Samsung CK-56, CK-22 Alignment and Adjustments

Page 1
4-1
Alignment and Adjustments
Samsung Electronics
4. Alignment and Adjustments
4-1 Preadjustment
4-1-1 Factory Mode
1. Do not attempt these adjustments in the Video Mode.
2. The Factory Mode adjustments are necessary when either the EEPROM (IC902) or the CRT is replaced.
3. Do not tamper with the "Adjustment" screen of the Factory Mode menu. This screen is intended only for factory use.
4-1-2 When EEPROM (IC902) Is Replaced
1. When IC902 is replaced all adjustment data revert to initial values. It is necessary to re­program this data.
2. After IC902 is replaced, warm up the TV for 10 seconds
4-1-3 When CRT Is Replaced
1. Make the following adjustments AFTER setting up after setting up purity and convergence:
White Balance Sub-Brightness Vertical Center Vertical Size Horizontal Size Fail Safe (This adjustment must be the last step.)
2. If the EEPROM or CRT is replaced, set PSL and PVA to 15 and 63 (Factory Mode).
4-2 Factory/Service Mode
4-2-1 Procedure for the "Adjustment" Mode
1. This mode uses the standard remote control. The Service Mode is activated (1) by pressing
the (Display (FACTORY) service key or (2)
by entering the following remote-control sequence:
STAND-BYDISPLAYP-STD MUTE
POWER ON
2. The "SERVICE (FACTORY)" message will be displayed. The Service Mode has four components: Adjustment, Test Pattern, Option Bytes and Reset.
3. Access the Adjustment Mode by pressing the
"VOLUME" keys ( Up or Down). The adjustment parameters are listed in the accompanying table. Select them by pressing
the CHANNEL keys (,).
4. Selection sequences for the PAL system:
DOWN or UP key:
VCO>SBT>SCT>SCR>SC>RG>CDL>STT>LCO >LA>PSL>PVS>PVA>PHS>PEW>PEP>PEC>P ET>LSC>TSC>SA>NSL>NVS>NVA>NHS>NE W>NEP>NEC>NET
5. Selection sequences for the NTSC system:
DOWN or UP key:
NVS>NVA>NSL>NHS>NEW>NEP>NEC>NET
6. The VOLUME keys increase or decrease the adjustment values, (stored in the non-volatile memory when Adjustment Mode is cancelled).
7. Cancel the Adjustment Mode by re-pressing the "Factory" or "Power on" keys.
Page 2
Alignment and Adjustments
4-2 Samsung Electronics
ADJUSTMENT DATA
15
60 ~ 75
6 ~ 10
7 15 FIXED 11 FIXED
25 ~ 45 25 ~ 45
-
0 ~ 10
63 FIXED
5
20 ~ 25 25 ~ 35
35 35 ~ 45 35 ~ 45
0 ~ 10
15 ~ 30
15 ~30
31 FIXED
10 ~ 30
25
25 FIXED
RANGE
0 ~ 63 STEP
0 ~ 127 STEP
0 ~ 23 STEP 0 ~ 23 STEP 0 ~ 23 STEP 0 ~ 63 STEP
0 ~ 7 STEP
0 ~ 127 STEP
0 ~ 9 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 49 STEP 0 ~ 63 STEP
INITIAL
15 63
7
7 15 11 31 31
4
5 63
5 25 31 31 40 38 22 22 30 25 15 25 25
OSD ABBREVIATION
AGC VCO
SBT SCT
SCR
SC RG
BG CDL STT LCO
LA PSL PVS
PVA PHS PEW
PEP PEC PET
VSC
TSC
SA
NSL
FUNCTION AUTO GAIN CONTROL VOLTAGE CONTROLLED OSCILLATOR SUB BRIGHT SUB CONTRAST SUB COLOR S-CORRECTION RED DRIVE (GAIN) BLUE DRIVE (GAIN) CATHODE DRIVE LEVEL SUB TINT SECAM-L CONTROLLED OSCILLATOR SOUND LEVEL ADJUSTMENT PAL VERTICAL SLOPE PAL VERTICAL SHIFT PAL VERTICAL AMPLITUDE PAL HORIZONTAL SHIFT PAL EW-WIDTH PAL EW-PARABOLA PAL EW CORNER PARABOLA PAL EW-TRAPEZIUM VERTICAL SCROLL TTX SUB CONTRAST SEPARATION ADJUSTMENT NTSC VERTICAL SLOPE
Table 4-1 Main Adjustment Parameter (Zilog µ-com)
4-2-2 Main Adjustment Parameter
Page 3
4-3
Alignment and Adjustments
Samsung Electronics
NOTE : PVS,PVA, PHS, NVS, NVA,NHS parameters must be aligned using both the
50Hz and 60Hz vertical-field rates.
4-2-3 Test Pattern
1. This mode can be used during servicing, or for confirming that the convergence and purity adjustments are correct.
2. Access the Test Pattern parameters by pressing a CHANNEL
keys (,) while the Service Mode is on. The cursor will move
to the test pattern. Press the VOLUME keys. On-screen display:
RED
GREEN
BLUE
3. AGING Mode (Reference Only)
This pattern is used for pre-heating the CRT during manufacturing--it is accessed in the factory by twice pressing the "HIDDEN" key .
Even if the TV power is cut off, the Aging Mode is not cancelled, The patterns are displayed at 5 sec intervals. The AGING mode is cancelled by repressing the "HIDDEN" key.
ADJUSTMENT DATARANGE INITIALOSD ABBREVIATIONFUNCTION
35 ~ 45 25 ~ 35 35 ~ 50 35 ~ 45 15 ~ 30
0 ~ 63 STEP 0 ~ 63 STEP 0 ~ 63 STEP
0 ~ 127 STEP
0 ~ 63 STEP
44 28 45 37 21 20 30
NVS NVA NHS
NEW
NEP
NEC
NET
NTSC VERTICAL SHIFT NTSC VERTICAL AMPLITUDE NTSC HORIZONTAL SHIFT NTSC EW-WIDTH NTSC EW PARABOLA NTSC EW-CORNER PARABOLA NTSC EW-TRAPEZIUM
Table 4-1 Main Adjustment Parameter (Zilog µ-com)(Continued)
Page 4
Alignment and Adjustments
4-4 Samsung Electronics
REMARKHIGHLOW
4-2-4 MICOM Option Byte Table
BIT
D7
D6
D5 D4
D3 D2 D1 D0 D7 D6
D5
D4
D3
D2
D1
D0
Last Status
TABLE 1
FOR MIDDLE EAST
NORMAL MODE E/W
DATA=PLUS + 9
PLUS MODE PHS DATA=
PLUS - 1 (PAL/NT)
1) SOUND SYSTEM DURING THE AUTO SEARCH
2) SOUND SYSTEM DURING THE FACTORY MODE RESET
3) MANUAL SEARCH (SYSTEM DOES NOT MATTER)
Auto On
WITHOUT CHILD LOCK
TTX (ATS=OFF)
WITH PIP
NOISE REDUCTION ON/OFF
FUNCTION MENU DISPLAY (TDA8844)
RCA : NOT CH UP/DOWN FUNCTIONED
WITH CHILD LOCK
NO TTX (ATS = ON)
WITHOUT PIP
NOISE REDUCTION OFF(ALWAYS)
OSD
NO DISPLAY (TDA8842)
SCART : CH UP/DOWN FUNCTIONED
B
Y
T
E
0
BYTE
B
Y
T
E
1
Middle East / Arab
English/Arabian
English/Arabian/French
English/French
English Only
South East / Asia
English/Thai
English/Vietnamese
English/Malay
English/Malay/Indonesian
Western/Eastern
English/German/French/
Spanish/Italian/Swedish/Dutch
English/Hungarian/Polish/ Rumanian/Czech/Croatian
English/French
English
TV
PLUS
NORMAL
PLUS
NORMALZOOM16:9
NORMAL
ZOOM16:9
NORMAL
ZOOM16:9
NORMAL
ZOOM
PLUS
NORMALZOOM
D4
0 0 0 0 1 1
D3
0 0 1 1 0 0
D2
0 1 0 1 0 1
D7
0
0
1 1
D6
0
1
0 1
AV
PLUS
NORMAL
PLUS
NORMALZOOM
NORMAL
ZOOM16:9
NORMAL
ZOOM
NORMAL
ZOOM
PLUS
NORMALZOOM
SYSTEM
B/G D/K
I
B/G & D/K & M
D1
0 0 1 1
D0
0 1 0 1
REMARK
"MEMORY" BY
PROGRAM
CHANNELS
REQUIRED
CIS
-
English/ Russian
-
English
China
English/ Chinese
-
English
-
SYSTEM
OTHER
1) HIGH FOR XA/XB (ALWAYS) : CRYSTAL 3.58MHz/4.43MHz CONSTANT
2) AUDIO MUTE DURING NO SIGNAL (ALWAYS) 3) SET THE CONTRAST TO 90 IN THE STANDARD PICTURE
Page 5
4-5
Alignment and Adjustments
Samsung Electronics
REMARKHIGHLOW
4-2-4 MICOM Option Byte Table
BIT
D7
D6
D5 D4
D3 D2 D1 D0 D0
FOR EUROPE CIS
INDIA ONLY
SZM-199EV ONLY
WITH TDA9178
NICAM ERROR CHECK BIT
AFT - OFF
TDA8844
RF AUDIO OUT MUTE ON
D/K STEREO F = 6.25'
CLOCK DISPLAY ON
WITHOUT TDA9178
-
AFT-ON
TDA8375
RF AUDIO OUT MUTE OFF
D/K STEREO F = 6.752
CLOCK DISPLAY OFF
B
Y
T
E
0
BYTE
SYSTEM
STEREO + NICAM
STEREO
LINE STEREO
MONO
D7
0 0 1 1
D6
0 1 0 1
IC
TDA9859 /TDA9874
TDA9859 / TDA9840
TDA9859 TDA8844
A/V
SCART
+ FRONT RCA
1 SCART/RCA
Page 6
4-2-6 RESET
The Reset Mode is used during factory inspection. Function Reset:
1. Channels Add/Erase
2. Sort Non
3. Language Basic (English)
4. System Auto (Non-TTX micom only)
Alignment and Adjustments
4-6 Samsung Electronics
4-2-5 TABLE 1 (SYSTEM)
SYSTEM
CI
CII
CW
CF
CK/CX
CB CS 1 CS 2
D4
1 1 1 1 0 0 0 0
D3
1 1 0 0 1 1 0 0
D2
1 0 1 0 1 0 1 0
SYSTEM
I I
B/G, L/L'
B/G
OSD
X X
X
X
SOUND SYSTEM
B/G
ID/K
B/GD/K
B/G
ID/KM
B/GID/KM
BYTE 0
SYSTEM
PAL PAL
PAL/SECAM
PAL
OSD
X X
X
X
RF MODE
AUTO
PALSECAMNT4.43
AUTOPALSECAMNT4.43
AUTOPALNT4.43NT3.58
AUTOPALSECAMNT4.43NT3.58
SYSTEM
AUTO AUTO
AUTO
AUTO
OSD
X X
X
X
AV1/ AV2 MODE
AUTO
PALSECAMNT4.43NT3.58
AUTO
PALSECAMNT4.43
AUTOPALNT4.43NT3.58
AUTOPALSECAMNT4.43NT3.58
SOUND SYSTEM
Page 7
4-7
Alignment and Adjustments
Samsung Electronics
4-3 Other Adjustments
4-3-1 General
1. Usually, a color TV needs only slight touch-up adjustment upon installation. Check the basic characteristics such as height, horizontal and vertical sync and focus.
2. The picture should have good black and white details. There should be no objectionable color shading; if color shading is present, perform the purity and convergence adjustments described below.
3. Use the specified test equipment or its equivalent.
4. Correct impedance matching is essential.
5. Avoid overload. Excessive signal from a sweep generator might overload the front-end of the TV. When inserting signal markers, do not allow the marker generator to distort test results.
6. Connect the TV only to an AC power source with voltage and frequency as specified on the backcover nameplate.
7. Do not attempt to connect or disconnect any wires while the TV is turned on. Make sure that the power cord is disconnected before replacing any parts.
8. To protect against shock hazard, use an isolation transformer.
4-3-2 Automatic Degaussing
A degaussing coil is mounted around the picture tube, so that external degaussing after moving the TV should be unnecessary. But the receiver must be properly degaussed upon installation.
The degaussing coil operates for about 1 second after the power is switched ON. If the set has been moved or turned in a different direction, disconnect its AC power for at least 10 minutes.
If the chassis or parts of the cabinet become magnetized, poor color purity will result. If this happens, use an external degaussing coil. Slowly move the degaussing coil around the faceplate of the picture tube and the sides and front of the receiver. Slowly withdraw the coil to a distance of about 6 feet before removing power.
Page 8
Alignment and Adjustments
4-8 Samsung Electronics
4-3-4 FOCUS Adjustment
1. Input a black and white signal.
2. Adjust the tuning control for the clearest picture.
3. Adjust the FOCUS control for well defined scanning lines in the center area of the screen.
4-3-6 Purity Adjustment
1. Warm up the receiver for at least 20 minutes.
2. Plug in the CRT deflection yoke and tighten the clamp screw.
3. Plug the convergence yoke into the CRT and set in as shown in Fig. 4-1.
4. Input a black and white signal.
5. Fully demagnetize the receive by applying an external degaussing coil.
6. Turn the CONTRAST and BRIGHTNESS controls to maximum.
7. Loosen the clamp screw holding the yoke. Slide the yoke backward or forward to provide vertical green belt. (Fig. 4-2).
8. Tighten the convergence yoke.
9. Slowly move the deflection yoke forward, and adjust for the best overall green screen.
10. Temporarily tighten the deflection yoke.
11. Produce blue and red rasters by adjusting the low-light controls. Check for good purity in each field.
12. Tighten the deflection yoke.
4-3-5 Screen Adjustment
1. Connect CRT socket pin RK to an oscilloscope probe.
2. Input a gray scale pattern. (Use a pattern generator, PM5518)
3. Use the P mode key (on the remote control) for the STANDARD picture.
4. Adjust the Screen VR (on the FBT) so that the voltage (See Fig.4-1.) on the oscilloscope becomes 130 + 2.5V.
4-3-3 High Voltage Check
1. Connect a digital voltmeter to the second anode of the picture tube.
2. Turn on the TV. Set the Brightness and Contrast controls to minimum (zero beam current).
3. The high voltage should not exceed 30KV.
4. Adjust the Brightness and contrast controls to both extremes. Ensure that the high voltage does not exceed 30KV under any conditions.
CAUTION: There is no high voltage adjustment on this chassis. The B+power supply must be set to +130/155 volts. (Full color bar input and normal picture level).
Fig. 4-1
130V 2.5Vp-p
_
+
GND
H-Blanking
Page 9
4-9
Alignment and Adjustments
Samsung Electronics
Fig. 4-2 Convergence Magnet Assembly
31m/m
Vertical Green Belt
Fig. 4-3 Center Convergence Adjustment
2 POLE PURITY
YOKE CLAMP SCREW
6 POLE
CONVERGENCE 4 POLE CONVERGENCE
4 Pole Magnet
6 Pole Magnet
2 Pole Magnet
Clamper
Screw
Fig. 4-4
4-3-7 White Balance Adjustment
(a) Set up
1. Warm up the TV for at least 30 minutes in the Aging Mode(Test Pattern). This mode is displayed by entering the following sequence:
DISPLAYFACTORY (Select Test Pattern)
2. Input a Toshiba pattern.
(b) High-Light Adjustment
1. Set SCT to 50 fL in the Factory Service
Mode using CA100. (See Fig. 4-4 )
(c) Low-Light Adjustment
1. Set SBT to 1.2 fL in the Factory Service Mode
using CA100. (See Fig. 4-4 )
1
2
Page 10
Alignment and Adjustments
4-10 Samsung Electronics
1. Warm up the receiver for at least 20 minutes.
2. Adjust the Brightness and Contrast controls for a well defined picture.
3. Adjust the two-tab pairs of the 4 pole magnets, and change the angle between them. Superimpose the red and the blue vertical lines in the center area of the screen.
4. Turn the both tabs at the same time, keeping
the angle constant, and superimpose the red and blue horizontal line in the center of the screen.
5. Adjust the two-tab pairs of the 6-pole magnets to superimpose the red and blue line onto the green. (Changing the angle affects the vertical lines, and rotating both magnets affects the horizontal lines.)
6. Repeat adjustments 2~6, if necessary.
7. Since the 4-pole magnets and 6-pole magnets interact, the dot movement is complex (Fig. 4-3).
4-3-8 Center Convergence Adjustment
Fig . 4-5 Center Convergence Adjustment
RED
BLUE
BLUE
RED
4-Pole Magnet Movement
GREEN
RED/BLUE
RED/BLUE
GREEN
6-Pole Magnet Movement
4-3-9 VCO Adjustment
1. Turn on the TV.
2. Set IF port of a tuner to 38.9MHz. (Use a
pattern generator).
3. Input a color bar pattern(PAL-B/G system).
4. In the Factory Service Mode, select
"Adjustment VCO" and set VCO data to 63.
5. Ensure "SD On" (Signal Input) and "SD Off"
(No Signal).
6. Adjust T201 (connected to TDA8844 pins3,4)
so that AFA Bit is "INSIDE WINDOW" (the AFB Bit is 1).
Fig. 4-6
VCO 63
SD : ON IN 1
SET
AFB
RGB
AFA
SIGNAL
DETECTOR
TUNER
IC201
(TDA8844)
IC902
IF (38.9MHz)
I2C-BUS
8V
5V
Page 11
4-3-11 Geometry Adjustment
(SC -> PVS -> PVA ->PSL -> PHS)
1. Input a Lion Head pattern.
2. SET the SC Data steps 10~12 in the Factory Mode.
3. Adjust with PVS (starts blinking) exactly at middle of the screen.
4. Adjustment with PVA : Top and Bottom margins of the picture are 4.
5. Adjustment with PSL : Bottom of picture to bottom of screen.
6. Adjust PHS horizontally. Center the picture.
4-11
Alignment and Adjustments
Samsung Electronics
4
4
4-3-10 RF AGC Adjustment
1. Connect a pattern generator (PM5418) RF signal to tuner RF.
2. Select a gray scale pattern and PAL-B/G system.
Set to 479.25MHz.
3. Connect IC201 (ONECHIP) pin 53 to a digital multimeter.
4. Adjust AGC (using volume keys) in the Factory Service Mode.
Set IC201 (ONECHIP) pin 54 to 3.7 + 0.05v(DC).
5. Adjust AGC within 20 seconds after power ON.
Page 12
4-12 Samsung Electronics
MEMO
MEMO
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