Samsung BN44-00156A Schematic

TEST REPORT

IEC/EN 60 065

Audio, video and similar electronic apparatus

Safety requirements

Report Reference No........................ : 06-1331-0589

Tested by (+ signature)...................... : Sang-gon Lee .......................................................

Approved by (+ signature) ................. : Yong-deuck Lee .......................................................

Date of issue ...................................... : January 29, 2007

Contents ............................................. : See page 4

Testing laboratory Name................. : KTL (Korea Testing Laboratory)

Address .............................................. : 222-13, Guro-3dong, Guro-gu, Seoul, 152-718, Korea

Testing location.................................. : Same as above

Client Name....................................... : SAMSUNG Electronics Co., Ltd.

Address .............................................. : 416, Maetan-3Dong, Yeongtong-Gu,, Suwon-City, Kyungki-Do,

............................................................ : 442-742, Korea

Standard............................................. : IEC 60065_2001 / EN 60065_2002 + National deviation for Singapore

Test procedure ................................. : CB-scheme

Non-standard test method ................. : N.A.

Test Report Form/blank test report

Test Report Form No. ........................ : IECEN60065F

TRF originator. ................................... : BEAB

Master TRF ........................................ : Dated 2003-02

This publication may be produced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader’s interpretation of the reproduced material due to its placement and context

Test item Description ........................ : LCD Color Television Receiver

Trademark.......................................... : Samsung

Model and/or type reference ............. : BP32EO and variant(see page 3)

Manufacturer ...................................... : The same as client(Factory: See page 4)

Rating(s)............................................. : 100-240V~ 50/60Hz, 150W Class l or

............................................................ : 220-240V~ 50/60Hz, 150W Class l

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Test case verdicts

Test case does not apply to the test object.................. : N(.A.)

Test item does meet the requirement .......................... : P(ass)

Test item does not meet the requirement .................... : F(ail)

Testing

Date of receipt of test item .......................................... :

Date(s) of performance of test………………………:

December 12, 2006 December 12, 2006 – January 29, 2007

General remarks This report is not valid as a CB Test Report un less signed by an approved CB Testing Laboratory a nd

appended to a CB Test Certificate issued by a NCB, in accordance with IECEE 02.

This report shall not be reproduced except in full without the written approval of the testing laboratory.

The test results presented in this report relate only to the item(s) tested.

"(see appended table)" refers to a table appended to the report. “(see remark #)” refers to a remark appended to the report. “(see Annex #) refers to an annex appended to the report.

Throughout this report a comma (point) is used as the decimal separator.

Summary of Testing and Conclusions

The sample(s) tested complies with the requirements of IEC/EN 60065:2002. Compliance with European Special National Conditions, Annex ZB, and A – Deviations, Annex ZC, is recorded at the end of this report.

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Items covered

1. Model number covered by the scope of this test report is as follows;

The products differences in the following respects : Minor differences in the external design as well as in the low voltage secondary circuits, with no importance from safety point of view.

As the differences from BP32EO, listed below.

Alternative models type : ## 32&& or @@32$$** or @@-32$$**

## : Project name (can be BP,JA)

&&: Marketing region (can be EO, UO, SO, JO, KO, CO)

@@: Marketing region (can be LN, LT, LTN, LS, LTP, LW, LNR, LE, LA, SE)

$$ : Cabinet design (can be any 2, 3, 4 or 5 alphanumeric characters or blank)

** : Function (can be any 2, 3, 4 or 5 alphanumeric characters or blank)

2. We tested BP32EO as a basic model for the most severe test conditions.

3. These products, BP32EO series, are intended to use approved internal SMPS power boards as follows.

1) Model no, of SMPS power board: PSLF201502B

- Manufacturer: Samsung Electro-Mechanics Co., LTD.

- Rating : 100-240Vac, 50/60Hz, 6.3A

- Output : 24V/5A, 5.3V/4A, 13V/0.7A, 12V/0.5A, ST-BY 5.2V/0.6A

- Applied Standard : IEC 60065:2001

- Approved by : TUV SUD Product Service

- Report and Certification No. : 077-247666-000 / DE 3 - 82069

2) Model no. of SMPS power board: MK32P

- Manufacturer : Dongyang E&P Inc.

- Rating : 100-240Vac, 50/60Hz, 4A

- Output : ST-BY 5.2V/0.6A, 5.3V/4.0A, 12V/0.5A, 13V/0.3A, 24V/5.0A

- Applied Standard : IEC 60065:2001 / EN 60065:2002

- Approved by : UL International Demko A/S

- Report and Certification No. : E234674-C06T002-1 / DK-10555

4. These models, BP32EO series, have two input rated voltage according to marketing area. There is no difference except for marking of rated voltage.

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Manufacturer and factory

1. The same as manufacturer

2. SAMSUNG MEXICANA S.A de C.V.

Blvd. Los Olivos No.11110, Parque Lnd. El Florido Segunda Seccion C.P.22860 Tijuana, B.C.MEXICO.

3. SAMSUNG ELECTRONICS HUNGARIAN Co., Ltd.

H-5126 Jaszfenyszaru, Samsung ter 1 Hungary.

4. TIANJIN TONGGUANG SAMSUNG ELECTRONICS Co., Ltd.

Wei 4 Road, Microelectronics Industrial Park, Jin Gang Highway,Tianjin, People’s Republic Of CHINA.

5. Tianjin Samsung Electronics Display Co., Ltd

Wei 4 Road, Microelectronics Industrial Park, Jin Gang Highway,Tianjin, People’s Republic Of CHINA

6. SAMSUNG ELECTRONICS SPAIN Co., Ltd.

Pol.Lnd,Riera De Caldes, Via Augusta, 10,08184 Palau De Plegramans,Barcelona,SPAIN.

7. SAMSUNG INDIA ELECTRONICS LIMITED COPORATA OFFICE

Noida B-1, Sector 81, Phase-Ii, Nodia(Up) INDIA.

8. THAI SAMSUNG ELECTRONICS Co., Ltd.

313 Moo 1,Sukhphiban 8 Road,Sriracha Cholburi 20230,THAILAND..

9. SAMSUNG ELECTRONICS Display(M)Sdn.Bhd(SDMA)

HSD 69244 NO.P.T.12692,Mukim Ampangan, Tuanku Jaafar Industrial Park, 71450 Seremban, N.Sembilan, Malaysia

10. Chang Jin Information Co., Ltd.

621-5 Gupo-dong, Gumi-city, Kyungsangbuk-do, Korea.

11. Samsung Electronics Slovakia s.r.o

Hviezdoslavova 807 924 27 Galanta,Slovak Republic.

12. SAMSUNG ELECTRONICS Da Amazonia Ltd.(SEDA)-Manaus

Av.Itauba, 3025/3075-Distrito Industrial CEP:69.088-240 Manaus, Am, Brazil

13. TIANJIN GREATWALL(GROUP) CO.,LTD.

16 You Yi Road, Hexi District,Tianjin, China.

14. SAVINA

9 Troung Son Street, Linh Trung Thu Duc, Hon Chi Minh City, Vietnam

15. Samsung Electronics Indonesia(SEIN)

Ckarang Industrial Estate JL Jababeka, Raya Blok F No 29-33, Cikarang, Bekasi, Indonesia

Contents

1. Test report :page 1 to 48 of 51

2. EN60065:1998 Annex ZB+ZC: Page 49 and 50 of 51

3. National deviation for Singapore: Page 51 of 51

4. ATTACHMENT 1 : Photo

5. ATTACHEMNT 2 : Circuit diagrams

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Copy of marking plate

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

3 GENERAL REQUIREMENTS

Safety class of the apparatus ................................. : Class I P

4 GENERAL CONDITIONS OF TESTS

4.1.4 Ventilation instructions require the use of the test

No N

box

5 MARKING

Comprehensible and easily discernible Rear Enclosure P

Permanent durability against water and petroleum

spirit

5.1 Identification, maker, model ................................... : Samsung, BP32EO P

Class II symbol if applicable Class l Equipment P

Rated supply voltage and symbol .......................... : AC 100-240V~ or

AC 220- 240V~

Frequency if safety dependant 50/60Hz P

Rated current or power consumption .................... : 150W P

5.2 Earth terminal Mains inlet with earth terminal P

Hazardous live terminals No live terminal N

Supply output terminals (other than mains) No supply output N

5.3 Use of triangle with exclamation mark In circuit diagram P

5.4 Instructions for use By English P

5.4.1 Mains powered equipment not exposed to dripping

or splashing. Warning concerning objects filled with liquid, etc.

In user’s manual “Do not place a water

containing vessel on this

apparatus, as this can result in a risk or fire or electric shock.

Do not expose this apparatus to rain or place it near water (near a bathtub, washbowl, kitchen sink or laundry tub, in a wet basement, or near a swimming pool etc.)

Hazardous live terminals, instructions for wiring No live terminal N

Instructions for replacing lithium battery No battery N

Instructions for modem if fitted No modem used N

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

Class I earth connection warning In user’s manual

P “Use only a properly grounded plug ad receptacle. An improper ground may cause electric shock or equipment damage.”

Instructions for multimedia system connection In user’s manual P

Special stability warning for fixed installation The apparatus is tested to the

N stability requirements of 19.1-3

5.4.2 Disconnect device: plug/coupler or all-pole mains switch location, accessibility and markings

In user’s manual “To disconnect the apparatus

from the mains, the plug must be pulled out from the mains socket, therefore the mains plug shall be readily operable”

Instructions for permanently connected equipment No permanently connected

equipment

6 HAZARDOUS RADIATION

6.1 Ionizing radiation < 36 pA/kg (0,5 mR/h) No ionizing radiation N

6.1

EN 60065

European Council Directive 96/29/Euratom of 13 May 1996 10cm from outer surface of apparatus

<1µSv/h (0,1mR/h)

6.2 Laser radiation, emission limits to IEC 60825-1 .... : No laser system N

Emission limits under fault conditions .................... : N

7 HEATING UNDER NORMAL OPERATING CONDITIONS

7.1 Temperature rises not exceeding specified values,

(see appended table) P

no operation of fuse links

7.1.1 Temperature rise of accessible parts (see appended table) P

7.1.2 Temperature rise of parts providing electrical

(see appended table) P

insulation

7.1.3 Temperature rise of parts acting as a support or as

(see appended table) P

a mechanical barrier

7.1.4 Temperature rise of windings (see appended table) P

7.1.5 Parts not subject to a limit under 7.1.1 to 7.1.4 (see appended table) P

7.2 Softening temperature of insulating material supporting parts conductively connected to the mains carrying a current > 0,2 A at least 150

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

8 CONSTRUCTIONAL REQUIREMENTS WITH REGARD TO THE PROTECTION

AGAINST ELECTRIC SHOCK

8.1 Conductive parts covered by lacquer, paper,

Considered as bare P untreated textile oxide films and beads etc. considered to be bare

8.2 No shock hazard when changing voltage setting

No voltage setting device N device, fuse-links or handling drawers etc.

8.3 Insulation of hazardous live parts not provided by

No hygroscopic materials N hygroscopic material

8.4 No risk of electric shock following the removal of a

No shock hazard P cover which can be removed by hand

8.5 Class I equipment P

Basic insulation between hazardous live parts and

P earthed accessible parts

Resistors bridging basic insulation complying with

14.2.1 a)

8.6 Class II equipment and Class II constructions within Class I equipment

Reinforced or double insulation between

Class ll construction within

class l equipment

hazardous live parts and accessible parts

Components bridging reinforced or double

See sub clause 14.3 P

insulation complying with 14.1 a) or 14.3

Basic and supplementary insulation each being

bridged by a capacitor complying with 14.2.1 a)

Reinforced or double insulation being bridged with

2 capacitors in series complying with 14.2.1 a)

Reinforced or double insulation being bridged with

a single capacitor complying with 14.2.1 b)

1) PLSF201502B

- CY801, CY802 and CY803

- Reinforce insulation. Y1

2) MK32P

- CY801, CY802, CY803 and CY804

- Reinforce insulation. Y1

Basic insulation bridged by components complying

with 14.3.4.3

8.7 Basic insulation between parts at 35 V to 71 V

N (peak) a.c. or 60 V to 120 V d.c. and accessible parts

Reinforced or double insulation between circuits

N operating at voltages between 35 V and 71 V (peak) a.c. or between 60 V and 120 V d.c. and hazardous live parts at higher voltage

Separation by Class II isolating transformer N

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

Separation by Class I transformer N

Separation by earthed conductive part N

8.8 Basic or supplementary insulation > 0,4 mm (mm)

................................................................................. :

Reinforced insulation > 0,4 mm (mm) ................... : - Bobbin of SMTs: > 0,4 mm

(see clause 14.3.4.1)

- Opto couplers: > 0,4 mm

Thin sheet insulation Insulation tapes of SMTs P

Basic or supplementary insulation, at least two

N layers, each meeting 10.3

Basic or supplementary insulation, three layers

N any two of which meet 10.3

Reinforced insulation, two layers each of which

meet 10.3

Reinforced insulation, three layers any two which

Each one layer withstand 3000

V ac.

N meet 10.3

8.9 Adequate insulation between internal hazardous live conductors and accessible parts

Mains wires: Double insulation Sec. wires: dressed away from

live parts

Adequate insulation between internal hazardous

P live parts and conductors connected to accessible parts

8.10 Double insulation between conductors connected

Class l equipment N to the mains and accessible parts

8.11 Detaching of wires P

No undue reduction of creepages or clearance

Yes P distances if wires become detached

Vibration test carried out ........................................ : No N

8.12 Adequate cross-sectional area of internal wiring to

No socket outlets N mains socket-outlets

8.13 Adequate fastening of windows, lenses, lamp

N covers etc. (pull test 20 N for 10 s)

8.14 Adequate fastening of covers (pull test 50 N for

N 10 s)

8.15 No risk of damage to the insulation of internal wiring due to hot parts or sharp edges

Wires are dressed away from hot parts or sharp edge

8.16 Only special supply equipment can be used No special supply equipment N

8.17 Insulated winding wire without additional interleaved insulation

1) PLSF201502B

- Sec. winding of TB801S:

Approved TIW

2) MK32P

- Sec. winding of TB801S: Approved TIW

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

8.18 Endurance test as required by 8.17 N

8.19 Disconnection from the mains P

8.19.1 Disconnect device Type : Mains Plug P

All-pole switch or circuit breaker with >3mm

contact separation

8.19.2 Mains switch ON indication No mains switch N

8.20 Switch not fitted in the mains cord N

8.21 Bridging components comply with clause 14 N

9 ELECTRIC SHOCK HAZARD UNDER NORMAL OPERATING CONDITIONS

9.1 Testing on the outside

9.1.1 For voltages >1000 V ac or >1500 V dc complies

with clause 13.3.1 for basic insulation

9.1.1.1 Touch current measured from terminal devices

using the network in annex D ................................. :

1) PSLF201502B U

: 0.4V

U2: 0.25V

2) MK32P :

: 0.4V

U2: 0.28V

Discharge not exceeding 45 μC P

Energy of discharge not exceeding 350 mJ N

9.1.1.2 Test with test finger and test probe P

9.1.2 No hazardous live shafts of knobs, handles or

No live shafts N

levers

9.1.3 Ventilation holes and other holes tested by means

Less than 4 mm width P

of 4 mm x 100 mm test pin

9.1.4 Terminal devices tested with 1 mm x 20 mm test

No hazard P

pin (10 N); test probe D of IEC 61032

Terminal devices tested with 1 mm x 100 mm

No hazard P

straight wire (1 N); test probe D of IEC 61032

9.1.5 Pre-set controls tested with 2.5 mm x 100 mm test

No preset controls N

pin (10 N); test probe C of IEC 61032

9.1.6 No shock hazard due to stored charge on withdrawal of the mains plug; voltage (V) after 2 s :

Apparatus on and stand-by mode : Max 22V

If C is not greater than 0,1 μF no test needed N

9.1.7 Enclosure sufficiently resistant to external force No damaged, No hazard. P

Test probe 11 of IEC 61032 for 10 s (50 N) P

Test hook of fig. 4 for 10 s (20 N) P

30 mm diameter test tool for 5 s (100 or 250 N) ... : N

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

9.2 No hazard after removing a cover by hand N

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

10 INSULATION REQUIREMENTS

10.1 Insulation resistance (MΩ) at least 2 MΩ min. after

> 100Mohm P surge test for basic and 4 MΩ min. for reinforced

insulation ................................................................. :

10.2 Humidity treatment 48 h or 120 h .......................... : 120 h, 93%, 40(oC) P

10.3 Insulation resistance and dielectric strength (see appended table) P

11 FAULT CONDITIONS

11.1 No shock hazard under fault condition P

11.2 Heating under fault condition P

No hazard from softening solder P

11.2.1 Measurement of temperature rises (see appended table) P

11.2.2 Temperature rise of accessible parts (see appended table) P

11.2.3 Temperature rise of parts, other than windings,

(see appended table) P providing electrical insulation

Temperature rise of printed circuit boards (PCB)

exceeding the limits of table 3 by max. 100 K for

Not exceeding the limit of table

max. 5 min

a) Temperature rise of printed circuit boards (PCB)

N to 20.1.3, exceeding the limits of table 3 by not more than 100 K for an area not greater than 2 cm²

b) Temperature rise of printed circuit boards (PCB)

N to 20.1.3 up to 300 K for an area not greater than 2 cm² for a maximum of 5 min

Meets all the special conditions if conductors on

N printed circuit boards are interrupted

Class I protective earthing maintained (see appended table) P

11.2.4 Temperature rise of parts acting as a support or

(see appended table) P mechanical barrier

11.2.5 Temperature rise of windings (see appended table) P

11.2.6 Temperature rise of parts not subject to the limits

(see appended table) P of 11.2.1 to 11.2.5

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

12 MECHANICAL STRENGTH

12.1.1 Bump test where mass >7 kg P

12.1.2 Vibration test N

12.1.3 Impact hammer test 0.5J P

Steel ball test 2J P

12.1.4 Drop test for portable apparatus where mass < 7

Not portable apparatus N kg

12.1.5 Thermoplastic enclosures strain relief test 7h, 83oC P

12.2 Fixing of knobs, push buttons, keys and levers 100N P

12.3 Remote controls with hazardous live parts No remote control with live N

12.4 Drawers (pull test 50 N, 10 s) No drawers N

12.5 Antenna coaxial sockets providing isolation Antenna socket outlets was

mounted on secondary circuits

12.6 Telescoping or rod antennas construction None N

12.6.1 Telescoping or rod antennas securement N

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

13 CLEARANCE AND CREEPAGE DISTANCES

13.1 Clearances in accordance with 13.3 Pollution degree 2 P

Creepage distances in accordance with 13.4 P

13.2 Determination of operating voltage Conventional switching

P transformer used. (See appended table)

13.3 Clearances - 2 N for internal parts

- 30 N for external parts

13.3.2 Circuits conductively connected to the mains

(see appended table) P

comply with table 8 and, where applicable, table 9

13.3.3 Circuits not conductively connected to the mains

comply with table 10

13.4 Creepage distances Material group IIIa/b

P (see appended table)

Creepage distances greater than table 11 minima P

13.5 Printed boards N

13.5.1 Clearances and creepage distances between

None N

conductors on printed circuit boards, one of which may be conductively connected to the mains, as in fig. 10

13.5.2 Type B coated printed circuit boards complying

None N

with IEC 60664-3 (basic insulation only)

13.6 Conductive parts along uncemented joints

None N

clearances and creepage distances comply with

13.3 and 13.4

Conductive parts along reliably cemented joints

comply with 8.8

- Opto couplers ( Refer to CB test report of

SMPS board)

13.7 Enclosed, enveloped or hermetically sealed parts:

None N

not conductively connected to the mains: clearances and creepage distances as in table 12

13.8 Parts filled with insulating compound, meeting the

None N

requirements of 8.8

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

14 COMPONENTS

14.1 Resistors N

a) Resistors between hazardous live parts and

None N

accessible metal parts

b) Resistors, other than between hazardous live

parts and accessible parts

1) PLSF201502B

- RX101S: 750 kOhm 1/2W

2) MK32P

- RX801S: 750 kOhm 1/2W

b) Resistors separately approved .......................... : P

14.2 Capacitors and RC units P

Capacitors separately approved Yes P

14.2.1 Y capacitors tested to IEC 60384-14, 2nd edition .. : 1) PLSF201502B

- CY801S,CY802S: 470 pF, Y1

- CY803S: 2200 pF, Y1

2) MK32P

- CY801S,CY802S: 220 pF, Y1

- CY803S,CY804S: 1000pF Y1

14.2.2 X capacitors tested to IEC 60384-14, 2nd edition .. : 1) PLSF201502B

- CX801S, CX802S: 0,47uF X1

2) MK32P

- CX801S, CX802S: 0.33uF X1

14.2.3 Capacitors operating at mains frequency but not

No such capacitors N

connected to the mains: tests for X2 ..................... :

14.2.5 Capacitors with volume exceeding 1750 mm³,

where short-circuit current exceeds 0,2 A: compliance with IEC60384-1, 4.38 category B or

better ....................................................................... :

Capacitors with volume exceeding 1750 mm³,

mounted closer to a potential ignition source than table 5 permits: compliance with IEC 60 384-1,

4.38 category B or better ........................................ :

1) PLSF201502B

- X-capacitors approved by IEC 60384-14 2

- Can type

- CP801: Category B

2) MK32P

- X-capacitors approved by IEC 60384-14 2

- Can type

- CP801, CM801: Category B

Shielded by a barrier to V-0 or metal ..................... : N

14.3 Inductors and windings P

Comply with IEC 61558-1, IEC 61558-2

(as relevant) and clause 20.1.4

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IEC / EN 60065

Clause Requirement – Test Result - Remark Verdict

14.3.1 Transformers and inductors marked with

manufacturer's name and type .............................. :

1) PLSF201502B

- LP801: LCD24-PFC

- TM802: V5-SEC-50PT

- LX801S: 162R5120 or 625120S

- LX802S: 1903160 or C930160

- TB801S: M32-STB

- TM801S: M32-PM

2) MK32P

- LP801: QHAD01216

- TM802: QHAH03166

- LX801S: CV930180SP

- LX802S: CV620230S

- TB801S: QGAH03123

- TM801S: QGAH03122

Transformers and inductors separately approved : No N

14.3.2 General Isolating transformer P

14.3.3 Constructional requirements P

14.3.3.1 Clearances and creepage distances comply with

Complied with Clause 13. P

clause 13

14.3.3.2 Transformers meet the constructional

requirements

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