SAMSUNG CS29A6HP2XANB Service Manual

COLOR TELEVISION RECEIVER
Chassis : S53A Model: CS29A6HP2X/ANB
COLOR TELEVISION RECEIVER CONTENTS
Precautions
Reference Information
Specifications
Troubleshooting
Exploded Views and Parts List
Electric Parts List
Block Diagrams
Wiring Diagram
Schematic Diagrams
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
ELECTRONICS
© Samsung Electronics Co., Ltd. NOV.1999
Printed in Korea
3S53A-2915
1. Precautions
1-1 Safety Precautions
1. Be sure that all of the built-in protective devices are replaced. Restore any missing protective shields.
2. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including: nonmetallic control knobs and compartment covers.
3. Make sure that there are no cabinet openings through which peopleÑparticularly childrenÑmight insert fingers and contact dangerous voltages. Such openings include the spacing between the picture tube and the cabinet mask, excessively wide cabinet ventilation slots, and improperly fitted back covers.
If the measured resistance is less than 1.0 megohm or greater than 5.2 megohms, an abnormality exists that must be corrected before the unit is returned to the customer.
4. Leakage Current Hot Check (Figure 1-1): Warning: Do not use an isolation transformer during this test. Use a leakage­current tester or a metering system that complies with American National Standards Institute (ANIS C101.1, Leakage Current for Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).
5. With the unit completely reassembled, plug the AC line cord directly into the power outlet. With the unitÕs AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, conduit, etc.) and all exposed metal parts, including: antennas, handle brackets, metal cabinets, screwheads and control shafts. The current measured should not exceed 0.5 milliamp. Reverse the power­plug prongs in the AC outlet and repeat the test.
Fig. 1-1 AC Leakage Test
6. Antenna Cold Check: With the unitÕs AC plug disconnected from the AC source, connect an electrical jumper across the two AC prongs. Connect one lead of the ohmmeter to an AC prong. Connect the other lead to the coaxial connector.
7. X-ray Limits: The picture tube is especially designed to prohibit X-ray emissions. To ensure continued X-ray protection, replace the picture tube only with one that is the same type as the original. Carefully reinstall the picture tube shields and mounting hardware; these also provide X-ray protection.
8. High Voltage Limits: High voltage must be measured each time servicing is done on the B+, horizontal deflection or high voltage circuits. Correct operation of the X-ray protection circuits must be reconfirmed whenever they are serviced.
(X-ray protection circuits also may be called
Òhorizontal disableÓ or Òhold-downÓ.)
Heed the high voltage limits. These include the XÐray Protection Specifications Label, and the Product Safety and X-ray Warning Note on the service data schematic.
Precautions
Samsung Electronics 1-1
LEAKAGE CURRENT
TESTER
DEVICE UNDER
TEST
TEST ALL
EXPOSED METAL
SURFACES
2-WIRE CORD
ALSO TEST WITH
PLUG REVERSED
(USING AC ADAPTER
PLUG AS REQUIRED)
EARTH
GROUND
(READING SHOULD
NOT BE ABOVE
0.5mA)
Follow these safety, servicing and ESD precautions to prevent damage and protect against potential hazards such as electrical shock and X-rays.
1-1 Safety Precautions (Continued)
9. High voltage is maintained within specified limits by close-tolerance, safety-related components and adjustments. If the high voltage exceeds the specified limits, check each of the special components.
10. Design Alteration Warning: Never alter or add to the mechanical or electrical design of this unit. Example: Do not add auxiliary audio or video connectors. Such alterations might create a safety hazard. Also, any design changes or additions will void the manufacturerÕs warranty.
11. Hot Chassis Warning: Some TV receiver chassis are electrically connected directly to one conductor of the AC power cord. If an isolation transformer is not used, these units may be safely serviced only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC source.
To confirm that the AC power plug is inserted correctly, do the following: Using an AC voltmeter, measure the voltage between the chassis and a known earth ground. If the reading is greater than 1.0V, remove the AC power plug, reverse its polarity and reinsert. Re-measure the voltage between the chassis and ground.
12. Some TV chassis are designed to operate with 85 volts AC between chassis and ground, regardless of the AC plug polarity. These units can be safely serviced only if an isolation transformer inserted between the receiver and the power source.
13. Some TV chassis have a secondary ground system in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulating material that must not be defeated or altered.
14. Components, parts and wiring that appear to have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheating, and correct any potential hazards.
15. Observe the original lead dress, especially near the following areas: Antenna wiring, sharp edges, and especially the AC and high voltage power supplies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that leads and components do not touch thermally hot parts.
16. Picture Tube Implosion Warning: The picture tube in this receiver employs Òintegral implosionÓ protection. To ensure continued implosion protection, make sure that the replacement picture tube is the same as the original.
17. Do not remove, install or handle the picture tube without first putting on shatterproof goggles equipped with side shields. Never handle the picture tube by its neck. Some Òin-lineÓ picture tubes are equipped with a permanently attached deflection yoke; do not try to remove such Òpermanently attachedÓ yokes from the picture tube.
18. Product Safety Notice: Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement component differs from the originalÑeven if the replacement is rated for higher voltage, wattage, etc.
Components that are critical for safety are indicated in the circuit diagram by shading, ( ) or ( ). Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.
Precautions
1-2 Samsung Electronics
!
1-2 Servicing Precautions
1. Servicing precautions are printed on the cabinet. Follow them.
2. Always unplug the unitÕs AC power cord from the AC power source before attempting to: (a) Remove or reinstall any component or assembly, (b) Disconnect an electrical plug or connector, (c) Connect a test component in parallel with an electrolytic capacitor.
3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring is sometimes clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position.
4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the portion around the serviced part has not been damaged.
5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels, input terminals and earphone jacks).
6. Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON. Connect an insulation resistance meter (500V) to the blades of the AC plug.
The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 megohm.
7. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.
8. Always connect a test instrumentÕs ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrumentÕs ground lead last.
Precautions
Samsung Electronics 1-3
Warning1: First read the “Safety Precautions” section of this manual. If some unforeseen circumstance creates a conflict between
the servicing and safety precautions, always follow the safety precautions.
Warning2: An electrolytic capacitor installed with the wrong polarity might explode.
1. Some semiconductor (Òsolid stateÓ) devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs); examples include integrated circuits and some field-effect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity.
2. Immediately before handling any semicon ductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist-strap device. (Be sure to remove it prior to applying powerÑ this is an electric shock precaution.)
3. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge.
4. Do not use freon-propelled chemicals. These can generate electrical charges that damage ESDs.
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs.
6. Use only an anti-static solder removal device. Many solder removal devices are not rated as Òanti-staticÓ; these can accumulate sufficient electrical charge to damage ESDs.
7. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.
8. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
9. Minimize body motions when handling unpackaged replacement ESDs. Motions such as brushing clothes together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESD.
Precautions
1-4 Samsung Electronics
1-3 Precautions for Electrostatically Sensitive Devices (ESDs)
Reference Information
Samsung Electronics 2-1
2. Reference Information
2-1 Tables of Abbreviations and Acronyms
A Ah Å dB dBm
°C °F °K F G GHz g H Hz h ips kWh kg kHz k km km/h kV kVA kW I MHz
Ampere Ampere-hour Angstrom Decibel Decibel Referenced to One Milliwatt Degree Celsius Degree Fahrenheit degree Kelvin Farad Gauss Gigahertz Gram Henry Hertz Hour Inches Per Second Kilowatt-hour Kilogram Kilohertz Kilohm Kilometer Kilometer Per Hour Kilovolt Kilovolt-ampere Kilowatt Liter Megahertz
MV MW M m µA µF µH µm µs µW mA mg mH mI mm ms mV nF
pF Ib rpm rps s V VA W Wh
Megavolt Megawatt Megohm Meter Microampere Microfarad Microhenry Micrometer Microsecond Microwatt Milliampere Milligram Millihenry Milliliter Millimeter Millisecond Millivolt Nanofarad Ohm Picofarad Pound Revolutions Per Minute Revolutions Per Second Second (Time) Volt Volt-ampere Watt Watt-hour
Table 2-1 Abbreviations
Reference Information
2-2 Samsung Electronics
Table 2-2 Table of Acronyms
ABL AC ACC AF AFC AFT AGC AM ANSI APC APC A/V AVC BAL BPF B-Y CATV CB CCD CCTV Ch CRT CW DC DVM EIA ESD ESD FBP FBT FF FM FS GND G-Y H HF HI-FI IC IC IF
Automatic Brightness Limiter Alternating Current Automatic Chroma Control Audio Frequency Automatic Frequency Control Automatic Fine Tuning Automatic Gain Control Amplitude Modulation American National Standards Institute Automatic Phase Control Automatic Picture Control Audio-Video Automatic Volume Control Balance Bandpass Filter Blue-Y Community Antenna Television (Cable TV) Citizens Band Charge Coupled Device Closed Circuit Television Channel Cathode Ray Tube Continuous Wave Direct Current Digital Volt Meter Electronics Industries Association Electrostatic Discharge Electrostatically Sensitive Device Feedback Pulse Flyback Transformer Flip-Flop Frequency Modulation Fail Safe Ground Green-Y High High-Frequency High Fidelity Inductance-Capacitance Integrated Circuit Intermediate Frequency
I/O L L LED LF MOSFET MTS NAB NEC NTSC OSD PCB PLL PWM QIF R RC RF R-Y SAP SAW SIF SMPS S/N SW TP TTL TV UHF UL UV VCD VCO VCXO VHF VIF VR VTR VTVM TR
Input/output Left Low Light Emitting Diode Low Frequency Metal-Oxide-Semiconductor-Field-Effect-Tr Multi-channel Television Sound National Association of Broadcasters National Electric Code National Television Systems Committee On Screen Display Printed Circuit Board Phase-Locked Loop Pulse Width Modulation Quadrature Intermediate Frequency Right Resistor & Capacitor Radio Frequency Red-Y Second Audio Program Surface Acoustic Wave(Filter) Sound Intermediate Frequency Switching Mode Power Supply Signal/Noise Switch Test Point Transistor Transistor Logic Television Ultra High Frequency Underwriters Laboratories Ultraviolet Variable-Capacitance Diode Voltage Controlled Oscillator Voltage Controlled Crystal Oscillator Very High Frequency Video Intermediate Frequency Variable Resistor Video Tape Recorder Vacuum Tube Voltmeter Transistor
SPEC.
STR6709
PC123Y
KA7805A
TOP210ES
TDA8145
LA7845
TIP102
SE135N
BUZ73A
2SC5331
RBV606 IMP3FU
CIP3250
VPC3215C
SDA9362 SDA9254 SDA9220 SDA9280
7705AC
TDA9810
TDA4780 TDA7265
TEA6415C
KA7809A
SI3050
Table 2 - 3 IC Line - Up
NO
1
2
3
BOARD
POWER
F_BOX
MAIN
LOC. NO
IC801 IC805
IC806 IC803 IC403
IC301
Q801 Q805 Q404
Q405 D806 D407
IC1 IC2 IC3 IC4
IC5 IC6 IC7
IC101
IC201 IC601 IC701
IC801 IC802 IC803
DESCRIPTION
SMPS PHOTO-COUPLER
REGULATOR(STD-5V) STAND-BY SMPS
E-W IC VERTICAL IC
TR-DARLINGTON SMPS ERROR AMP
H-DRIVE
BRIDGE DIODE H-DRIVE
RGB INVERTER VIDEO INVERTER DIGITAL DEFLECTION CONTROL MEMORY(NOISE REDUCTION) MEMORY SYNC CONTROL DISPLAY-PROCESSOR POWER-ON RESET GENERATOR
MULTISTANDARD VIF-PLL WITH QSS-IF AND AM DEMODULATOR
RGB VIDEO PROCESSOR AUDIO AMP. VIDEO MATRIX SWITCH
REGULATOR
REMARKS
Reference Information
Samsung Electronics 2-3
2-2 IC Line Up
2-4 Samsung Electronics
SPEC.
KA7812 KA7808
KA7809
SDA5457
24W16
KIA7042 TECC2949PG29A(S) TECC2849PG029(S)
SAA1300
MSP3410D
TDA7050
TDA6111Q
2SA1011
2SC2344
TDA2030
SPK102T
SDA5250M/C17
49HF010
TDA9160A
TDA9815
PAP101
SDA9189X
SDA9187-2X
Table 2 - 3 IC Line - Up
NO
3
4
5
6
BOARD
MAIN
AUDIO
CRT
MICOM
PIP
LOC. NO
IC804 IC805
IC806 IC901 IC902 IC903
TU01 TU02
ICP01 IC601 IC603
IC501 IC502
IC503
QF09 QF10
IC504 IC505 IC901 IC902
ICP101 ICP102
ICP103 ICP105
ICP201
DESCRIPTION
REGULATOR
MICOM, TTX EEPROM DETECTOR
TUNNER
IC-ANALOG SWITCH MULTISTAND SOUND PROCESSOR
OP AMP
VIDEO OUTPUT AMPLIFIER R,G,B DRIVE
PUSH-PULL
OP AMP SPOT KILLER CONTROLLER FRESH MEMORY
COLOR-DECODER MULTISTANDARD IF
PRE AMP PICTURE PROCESS A/D CONVERTER
REMARKS
OPTION(OTP)
W/O,1-TUNER
2-TUNER PIP
OPTION
(PIGGYBACK)
Specifications
Samsung Electronics 3-1
3. Specifications
MODEL CS29A6HP
SYSTEM
ANTENNA INPUT
POWER
TUBE
SOUND OUTPUT
SOCKETS
TUNING COLOR SOUND
CONSUMPTION REQUIREMENTS
FREQUENCY SIZE TYPE
FRONT
BACK (3 RCA)
Frequency Synthesizer
PAL, SECAM, NTSC
NICAM, A2 STEREO
75ohms,Coaxial Cable
145W
Input Range : 160V ~ 260V - Through MAY 1999 Free Voltage (110V ~ 260V) - Starting JUNE 1999
50Hz/60Hz
29” ( 72Cm )
4:3 FLAT
100
Right : 15W Left : 15W
RCA : Input/S-VHS Headphone Audio Output
AV-1 : EXT. Input AV-2 : EXT. Input Monitor-Out : EXT. Out
Specifications are subject to change.
PROGRAMMABLE CHANNELS
3-1 General Specifications
3-2 Samsung Electronics
L801 AA29-30002F FILTER-LINE NOISE 6mH,2.45A, AA29-30002M FILTER-LINE NOISE 1mH,5A,
LINE-FILTER
L802 AA29-30002F FILTER-LINE NOISE 6mH,2.45A, DE L ETE C802 2306-000318 C-F ILM,MPP F 220nPF,20%,250V,TP DE L ETE LINE-CAP ' J01 DEL E TE 3812-000219 JUMPER
Added (when deleting LINE-FILTER)
J02 DEL E TE 3812-000219 JUMPER
R849 2001-001143 R-CARBON(S); 4.3KOHM,5%,1/2W, DE L ETE
Improvement in "No Power ON at low Voltage"
C814 2401-003190 C-AL 470uF,20%,450V ,GP 2401-003465 C-AL 680uF,20%,450V ,GP BLOC K-C AP '
R810 2009-001001 R-METAL PLATE; 0.12ohm,10%,5W 2009-000017 R-METAL P LATE; 0.1ohm,10%,5W,TP
Limit of Low-Voltage Current
C806 2306-000323 C-F ILM,MPP F 2.2nF,5%,1.6KV,TP 2306-000324 C-FILM,MPPF 3.3nF,5%,1.6KV,TP SNUBBER CAP' R845 2001-001112 R-CARBON(S); 24KOHM,5%,1/2W, 2001-001075 R-CARBON(S); 13KOHM,5%,1/2W, SO UND MUTE
T801 AA26-20006X TRANS-SWITCHING
160-260V, 130/30/24/8/16V, EU,EE 555521,650UH
AA26-00028A TRANS-SWITCHING
900-260V, 130/25/24/8/16V, EU,EE 555521,420UH
FREE VOLT S/W TRANS
SINGLE POWER SUPPLY
FREE VOLT
REMARK
SPECIFICATIONDESCRIPTIONCODE-NOSPECIFICATIONDESCRIPTION
LOC NO
CODE-NO
3-2
Different between Single Power Supply and Free Volt (Flat)
Specifications
Alignment and Adjustments
Samsung Electronics 4-1
4. Alignment and Adjustments
4-1 General Alignment Instructions
1. Usually, a color TV-VCR needs only slight touch-up adjustment upon installation. Check the basic characteristics such as height, horizontal and vertical sync and focus.
2. Observe the picture for good black and white details. There should be objectionable color shading; if color shading is present, demagnetize, perform purity and convergence adjustments described below.
3. Use the specified test equipment or its equivalent.
4. Correct impedance matching is essential.
5. Avoid overload. Excessive signal from a sweep generator might overload the front-end of the TV. When inserting signal markers, do not allow the marker generator to distort test results.
6. Connect the TV only to an AC power source with voltage and frequency as specified on the backcover nameplate.
7. Do not attempt to connect or disconnect any wires while the TV is turned on. Make sure that the power cord is disconnected before replacing any parts.
8. To protect against shock hazard, use an isolation transformer.
4-2 Automatic Degaussing
A degaussing coil is mounted around the picture tube, so that external degaussing after moving the TV should be unnecessary. But the receiver must be properly degaussed upon installation.
The degaussing coil operates for about 1 second after the power is switched ON. If the set is moved or turned in a different direction, the power should be OFF for at least 10 minutes.
If the chassis or parts of the cabinet become magnetized, poor color purity will result. If this happens, use an external degaussing coil. Slowly move the degaussing coil around the faceplate of the picture tube and the sides and front of the receiver. Slowly withdraw the coil to a distance of about 6 feet before turning power OFF.
If color shading persists, perform the following Color purity and Convergence adjustments.
4-3 High voltage Check
CAUTION: There is no high voltage adjustment on this chassis. The B+ power supply should be +135 volts (with full color- bar input and normal picture level).
1. Connect a digital voltmeter to the second anode of the picture tube.
2. Turn on the TV. Set the Brightness and Contrast controls to minimum (zero beam current).
3. Adjust the Brightness and contrast controls to both extremes. Ensure that the high voltage does not exceed 32 KV under any conditions.
Alignment and Adjustments
4-2 Samsung Electronics
4-4 RF AGC Adjustment
1. Turn to the strongest local station.
2. Turn the AGC control fully clockwise (VR101, on the MAIN board).
3. Adjust the AGC control until noise (snow) disappears from the screen.
4-5 FOCUS Adjustment
1. Input a black and white signal.
2. Adjust the tuning control for clearest picture.
3. Adjust the FOCUS control for well defined scanning lines in the center area of the screen.
4-6 SCREEN Adjustment
1. Turn to the ACTIVE channel.
2. Adjust the VR screen for a normal picture is (no blooming or flyback line).
3. Adjust the SCREEN control for well defined scanning lines in the center area of the screen.
4-7 Purity Adjustment
1. Warm up the receiver for at least 20 minutes.
2. Plug in the CRT deflection yoke. Tighten the clamp screw.
3. Plug the convergence yoke into the CRT and set it as shown in Fig. 4-1.
4. Input a black and white signal.
5. Fully demagnetize the receiver by using an external degaussing coil.
6. Turn the CONTRAST and BRIGHTNESS controls to maximum.
7. Loosen the clamp screw holding the yoke. Slide the yoke backward or forward to produce a vertical green belt. (Fig.4-2)
8. Tighten the convergence yoke.
9. Slowly move the deflection yoke forward. Adjust for the best overall green screen.
10. Temporarily tighten the deflection yoke.
11. Produce blue and red rasters by adjusting the -low-light controls. Check for good purity in each field.
12. Tighten the deflection yoke.
31m/m
Vertical Green Belt
Alignment and Adjustments
Samsung Electronics 4-3
4 Pole Magnet
6 Pole Magnet
2 Pole Magnet
Clamper
Screw
2 POLE PURITY
YOKE CLAMP SCREW
6 POLE
CONVERGENCE 4 POLE CONVERGENCE
AD (V
Fig. 4-1 Convergence Magnet Assembly
Fig. 4-2 Center Convergence Adjustment
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