Samsung AW078AA, AW088AA, AW108AA, AW128AA, AW069AB Service Manual

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ROOM AIR CONDITIONER
AW078AA AW088AA AW108AA AW128AA
SERVICE
AW069AB AW089AB AW109AB AW129AB
Manual
AIR CONDITIONER CONTENTS
1. Precautions
2. Product Specifications
4. Disassembly and Reassembly
5. Troubleshooting
6. Exploded Views and Parts List
7. Block Diagram
8. Wiring Diagram
1. Precautions
1. Warning: Prior to repair, disconnect the power cord from the circuit breaker.
2. Use proper parts: Use only exact replacement parts. (Also, we recommend replacing parts rather than repairing them.)
3. Use the proper tools: Use the proper tools and test equipment, and know how to use equipment may cause problems later­intermittent contact, for example.
4. Power Cord: Prior to repair, check the power cord and replace it if necessary.
5. Avoid using an extension cord, and avoid tapping into a power cord. This practice may result in malfunction or fire.
6. After completing repairs and reassembly, check the insulation resistance. Procedure: Prior to applying power, measure the resistance between the power cord and the ground terminal. The resistance must be greater than 30 megaohms.
Fig. 1-1 Avoid Dangerous Contact
Fig. 1-2 No Tapping and No Extension Cords
7. Make sure that the grounds are adequate.
8. Make sure that the installation conditions are satisfactory. Relocate the unit if necessary.
9. Keep children away from the unit while it is being repaired.
10. Be sure to clean the unit and its surrounding area.
Fig. 1-3 No Kids Nearby!
Samsung Electronics 1-1
Fig. 1-4 Clean the Unit
Notice
C
AW108AA
: The symbol of model name
Type Model Name
AW078AA
A
B
AW088AA
AW109AB
AW128AA
AW129AB
AW069AB
AW089AB
1-2 Samsung Electronics
2. Product Specifications
Item Unit of Measure AW069AB AW078AA AW088AA AW089AB
Type -
Voltage Volt
Phase -
Frequency Hz
Operating Current A
Power Consumption W
Refrigerant Type FREON
Refrigerant Charge g
Capacity BTU/h
EER BTU/h.W
Net Weight kg
Condenser Row 3×15 2×15 2×15 3×15
Condenser Fan Type
Evaporator Row 2×14 2×14 2×14 3×14
Evaporator Fan Type
Fan Motor Model YGN55-6F YGN55-6E YGN55-6B YGN55-6B
Compressor(Rotary) Model 44C062HU1EA 44A072HW1EB 44A080HU1EB 44A076HU1EB
Overload Protect - MRA12040-12008 MRA98706-12008 MRA12083-12008 MRA12083-12008
Compressor Capacitor F/VAC 35/370 25/370 35/370 35/370
Fan Motor Capacitor F/VAC 5/250 6/450 6/250 6/250
Fan speed RPM 780/750/670 780/720/650 880/780/710 880/780/710
Thermo Control -
Air Swing Model
WINDOW
M2CK59ZT79-H
Packing size: (Width×Height×Depth)
mm
Dimensions: (Width×Height×Depth)
mm
THERMISTOR
520×345× 485
571×454× 546
R22
Propeller Fan
Blower
Single
2-1 Table
Samsung Electronics 2-1
Table (cont.)
Item Unit of Measure AW108AA AW109AB AW128AA AW129AB Remarks
Type
Voltage Volt
Phase -
Frequency Hz
Operating Current A
Power Consumption W
Refrigerant Type FREON
Refrigerant Charge g
Capacity BTU/h
EER BTU/h.W
Net Weight kg
Condenser Row 3×15 3×17 3×17 3×17
Condenser Fan Type
Evaporator Row 2×12 2×16 3×16 2×14
Evaporator Fan Type
Fan Motor Model YGN61-6A YFK70-6A YGN60-6B YGN60-6G
Compressor(Rotary) Model 44B098HU2EF 44B098HU2EF 44B124HX1EL 44B124HX1EL
Overload Protect - MRA12132-12007 MRA12132-12007 MRA98693-12007 MRA98693-12007
Compressor Capacitor F/VAC 45/370 45/370 50/370 50/370
Fan Motor Capacitor F/VAC 15/250 8/250 15/250 15/250
Fan speed RPM 1020/970/900 880/800/740 880/780/710 880/780/710
Thermo Control -
Air Swing Model
WINDOW
M2CK59ZT79-H
660×394× 595550×345× 485
590×468× 578 728×459× 647
THERMISTOR
R22
Propeller Fan
Dimensions: (Width×Height×Depth)
mm
Blower
Single
Packing size: (Width×Height×Depth)
mm
2-2 Samsung Electronics
2-2 Dimensions
W
HH
D
2-2-1 Main Unit
Front view Side view
(Unit : mm)
Type W H D
A 520 345 485 B 600 394 595
C 550 345 485
2-2-2 Remote Control
Timer setting button
Sleep timer setting button
Operating mode
selection buttons
Energy Saver button
Air flow blade swing button
Samsung Electronics 2-3
Temperature adjustment buttons
Fan speed adjustment buttons
ON/OFF button
MEMO
2-4 Samsung Electronics
3. Installation and Operating Instructions
3-1 Installation
3-1-1 Selecting Area for Installation
1. Make sure that you install the unit in an area providing good ventilation. The air conditioner must not be blocked by any obstacle affecting the air flow near the air inlet and air outlet.
2. Make sure that you install the unit in an area that allow good air handling. The installation area must be able to endure vibration from the unit.
3. Make sure that you install the unit away from heat or vapor.
4. Make sure that you install the unit in an area which is cool and has adequate space.
5. Make sure that you install the unit in an area away from TVs, audio units, cordless phones, fluorescent lighting fixtures and other electrical appliances (obtain a clearance of at least one meter).
6. Make sure that you install the unit in an area which provides easy drainage for condensed water.
7. Make sure that you install the unit in an area not exposed to rain or direct sunlight. (Install a separate sunblind if exposed to direct
sunlight.)
8. Make sure that you install the unit in an area allowing good air movement. Do not install it in a space that would cause noise amplification of noise.
9. Fix the unit firmly if mounted in a high place.
Caution:
Do not use the air conditioner in the following environments : greasy areas (including areas near machines), or marine areas. Contact your local dealer for advice.
Samsung Electronics 3-1
3-2 Function Description
Fan speed indicator
(LOW, MED, HIGH)
Temperature/Timer settings
Temperature
adjustment buttons
Operating mode indicators
(COOL, FAN)
Remote control sensor
Air flow blade swing button
Fan Speed adjustment button
Operating on/off
Air flow blade swing indicator Energy saver indicator
ON/OFF Timer adjustment button Sleep adjustment button
Timer indicator
Energy saver button
Operating mode selection button
3-2-1 Cooling operation mode
The compressor is turned on and off according to the ambient temperature and set temperature.
1) Compressor on and off control
• Compressor on and off control according to the ambient temperature The compressor is turned off when "ambient temperature = set temperature
*
The compressor is turned on when "ambient temperature = set temperature +1˚C"
*
2) Default value after power reset set temperature = 24˚C
Fan speed = High
3) Set temperature indicating (setting) range : 1˚C interval from 18˚C to 30˚C.
3-2-2 Fan operation mode
1) If "Fan operation mode" signal is received from remocon or panel.
the compressor is immediately turned off and only fan motor is operated at set blowing speed.it changes such as "High Med Low High"( if Fan speed is selected).
2) The initial Fan motor speed is set to "High".
3) The set temperature can not be indicated and set.
3-2-3 Energy saver operation mode
If the compressor turn off at the cooling operation, the fan motor turn off after operation during the fixation time only,
*
and operation that energy saver by turn off the fixation time only, and operation that energy saver by turn off the motor continuously before the condition of the compressor on. The fan motor is not operated at flow wind operation.
*
Energy saver operation specification at the cooling operation.
*
1) Fan motor control in compressor on : operate with setting wind speed
2) Fan motor control in compressor off : After compressor off, the fan motor is operated breeze for 2 minutes and then it turn off.
3) After the fan motor off, the compressor and fan motor is operated normally when the compressor on.
3-2 Samsung Electronics
Installation and Operating Instructions
3-2-4 Sleep operation mode
1) Enable to sleep operation only when cooling operation.
2) First, 7-SEG LED DISPLAY "SLEEP" while 15 second, Second, 7-SEG LED DISPLAY "8Hr" And, automatically SET OFF after operated while 8 Hour
3) If sleep operation, setting Temperature rise 1˚C after 1 Hour
4) ON TIMER operation, not operation, ENERGY SAVER operation, not sleep operation.
3-2-5 Air flow blade swing motor operation
1) The Air flow blade swing motor is turned on and off according to Air flow blade swing operation in remocon or panel, if SET is cooling or Fan operation mode.
2) If the operation mode is "ENERGY SAVER", in case of fan motor being turned off Air flow blade swing motor is immediately turned off.
3-2-6 LED display indication in case of error detection
ERROR OPERATION
ROOM THERMISTOR
(OPEN or SHORT)
1) Set operation in case of error occurrence.
• Malfunction of each temperature sensor (open, short)
- Error mode display, warning sound.
- The operation status is off.
7-SEG
LED DISPLAY
E1 displayed
Samsung Electronics 3-3
Installation and Operating Instructions
3-2-7 Panel key operation
Key discription
Key name
POWER Operation start and stop
First ON = operation start, second ON = operation stop
*
- Selected as "OFF –> COOL or FAN". (DEFAULT=OFF) Continuous operation is not available.
*
Mode Operation mode change
at every ON
*
- Selected as "COOL –> FAN". (Default=COOL) If operation is OFF, it is considered as an invalid key.
*
Continuous operation is not available.
*
Fan speed Fan motor speed setting
at every ON
*
- Selected as “HIGH
T emperature Currently displayed set temperature increase/decrease
(▲ ▼)
Circulaire Circulaire motor operation and stop
Timer Setting the on/off timer
(ON/OFF)
Sleep SLEEP mode on and off
Energy Saver Power save mode on and off
At every pressing, the set temperature is changed by 1˚C
*
(increase() : 18˚C 19˚C ... 29˚C 30˚C) (decrease() : 24˚C 23˚C ... 17˚C 18˚C) In case of the set temperature of 30˚C, when the “increase” key is pressed
*
temperature does not increase any more. In case of the set temperature of 18˚C, when the “decrease” key is pressed
*
temperature does not decrease any more. In case of above situation, when “increase/decrease“ key is pressed by remocon,
*
warning sound is generated. If operation is OFF, it is considered as an invalid key.
*
In case of “FAN” mode operation, it is considered as an invalid key.
*
Continuous operation is available.
*
Once ON=Circulaire motor operation. Another ON-Circulaire motor stop.
*
Continuous operation is not available.
*
In case of operation stop, when the fan motor is turned off it is considered as an invalid key.
*
Can set “OFF TIMER HOUR“ if set is operation
*
Can set “ON TIMER HOUR“ if set is not operation
*
Once ON = standby setting TIMER : “– –“ displayed
*
In case of key pressing in status of standby setting ON/OFF TIMER
*
(––Hr 1Hr 2Hr ... –> 23Hr 24Hr) If press TIMER key countinuosly operate such the lower part
*
(––Hr 1Hr 2Hr ... 24Hr --Hr) Continuous operation is available.
*
Once ON=SLEEP mode on, Another ON=SLEEP mode off
*
• Continuous operation is not abailable
• Operation off, on timer Operation, save operation , not key operation Not SLEEP operation is FAN mode
*
Once ON=Power save mode on, Another ON=Power save mode off
*
Continuous operation is not available.
*
If operation is OFF, it is considered as an invalid key.
*
Key operational function
MED LOW HIGH”. (DEFAULT=HIGH)
3-4 Samsung Electronics
3-2-8 LED lamp operation specifications
LAMP name Operations specifications
Installation and Operating Instructions
COOLING
FAN
HIGH
MED
LOW
TIMER
ENER SAVER
CIRCULAIRE
(1) (2)
The mode is set to "COOL" ON Others OFF
The mode is set to "FAN" ON Others OFF
The mode is set to "HIGH" ON Others OFF
The mode is set to "MED" ON Others OFF
The fan speed is set to "LOW" ON Others OFF
The mode is set to "TIMER" ON Others OFF
The mode is set to "ENERGY SAVER" ON Others OFF
The mode is set to "CIRCULAIRE" ON Others OFF
In case of set temperature display
NO. (1) 7–SEG LED DISPLAY indicates temperature of the tens digitNO. (2) 7-SEG LED DISPLAY indicates temperature of the units digit
In case of time display
NO. (1) 7–SEG LED DISPLAY indicates time of the tens digit NO. (2) 7–SEG LED DISPLAY indicates time of the units digit
In case of set temperature display
NO. (3) 7–SEG LED DISPLAY indicates temperature unit(˚)NO. (4) 7-SEG LED DISPLAY indicates temperature unit(C)
In case of time display
(3)
(4)
NO. (3) 7–SEG LED DISPLAY indicates time unit(H) of the tens digit NO. (4) 7–SEG LED DISPLAY indicates time unit(r) of the units digit
First, 7–SEG LED DISPLAY "SLEEP" while 15 second, Second, 7-SEG LED DISPLAY "8Hr"
(1) (2) (3) (4)
Samsung Electronics 3-5
3-3 Remocon Control
Timer setting button
Sleep timer setting button
Operating mode
selection buttons
Energy Saver button
Air flow blade swing button
Temperature adjustment buttons
Fan speed adjustment buttons
ON/OFF button
3-3-1 Remocon key operation
11) In case of pressing ”POWER”key, operation start and stop.
12) In case of pressing ”COOLkey, cool mode operation start.
13) In case of pressing ”FANkey, fan mode operation start.
14) In case of pressing ”HIGHkey, fan motor operates high speed.
15) In case of pressing ”MEDkey, fan motor operates mid speed.
16) In case of pressing ”LOWkey, fan motor operates low speed.
17) In case of pressing ”ENERGY SAVERon/off key, set operates as power saving mode.
18) In case of pressing ”key, set temperature increase by 1˚C(18˚C ~ 30˚C).
19) In case of pressing ”key, set temperature decrease by 1˚C(30˚C ~ 18˚C).
10) In case of pressing ”TIMER”key, the convenient reserve TIMER time increase by 1 Hr (1Hr ~ 24Hr).
11) In case of pressing ”SLEEP”key, SLEEP operates.
12) In case of power off, all keys except POWER key are considered as an invalid key.
3-6 Samsung Electronics
3-3-2 Resistor values table of “ROOM THERMISTOR” for each temperature
<Room thermistor>
Installation and Operating Instructions
T emperature
[˚C]
70 69 68 67 66 65 64 63 62 61 60
59 58 57 56 55 54 53 52 51 50
49 48 47 46 45 44 43 42 41 40
39 38 37 36 35 34 33 32 31 30
THERMISTOR RESISTOR
[Kohm] ±1%
2.229
2.296
2.365
2.437
2.512
2.589
2.669
2.752
2.838
2.928
3.021
3.116
3.216
3.319
3.426
3.537
3.652
3.772
3.897
4.026
4.161
4.300
4.444
4.594
4.749
4.912
5.080
5.256
5.439
5.630
5.828
6.033
6.246
6.468
6.699
6.941
7.192
7.455
7.729
8.015
8.313
T emperature
[˚C]
29 28 27 26 25 24 23 22 21 20
19 18 17 16 15 14 13 12 11 10
9 8 7 6 5 4 3 2 1 0
-1
-2
-3
-4
-5
-6
-7
-8
-9
THERMISTOR RESISTOR
[Kohm] ±1%
8.622
8.944
9.281
9.632
10.000
10.380
10.780
11.200
11.630
12.090
12.560
13.060
13.570
14.120
14.680
15.280
15.900
16.550
17.240
17.960
18.700
19.480
20.290
21.150
22.050
22.990
23.900
25.030
26.130
27.280
28.470
29.720
31.040
32.430
33.890
35.430
37.050
38.760
40.560
Samsung Electronics 3-7
MEMO
3-8 Samsung Electronics
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