3. Disassembly and Reassembly
4. Trouble Shooting
5. Exploded View and Parts List
6. PCB Diagrams
This Service Manual is a property of Samsung Electronics Co .,Ltd. Any unauthorized use of Manual can be punished under applicable
International and/or domestic law.
© Samsung Electronics Co., Ltd. JAN. 2008
Printed in Korea
CONTENTS CONTENTS
1. Precautions 1-1 ~ 1-6
1-1 Safety Precautions (1-1) 1-2 Servicing Precautions (1-3) 1-3 ESD Precautions (1-4) 1-4 Handling the optical pick-up (1-5) 1-5 Pick-up disassembly and reassembly (1-6)
 
          
3. Disassembly and Reassembly 3-1 ~ 3-8
3-1 Cabinet and PCB (3-1)3-1 Cabinet and PCB (3-1) 3-2 Deck (3-5)
4. Trouble Shooting 4-1 ~ 4-22
4-1 Trouble Shooting (4-2) 4-2 Software Update (4-22)
7-4 Front Key (S.M.P.S PCB) (7-6) 7-5 Video (Main PCB) (7-7) 7-6 Audio (Main PCB) (7-8) 7-7 Memory (Main PCB) (7-�) 7-8 Decoder (Main PCB) (7-10) 7-� Power (Main PCB) (7-11) 7-10 Connector (Power Key PCB) (7-12) 7-11 Power Key (Power Key PCB) (7-13) 7-12 Scart (Scart PCB) (7-14) 7-13 Scart Connector (Scart PCB) (7-15)
5. Exploded View and Parts List 5-1 ~ 5-10
5-1 Cabinet Assembly (5-2) 5-2 DVD Mechanical Parts (5-4) 5-3 Electrical Parts List (5-6)
6. PCB Diagrams 6-1 ~ 6-10
6-1 Wiring Diagram (6-2) 6-2 Main PCB (6-3) 6-3 S.M.P.S PCB (6-6) 6-4 Power Key PCB (6-8) 6-5 Scart PCB (6-�)6-5 Scart PCB (6-�)
7. Schematic Diagrams 7-1 ~ 7-16
7-1 All block Diagram (7-2) 7-2 Power (7-3) 7-3 S.M.P.S (S.M.P.S PCB) (7-5)
1. Precautions
1-1 Safety Precautions
1) Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items:
(1) Be sure that no built-in protective devices are defective or have been defeated during servicing. (1)Protective shields are provided to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2)When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including, but not limited to, nonmetallic control knobs, insulating fish papers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning.
(2) Be sure that there are no cabinet openings through which adults or children might be able to insert their fingers and contact a hazardous voltage. Such openings include, but are not limited to, excessively wide cabinet ventilation slots, and an improperly fitted and/or incorrectly secured cabinet back cover.
(3) Leakage Current Hot Check-With the instrument completely reassembled, plug the AC line cord directly into a 230V(220V ~ 240V) AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standardsp institute (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 1270 (40.7). With the instrument’s AC switch first in the ON position and then in the OFF position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle brackets, metal cabinets, screwheads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 0.5mA. Reverse the instrument power cord plug in the outlet and repeat the test. See Fig. 1-1.
Any measurements not within the limits specified herein indicate a potential shock hazard that must be eliminated before returning the instrument to the customer.
Fig. 1-1 AC Leakage Test
(4) Insulation Resistance Test Cold Check-(1) Unplug the power supply cord and connect a jumper wire between the two prongs of the plug. (2) Turn on the power switch of the instrument. (3) Measure the resistance with an ohmmeter between the jumpered AC plug and all exposed metallic cabinet parts on the instrument, such as screwheads, antenna, control shafts, handle brackets, etc. When an exposed metallic part has a return path to the chassis, the reading should be between 1 and 5.2 megohm. When there is no return path to the chassis, the reading must be infinite. If the reading is not within the limits specified, there is the possibility of a shock hazard, and the instrument must be repaired and rechecked before it is returned to the customer. See Fig. 1-2.
Fig. 1-2 Insulation Resistance Test
Samsung electronics 1-1
Precautions
1-2 Samsung Electronics
2) Read and comply with all caution and safety related notes on or inside the cabinet, or on the chassis.
3) Design Alteration Warning-Do not alter or add to the mechanical or electrical design of this instrument. Design alterations and additions, including
butnotlimitedto,circuitmodicationsandthe
addition of items such as auxiliary audio output connections, might alter the safety characteristics of this instrument and create a hazard to the user. Any design alterations or additions will make you, the servicer, responsible for personal injury or property damage resulting therefrom.
4) Observe original lead dress. Take extra care to assure correct lead dress in the following areas: (1) near sharp edges, (2) near thermally hot parts (be sure that leads and components do not touch thermally hot parts), (3) the AC supply, (4) high voltage, and (5) antenna wiring. Always inspect in all areas for pinched, out-of-place, or frayed wiring, Do not change spacing between a component and the printed-circuit board. Check the AC power cord for damage.
5) Components, parts, and/or wiring that appear to have overheated or that are otherwise damaged should be replaced with components, parts and/ or
wiringthatmeetoriginalspecications.
Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
6) Product Safety Notice-Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have
specialsafetycharacteristicsareidentiedby
shading, an ( )or a ( )on schematics and parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended
replacementpartmightcreateshock,reand/or
other hazards. Product safety is under review continuously and new instructions are issued whenever appropriate.
1-2 Servicing Precautions
Precautions
CAUTION : Before servicing units covered by this
service manual and its supplements, read and follow the Safety Precautions section of this manual.
Note:Ifunforseencircumstancescreateconict
between the following servicing precautions and any of the safety precautions, always follow the safety pre­cautions. Remember: Safety First.
1-2-1 General Servicing Precautions
(1) a. Always unplug the instrument’s AC powercord from the AC power source before (1) re-moving or reinstalling any component, circuit board, module or any other instrument assembly, (2) disconnecting any instrument electrical plug or other electrical connection, (3) connecting a test substitute in parallel with an electrolytic ca pacitor in the instrument.
b. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service manual might be equipped.
c. Do not apply AC power to this instrument and /or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
d. Always connect a test instrument’s ground lead to the instrument chassis ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last.
(4) An insulation tube or tape is sometimes used and some components are raised above the printed wiring board for safety. The internal wiring is sometimes clamped to prevent contact with heating components. Install such elements as they were.
(5) After servicing, always check that the removed screws, components, and wiring have been installed correctly and that the portion around the serviced part has not been damaged and so on. Further, check the insulation between the blades of the attachment plug and accessible conductive parts.
1-2-2 Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn the power ON. Connect the insulation resist­ance meter (500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts(see note) should be more than 1 Megohm.
Note : Accessible conductive parts include metal panels, input terminals, earphone jacks, etc.
Note : Refer to the Safety Precautions section ground lead last.
(2) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing, follow the printed or indicated service precautions and service materials.
(3)Thecomponentsusedintheunithaveaspecied  ameresistanceanddielectricstrength.
When replacing components, use components
whichhavethesameratings.Componentsidentied
by shading, by( ) or by ( ) in the circuit diagram are important for safety or for the characteristics of the unit. Always replace them with the exact replacement components.
Samsung Electronics 1-3
Precautions
1-4 Samsung Electronics
1-3 ESD Precautions
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be dam­agedeasily by static electricity. Such components commonly are called Electrostati­cally Sensitive Devices(ESD). Examples of typical ESD
devicesareintegratedcircuitsandsomeeld-effect
transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
(1) Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
(8) Minimize bodily motions when handling unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a
 carpetedoorcangeneratestaticelectricity  sufcienttodamageanESDdevice).
(2) After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
(3) Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
(4) Use only an anti-static solder removal devices.
 Somesolderremovaldevicesnotclassiedas  “anti-static”cangenerateelectricalchargessufcient
to damage ESD devices.
(5) Do not use freon-propelled chemicals. These can
 generateelectricalchargessufcienttodamage
ESD devices.
(6) Do not remove a replacement ESD device from its protective package until immediately before your are ready to install it.(Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
(7) Immediately before removing the protective materials from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
1-4 Handling the optical pick-up
The laser diode in the optical pick up may suffer elec­trostatic breakdown because of potential static electric­ity from clothing and your body.
The following method is recommended. (1) Place a conductive sheet on the work bench (The black sheet used for wrapping repair parts.)
(2) Place the set on the conductive sheet so that the chassis is grounded to the sheet.
Precautions
Fig.1-3
(3) Place your hands on the conductive sheet(This gives them the same ground as the sheet.)
(4) Remove the optical pick up block
(5) Perform work on top of the conductive sheet. Be careful not to let your clothes or any other static sources to touch the unit.
Be sure to put on a wrist strap grounded to the sheet. Be sure to lay a conductive sheet made of copper etc. Which is grounded to the table.
(6) Short the short terminal on the PCB, which is inside the Pick-Up ASS’Y, before replacing the Pick­ Up. (The short terminal is shorted when the Pick­ Up Ass’y is being lifted or moved.)
(7) After replacing the Pick-up, open the short terminal on the PCB.
Samsung Electronics 1-5
Precautions
1-5 Pick-up disassembly and reassembly
1-5-1 Disassembly
1) Remove the power cord.
2) Disassemble the Deck-Assy.
3) Make solder land 2 points short on Pick-up. (See Fig. 1-4)
4) Disassemble the Pick-up.
Note : If the assembly and disassembly are not done in correct sequence, the Pick-up may be damaged.
1-5-2 Assembly
1) Replace the Pick-up.
2) Remove the soldering 2 points on Pick-up.
3) Reassemble the Deck-Assy.
Fig.1-4
1-6 Samsung Electronics
2. Product Specication
2-1 Product Specication
Power Requirements AC 110~240V ~ 50/60 Hz
Power Consumption 9W
General
Disc
Video Output
Weight 1.3Kg
Dimensions 360mm (W) x 200mm (D) x 37mm (H)
Operating Temperature Range +5° C to +35° C
Operating Humidity Range 10% to 75%
DVD (Digital Versatile Disc)
CD : 12Cm (Compact Disc)
CD : 8cm (Compact Disc)
VCD : 12Cm
Composite Video 1 channel : 1.0 Vp-p (75 Ω load)
Scart Video
Reading Speed : 3.49 ~ 4.06m/sec.
Approx. Play Time
(Single Sided, Single Layer Disc) : 135min.
Reading Speed : 4.8 ~ 5.6m/sec.
Maximum Play Time : 74min.
Reading Speed : 4.8 ~ 5.6m/sec.
Maximum Play Time : 20min.
Reading Speed : 4.8 ~ 5.6m/sec
Maximum Play Time : 74min
R (red) : 0.7 Vp-p (75 Ω load)
G (green) : 0.7 Vp-p (75 Ω load)
B (Blue) : 0.7 Vp-p (75 Ω load)
Composite Video : 1.0 Vp-p (75 Ω load)
Audio Output
Luminance Signal : 1.0 Vp-p (75 Ω load)
Colour Signal : 0.3 Vp-p (75 Ω load)
Scart Jack 2 Channel : L (1/L), R(2/R)
2 Channel L(1/L), R(2/R)
*Ferquency Response
*S/N Ratio 110dB
*Dynamic Range 100dB
*Total Harmonic Distortion 0.004%
48KHz Sampling : 4Hz to 22KHz
96KHz Sampling : 4Hz to 44KHz
Samsung Electronics 2-1
Product Specication
2-1-1 DVD General Features
 ●DigitalPhotoViewer(JPEG)   YoucanviewDigitalPhotosonyoutTV.  ●MP3/WMA   ThisunitcanplaydiscscreatedfromMP3/WMAle.  ●MPEG4   ThisunitcanplayMPEG4formatswithinanavile.  ●ParentalControl(DVD)   Theparentalcontrolallowsuserstosetthelevelnecessarytoprohibitchildrenfromviewingharmful   moviessuchasthosewithviolence,adultsubjectmatter,etc)  ●VariousOn-screenMenuFunction   youcanselectvariouslanguange(Audio/Subtitles)andscreenangleswhileenjoyingmovies.  ●EZView(DVD)   EasyViewenablespictureadjustmenttomatchyourTV’sscreensize(16:9or4:3)  ●ProgressiveScan   Progressivescanningcreatesanimprovedpicturewithdoublethescanlinesofa   conventionalinterlacedpicture.  ●ExcellentSound   DolbyDigital,atechnologydevelopedbyDolbyLaboratories,providescrystalclear   soundreproduction.
2-1-2 Discs which cannot be played with this player :
2-1-2(a)player
 ●DVD-ROM  ●CD-ROM  ●CDI  ●DVD-RAM  ●CDV  ●CVD  ●CDGsplayaudioonly,notgraphics.
2-1-2(b)recordingcondition
 ●DVD-R,+R  ●CD-RW  ●DVD+rw,-RW(VMode)
 ●TheunitmaynotplaycertainCD-R,CD-RWandDVD-Rduetothedisctypeorrecordingcondition.
2-2 Samsung Electronics
2-1-3 Disc Type and Characteristics
TheDVDPlayeriscapableofplayingthefollowingtypesofdiscswiththecorrespondinglogos:
<Table 2-1>
Disc Types/Logo Recording Types Disc size Max. Playing Time Characteristics
Product Specication
Audio
+
Video
Audio
+
Video
Audio
Single-Sided 240 min.
12 Cm
Double-single 480 min
Single-Sided 80 min.
8 Cm
Double-single 160 min
12 Cm
8 Cm 20 min.
12 Cm
8 Cm 20 min.
<Table 2-2>
74 min.
74 min.
- DVD contains excellent sound and video due to Dolby Digital and MPEG 2 system.
- VariousScreenand audio functions can be easily selected through the on screen menu
- Video with CD sound, VHS quality & MPEG-1 compression technology.
- CD is recorded as a digital signal with better audio quality, less distortion and less deterioration of audio quality over time
FORMAT TYPE APPLICATION
DVD-Video
DVD-ROM
DVD-Audio
DVD-R
DVD-RAM
Playback Only
Read Only
Playback Only
1 Time Recording
Rewritable Data access/storage media for the computer.
High quality image and sound for movies and other video media
Multi-functional, multi-media software that requires large storage capacity
High quality sound that exceeds the CD, multi-channel Audio
Storage media for the computer
Samsung Electronics 2-3
Product Specication
2-1-4 Region Code
TheRegionnumberforthisDVDPlayerisdescribedontherearpaneloftheDVDPlayerdiscplayer.
<Table 2-3>
Disc type DVD-Video
Region code
<Table 2-4>
DVD Region Code Area
Region 1
Region 2 Europe, Japan, Greenland, Egypt, South Africa, The Middle East
Region 3 Taiwan, Hongkong, Korea, South East Asia
Region 4 Mexico, Sout America, Australia, New Zealand
Region 5 Russia, Eastern Europe, India, Africa
Region 6 China
Region 0 Worldwide (all code)
The United States and its territories, canada
2-4 Samsung Electronics
2-2 Chassis Product Specication
General Features DVD-P171 DVD-P181
Chassis
CD Disc Play O O
Compati
bility
Video
Audio
Input /
Output
Convenience
Audio
Accessory
DVD-R/-RW/+R/+RW (Video Mode) O O
CD-R/-RW O O
Progressive Scan Video O O
108MHz/ 14 Bit Video DAC
NTSC X X
System Default PAL PAL
MP3/WMA decoder O O
MIC INPUT X X
Digital Out (DTS/AC-3) O/O O/X
Audio DAC O O
CVBS Output 1CH 1CH
S-Video Output X X
YPbPr Output 1CH 1CH
HDMI X X
Digital Audio Output (Optical/Coaxial) X/O X/O
Analog Audio Output (2ch/5.1ch)
HDMI CEC X X
Scart X O
VCD, SVCD Playback O O
DIVX (MPEG 4) O O
Instant Replay / Skip O O
Kodak picture CD (JPEG) O O
Front Display LED LED
Audio Video Digital Interface O O
HDMI Cable / HDMI to DVI Cable X/X X/X
O/O O/O
O/O O/X
Product Specication
Samsung Electronics 2-5
Product Specication
2-3 Option Product Specication
Description Fig Description Parts No Remark
Remote
Control
Owners Instructions (AK68-01505J)
Video/Audio
Cable
(AK59-00071H)
(AC39-22017Z ==> Single)
(AC39-42001U ==> Double)
Model Standard of
DVD-P181/XEC
Model Standard of
DVD-P181/XEC
Model Standard of
DVD-P181/XEC
2-6 Samsung Electronics
3. Disassembly and Reassembly
3-1 Cabinet and PCB
Note : Reassembly in reverse order.
3-1-1 Top Cabinet Removal
1) Remove 2 Screws q the back Top Cabinet.
2) Lift up the Top Cabinet w in direction of arrow.
q 2 SCREWS
(3X10 B)
Fig. 3-1 Top Cabinet Removal
w TOP CABINET
Samsung Electronics 3-1
Disassembly and Reassembly
3-2 Samsung Electronics
3-1-2 Ass'y Front Cabinet Removal
1) Release 7 Hooks q, w, e, r and Ass'y Front-Cabinet t .
q 1 HOOK
w 2 HOOKS
r 3 HOOKS
e 1 HOOK
t ASSY FRONT CABINET
Fig. 3-2 Ass'y Front Cabinet Removal
3-1-3 Ass'y Deck Removal
1) Disconnect Flat-Cable from DCN1, DCN2 on Main PCB.
2) Remove 3 Screws q from the Ass'y Deck w and lift it up.
q 3 SCREWS
(3X6 W)
Disassembly and Reassembly
w ASS'Y DECK
FLAT-CABLE
DCN2
DCN1
Fig. 3-3 Ass'y Deck Removal
Samsung Electronics 3-3
Disassembly and Reassembly
3-4 Samsung Electronics
3-1-4 Main PCB and S.M.P.S PCB and Scart PCB Removal
1) Remove 4 Screws q from the S.M.P.S PCB w and lift it up.
2) Remove 2 Screws e from the Main PCB r and lift it up.
3) Remove 1 Screw t from the Scart PCB y and lift it up.
e 2 SCREWS
(3X6 W)
r MAIN PCB
q 4 SCREWS
(3X6 W)
w S.M.P.S PCB
t 1 SCREW
(3X6 W)
Fig. 3-4 Main PCB and S.M.P.S PCB and Scart PCB Removal
y SCART PCB
3-2 Deck
3-2-1 Holder Chuck Removal
1) Push 2 Hooks q in the direction of arrow "A" and lift up the Holder Chuck w.
w HOLDER CHUCK
q 1 HOOK
Disassembly and Reassembly
Fig. 3-5 Holder Chuck Removal
q 1 HOOK
Samsung Electronics 3-5
Disassembly and Reassembly
3-6 Samsung Electronics
3-2-2 Tray Disc Removal
1) Insert a Screw Driver q into Emergency Hole w and push the Slider Cam e in the direction arrow "A".
2) When the Tray Disc r comes out,push 2 Hooks t it in the direction arrow "C" and pull in the direction of arrow "B" by hte hand until released.
e SLIDER CAM
"C"
t 1 HOOK
r TRAY DISC
"B"
"A"
"C"
Fig. 3-6 Tray Disc Removal
t 1 HOOK
w EMERGENCY HOLE
q SCREW DRIVER
3-2-3 Ass'y Traverse Deck Removall
1) Remove the 4 Soldering q (F+, F-, S+, S-).
2) Push 2 Hooks w in the direction of arrow "A" and lift up the Assy Traverse Deck e.
e ASS'Y TRAVERSE DECK
w 1 HOOK
Disassembly and Reassembly
w 1 HOOK
q 4 SOLDERING
Fig. 3-7 Ass'y Traverse Deck Removall
Samsung Electronics 3-7
Disassembly and Reassembly
3-2-4 Ass'y Housing Removal
1) Remove the 2 Soldering q. (M+, M-)
2) Push the 1 Hooks w in the direction of arrow "A" and remove Ass'y PCB Deck e.
3) Push the Slider Cam r in the direction arrow "B" and lift it up.
4) Remove the Belt Pulley t , 2 screws y and Ass'y Motor Load u.
5) Lift Up Gear Pulley i and Gear Tray o.
"B"
o GEAR TRAY
y 2 SCREW
u ASS'Y MOTOR LOAD
q 2 SOLDERING
i GEAR PULLEY
e ASS'Y PCB DECK
r SLIDER CAM
t BELT PULLEY
w 1 HOOK
Fig. 3-8 Ass'y Housing Removal
3-8 Samsung Electronics
4. Trouble Shooting
4-1 Trouble Shooting -------------------------------------------------------------------------------- 4-2
4-2 Software Update ------------------------------------------------------------------------------- 4-22
Samsung Electronics 4-1
Trouble Shooting
4-2 Samsung Electronics
4-1 Trouble Shooting
No pick-up home positing
Is IC2-21
(SLED-PWM}
output is normal ?
Yes
IS
SL+, SL-
(IC3 - 17, 18)
output are normal ?
Yes
Check the Sled Motor and
Connection
No
Refer to a pattern image of Table 4-1
No
Refer to a pattern image of Table 4-1
Check IC2.
Check IC3. Peripheral Circuit
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