SAMSUNG BN44-00038A schematic

Page 1
DESCRIPTION: INVERTER,
01
SPECIFICATION:
1 1.5V~1 4.5V
PART SPEC
S IC 1 802
,,48KHZ,0~+50℃,BULK
SECTION : DISPLAY R&D
PAGE
REVISION
SHEET
03 03 02 03 - 03 03 03 - - ­02 02 - 02 - 02 02 02 02 - ­01 01 01 01 - 01 01 01 01 - ­00 00 00 00 00 00 00 00 00 00 00
1 2 3 4 5 6 7 8 9 10 11
REVISION
DRAWN:
MYUNG-SOO NA
CHECKED:
APPROVED:
BONG-KYEOM KIM
KQA-2029 F4R0('1996.10.25)
DOC. NO.: BN44-00038ACB
7202
SAMSUNG ELECTRONICS
CO.,LTD.
7196 SIZE: A4 PAGE: 1
(All Rights Reserved.)
REF. NO.:
TOTAL
PAGE
11
Page 2
PART SPEC
REV. DATE CONTENTS DRAWN APPROVED
00
01
02
03
2000.07.10
2000.11.17
2001.07.02
2001.08.12
REVISION BY ECO NO:BN020000252 * CHANGED Vin RANGE * CHANGED OUTPUT CURRENT(min) * ADDED DIMMING FREQUENCY * CHANGED CN1-7 (5V); NO CONNECTION * ADDED PARTS:Q23,Q24,Q25,D23,C25,R61 ~R66,R83,R84,R100 * DELETED PARTS:R26,53 * CHANGED PARTS;C3,C2,R1~R6,R19,R20,R45,R46,R25,R52,
R29,R55, C5,C14,C11,C20,R30,R31,R56,R57,R9,R35 * CHANGED PCB :REV.01 → REV.1.0 * CHANGED CIRCUIT & PATTERN & TRANS SPEC. REVISION BY ECO NO: BN020010257 * CHANGED PARTS;R30,R56,R31,R57 * DELETED Q11,Q18 (MAKER OF KEC) * CHANGED INSULATOR FROM SR50 TO SR55 * CHANGED DIMMING FREQUENCY * ADDED PARTS:U5,C30,C31,C50,R69,R70,R79,R85 ~R87
R91 ~R95,R101 ~R108 * DELETED PARTS: Q19,Q21,Q25,D22,D23,C24,R83 * CHANGED PARTS:U1,Q4,C2,C10,C12,C21,C19,C25,R5,R6,
R28,R29,R30,R31 * CHANGED PCB (REV1.0-> 1.5 ) * CHANGED CIRCUIT
ECO NO : BN020010285 ( REV. 1.5--> 1.0 )
( CANCELED ECO NO :BN020010257 )
ECO NO:BN02001029D (ADD ADHENSIVE TO C14,C5,C3 )
initial release
M.S NA
M.S NA
M.S NA
M.S NA
B.K KIM
B.K KIM
B.K KIM
B.K KIM
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
DOC. NO.: BN44-00038ACB REF. NO.: PAGE: 2 KQA-2029 F5R0('1996.10.25)
Page 3
PART SPEC
1.0 SCOPE
1.1 THIS DOCUMENT DEFINES FOR INVERTER,
1.2 USAGE : BACKLIGHT 4 LAMP CCFL DRIVER INVERTER FOR TX17PO
1.3 TYPE OF PACKAGE :
1.4 COATING
2.0 RELATED DOCUMENTS
3.0 DIMENSIONS 03
SI C1802
,12.8~15.2V,48KHz
4.0 REQUIREMENTS
4.1 MAXIMUM RATINGS 01
SYMBOL PARAMETER RATING UNIT
V V
input voltage1
in1
input voltage2 4.9 ~5.1 V
IN2
11 .5~14.5
Topr operating temperature 0 ~ +50 ℃ Tstg storage temperature -30 ~ +80
Hop operating/storage humidity 10~90 %RH
4.2 CONTROL SIGNAL
PIN N0. SYMBOL STATUS ACTION REMARKS
HIGH LAMP(CCFL)-ON 2.4~5.25V
CN1 #4 BKLT-ON
LOW LAMP(CCFL)-OFF 0.8V MAX.
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
V
DOC. NO.: BN44-00038ACB REF. NO.: REV.: 02 PAGE: 3
KQA-2029 F7R0('1996.10.25)
Page 4
4.3 TEST CIRCUIT
PART SPEC
4.4 INPUT/OUTPUT CHARACTERISTICS
ITEM SYMBOL
Io1,2(max)
OUTPUT CURRENT
INPUT CURRENT
D IMMING F REQUENC Y
FREQUENCY
Io1,2(min)
Io3,4(max)
Io3,4(min)
Iin 14 5 0V 80±0.5 2.1 2.2 ADC
F(1) 14 5 OV 80±0.5 41 F(2) 14 5 OV 80±0.5 41
F D 14 5 OV 80±0 .5 18 9 192 19 5 Hz
Vin1(V) (DC-IN)
1 1.5~14. 5
1 1.5~14. 5
1 1.5~14. 5
1 1.5~14. 5
03
CONDITION SPECIFICATION
Vin2(V) BRT-ADJ RL(㏀) MIN TYP MAX
5 OV 80±0.5 6.2 6.7 7.2
5 5V 80±0.5
5 OV 80±0.5 6.2 6.7 7.2
5 5V 80±0.5
1. 5 2.5 4. 0
1. 5 2.5 4. 0
4 8 4 8
55 55
UNIT
mArms
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
DOC. NO.: BN44-00038ACB REF. NO.: REV.: 03 PAGE: 4 KQA-2029 F7R0('1996.10.25)
Page 5
5.0 FUNCTIONAL PIN DESCRIPTION
5.1 CN1 CONNECTOR 53261-1290(MOLEX) PIN NO SYMBOL REMARK
2 BRT_ADJ 0 ~5V
1,3,5,6,8,9 GND GND
4 BL ON/OFF CCFL Drive SIGNAL(Active HIGHT) 7 VDD 5V
10,11,12 DC-IN DC INPUT Power(14V)
5.2 CN2 CONNECTOR:SM02B-BHS-1-TB(JST)
PIN NO SYMBOL REMARK
1 HOT HIGHT 1 2 COLD LOW
5.3 CN3 CONNECTOR :SM02B-BHS-1TB(JST)
PART SPEC
PIN NO SYMBOL REMARK
1 HOT HIGHT 1 4 COLD LOW
5.4 CN4 CONNECTOR :SM02B-BHS-1TB(JST)
PIN NO SYMBOL REMARK
1 HOT HIGHT 1 4 COLD LOW
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
DOC. NO.: BN44-00038ACB REF. NO.: REV.: 00 PAGE: 5
Page 6
6.0 INTERNAL CIRCUIT DIAGRAM 03
PART SPEC
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
DOC. NO.: BN44-00038ACB REF. NO.: REV.: 03 PAGE: 6
KQA-2029 F7R0('1996.10.25)
Page 7
PART SPEC
7.0 PARTS LIST 03
SYMBOL NAME 1st 2nd
TYPE N0 MAKER TYPE N0 MAKER U4 IC KA431CD SEC TL431CD SGS U1 " KA358 SEC BA10358 ROHM
KIA358 KEC LM358 T.I
U2,3 IC KA393 SEC BA10393 ROHM
KIA393 KEC LM358 T.I
Q1,3,9,10,11,16,17,
Q18,19,21
Q2,4 " KRA104S KEC KSR2104 SEC Q5,12,
25
Q 23,24 K S T 2907A K TN 2907A S
Q6,13 TR IRFR5505 SEC SFR9034 F.C
Q7,8,14,15 TR 2SC5103 ROHM 2SD1803 SANY0
D2,7,8,9,10,12,17,18, 19,20
TR KRC104S KEC KSR1104 SEC
" KST2222A SEC KTN2222AS KEC
" 2SJ246 HITACHI
" KTC5103D KEC
DIODE KDS184 KEC DAN202K ROHM
SDS2838 AUK
D3,13 DIODE SS33&SS34 G.I SK33/SK34 PANJIT D22 " KDS181 KEC DAP202K ROHM
D23 ZE NER " 5.6 Y K EC 5.6B RO H M
D4,5,6,14,15,16 " KDS226 KEC DAN217 ROHM
" SDS7000 AUK
C3 C- EL EC LX Z4 70uF /25V SA M YU NG C5,14 F ILM M PP S2A 304K SU NG HO MM X- E- 2A 304 K H IT AC H I
C6,7,15,16 C-CERA C4520CH3F220K TDK CF42CG220J3000B AVX
" C1808N220J302T HOLY STONE
C2,C 13,22,25 ML CC CL 21C 102J BN SEM CO C1,12,21,23,24
C10,19 TANTAL 10uF/6.3V " C8,9,11,17,18,
R2
,27,54 CHIP-R RC2012J153 SEMCO
R1 R4
R10,36,
31,56,56,57
R5 R6 R19,20,45,46 " RC32 16J91 1
R11~14,37~40, R8,34 " RC2012J472 "
R9,35 " RC20 12J43 3
20
62,6 5,8 3,R 30,
84
" CL21B104KBN "
MLCC CL21F105ZAN "
"
CHIP-R
" RC2012J103 "
" "
" RC3216J471 "
RC20 12J18 3 RC20 12J39 3
RC20 12J24 3 RC20 12J13 5
SEMCO
"
" " "
"
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
DOC. NO.: BN44-00038ACB REF. NO.:
KQA-2029 F7R0('1996.10.25)
REV.: 03
PAGE: 7
Page 8
PART SPEC
03
R3
SYMBOL NAME 1st 2nd
TYPE N0 MAKER TYPE N0 MAKER
R21,22,47,48,
,23,24,49,50,81,82 " RC2012J563 " "
R25,52 "
R2 6,5 3
R29,55 "
R71~78 " RC3216J204 " "
R 61,64 RC201 2J302
CN2,3,4,5 CONNECTOR 35001WR-02P YEONHO SM02B-BHS JST
ADHENSIVE KE40RTV SHINETSU
63,66
"
R28 "
R 1 00 VR 100㏀
T1,4 TRANS TM511R NAMYANG TM511R DAESUNG
" TM511R KYUNGIN
T2,3 TRANS TM511 NAMYANG TM511 DAESUNG
" TM511 KYUNGIN
L1,2 COIL KEL47 KYUNGIN KEL47 NAMYANG
F1 FUSE SSQ3 BEL 451003 LITTEL
CN1 CONNECTOR 12505WR-12A00 YEONHO 53261-1290 MOLEX
PCB PCB SIC1802 Rev0.1 YOUNGEUN SIC1802 Rev0.1 KIJOO
RC2012J364
RC201 2J362
NO M O UNT RC201 2J272 RC201 2J203
" " " " " " " "
"
8.0 RELIABILITY SPECIFICATION NO ITEM CONDITION AND METHOD
1 HIGH TEMPERATURE STORAGE TEST TEMP.;70 ℃,DURATION: 500 hrs
2 LOW TEMPERATURE STORAGE TEST TEMP.;40 ℃,DURATION: 500 hrs
3 HIGH TEMPERATURE HIGH HUMIDITY STORAGE TEST TEMP.;40 ℃,HUMIDITY:95%RH DURATION: 500 hrs
HIGH TEMPERATURE HIGH HUMIDITY OPERATION
4
TEST
5 THERMAL SHOCK TEST
6 VIBRATION TEST
TEMP.;40 ℃,HUMIDITY:95%RH DURATION: 1000 hrs
TEMP;-30 ℃ ↔ 70 ℃, 250 CYCLE
(30 MINUTE),(30 MINUTE)
AMPLITUDE;1.5mm,FEEQUENCY;10~55Hz,POSITION; TREE PERPENDLCULAR PLANES,DURATION;1000 hrs
7 HIGH TEMPERATURE OPERATION TEST TEMP;50 ℃ DURATION;72 hrs 8 LOW TEMPERATURE OPERATION TEST TEMP; 0 ℃ DURATION;72 hrs
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
DOC. NO.: BN44-00038ACB REF. NO.: REV.: 03 PAGE: 8
KQA-2029 F7R0('1996.10.25)
Page 9
PART SPEC
9.0 DETAIL SPECIFICATION FOR KEY PARTS
9.1 TRANS (
9.1.1 WINDING SPEC & ELECTRICAL CHARACTERISTICS
SYMBOL& WINDING WIRE TURNS INDUCTANCE CONDITION
T M-511R,TM -511
) 01
01
W1 (#5-#4) 2UEW 0.30¢ 8 W2 (#4-#2) 2UEW 0.30¢ 8
41.0uH ±10% W3 (#6-#1) 2UEW 0.15¢ 2 0.6uH ref. W4 (#7-#10) 2UEW 0.04¢
1, 440(288 *5) 36 0mH± 1 0%
9.1.2 MATERIAL LIST (TM-511R) 02
NO. COMPONENT
1 CORE
2 BOBBIN
3
4
5
6
7
8 INSULATOR SKC LTD
WIRE
INSULATION
TAPE
CORE FIXING
TAPE
JO KWANG ELECTRONICS CO., LTD.
DONG YANG ELECTRONICS IND CO., LTD.
DUCK SUNG TAPE CO., LTD. (Cat No. DTS-204)
MANUFACTURE COMPONENT
NAME OF MATERIAL
SL-2
EEA 17.7A
(94V-0) SB EE18-2
LCP UL
2 EW 0.15Ø
(AWG #35)
2 UEW 0.30Ø
(AWG #29)
F UEW 0.04Ø
(AWG #44)
POLYESTER FILM TAPE
0.025 mm X 13.5 mm
POLYESTER FILM TAPE
0.025 mm X 5.0 mm PETP FILM (SR55)
0.075mm(T) MIN
#5-#2:
AT 1KHZ 1Vrms
MANUFACTURER OF MATERIAL
SUMITOMO CHEMICAL CO., LTD.
UL FILE NO.
E 54705 (M)
E 102761(S)
E 105147(S)
E 74359 (S)
9 WAX MICRO WAX 180 MOBIL or ESSO
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
DOC. NO.: BN44-00038ACB REF. NO.: REV.: 02 PAGE: 9
KQA-2029 F7R0('1996.10.25)
Page 10
PART SPEC
9.2 DETAIL MATERIAL LIST FOR KEY PARTS ( SAFETY )
SYMBOL NAME TYPE NO. MANUFACURER DESCRIPTION
UL FILE NO :E 10480 CSA FILE NO :LR29862
UL FILE NO :E 20624 CSA FILE NO :LR39772
UL FILE NO:E 173507
CLASS A (105 de.C) SE E TRANS SPEC
CLASS A (105 de.C) SE E TRANS SPEC
CLASS A (105 de.C) SE E TRANS SPEC
CLASS A (105 de.C) SE E TRANS SPEC
CLASS A (105 de.C) SE E TRANS SPEC
CLASS A (105 de.C) SE E TRANS SPEC
CLASS A (105 de.C) SE E TRANS SPEC
CLASS A (105 de.C) SE E TRANS SPEC
FI FU SE
PCB
CN1
CN2,3 CN4,5
T1,4 TRANSFORMER TM-511R
T2,3 TRANSFORMER
PRINTED
W IRING BOARD
CONNECTOR 53261-1290 MOLE X NYLON 4/6 UL94V-0
" 12505WR-12A00 YE ONHO "
CONNECTOR
"''
INSULATOR PC TEIJIN CHEMICALS UL FILE NO:E50075(M)
SM02B-BHS
35001WR-02P
TM-511
451003 LITTELFUSE INC
SSQ3 BEL
KIJOO UL FILE NO :E 111636
FR- 4
YOUNG EUN
ELECTRONICS
JST PA46 UL94V- 0
YE ONHO "
DAISUNG
TE LECOMMUNICATIONS
NAMYANG
ELECTRONICS
KY UNGIN
ELECTRONICS
DAISHIN DENKE N
DAISUNG
TE LECOMMUNICATIONS
NAMYANG
ELECTRONICS
KY UNGIN
ELECTRONICS
DAISHIN DENKE N
10.0 PACKING REQUIREMENTS
BULK
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
DOC. NO.: BN44-00038ACB REF. NO.: REV.: 00 PAGE: 10 KQA-2029 F7R0('1996.10.25)
Page 11
PART SPEC
SAMSUNG P/N VENDOR #1 P/N VENDOR #2 P/N VENDOR #3 P/N VENDOR #4 P/N BN44-00038A
SIC1802
VENDOR #1 SAMSUNG ELECTRO-MECHANICS CO.,LTD. VENDOR #2 VENDOR #3 VENDOR #4
SAMSUNG ELECTRONICS CO.,LTD.(All Rights Reserved.)
DOC. NO.: BN44-00038ACB REF. NO.: REV.: 00 PAGE: 11
KQA-2029 F7R0('1996.10.25)
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