Samsung AS18WJWB, AS18WJWD, AS18WJWE, AST18WJWB, AST18WJWE Service Manual

...
ROOM AIR CONDITIONER
INDOOR UNIT
AS18WJWB AS18WJWD AS18WJWE AST18WJWB AST18WJWE AS24W6WB AS24W6WE AST24W6WB AST24W6WE SC18ZWJ SC24ZW6
SERVICE
OUTDOOR UNIT
US18WJWB US18WJWD US18WJWE UST18WJWB UST18WJWE US24W6WB US24W6WE UST24W6WB UST24W6WE SC18ZWJX SC24ZW6X
Manual
CONTENTSAIR CONDITIONER
1. Product Specifications
2. Operating Instructions & Installation
3. Disassembly and Reassembly
4. Refrigerating Cycle Diagram
5. Set Up the Model Option
6. Troubleshooting
7. Exploded Views and Parts List
8. Block Diagram
9. Wiring Diagram
1. Product Specifications
1-1 Table
Item
Type
Cooling
BTU/h
Dehumidifying \/h
Air Volume Cooling m3/min
Perfor­mance
Noise Cooling dB
Energy Efficiency
BTU/Wh
BTU/Wh
Power ø-V-Hz
Power Consumption kW
Operating Current A
Power
Power Factor Cooling %
Starting Current A
Length m
Power Cord Number of Core Wire
Capacity A
Outer Dimension
Width x Height x Depth
Weight kg
Refrigerant Pipe
Liquid mm x L(m)
Gas mm x L(m)
Drain Hose D x L(mm)
Size
Compressor
Type
Motor
Type
Rated Output
Oil Type
Type
Blower
Motor
Type
Rated Output W
Heat Exchanger
Refrigerant Control unit
Freezer Oil Capacity cc
Refrigerant to Change(R22) g
Protection Device(OLP)
Cooling Test Condition
Maximum Operation Condition
Model
kcal/h
mm
inch
AS18WJWB
AST18WJWB
AS24W6WB
AST24W6WB
Indoor unit Outdoor unit Indoor unit Outdoor unit
Wall-mounted Wall-mounted
(1)
(2)
4,000 5,050
18,000 24,000
1.9 2.7
13.5 25 14.4 45
45/43/41 58/58 46/44/42 61/61
(1)
(2)
7.05 7.03
9.47 9.60
1-220-60 1-220-60
2.25
1.9
10.1
8.8
(1)
(2)
(1)
(2)
2.85
2.5
13.2
11. 5
(1)
(2)
(1)
(2)
98.0 98.0
47 65
--
--
--
1,065 x 298 x 218 790 x 548 x 285 1,065 x 298 x 218 880 x 638 x 310
41.9 x 11.7 x 8.6 31.1 x 21.6 x 11.2 41.9 x 11.7 x 8.6 34.6 x 25.1 x 12.2
13 39 13 64
ø6.35 x 5 ø6.35 x 5
ø12.7 x 5 ø15.88 x 5
ø18 x 2,000 ø18 x 2,000
Rotary Rotary
Induction Motor(PSC) Induction Motor(PSC)
1,950 2,670
SUNISO-4GSD SUNISO-4GSD
Cross flow Propeller Cross flow Propeller
steel steel steel steel
15 50 15 50
2R0W 16STEP 2ROW 24STEP 2R0W 16STEP 2ROW 28STEP
CAPILLARY TUBE CAPILLARY TUBE
600 800
1,200 1,400
MRA12068-12007 Internal
(1)
INDOOR UNIT : DB29˚C WB19˚C OUTDOOR UNIT : DB46˚C WB24˚C
(2)
INDOOR UNIT : DB27˚C WB19˚C OUTDOOR UNIT : DB35˚C WB24˚C
(2)
INDOOR UNIT : DB32˚C WB23˚C OUTDOOR UNIT : DB54˚C WB24˚C
1Samsung Electronics
Table( cont.)
Item
Type
Cooling
Dehumidifying \/h
Air Volume Cooling m
Perfor-
mance
Noise Cooling dB
Energy Efficiency Cooling
Power ø-V-Hz
Power Consumption Cooling kW
Operating Current Cooling A
Power Factor Cooling %
Power
Starting Current A
Length m
Power Cord Number of Core Wire
Capacity A
Outer Dimension
Weight kg
Refrigerant Pipe
Drain Hose D x L(mm)
Size
Compressor
Oil Type
Blower
Heat Exchanger
Refrigerant Control unit
Freezer Oil Capacity cc
Refrigerant to Change(R22) g
Protection Device(OLP)
Cooling Test Condition
Maximum Operation Condition
Type
Motor
Type
Motor
Width x Height
x Depth
Liquid mm x L(m)
Gas mm x L(m)
Type
Rated Output
Type
Rated Output W
BTU/Wh
Model
kW
BTU/h
3
/min
W/W
mm
inch
AS18WJWD
Indoor unit Outdoor unit
Wall-mounted
5.1
18,000
1.9
13.5 25
45/43/41 58/58
2.76
9.73
1-200/220-50
1.85
8.8
94
42
-
-
-
1,065 x 298 x 218 790 x 548 x 285
41.9 x 11.7 x 8.6 31.1 x 21.6 x 11.2
13 39
ø6.35 x 5
ø12.7 x 5
ø18 x 2,000
Rotary
Induction Motor(PSC)
1,895
SUNISO-4GSD
Cross flow Propeller
steel steel
15 50
2R0W 16STEP 2ROW 24STEP
CAPILLARY TUBE
600
1,200
Internal
NDOOR UNIT : DB27˚C WB19˚C OUTDOOR UNIT : DB35˚C WB24˚C
NDOOR UNIT : DB32˚C WB23˚C OUTDOOR UNIT : DB54˚C WB24˚C
Samsung Electronics2
Table( cont.)
Item
Type
Cooling
Dehumidifying \/h
Air Volume Cooling m
Perfor­mance
Noise Cooling dB
Energy Efficiency Cooling
Power ø-V-Hz
Power Consumption Cooling kW
Operating Current Cooling A
Power Factor Cooling %
Starting Current A
Power
Power Cord
Outer Dimension
Weight kg
Refrigerant Pipe
Drain Hose D x L(mm)
Type
Compressor
Size
Oil Type
Blower
Heat Exchanger
Refrigerant Control unit
Freezer Oil Capacity cc
Refrigerant to Change(R22) g
Protection Device(OLP)
Cooling Test Condition
Maximum Operation Condition
Motor
Type
Motor
Length m
Number of Core Wire
Capacity A
Width x Height
x Depth
Liquid mm x L(m)
Gas mm x L(m)
Type
Rated Output
Type
Rated Output W
BTU/Wh
Model
kW
BTU/h
3
/min
W/W
mm
inch
AS18WJWE
AST18WJWE
SC18ZWJ
Indoor unit Outdoor unit Indoor unit Outdoor unit
Wall-mounted Wall-mounted
5.1 6.8
18,000 24,000
1.9 2.7
13.5 25 14.4 45
45/43/41 58/58 46/44/42 61/61
2.62 2.72
9.23 9.60
1-220/240-50 1-220/240-50
1.95 2.5
9.5 12
97 91.4
40 82
--
--
--
1,065 x 298 x 218 790 x 548 x 285 1,065 x 298 x 218 880 x 638 x 310
41.9 x 11.7 x 8.6 31.1 x 21.6 x 11.2 41.9 x 11.7 x 8.6 34.6 x 25.1 x 12.2
13 39 13 64
ø6.35 x 5 ø6.35 x 5
ø12.7 x 5 ø15.88 x 5
ø18 x 2,000 ø18 x 2,000
Rotary Rotary
Induction Motor(PSC) Induction Motor(PSC)
2,120 2,740
SUNISO-4GSD SUNISO-4GSD
Cross flow Propeller Cross flow Propeller
steel steel steel steel
15 50 15 50
2R0W 16STEP 2ROW 24STEP 2R0W 16STEP 2ROW 28STEP
CAPILLARY TUBE CAPILLARY TUBE
600 900
1,100 1,450
Internal Internal
NDOOR UNIT : DB27˚C WB19˚C OUTDOOR UNIT : DB35˚C WB24˚C
NDOOR UNIT : DB32˚C WB23˚C OUTDOOR UNIT : DB54˚C WB24˚C
AS24W6WE
AST24W6WE
SC24ZW6
3Samsung Electronics
1-2 Pressure Graph
DB32.4 / WB24.0 DB30.6 / WB22.5 DB27.0 / WB19.0 DB24.0 / WB17.0 DB21.0 / WB15.0
Indoor Temp.( C)
Low pressure(kg/cm G)
10
8
6
4
2
0
25.0 35.0 45.0 55.0
Low Pressure Distribution(Cooling mode)
Outdoor Temp.(DB C)
DB32.4 / WB24.0 DB30.6 / WB22.5 DB27.0 / WB19.0 DB24.0 / WB17.0 DB21.0 / WB15.0
Indoor Temp.( C)
Low pressure(kg/cm G)
10
8
6
4
2
0
25.0 35.0 45.0 55.0
Low Pressure Distribution(Cooling mode)
Outdoor Temp.(DB C)
18K BTU
24K BTU
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2. Operating Instructions & Installation
2-1 The Feature of Key in remote control
FUNCTIONBUTTONNo
1
(UP)
On/Off button. Press the button to stop or run the air conditioner.
Temperature adjustment button(UP). To increase the temperature by the pressing the temperature button.
2
(DOWN)
3
4
Temperature adjustment button(DOWN). To decrease the temperature by the pressing the temperature button.
Mode selection button. Each time you press this button, Mode is changed in the following order.
Fan speed adjustment button. Each time you press this button, FAN SPEED is changed in the following order.
Automatic(rotated : )
Low
Medium
High
Turbo(Maximum)
: Auto Mode : Dry Mode
: Cool Mode : Fan Mode
5
6
7
8
9
Flap button. It adjusts the airflow to upward and downward.
Turbo button. The air conditioner cools or heats the room as quickly as possible. After 30minutes, the air conditioner is reset automatically to the previous mode.
Energy saving button. If you wish to save energy when using your air conditioner, select the Energy saving mode with the button.
Sleep button. The sleep timer can be used when you are cooling or heating your room to switch the air conditioner off automatically after a period of 6 hours.
On Timer button. The On Timer enables you to switch on the air conditioner automatically after a given period of time that is from 1 hour to 24 hours. To set the operating time, press the button one or more times until the required time display.
5Samsung Electronics
Operating Instructions & Installation
10
11
12
FUNCTIONBUTTONNo
Off Timer button. The Off Timer enables you to switch off the air conditioner automatically after a given period of time that is from 1 hour to 24 hours. To set the operating time, press the button one or more times until the required time display.
Timer Set/Cancel button. After setting On Timer or Off Timer, press the button to set it completely. And press the button again to cancel On Timer or Off Timer set.
Battery life indicator. If you want to check the battery life, press the button. The longer will remain the battery life. If one battery life indicator remains, replace new batteries.
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2-2 Details for Operation Property
1. AUTO MODE : In this mode, operation COOL mode is selected automatically by the difference between the setting and room temperature.
Operation Type Room Temp.
Cool Operation
Ts : Setting temperature.
2. COOL MODE : The unit operates according to the difference between the setting and room temperature. (16°C~30°C)
3. DRY MODE : Has 4 states, each determined by room temperature. The unit operates in DRY mode. *Compressor ON/OFF time is controlled compulsorily
(can not set up the fan speed, always breeze).
*Protective function : Low temperature release.
(Prevention against freeze)
4. TURBO MODE : This mode is available in AUTO, COOL, DRY, FAN MODE. When this button is pressed at first, the air conditioner is operated "powerful" state for 30 minutes regardless of the setting temperature, room temperature. When this button is pressed again, or when the operating time is 30 minutes, turbo operation mode is canceled and returned to the previous mode. *But, if you press the TURBO button in DRY or FAN
mode that is changed with AUTO mode automatically.
Tr Ts+1.0°C Compressor ON
Tr Ts Compressor OFF
6. FAN SPEED : Fan speed automatically varies depending on both the difference between setting and the room tem­perature. Can set up the fan speed in COOL,FAN mode.
7. COMPULSORY OPERATION : For operating the air conditioner without the remote control. *The operating is the same function that AUTO MODE in
the remote control.
8. FLAP : BLADE-H is rotated vertically by the stepping motor. *Flap Set : Press the button under the remote control
is displayed on LCD the and the blades move up and down. If the one more time press the button, blades location is stop.
9. SETTING THE ON/OFF TIMER. : *ON TIMER : The On Timer enables you to switch on the
air conditioner automatically after a given period of time. You can set the period of time from 1 hour to 24 hours.
*OFF TIMER : The Off Timer enables you to switch off
the air conditioner automatically after a given period of time. You can set the period of time from 1 hour to 24 hours.
10. BUZZER SOUND : Whenever the On/Off button is pressed or whenever change occurs to the condition which is set up or select, the compulsory operation mode, buzzer is sounded "beep".
5. SLEEP MODE : Sleep mode is available only in COOL mode. The operation will stop after 6 hours. *In COOL mode : The setting temperature is automatical-
ly raised by 1°C each 1hour When the temperature has been raised by total of 2°C, that temperature is maintained.
7Samsung Electronics
2-3 Installation
D
A
2-3-1 Before Installation
Keep the air conditioner drain hose outlet and inlet free from its surroundings. In case of breakdown, keep the symmetry and fix it to prevent vibration. The pipe length shall meet the standard as far as possible.
2-3-2 Installation Procedure
Location
Install the product in an area to guarantee the best cooling effect, convenience of piping and electric work, and inexistence of vibration or wind in the vicinity.
Wall Drilling
Drill the wall downward in a diameter of 60 to 65mm.
Fixing Indoor Unit & Outdoor Unit
Fix the air conditioner hard enough so that it can not fall to the ground. On the roadside, the outdoor unit shall be installed 2m above ground and kept away from pedestrians to prevent direct exposure to hot wind.
Pipe Spooling & Connecting
You shall cut the pipe straightly with a pipe cutter and grind all the burrs of the cut surface. Pipe expansion may continue until the pipe surface becomes uneven or torn apart. Be sure to use a torque wrench to tighten pipes or flare nuts.
<Torque & Depth>
Outer Diameter(D)
6.35mm(1/4")
12.70mm(1/2")
15.88mm(5/8")
Torque
140~170
380~420
440~480
(kgf.cm)
Depth
1.3mm
2.0mm
2.2mm
(A)
Leak Test
Put an inert gas like nitrogen in the outdoor unit pipe and put soap bubbles or other test liquids on the pipe surface for the leak test.
Drain Hose Connecting
Install the drain hose downward to drain water naturally. Be sure to pour water into the hose to check if it drains well.
Electric & Earth Work
Electric and earth work shall meet the "Electric Facility Technology Standard" and the "Internal Wire Regulation" of the Electric Business Laws.
Inspection & Trial Run
Upon completion of the tests, you shall make a trial run while you explain the main functions of the air conditioner to finish the installation.
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2-4 Installation Diagram of Indoor Unit and Outdoor Unit
2-4-1 Air-Purge Procedure
1) Connect each assembly pipe to the appropriate valve on the outdoor unit and tighten the flare nut.
2) Connect the charging hose of low pressure side of manifold gauge to the packed valve having a service port (3/8" Packed valve) as shown at the figure.
3) Open the valve of the low pressure side of manifold gauge counter-clockwise.
4) Purge the air from the system using vacuum pump for about 30 minutes.
- After that, please recheck that pressure is
stabilization.
- Close the valve of the low pressure side of
manifold gauge clockwise.
- Remove the hose of the low pressure side
of manifold gauge.
Outdoor unit
Indoor unit
A
B
Gas pipe side
Liquid pipe side
C
D
5) Set valve cork of both liquid side and gas side of packed valve to the open position.
6) Mount the valve stem nuts to the 2-Way and 3-Way valve. And mount the service port cap to 3-Way valve.
7) Check for gas leakage.
- At this time, especially check for gas
leakage from the 3-Way valves stem nuts, and from the service port cap.
A
(gas)
B
(liquid)
Valve stem
Vacuum Pump
Stem cap
9Samsung Electronics
Operating Instructions & Installation
R22
2-4-2 Refrigerant Refill(R22)
Refill an air conditioner with refrigerant when refrigerant has been leaked at installing or using.
1) Purge air(for new installation only).
2) Turn the 3-Way valve clockwise to close,
connect the pressure gauge (low pressure side) to the service valve, and open the 3-Way valve again.
3) Connect the tank to refill with refrigerant.
4) Set the unit to cool operation mode.
5) Check the pressure indicated by the pressure
gauge(low pressure side).
* Standard pressure is should be 4.5~5.5kg/cm
in a regular, high operation mode.
2
6) Open the refrigerant tank and fill with refrigerant
until the rated pressure is reached.
* It is recommended not to pour the refrigerant
in too quickly, but gradually while operating a pressure valve.
Compound gauge
For mounting other and of hose when not in use
Suspension hook
High pressure gauge
Hand wheel
Finger tight fittings
Connected to high pressure side
Charging line
7) Stop operation of the air conditioner.
8) Close the 3-Way valve, disconnect the
pressure gauge, and open the 3-Way valve again.
9) Close the cap of each valve.
Samsung Electronics10
Operating Instructions & Installation
2-4-3 "Pump down" Procedure
Pump down will be carried out when an evaporator is replaced or when the unit is relocated in another area.
1) Remove the caps from the 2-Way valve and the 3-Way valve.
2) Turn the 3-Way valve clockwise to close and connect a pressure gauge (low pressure side) to the service valve, and open the 3-Way valve again.
3) Set the unit to cool operation mode. (Check if the compressor is operating.)
3-Way Valve
2-Way Valve
4) Turn the 2-Way valve clockwise to close.
5) When the pressure gauge indicates "0" turn the 3-Way valve clockwise to close.
6) Stop operation of the air conditioner.
7) Close the cap of each valve.
Relocation of the air conditioner
Refer to this procedure when the unit is relocated.
Carry out the pump down procedure (refer to the details of 'pump down').
Remove the power cord.
Disconnect the assembly cable from the indoor and outdoor units.
Remove the flare nut connecting the indoor unit and the pipe.
At this time, cover the pipe of the indoor unit and the other pipe using a cap or vinyl plug to avoid foreign
material entering.
Disconnect the pipe connected to the outdoor unit. At this time, cover the valve of the outdoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering.
Make sure you do not bend the connection pipes in the middle and store together with the cables.
Move the indoor and outdoor units to a new location.
Remove the mounting plate for the indoor unit and move it to a new location.
11Samsung Electronics
3. Disassembly and Reassembly
Stop operation of the air conditioner and remove the power cord before repairing the unit.
3-1 Indoor Unit
No Parts Procedure Remark
1 Front Grille
1) Stop the air conditioner operation and shut off the main power.
2) Open the Front Grille by pulling right and left sides of the hook.
3) Loosen 1 of the right screw and detach the Terminal Cover.
4) Detach the thermistor from the Front Grille.
5) Loosen 3 fixing screws of Front Grille.
Samsung Electronics12
Disassembly and Reassembly
No Parts Procedure Remark
6) Unlock 3 hooks to fix Panel Front and Tray Drain.
7) Unlock 3 hooks to fix Panel Front and Back-Body.
2
3
Control-In
(Main PCB)
Tray Drain
1) Take all the connector of PCB upper side out. (Inclusion Power Cord)
2) Detach the outdoor unit connection wire from the Terminal Block.
3) Loosen 4 fixing screws of Ass'y Control-In.
1) Pull Tray Drain out from the Back Body.
13Samsung Electronics
Disassembly and Reassembly
No Parts Procedure Remark
4
5
Heat Exchanger
Fan Motor
&
Cross Fan
1) Loosen 2 fixing earth screws of right side.
2) Detach the Connection Pipe.
3) Detach the Holder Pipe at the rear side.
4) Loosen the 4 fixing screws of right and left side.
5) Lifting the Heat Exchanger up a little to push the up side for separation from the indoor unit.
1) Loosen the fixing screw.
2) Detach the Fan Motor from the Fan.
3) Detach the Fan From the left Holder Bearing.
Samsung Electronics14
3-2 Outdoor Unit
18K BTU
No Parts Procedure Remark
1 Common Work
1) Loosen the fixing screw of the Cover Control.
2) Loosen the fixing screws on right and left, back Cabinet-Side edge and a fixing screw on the Cabinet-Front lower to detach the Cabinet-Front.
3) Loosen the fixing screws of the Ass'y-Control Out.
4) Loosen the fixing screws of the Cabinet-Side RH.
5) Loosen the fixing screws of the Cabinet-Side LF.
15Samsung Electronics
Disassembly and Reassembly
No Parts Procedure Remark
2
3
4
Fan & Motor
Heat Exchanger
Compressor
1) Detach the Nut Flange.(Turn counterclock­wise because the screw is right-handed)
2) Detach the Fan.
3) Loosen 4 fixing screws to detach the Motor.
1) Loosen 3 fixing screws of the Bar Steel.
2) Loosen 2 fixing screws on both sides.
3) Disassemble the pipe in both inlet and outlet with welding torch.
4) Detach the Heat Exchanger.
1) Loosen the Terminal Cover nut to open the Terminal Cover.
2) Disassemble the cloth sound felt.
3) Disassemble the pipe in both inlet and outlet of the Compressor with welding torch.
4) Loosen the 3 bolts at the bottom.
5) Detach the Compressor.
Samsung Electronics16
24K BTU
No Parts Procedure Remark
Disassembly and Reassembly
1 Common Work
1) Loosen the fixing screw of the Cover Control.
2) Loosen the fixing screws of the Cabinet-Upper.
3) Loosen the fixing screws of the Cabinet-Side RH.
4) Loosen the fixing screws of the Cabinet-Side LF.
5) Loosen the fixing screws of the Ass'y Control Out.
17Samsung Electronics
Disassembly and Reassembly
No Parts Procedure Remark
2
3
4
Fan & Motor
Heat Exchanger
Compressor
1) Remove the Nut Flange (Turn to the clockwise).
2) Detach the Fan.
3) Loosen 4 fixing screws to detach the Motor.
1) Loosen 2 fixing screws on both side.
2) Disassemble the pipe in both inlet and outlet with welding torch.
3) Detach the Heat Exchanger.
1) Loosen the Terminal Cover to open the Terminal Cover.
2) Disassemble the Cloth Sound Felt.
3) Disassemble the pipe in both inlet and outlet of the Compressor with welding torch.
4) Loosen 3 bolts at the bottom.
5) Detach the Compressor.
Samsung Electronics18
4. Refrigerating Cycle Diagram
Indoor Unit
Outdoor Unit
Heat Exchanger (Evaporator)
Gas side
3-Way valve
2-Way valve
Liquid side
Capillary tube
Cooling
Gas leak check point
Cross fan
Heat Exchanger (Condenser)
Propeller fan
Compressor
T
1
T
2
19Samsung Electronics
4-1 Refrigerant Cycle Characteristic
Cooling Capacity(Btu/h)
30,000
20,000
10,000
25.0 35.0 45.0 55.0
Cooling Capacity Distribution
Outdoor Temp.(DB C)
DB32.4 / WB24.0 DB30.6 / WB22.5 DB27.0 / WB19.0 DB24.0 / WB17.0 DB21.0 / WB15.0
Indoor Temp.( C)
4-1-1 Capacity Distributions
Capacity Distributions according to indoor and outdoor temperature variation.
COOLING MODE
- Indoor Temp. Variation : 21.0˚C ~ 32.4˚C
- Outdoor Temp. Variation : 25.0˚C ~ 55.0˚C
18K BTU
Cooling Capacity Distribution
30,000
Indoor Temp.( C)
DB32.4 / WB24.0 DB30.6 / WB22.5 DB27.0 / WB19.0 DB24.0 / WB17.0
20,000
DB21.0 / WB15.0
Cooling Capacity(Btu/h)
10,000
25.0 35.0 45.0 55.0
Outdoor Temp.(DB C)
24K BTU
Samsung Electronics20
4-1-2 Power Consumption Distributions
Power Consumption Distributions according to indoor and outdoor temperature variation.
COOLING MODE
- Indoor Temp. Variation : 21.0˚C ~ 32.4˚C
- Outdoor Temp. Variation : 25.0˚C ~ 55.0˚C
18K BTU
Power consumption Distribution(Cooling mode)
4,000
Refrigerating Cycle Diagram
24K BTU
3,500
3,000
2,500
2,000
Indoor Temp.( C)
DB32.4 / WB24.0 DB30.6 / WB22.5 DB27.0 / WB19.0 DB24.0 / WB17.0 DB21.0 / WB15.0
Power consumption(W)
1,500
1,000
25.0 35.0 45.0 55.0
Power consumption Distribution(Cooling mode)
4,000
3,500
Outdoor Temp.(DB C)
3,000
2,500
2,000
Power consumption(W)
1,500
1,000
25.0 35.0 45.0 55.0
Outdoor Temp.(DB C)
Indoor Temp.( C)
DB32.4 / WB24.0 DB30.6 / WB22.5 DB27.0 / WB19.0 DB24.0 / WB17.0 DB21.0 / WB15.0
21Samsung Electronics
5. Set Up the Model Option
5-1 Setting Option Setup Method
ex) Option No. : (AST18WJWE)
Step 1 : Enter the Option Setup mode.
st
1
nd
2
rd
3
Step 2 : Enter the Option Setup mode and select your option according to the following procedure.
Take out the batteries of remote control.
Press the temperature button simultaneously and insert the battery again.
Make sure the remocon display shown as .
3
1,4 2,5
Feature Display
1
Setting Option SEG1.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
2
Setting Option SEG2.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
3
Change it into the set display of Option SEG3 and SEG4
with the button.
4
Setting Option SEG3.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
5
Setting Option SEG4.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
repeatedly.
repeatedly.
repeatedly.
repeatedly.
Samsung Electronics22
Feature Display
6,9
7,10 8,11
12
13 14
6
Change it into the set display of Option SEG5 and SEG6
with the button.
7
Setting Option SEG5.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
8
Setting Option SEG6.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
9
Change it into the set display of Option SEG7 and SEG8
with the button.
Set Up the Model Option
repeatedly.
repeatedly.
10
Setting Option SEG7.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
11
Setting Option SEG8.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
12
Change it into the set display of Option SEG9 and SEG10
with the button.
13
Setting Option SEG9.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
14
Setting Option SEG10.
Push the button to set the display panel to .
Every time you push the button, the display panel reads
. . .
repeatedly.
repeatedly.
repeatedly.
repeatedly.
23Samsung Electronics
Set Up the Model Option
Step 3 : Upon completion of the selection, check you made right selections.
Whenever you press the button, the set Option will be displayed.
Step 4 : Pressing the ON/OFF button ( )
When pressing the operation ON/OFF key with the direction of remote control for unit, the sound "Ding" is heard and the OPERATION LED lamp is flickering at the same time, then the input of option is completed. (If the "ding" sound isn't heard, try again pressing the ON/OFF button.)
Step 5 : Unit operation test-run
First, Remove the battery from the remote control. Second, Re-insert the battery into the remote control. Third, Press ON/OFF ( ) key with the direction of remote control for set.
• Error Mode
st
1
If all lamps of indoor unit are flickering, Plug out, plug in power plug again and press ON/OFF key to retry.
nd
2
If the unit is not working properly or all lamps are continuously flickering after setting the option code, see if the correct option code is set up for its model.
Samsung Electronics24
5-2 Table of the option Code
Model
AS18WJWB
AS18WJWE AST18WJWB AST18WJWE
SC18ZWJ
AS18WJWD
AS24W6WB
AS24W6WE AST24W6WB AST24W6WE
SC24ZW6
Option Code
SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10
600005022E
6000050340
60000A0351
25Samsung Electronics
6. Troubleshooting
Check the basic items first to judge if the problem was caused by breakdown or misuse. If none of the basic items are related to the problem, please scrutinize the machine according to the 'Breakdown Diagnosis by Symptoms' method.
6-1 Basic Breakdown Diagnosis Items
1. The input voltage should be rating voltage ±10% range. The airconditioner may not operate properly if the voltage is out of this range.
2. Is the link cable linking the indoor unit and the outdoor unit linked properly? The indoor unit and the outdoor unit shall be linked by 5 cables. Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. Otherwise the airconditioner may not operate properly.
3. When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the malfunction of the airconditioner.
No
1
The OPERATION indication LED(GREEN) blinks when a power plug of the indoor unit is plugged in for the first time.
2
In a COOL operation mode, the compressor does not operate at a room temperature higher than the setting temperature that the INDOOR FAN should operate. In a HEAT operation mode, the compressor does not operate at a room temperature lower than the setting temperature that indoor fan should operate.
Fan speed setting is not allowed in DRY( ) mode.
3
Compressor stops operation intermittently in DRY( )
4
mode.
Compressor of the outdoor unit is operating although it is
5
turned off in a HEAT mode.
6
Timer LED(GREEN) of the indoor unit lights up and the air conditioner does not operate.
The compressor and indoor fan stop intermittently in
7
HEAT mode.
Operation of air conditioner Explanation
It indicates power is on. The LED stops blinking if the opera­tion ON/OFF button on the remote control unit is pushed.
In happens after a delay of 3 minutes when the compressor is reoperated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically with reference to a temperature of the air blew.
The speed of the indoor fan is set to LL in DRY mode. Fan speed is selected automatically in AUTO mode.
Compressor operation is controlled automatically in DRY mode depending on the room temperature and humidity.
When the unit is turned off while de-ice is activated, the compressor continues operation for up to 9 minutes (maximum) until the deice is completed.
Timer is being activated and the unit is in ready mode. The unit operates normally if the timer operation is cancelled.
The compressor and indoor fan stop intermittently if room temperature exceeds a setting temperature in order to protect the compressor from overheated air in a HEAT mode.
8
Indoor fan and outdoor fan stop operation intermittently in a HEAT mode.
The compressor stops intermittently in a COOL mode or
9
DRY mode, and fan speed of the indoor unit decreases.
The compressor operates in a reverse cycle to remove exterior ice in a HEAT mode, and indoor fan and outdoor fan do not operate intermittently for within 20% of the total heater operation
The compressor stops intermittently or the fan speed of the indoor unit decreases to prevent inside/outside air frozen depending on the inside/outside air temperature.
Samsung Electronics26
6-2 Trouble check in the initial status
6-2-1 Diagnosis and marking of the part in trouble.
Please check the air conditioner operation status and write the check result in the chart in the room.
LAMP
Description
Indoor unit room temperature sensor error (open or short)
Indoor unit heat exchanger temperature sensor error (open or short)
Indoor fan motor mal function
EEPROM error
Option error (option wasn't set up or option data error)
OPERATION TIMER TURBO
: Lamp off
6-2-2 Operation with abnormal motion
No Abnormal condition Inspection Initial Diagnosis
1
No response from the remote control operation signal.
2
Unable to operate the outdoor unit
Plug out and plug in 5 seconds later.
Press the TURBO button with the
remote control.
In 3 minutes, check the voltage between the indoor unit terminal block N1 and 1.
Able to operate the remote control.
Unable to operate the remote control.
AC200V ~ AC240V
No power source displayed.
OK
Press the button in the indoor unit.
If it operates, the remote control and indoor unit receiver are in trouble.
If not, the indoor unit is in trouble.
Problem with the outdoor unit or PCB
Problem with the relay (RY71) or PCB
: Lamp flickering
27Samsung Electronics
6-3 Breakdown diagnosis by symptoms
6-3-1 No Power (completely dead)-Initial diagnosis
1. Checklist :
1) Is input voltage normal?
2) Is AC power linked correctly?
3) Is input voltage of DC regulator IC KA7805 (IC02) normal? (11VDC-12.5VDC)
4) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)
2. Troubleshooting procedure
Unplug the power cord and plug it after 5 seconds
Press the Power Button on
the remote control unit to operate the air
conditioner
does not operate
Check the indoor unit control board
Check whether two wires
of power cord are connected correctly to the
terminal block and control board.
Yes
Check whether the fuse
on the control board is normal.
F701: 3.15[A]/250[V]
Yes
operate
No
No
Check the display board
Reconnect wires correctly
Replace fuse
Check the output of SMPS on the control board. Input power: AC230±15%[V]
IC02 Input: DC12[V] IC02 output: DC5[V]
Yes
Check the setting temperature
No
Replace the control board
Samsung Electronics28
6-3-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1. Checklist :
1) Is the indoor unit fan motor properly connected with the connector (CN72)?
2) Is the AC voltage correct?
3) Is HALL IC in indoor fan motor properly connected with the connector (CN44)?
4) Is the running capacitor (CR71) properly connected with PCB board?
2. Troubleshooting procedure
After unplugging out the power cord should
be reconnected within 5 seconds.
Yes
Troubleshooting
Does the OPERATION lamp blink?
Yes
Does the Solid State Relay(SS71) work properly?
Test rod location
+
SS71- SS71- 12V
Is the supply voltage of the fan motor sufficient?
Test rod location
PCB CN72 Condition
pin #3 and #5 Fan operate
-
Yes
Yes
Normal Voltage
Normal Voltage
About AC
180V
No
No
No
Motor Fan-Capacitor is out of order
Micom is
out of order.
PCB is
out of order.
Check as in the procedure
"No power parts"
Micom
should be replaced
PCB should be
replaced.
Replace Motor
Fan-Capacitor
Fan motor
is out of order.
Fan motor
should be replaced.
29Samsung Electronics
Troubleshooting
6-3-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1. Checklist :
1) Is input voltage normal?
2) Is the set temperature of the remote control higher than room temperature in COOL mode?
3) Is the set temperature of the remote control lower than room temperature in HEAT mode?
4) Is the POWER IN connector (CN71) linked correctly?
5) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(N1, L1, 1, 2, 3, 4)?
2. Troubleshooting procedure
After unplugging out the power cord should be
reconnected within 5 seconds.
Does the OPERATION lamp blink
Yes
Does the timer lamp blink during operation?
No
#
Is the power relay RY71 operated by adjusting
the room temperature?
Test rod location
+ Condition-
IC04 Pin No.38 RY71 ONGND DC4.8V
Yes
Is rating voltage ±10% range applied relay between
Terminal block No. N1 and No. 1
Yes
Normal Voltage
Yes
No
No
No
!
Power relay is
Check as in the procedure
"No Power parts"
Room temperature sensor is
out of order
@
Micom is
out of order.
out of order
PCB should be checked.
Outdoor unit is out of order.
PCB should be checked.
Power relay should be
replaced.
!
Yes
Is the room sensor normal register?
10°C20°C
12.09k17.96k 8.3k
No
@
30°C
#
Samsung Electronics30
6-3-4 When the UP/DOWN Louver Motor Does Not Operate. (Initial Diagnosis)
1. Checklist :
1) Is input voltage normal?
2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2. Troubleshooting procedure
Troubleshooting
Remove power cord and plug in again in approx.
5 seconds.
Does the OPERATION lamp blink?
Yes
Does operation start when
swing button of the remote control unit
pushed?
No
Voltage at pin #57~#60
of micom (IC04) change?
(Squarewave)
Yes
Voltage at pin #13 ~ #16 of
IC06(ULN2003A) change?
(Squarewave)
No
Yes
No
No
Check as in the procedure
"No Power parts".
Normal
Micom (IC04) is faulty.
Driver IC06/08 (ULN2003A) is faulty.
Yes
UP/DOWN louver motor is faulty.
31Samsung Electronics
Troubleshooting
6-3-5 In the HEAT mode, When there is no warm air current. Check this fist;
1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
2) Is the Indoor PCB properly connected with the CN71 connector?
After training on, the heating operation
should start in 5 minutes.
No
Is the number #38 of Micom (IC04)
DC5.0V?
Yes
Is the number checking
#13 of IC05 (ULN2003A) LOW?
Yes
Is the voltage between
CN71 #1 and CN71 #5 rating voltage
±10% range
Yes
Abnormal 4-Way valve of Outdoor Unit.
or connecting Cable
4-Way valve should be replaced
or connecting Cable Check.
No
No
No
No
Abnormal Micom
Abnormal Micom
Abnormal IC05
Abnormal RY73
PCB should be replaced.
Samsung Electronics32
6-3-6 Room temperature sensor failure
Description
Indoor unit room temperature sensor error(open or short)
Troubleshooting
LAMP
OPERATION TIMER TURBO
Detach the assembly sensor from the
ASS'Y PCB CN43 connector and measure
the sensor resistance with an ohmmeter (tester).
Is the sensor resistance value
10K±3% at the room temperature
of 25˚C?
Yes
Connect the sensor to CN43,
supply power, and measure the voltage of
#1 and #2 of the CN43 connector.
Below 0.5V?
No
Yes
: Lamp off
ASS'Y Sensor Replace
SENSOR Resistance Value : 20˚C-12.09k
SENSOR Resistance Value : 30˚C-8.31k SENSOR Resistance Value : 35˚C-6.94k SENSOR Resistance Value : 40˚C-5.83k
Poor ASS'Y PCB Replace
: Lamp flickering
No
Over 4.9V?
No
MICOM Error or Connector(CN43) check
Yes
Poor ASS'Y PCB Replace
33Samsung Electronics
Troubleshooting
6-3-7 Room Pipe sensor failure
Description
Indoor unit heat exchanger temperature sensor error (open or short)
LAMP
OPERATION TIMER TURBO
: Lamp off
: Lamp flickering
1. Check the assembly condition of the sensor connector(CN43) on the indoor unit Main PCB and if not assembled, reassemble the connector accurately.
2. Detach the room pipe sensor connector(CN43) and check the resistance between connector 3 and 4.
Temperature(˚C)
15
20
25
Resistance Value(Kohm)
14.68
12.09
10
Temperature(˚C)
30
35
40
Resistance Value(Kohm)
8.31
6.94
5.83
Others
The data tolerance
is ±3%.
If the above data is not met, replace the room pipe sensor.
3. Assemble the room pipe sensor to PCB, plug in, and check the voltage of connector 3 and 4. If the resistance is below 0.5V or over 4.9V, replace the indoor Main PCB. (short or disconnected in the PCB board)
6-3-8 When the remote control is not receiving.
1. Check if the connector was normally assembled.
2. Put the set in operation and check the voltage of No. 3(+) and No. 2(-) of the main PCB CN91 while operating the remote control. When the voltage descends below 3V, the assembly module PCB is normal and the main PCB is poor. Then replace the main PCB.
3. Replace the assembly display PCB because the module PCB is poor if the voltage between No. 2~3 of CN91 maintains 5V after the remote control starts operation.
Samsung Electronics34
6-4 PCB Inspection Method
6-4-1 Pre-inspection Notices
1. Check if you pulled out the AC power plug when you eliminate the PCB or front panel.
2. Don't hold the PCB side not impose excessive force on it to eliminate the PCB.
3. Don't pull the lead wire but hold the whole housing to connect or disconnect a connector to the PCB.
6-4-2 Inspection Procedure
1. Check connector connection and peeling of PCB or bronze coating pattern when you think the PCB is broken.
2. The PCB is composed of the 3 parts.
Main PCB Part : MICOM and surrounding circuit, relay, room fan motor driving circuit and control circuit, sensor driving circuit,
power circuit of DC12V and DC5V, and buzzer driving circuit.
Display part : LED lamp
Switch part : Switch
6-4-3 Detailed Inspection Procedure
No Procedure Inspection Method Cause
1
Plug out and pull the PCB out of the electronic box. Check the PCB fuse.
Supply power.
2
If the operating lamp twinkles at this time, the above 1)~3) have no relation.
3
Press the ON/OFF button and operate TURBO mode. But, exclude the RESERVE operation.
Press the ON/OFF button.
4
1. FAN Speed [High]
2. Continuous Operation
1) Is the fuse disconnected? (F701)
Checking the power voltage.
1) Is the DB71input voltage AC200V~AC240V?
2) Is the voltage between both terminals of the C102 on the 2 ±0.5V?
3) Is the voltage between both terminals of OUT and GND of IC02(KA78L05) DC5V ±0.5V?
Checking the power voltage.
1) Check the voltage of the relay(RY71) coil(IC05 PIN #11 and GND : 0V, PIN#6 and GND : 5V) during operation(3 minutes after TURBO operation).
2) Check the voltage of both terminals of terminal block 1 and N1 after 3 minute operation.: AC220V
1) Is the voltage over AC180V being imposed on terminal #3 and #5 of the fan motor connector(CN72)?
nd
side of the transformer AC12V
Overcurrent
Indoor Fan Motor Short
AC Part Pattern Short of the MAIN PCB
Power Cord is fault, Fuse open. Wrong
Power Cable Wiring, AC Part is faulty.
Switching Trans or Power Circuit is faulty
Power Circuit is faulty, Load Short
Relay(RY71) Coil Disconnection, IC05 is
faulty
Relay(RY71) Contact is faulty
Fan Motor of the indoor is faulty
2) The fan motor of the indoor unit doesn't run.
3) The power voltage between terminal #3 and #5 of the connector(CN72) is 0V.
Fan Motor Connector(CN72) is faulty
ASS'Y Main PCB is faulty
Connection is faulty
35Samsung Electronics
Troubleshooting
70
60
50
40
30
20
10
0
-10
-9
510152025303540
6-4-4 Temperature Sensor Feature Conversion Table(Room Temperature Sensor); 103AT
Temperature
[˚C]
70 69 68 67 66 65 64 63 62 61 60
59 58 57 56 55 54 53 52 51 50
Sensor Resistance
[Kohm]
2.229
2.296
2.365
2.437
2.512
2.589
2.669
2.752
2.838
2.928
3.021
3.116
3.216
3.319
3.426
3.537
3.652
3.772
3.897
4.026
4.161
Temperature
[˚C]
49 48 47 46 45 44 43 42 41 40
39 38 37 36 35 34 33 32 31 30
Sensor Resistance
[Kohm]
4.300
4.444
4.594
4.749
4.912
5.080
5.256
5.439
5.630
5.828
6.033
6.246
6.468
6.699
6.941
7.192
7.455
7.729
8.015
8.313
Temperature
[˚C]
29 28 27 26 25 24 23 22 21 20
19 18 17 16 15 14 13 12 11 10
Sensor Resistance
[Kohm]
8.622
8.944
9.281
9.632 10
10.380
10.780
11.200
11.630
12.090
12.560
13.060
13.570
14.120
14.680
15.280
15.900
16.550
17.240
17.960
Temperature
[˚C]
9 8 7 6 5 4 3 2 1 0
-1
-2
-3
-4
-5
-6
-7
-8
-9
Sensor Resistance
[Kohm]
18.700
19.480
20.290
21.150
22.050
22.990
23.900
25.030
26.130
27.280
28.470
29.720
31.040
32.430
33.890
35.430
37.050
38.760
40.560
Temperature Sensor Characteristic Curve
Temperature
(˚C)
At the temperature of 25˚C(10KΩ)
Resistance Value (Kohm)
Samsung Electronics36
6-5 Main Part Inspection Method
Breakdown Inspection MethodPart
Room Temperature Sensor
Room Fan Motor
Outdoor Fan Motor
Measure resistance with a tester
Normal At the normal temperature 37k~ 8.3k(-7˚C~+30˚C)
Abnormal , 0
Measure the resistance between terminals of the connector (CN72) with a tester.
Normal At the normal temperature (10˚C ~ 30˚C)
Abnormal , 0
Measure the resistance between motor wires with a tester.
Normal At the normal temperature (10˚C ~ 30˚C)
. . .
Open or Short
Compare terminal Resistance Remark
Yellow, Blue 404.4Ω ± 10% Main
Yellow, Red 340Ω ± 10% Sub
. . .
Open or Short
Compare terminal Resistance Remark
Yellow, Red 360Ω ± 10% Main
Black, Yellow 328Ω ± 10% Sub
*Refer to Table 6-4-4.
Stepping Motor
Abnormal , 0
Measure the resistance between the red wire and each terminal wire with a tester.
Normal About 300at the normal temperature (20˚C ~ 30˚C)
Abnormal , 0
. . .
Open or Short
. . .
Open or Short
37Samsung Electronics
1
14
6
1-2
1-1
16
2-3
2-2
3-7
17
10
4
9
7
2-1
2
5-1
5-4
5-2
5
3
8
5-3
3-4
3-6
3-8
3-1
3-2
3-5
3-3
11
13
15
12
7. Exploded Views and Parts List
7-1 Indoor Unit
You can search for the updated part code number through the ITSELF.
URL : http://itself.sec.samsung.co.kr
Samsung Electronics38
Exploded Views and Parts List
Parts List
Q'TY
No. Code No. Description Specification
1 DB94-00615A ASS'Y BACK BODY ASS'Y 1 1 1 1
1-1 DB61-01974A BODY BACK HIPS 1 1 1 1
1-2 DB69-01039A CUSHION-BACK BODY FO-PS 1 1 1 1
2 DB96-03913A ASS'Y CYCLE IN ASS'Y 1 1 1 1
2-1 DB63-01065A COVER-BEARING ABS 1 1 1 1
2-2 DB60-00192A SPACER-EVAP LOW PVC 1 1 1 1
2-3 DB96-03754D ASS'Y EVAP 1.5 SLIT 2x16 1 1 1 1
3 DB94-00616B ASS'Y TRAY DRAIN ASS'Y 1 1 1 1
3-1 DB63-01071A TRAY-DRAIN HIPS 1 1 1 1
3-2 DB61-01975B BLADE-H ABS 1 1 1 1
3-3 DB61-01976A BLADE-V PP 2 2 2 2
3-4 DB63-01066A TRAY-STABILIZER HIPS 1 1 1 1
3-5 DB69-01024A INSU TRAY RH FO-PS 1 1 1 1
3-6 DB73-00180A RUBBER-CAP DRAIN GUM-EPM 1 1 1 1
3-7 DB31-00285A MOTOR-STEP MSFCC20A01 1 1 1 1
3-8 DB94-00458B ASS'Y DRAIN-HOSE ASS'Y 1 1 1 1
4 DB93-02830H ASS'Y CONTROL IN ASS'Y - 1 1 1
DB93-02830B ASS'Y CONTROL IN ASS'Y 1 - - -
5 DB92-00632E ASS'Y PANEL FRONT ASS'Y - - 1 -
DB92-00632F ASS'Y PANEL FRONT ASS'Y 1 1 - -
DB92-00632C ASS'Y PANEL FRONT ASS'Y - - - 1
5-1 DB64-01184B PANEL FRONT ABS 1 1 1 1
5-2 DB64-01182B GRILLE-INLET ABS 1 1 1 1
5-3 DB93-02867B ASSY DISPLAY ASS'Y 1 1 1 1
5-4 DB63-01186A GUARD-AIR FILTER PP - - 1 -
DB63-01186C GUARD-AIR FILTER PP 1 1 - 1
6 DB70-00505A PLATE-HANGER SGCC-P 1 1 1 1
7 DB61-01981A HOLDER-PIPE HIPS 1 1 1 1
8 DB63-01063A COVER-CONTROL HIPS 1 1 1 1
9 DB93-02532G ASSY REMOCON ASS'Y - - 1 -
DB93-02532A ASSY REMOCON ASS'Y 1 1 - 1
10 DB96-03817A ASS'Y EVAP-SUPPORT ASS'Y 1 1 1 1
11 DB31-00267A MOTOR FAN YFK 40 4C 1 1 1 1
12 DB94-00456B ASS'Y-CROSS FAN ASS'Y 1 1 1 1
13 DB97-02075A ASS'Y-BOLT SPECIAL M5xL6 1 1 1 1
14 DB73-00181A RUBBER-BEARING RUBBER 1 1 1 1
15 DB94-40007A ASS'Y BEARING-MOTOR ASS'Y 1 1 1 1
16 DB61-01977A BRACKET-EVAP SGCC-M 1 1 1 1
17 DB93-01638D POWER CORD 250V,20A 1 - 1 1
DB93-01638E POWER CORD 250V,20A - 1 - -
AS18WJWB AS18WJWE
AS18WJWD
AST18WJW
SC18ZWJ
39Samsung Electronics
Exploded Views and Parts List
Parts List
No. Code No. Description Specification
1 DB94-00615A ASS'Y BACK BODY ASS'Y 1 1 1
1-1 DB61-01974A BODY BACK HIPS 1 1 1
1-2 DB69-01039A CUSHION-BACK BODY FO-PS 1 1 1
2 DB96-03809A ASS'Y CYCLE IN ASS'Y 1 1 1
2-1 DB63-01065A COVER-BEARING ABS 1 1 1
2-2 DB60-00192A SPACER-EVAP LOW PVC 1 1 1
2-3 DB96-03754C ASS'Y EVAP 1.3 SLIT 2x16 1 1 1
3 DB94-00616B ASS'Y TRAY DRAIN ASS'Y 1 1 1
3-1 DB63-01071A TRAY-DRAIN HIPS 1 1 1
3-2 DB61-01975B BLADE-H ABS 1 1 1
3-3 DB61-01976A BLADE-V PP 2 2 2
3-4 DB63-01066A TRAY-STABILIZER HIPS 1 1 1
3-5 DB69-01024A INSU TRAY RH FO-PS 1 1 1
3-6 DB73-00180A RUBBER-CAP DRAIN GUM-EPM 1 1 1
3-7 DB31-00285A MOTOR-STEP MSFCC20A01 1 1 1
3-8 DB94-00458B ASS'Y DRAIN-HOSE ASS'Y 1 1 1
4 DB93-02830D ASS'Y CONTROL IN ASS'Y 1 1 1
5 DB92-00632E ASS'Y PANEL FRONT ASS'Y - 1 -
DB92-00632F ASS'Y PANEL FRONT ASS'Y 1 - -
DB92-00632C ASS'Y PANEL FRONT ASS'Y - - 1
5-1 DB64-01184B PANEL FRONT ABS 1 1 1
5-2 DB64-01182B GRILLE-INLET ABS 1 1 1
5-3 DB93-02867B ASSY DISPLAY ASS'Y 1 1 1
5-4 DB63-01186A GUARD-AIR FILTER PP - 1 -
DB63-01186C GUARD-AIR FILTER PP 1 - 1
6 DB70-00505A PLATE-HANGER SGCC-P 1 1 1
7 DB61-01981A HOLDER-PIPE HIPS 1 1 1
8 DB63-01063A COVER-CONTROL HIPS 1 1 1
9 DB93-02532G ASSY REMOCON ASS'Y - 1 -
DB93-02532A ASSY REMOCON ASS'Y 1 - 1
10 DB96-03817A ASS'Y EVAP-SUPPORT ASS'Y 1 1 1
11 DB31-00267A MOTOR FAN YFK 40 4C 1 1 1
12 DB94-00456B ASS'Y-CROSS FAN ASS'Y 1 1 1
13 DB97-02075A ASS'Y-BOLT SPECIAL M5xL6 1 1 1
14 DB73-00181A RUBBER-BEARING RUBBER 1 1 1
15 DB94-40007A ASS'Y BEARING-MOTOR ASS'Y 1 1 1
16 DB61-01977A BRACKET-EVAP SGCC-M 1 1 1
17 DB93-01638D POWER CORD 250V,20A - - -
DB93-01638E POWER CORD 250V,20A - - -
AS24W6W AST24W6W
SC24ZW6
Q'TY
Samsung Electronics40
MEMO
41Samsung Electronics
7-2 Outdoor Unit
3-1
3-2
16
21
10
5
8
18
11
12
13
6
3
1
7
15
17
4
9
2
19
20
14
14-2
14-3
14-1
18K BTU
Samsung Electronics42
Parts List
Exploded Views and Parts List
No. Code No. Description Specification
Q'TY
US18WJWB UST18WJWB US18WJWD
1 DB90-01711A ASS'Y-CABI FRONT ASS'Y 1 1 1
2 DB63-00847A GUARD FAN HIPS 1 1 1
3 DB90-01713A ASS'Y-CABI SIDE LF ASS'Y 1 1 1
3-1 DB64-00982A CABINET-SIDE LF SECC-P 1 1 1
3-2 DB64-00992A HANDLE-LF PP 1 1 1
4 DB90-01712A ASS'Y-CABI SIDE RH ASS'Y 1 1 1
5 DB63-01172A COVER-CONTROL ABS V0 1 1 1
6 DB90-01681A ASS'Y BASE OUT ASS'Y - - 1
DB90-01681B ASS'Y BASE OUT ASS'Y 1 1 -
7 DB61-02068A BRACKET-VALVE SECC-P 1 1 1
8 DB94-00638A ASS'Y PARTITION ASS'Y 1 1 1
9 DB61-01644A BRACKET MOTOR SGCC-M 1 1 1
10 DB97-02225B ASS'Y SUPPORT-PLATE B/M ASS'Y 1 1 1
11 DB31-00265E MOTOR FAN YDK95-45-4-1 - - 1
DB31-00265F MOTOR FAN YDK95-45-6-1 1 1 -
12 DB67-00238A FAN-PROPELLER AS+GF20% 1 1 1
13 DB60-30020A NUT-FLANGE M6 1 1 1
14 DB93-02966A ASS'Y CONTROL OUT ASS'Y - - 1
DB93-02966B ASS'Y CONTROL OUT ASS'Y - 1 -
DB93-02967B ASS'Y CONTROL OUT ASS'Y 1 - -
14-1 2301-001370 C-FILM 2.5uF/450VAC 1 1 1
14-2 2501-001240 C-OIL 50uF/450VAC - - 1
2501-001239 C-OIL 45uF/450VAC 1 1 -
14-3 DB65-00167A TERMINAL BLOCK 2P - 1 1
DB65-00164C TERMINAL BLOCK 8P 1 - -
15 48D190IT1EH-SS ROTARY COMPRESSOR ASS'Y 1 1 -
48B180MT3EH-SS ROTARY COMPRESSOR ASS'Y - - 1
16 DB96-03964A ASS'Y COND ASS'Y 1 1 1
17 DB62-03032A INSULATION-SOUND FELT 1 1 1
18 DB96-04356B ASS'Y TUBE CAPILLARY ASS'Y 1 1 1
19 DB96-04350A ASS'Y TUBE DISCHARGE ASS'Y - - 1
DB96-04350B ASS'Y TUBE DISCHARGE ASS'Y 1 1 -
20 DB96-04349A ASS'Y TUBE SUCTION ASS'Y 1 1 1
21 DB71-00093A BAR-STEEL HSWR 1 1 1
43Samsung Electronics
Exploded Views and Parts List
Parts List
Q'TY
No. Code No. Description Specification
1 DB90-01711A ASS'Y-CABI FRONT ASS'Y 1 1
2 DB63-00847A GUARD FAN HIPS 1 1
3 DB90-01713A ASS'Y-CABI SIDE LF ASS'Y 1 1
3-1 DB64-00982A CABINET-SIDE LF SECC-P 1 1
3-2 DB64-00992A HANDLE-LF PP 1 1
4 DB90-01712A ASS'Y-CABI SIDE RH ASS'Y 1 1
5 DB63-01172A COVER-CONTROL ABS V0 1 1
6 DB90-01681A ASS'Y BASE OUT ASS'Y 1 1
7 DB61-02068A BRACKET-VALVE SECC-P 1 1
8 DB94-00638A ASS'Y PARTITION ASS'Y 1 1
9 DB61-01644A BRACKET MOTOR SGCC-M 1 1
10 DB97-02225B ASS'Y SUPPORT-PLATE B/M ASS'Y 1 1
11 DB31-00265E MOTOR FAN YDK95-45-4-1 1 1
12 DB67-00238A FAN-PROPELLER AS+GF20% 1 1
13 DB60-30020A NUT-FLANGE M6 1 1
14 DB93-02966A ASS'Y CONTROL OUT ASS'Y - 1
DB93-02967A ASS'Y CONTROL OUT ASS'Y 1 -
14-1 2301-001370 C-FILM 2.5uF/450VAC 1 1
14-2 2501-001240 C-OIL 50uF/450VAC 1 1
14-3 DB65-00167A TERMINAL BLOCK 2P - 1
DB65-00164C TERMINAL BLOCK 8P 1 -
15 48B200JT1EH-SS ROTARY COMPRESSOR ASS'Y 1 1
16 DB96-03964A ASS'Y COND ASS'Y 1 1
17 DB62-03032A INSULATION-SOUND FELT 1 1
18 DB96-04356A ASS'Y TUBE CAPILLARY ASS'Y 1 1
19 DB96-04350A ASS'Y TUBE DISCHARGE ASS'Y 1 1
20 DB96-04349A ASS'Y TUBE SUCTION ASS'Y 1 1
21 DB71-00093A BAR-STEEL HSWR 1 1
US18WJWE
SC18ZWJX
UST18WJWE
Samsung Electronics44
MEMO
45Samsung Electronics
Exploded Views and Parts List
3
2
1
11
7
17
8
16-1
16-2
16-3
16
16-4
18
19
10
9
4
5
6
15
14
12
13
24K BTU
Samsung Electronics46
Exploded Views and Parts List
Parts List
Q'TY
No. Code No. Description Specification
1 DB90-01146C ASS'Y-CABI FRONT ASS'Y 1 1
2 DB90-00970J ASS'Y BASE OUT-PART ASS'Y 1 1
3 DB67-00142A FAN-PROPELLER AS+GF20% 1 1
4 DB60-30020A NUT-FLANGE M6 1 1
5 DB31-00264D MOTOR FAN YDK95-60-4-1 1 -
DB31-00264C MOTOR FAN YDK95-60-6-1 - 1
6 DB61-00686A BRACKET MOTOR SGCC-M 1 1
7 DB94-00649A ASS'Y PARTITION ASS'Y 1 1
8 DB96-04353A ASS'Y COND ASS'Y 1 1
9 DB90-40176B ASS'Y COVER-CONTROL ASS'Y 1 1
10 DB90-01651A ASS'Y-CABI SIDE RH ASS'Y 1 1
11 DB90-10616G ASS'Y CABI-UP ASS'Y 1 1
12 55B260JT1EM-SS ROTARY COMPRESSOR ROTARY 1 -
55A260IT1EM-SS ROTARY COMPRESSOR ROTARY - 1
13 DB96-04351A ASS'Y TUBE SUCTION ASS'Y 1 1
14 DB96-04352A ASS'Y TUBE DISCHARGE ASS'Y 1 -
DB96-04352B ASS'Y TUBE DISCHARGE ASS'Y - 1
15 DB96-04357A ASS'Y TUBE CAPILLARY ASS'Y 1 -
DB96-04357C ASS'Y TUBE CAPILLARY ASS'Y - 1
16 DB93-03238A ASS'Y CONTROL OUT ASS'Y 1 -
DB93-03238D ASS'Y CONTROL OUT ASS'Y - 1
16-1 3501-000305 RELAY EL200/240A1-F 1 1
16-2 2501-001239 C-OIL 45uF/450VAC 1 -
2501-001240 C-OIL 50uF/450VAC - 1
16-3 DB65-00164B TERMINAL BLOCK 8P 1 1
16-4 2301-001379 C-FILM 4uF/450VAC 1 1
17 DB72-00630C INSULATION-SOUND FELT 1 1
18 DB90-01351A ASS'Y CABINET-LF ASS'Y 1 1
19 DB71-00088A BAR-STEEL MSWR 1 1
US24W6WE
UST24W6WE
SC24ZW6X
US24W6WB
UST24W6WB
47Samsung Electronics
DB93-02829B
DB93-02925A DB93-02924B
7-3 Ass'y-Control In
N1 NATURAL
L1 LIVE
1 COMPRESSOR
2 FAN HIGH
3 FAN LOW
Parts List
No.
1
2
3
4
5
6
7
8
9
10
11
12
DB61-01979A
DB93-02829B
DB93-02925A
DB93-02924B
DB93-02788B
DB93-02788D
DB93-02793A
DB70-00507A
DB61-01980A
6001-000929
6001-001054
DB39-00147A
DB32-00020D
DB63-00851A
DB73-00242B
DescriptionCode No. Q'TY Remark
CASE-CONTROL IN
ASS'Y-TERMINAL BLOCK
ASS'Y-TERMINAL BLOCK
ASS'Y-TERMINAL BLOCK
ASS'Y-MAIN PCB
ASS'Y-MAIN PCB
ASS'Y-S/W & DISPLAY PCB
PLATE-TERMINAL LOW
HOLDER-WIRE CLAMP
SCREW-MACHINE
SCREW-MACHINE
C/W STEP MOTOR UP/DOWN
ASS'Y-THERMISTOR
COVER LAMP
RUBBER-BAND
Specification
ABS(V0)
ASS'Y
ASS'Y
ASS'Y
ASS'Y
ASS'Y
ASS'Y
SGCC-M, T1.2
ABS
PH M3xL22
TH M4xL10
ASS'Y
4P(103AT)
ABS(V0)
RUBBER
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
24K BTU
AST18WJW
AS18WJW/ SC18ZWJ
24K BTU
18K BTU
S/N
S/N
Samsung Electronics48
8. Block Diagram
HEAT EXCHANGER SENSOR
ROOM TEMPERATURE SENSOR
INFRARED SIGNAL
REMOTE CONTROL
POWER ON/OFF
MODE (AUTO, COOL, DRY, FAN, HEAT(*))
TURBO OPERATION
CONTROLLER
BLADE CONTROL
INDOOR FAN MOTOR CONTROL
COMPRESSOR CONTROL
TEMPERATURE CONTROL
TIMER
RESET CIRCUIT
OSCILLATION CIRCUIT
COMPRESSOR CONTROL SIGNAL
STEPPING MOTOR CONTROL SIGNAL
BUZZER CONTROL SIGNAL
OUTDOOR FAN MOTOR
CONTROL SIGNAL
4-WAY VALVE CONTROL SIGNAL(*)
BUZZER CONTROL
OUTDOOR FAN MOTOR CONTROL
4-WAY VALVE CONTROL(*)
IC-MCU
TRIGGER
SIGNAL
SSR
DISPLAY PART
OPERATION
TIMER
TURBO
ZERO
VOLTAGE
DETECT
INDOOR FAN MOTOR
1HR TIMER
FAN SPEED SELECT
(H/M/L)
FLAP
ON, OFF TIMER
SELECT
TEMPERATURE
SELECT
SLEEP SELECT
ENERGY SAVING
BATTERY CHECK
COMPRESSOR DRIVE
OUTDOOR FAN MOTOR
DRIVE
STEPPING MOTOR DRIVE
BUZZER DRIVE
4-WAY VALVE DRIVE(*)
DC5V
VOLTAGE REGULATOR
DC12V
SMPS POWER BLOCK
AC INPUT
COMPRESSOR
OUTDOOR FAN MOTOR
4-WAY VALVE(*)
BUZZER
STEPPING MOTOR
: BLADE UP/DOWN
(*)marks : In case of heat pump model.
49Samsung Electronics
9. Wiring Diagram
9-1 Indoor Unit
AST18WJWB/ AST18WJWE
Code No : DB98-20816A
This Document can not be used without Samsung's authorization.
Samsung Electronics50
Indoor Unit(cont.)
AS18WJW✳ / SC18ZWJ
Code No : DB98-20815A
This Document can not be used without Samsung's authorization.
51Samsung Electronics
Wiring Diagram
24K BTU
Code No : DB98-20813A
This Document can not be used without Samsung's authorization.
Samsung Electronics52
9-2 Outdoor Unit
UST18WJWB/ UST18WJWE
MARK NAME
FM FAN MOTOR
US18WJW/ SC18ZWJX
MARK NAME
FM FAN MOTOR
Code No : DB98-20936A
Code No : DB98-21316A
This Document can not be used without Samsung's authorization.
53Samsung Electronics
Wiring Diagram
24K BTU
MARK NAME
FM FAN MOTOR
Code No : DB98-20929A
This Document can not be used without Samsung's authorization.
Samsung Electronics54
MEMO
55Samsung Electronics
MEMO
Samsung Electronics56
ELECTRONICS
This Service Manual is a property of Samsung Electronics Co., Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
© Samsung Electronics Co., Ltd. Jan. 2005.
Printed in Korea. Code No. DB98-21180A(1)
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