2 . Use proper parts: Use only exact re p l a c e-
ment parts. (Also, we recommend re p l a c i n g
parts rather than repairing them.)
3 . Use the proper tools: Use the proper tools
and test equipment, and know how to use
them. Using defective tools or test equipment may cause problems later- i n t e r m i t t e n t
contact, for example.
4 . Power Cord: Prior to re p a i r, check the
power cord and replace it if necessary.
5 . Avoid using an extension cord, and avoid
tapping into a power cord. This practice
may result in malfunction or fire .
6 . After completing repairs and re a s s e m b l y,
check the insulation resistance. Pro c e d u re :
Prior to applying power, measure the re s i stance between the power cord and the
g round terminal. The resistance must be
g reater than 30 megohms.
Fig. 1-1 Avoid Dangerous Contact
Fig. 1-2 No Tapping and No Extension Cords
7 . Make sure that the grounds are adequate.
8 . Make sure that the installation conditions
a re satisfactory. Relocate the unit if necess a r y.
9 . Keep children away from the unit while it is
being re p a i re d .
1 0 . Be sure to clean the unit and its surro u n d-
ing are a .
Fig. 1-3 No Kids Nearby!
Fig. 1-4 Clean the Unit
Samsung Electronics
1-1
Page 4
M E M O
1-2
Samsung Electronics
Page 5
2. Product Specifications
2-1 Table
Item
Power Sourse
Performance
Electrical
Rating
Features
D i m e n s i o n s
&
Weight
Model
UNIT
Capacity
Air circulation (High)m3/min
Moisture removal (High)Liters/h
Available voltage rangeV
Running amperesA
Power inputkw
Power factor%
Energy efficiency ratioBTU/wh
Compressor locked rotor amperesA
Controls/Temperature control
Control unit
Timer
Fan speedIndoor/Outdoor
Airflow direction (indoor)Horizontal
Vertical
Comperssor
Refrigerant/Amount charged at ratingg
Refrigerant control
(Sound pressure)Indoor Hi/Me/LcdB-A
Type
Compressor model
Normal outputW
Comperssor oil kind
Comperssor oilcc
Oil Specific gravity
Coil resistance(Ambient temp.25˚C)Ω
Safety devicesType
Overloal relay
Operating temp.Open˚C
Close˚C
Operating amp(Ambient temp.)
Run capacitorµF x VAC
Type
Dia. and lengthmm
Fan motor model
Pols, rpm(at240V)
Normal outputW
Coil resistance(Ambient temp.20˚C)Ω
Safety devicesType
Operating temp.Open˚C
Close˚C
Run capacitorµF x VAC
Coil
Rows x Steps
Fin pitchmm
Face aream
UQT24A1(B1)QE / UQT24A2(B2)QE / XSH24ZV
Reciprocating
AWG5532EXC
2660
WITCO LP200 OR EQUIVALENT
INITIAL : 1125 REFILL : 1066
0.92
Start winding : 2.49
Run winding : 0.81
15HM2415-148
Internal Line Break
120
69
73.0 AT 2-10 SECOND
45MF X 370VAC
Propeller
ø460
OSME-716SRC
6P, 850 RPM
70W
MAIN : 58Ω - 88Ω
SUB : 85Ω - 150Ω
17AM034A5
135±5°C
3µF x 450VAC
AL-FIN / Copper tube
2 x 24
1.7
2
0.5376
UQT24A1(B1)QB / UQT24A2(B2)QB
Reciprocating
AWG5528EXN
2830
WITCO LP200 OR EQUIVALENT
INITIAL : 1125 REFILL : 1066
0.92
Start winding : 1.94
Run winding : 0.88
15HM2415-148
Internal Line Break
120
69
73.0 AT 2-10 SECOND
35MF X 370VAC
Propeller
ø460
OSME-716SRC
6P, 850 RPM
70W
MAIN : 58Ω - 88Ω
SUB : 85Ω - 150Ω
17AM034A5
135±5°C
3µF x 450VAC
AL-FIN / Copper tube
2 x 24
1.7
0.5376
UQ18A1(B1)QE / UQ18A2(B2)QE / XSH18ZV
Rotary
48B180JV1E7
1885
SUNSO-4GSD-T
600
0.92
Common to main : 1.84
Common to sub : MRA12016-12007
External Line Break
165°C
74°C
120·°C : 10.7A 130°C : 9.4A
40µF X 450VAC
Propeller
ø405
AMASS-035AVEB
4P, 1050 RPM
35W
MAIN : 186Ω
SUB : 210Ω
17AM037A5
150±5°C
2.5µF x 450VAC
AL-FIN / Copper tube
2 x 24
1.7
0.504
UQ18A1(B1)QB / UQ18A2(B2)QB
Rotary
48B190IV2E7
1885
SUN1SO-4GSD-T
600
0.92
Common to main : -
Common to sub : MRA12016-12007
External Line Break
165°C
74°C
120·°C : 10.7A 130°C : 9.4A
40µF X 450VAC
Propeller
ø405
AMASS-035ZTEA
4P, 1050 RPM
35W
MAIN : 127Ω
SUB : 165Ω
17AM037A5
150±5°C
2.5µF x 450VAC
AL-FIN / Copper tube
2 x 24
1.7
0.504
2-2
Samsung Electronics
Page 7
2-3 Dimensions
2-3-1 Indoor Unit
(Front view)
(Remote control)
(Rear view)
2-3-2 Outdoor Unit
2-3-2(a) 24K BTU
1080204
5822
Samsung Electronics
(Front view)(Rear view)
660
878
2-3
Page 8
Product Specifications
2-3-3(b) 18K BTU
(Front view)(Rear view)
582
787
340
2-4
Samsung Electronics
Page 9
2-4 Pressure Graph
24K BTU
18K BTU
Samsung Electronics
2-5
Page 10
M E M O
2-6
Samsung Electronics
Page 11
3. Operating Instructions and Installation
3-1 Operating Instructions
3-1-1 Name & Function of Key in remote controller
NO
1
2
3
4
5
6
7
8
NAMED OF KEY
MODE
TURBO
OFF
(UP)
(DOWN)
FUNCTION OF KEY
On/Off Button. Use this button to start and stop air conditioner.
Temp. up button. If the button is pressed once,
the setting temperature is increased by 1°C
Temp. down button. If the button is pressed once,
the setting temperature is decreased by 1°C
Each time you press this button,
MODE is changed in the following order.
Use this button to provide heavy duty cooling & Heating for 30 minutes.
Set up the reserve or cancel the timer on and timer off quickly
Use this button for sleep operation.
(The SLEEP mode can be selected at COOL and HEAT mode.)
Adjusts air flow vertically.
Each time you press this button,
FAN SPEED is changed in the following order.
: Auto Mode
: Cool Mode
: Dry Mode
: Fan Only Mode
: Heat Mode
9
C
O
10
V
E
R
11
12
13
14
15
Samsung Electronics
T
I
M
E
R
ON TIMER
OFF TIMER
SET
CANCEL
TIME
(UP)
(DOWN)
Set up the time that operation start.
Set up the time that operation stop.
Use this button to reserve the timer on.
Use this button to reserve or cancel the timer on and timer off.
If the button is pressed once, the time increase by one minute
during the time set mode, and ten minutes during the timer set mode.
If the button is pressed once, the time decrease by one minute
during the time set mode, and ten minutes during the timer set mode.
Without regard to ON/OFF condition in remote controller,
use this button to set current time.
Adjust the current time using button.
(Data can be transmitted after setting up the time)
3-1
Page 12
Operating Instructions and Installation
3-1-1 Name & Function of Key in remote controller
1. A U TO MODE : In this mode, operation
mode(COOL, HEAT) is selected automatically by the room temperature of initial
o p e r a t i o n .
Room Temp
Tr≥ 21°C+∆T
21°C +∆T>Tr
∆T= -2°, -1°C, 0°C+1°C+2°C
∆T is controlled by setting temperature
up( )/down( ) key of re m o t e
c o n t ro l l e r
2. C O O L MODE : The unit operates accord i n g
to the diff e rence between the setting and
room temperature. (18°C~30°C)
3. H E AT MODE : The unit operates accord i n g
to the diff e rence between the setting and
room temperature.(16°C~30°C)
* P revention against cold wind : For about
3~5 minutes after initial operation, thermo
c o n t rol or “de-ice”, the indoor fan will
either not operate or operate very slowly,
then switch to the selected fan speed. This
period is to allow the indoor unit's heatexchanger to prewarm before emitting
warm air.
*High temperature release function : The
outdoor unit for and compressor ON/OFF
c o n t rol for safety operation, when the overheat is heat exchanger of indoor unit.
*De-ice : Deicing operation is controlled by
indoor unit's heat exchanger temperature
and accumulating time of compre s s o r ' s
o p e r a t i o n .
De-ice end by sensing of the pro c e s s i n g
time by de-ice Condition.
Cool Operation (Set Temp:24°C+∆T)
Heat Operation (Set Temp : 22°C+∆T)
Operation Type
4. D RY MODE :
The unit operates in DRY m o d e .
*Co m p ressor ON/OFF Time is contro l l e d
compulsorily(can not set up the fan speed,
always bre e z e ) .
* P rotective function : Low temperature
release. (Prevention against fre e z e )
5. TURBO MODE : This mode is available in
A U TO, COOL, HEAT, DRY, FAN MODE.
When this button is pressed at first, the air
conditioner is operated “powerful” state for
30 minutes re g a rdless of the set temperat u re, room temperature .
When this button is pressed again, or when
the operating time is 30 minutes, turbo
operation mode is canceled and returned to
the previous mode.
*But, if you press the TURBO button in DRY
or FAN mode that is changed with A U TO
mode automatically.
6 . S L E E P MODE : Sleep mode is available
only in COOL or HEAT mode.
The operation will stop after 6 hours.
*In COOL mode : The setting temperature
is automatically raised by 1°C each 1hour
When the temperature has been raised by
total of 2°C, that temperature is maint a i n e d .
*In HEAT mode : The setting temperature
is automatically droped by 1°C each 1hour.
When the temperature has been droped by
total of 2°C, that temperature is maint a i n e d .
7. FAN SPEED : Manual / Auto
Fan speed automatically varies depending
on both the diff e rence between setting and
the room temperature .
3-2
Samsung Electronics
Page 13
Operating Instructions and Installation
8 . C O M P U L S O RY O P E R ATION :
For operating the air conditioner without
the remote contro l l e r.
* A U TO : The operating is the same function that A U TO MODE in the remote cont ro l l e r.
9 .SWING : BLADE-H is rotated vertically by
the stepping motor.
*Swing Set / Auto : Press the button
under the remote control is displayed on
LCD the , and the blades move up and
down, about 43°. If the one more time pre s s
thebutton, blatles location is stop.
1 0 . Quick OFF TIMER: OFF timer (quick timer)
allows reservation or cancel the timer on
and timer off quickly
When OFF timer button is pressed at operating state, LCD displays the polling state
s e q u e n t i a l l y.
The LCD also displays the time re m a i n i n g .
11 . 24-Hour ON/OFF Real Setting Ti m e r. : The
air conditioner is turned ON at a specified
time using .
ON TIMER
OFF TIMER : The air Conditioner is turned
OFF at a specified time using .
OFF TIMER
*ON TIMER : Only timer LED lights on.
*OFF TIMER : Both timer and operation
LED lights on.
1 2 . SELF Diagnosis
LED DISPLAY
o p e r-
T I M E R
a t i o n
FA N
Tu r b o
Check Point
I n t e r ruption of electric power and Power on.
Abnormal condition of the room sensor.
Abnormal condition of the indoor unit's heat exchanger sensor.
Indoor unit fan motor lock.
L E D
:
b l i n k i n g
: LED off
1 3 . BUZZER SOUND : Whenever the ON/OFF
button is pressed or whenever change
occurs to the condition which is set up or
select, the compulsory operation mode,
buzzer is sounded "beep"
Samsung Electronics
3-3
Page 14
3-2 Installation
3-2-1 Selecting Area for Installation
Select an area for installation that is suitable
to the customer's needs.
3-2-1(a) Indoor Unit
1 . Make sure that you install the indoor unit in
an area providing good ventilation. It must
not be blocked by an obstacle affecting the
airflow near the air inlet and the air outlet.
2 . Make sure that you install the indoor unit in
an area allowing good air handling and
endurance of vibration of the indoor unit.
3. Make sure that you install the indoor unit in
an area where there is no source of heat or
vapor nearby.
4 . Make sure that you install the indoor unit in
an area from which hot or cool air is spre a d
evenly in a ro o m .
5 . Make sure that you install the indoor unit in
an area away from TVs, audio units, cordless phones, fluorescent lighting fixture s
and other electrical appliances (at least 1
m e t e r ) .
6 . Make sure that you install the indoor unit in
an area which provides easy pipe connection with the outdoor unit, and easy
drainage for condensed water.
(Fix the unit firmly if it is mounted in a
high place.)
3 . Make sure that you install the outdoor unit
in area providing good ventilation and
which is not dusty. It must not be blocked
by any obstacle affecting the airflow near
the air inlet and the air outlet.
4 . Make sure that you install the outdoor unit
in area free from animals or plants.
5 . Make sure that you install the outdoor unit
in area not blocking the traff i c .
6. Make sure that you install the outdoor unit
in area easy to drain condensed water fro m
the indoor unit.
7. Make sure that you install the outdoor unit
in area which provides easy connection
within the maximum allowable length of a
coolant pipe(10 meters).
N o t e
1. Add (18XX:20g, 24XX:30g) of re f r i g e r a n t
(R-22) for every 1 meter if the pipe length
exceeds the standard pipe length of 5 meters.
2. Maintain a height between the indoor and
outdoor units of less than 3 meters.
8 . Make sure that you install the outdoor unit
in an area which is large enough to accommodate the measurements
shown in figure on the next page.
7. Make sure that you install the indoor unit in
an area which is large enough to accomodate the measurements shown in figure on
the next page.
3-2-1(b) Outdoor Unit
1 . Make sure that you install the outdoor unit
in area not exposed to the rain or direct sun
l i g h t .
(Install a separate sunblind if exposed to
d i rect sun light.)
2 . Make sure that you install the outdoor unit
in area allowing good air moment, not
amplifying noise or vibration, especially to
avoid disturbing neighbours.
Caution :
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines),
salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.
3-4
3-2-1(c) Remote Control Unit
1 .Make sure that you install the remote con-
t rol unit in an area free from obstacles such
as curtains etc, which may block signals
f rom the remote control unit.
2. Make sure that you install the remote cont rol unit in an area not exposed to
d i rect sunlight, and where there is no sourc e
of heat.
3. Make sure that you install the remote cont rol unit in an area away from TVs, audio
units, cordless phones, fluorescent lighting
f i x t u res and other electrical appliances (at
least 1 meter).
Samsung Electronics
Page 15
3-2-2 Installation diagram of indoor unit and outdoor unit
Operating Instructions and Installation
A Indoor unit gas leak test check point
Indoor unit
Piping
1
3
2
Tape vinyl
B Drain hose installation
Cut the piping hole
sloped slightly
5 6
125mm
or more
Piping may be laid to the rear, left,
right or down .
1. Determine the position of the pipe and drain hose hole
using the right figure and drill the hole with an inner
diameter of 65mm so that it slants slightly downwards.
2. If you are fixing the indoor unit to a… Then follow Steps…
Wall 3.
Window frame 4 to 6.
3. Fix the installation plate to the wall in a manner appropriate to the weight of the indoor unit.
227288
If you are mounting the plate on a concrete wall with
anchor bolts, the anchor bolts must not project by more
than 20mm.
4. Determine the positions of the wooden uprights to be
attached to the window frame.
3-2-2(b) Purging the Unit
5. Attach the wooden uprights to the window frame in a
manner appropriate to the weight of the indoor unit.
6. Using tapped screws, attach the installation plate to the
wooden uprights, as illustrated in the last figure opposite.
On delivery, the indoor unit is loaded with an inert gas.
All this gas must therefore be purged before connecting the
assembly piping. To purge the inert gas, proceed as fol lows.
Unscrew the caps at the end of each pipe.
Result : All inert gas escapes from the indoor unit.
•To prevent dirt or foreign objects from getting into
the pipes during installation, do NOT remove the
caps completely until you are ready to connect the
piping.
3-6
Samsung Electronics
Page 17
3-2-2(c) Connecting the Assembly Cable.
The indoor unit is powered from the outdoor unit via the assembly
cable. If the outdoor unit is more than five metres away from the
indoor unit, the cable must first be extended to a maximum of 15
m e t re s .
1 . Extend the assembly cable if necessary.
2 . Open the front grille by pulling on the tabs on the lower right and
left sides of the indoor unit.
Indoor
unit
Outdoor
unit
3 . Remove the screw securing the connector cover.
4 . Pass the assembly cable through the rear of the indoor unit and
connect the assembly cable to terminals 1 to 5.
• Each wire is labelled with the corresponding terminal number.
5 . Firmly fix the ass’y cable with clamp wire holder.
6 . Pass the other end of the cable through the 65mm hole in the wall.
7 . Replace the connector cover, carefully tightening the scre w.
8 . Close the front grille.
9 . For further details on how to plug the other end of the assembly
cable into the outdoor unit, refer to page 3-8.
Operating Instructions and
3-2-2(d) Installing and Connecting the Indoor Unit Drain Hose
C a re must be taken when installing the drain hose for the indoor unit to ensure that any condensa tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled
in the wall, check that none of the following situations occur.
The hose must
NOT slope upw
ards.
To install the drain hose, proceed as follows.
1. If necessary, connect the 2-metre extension to the drain hose.
2 . If you are using the extension, insulate the inside part of the extension drain hose with a shield.
3. Pass the drain hose under the refrigerant piping, taking care to keep the drain hose tight.
4. Pass the drain hose through the hole in the wall, making sure that it is sloping downwards, as
shown in the illustrations above.
The end of the drain
hose must NOT be
placed in water.
Do NOT bend the
hose in different
directions.
Keep a clearance of at
least 5cm between the
end of the hose and the
ground.
Do NOT place the end
of the drain hose in a
hollow.
Shield
Drain hoseExtension drain hose
Samsung Electronics
3-7
Page 18
Operating Instructions and Installation
3-2-2(e) Outdoor unit installation
AUXILIARY POWER S/W
A u x i l i a ry power S/W should be installed near indoor unit so
that each access is possible.Main/Outdoor unit power
c o rds are connected to upper/lower terminal of auxiliary power S/W.
WIRING CONNECTION
distributind
board
Auxiliary
power S/W
Indoor unit connector wire should be connected to both indoor unit
connector and outdoor unit terminal board as shown in the
f i g u re below.
INSTALLATION OF DRAIN LINE
In heating and deice operation, condensed water may be generated.
Install drain line as following pro c e d u re .
1. Insert the drain plug into base hole
2. And then connect drain hose to drain plug.
INDOOROUTDOOR
(POWER CABLE)
(ASSEMBLY CABLE)
Hole
EARTH WIRE
EARTH WIRE
Base
Drain plug
Drain Hose
3-8
Samsung Electronics
Page 19
3-2-2(f) Flare Modification
• Tools used
Flare modification procedure
Operating Instructions and Installation
1 ) Cut the pipe using a pipe cutter.
Oblique RaughnessBurr
3 ) Insert a flare nut into the pipe and
modifty flare .
2 ) Remove burrs at the tip of the pipe cut.
Caution : Burrs not removed may result in
leakage of gas.
Pipe
Reamer
D
A
Outer diameterA(mm)
ø6.35mm1.3
ø9.52mm1.8
ø12.7mm2.0
ø15.8mm2.2
* Unproper flaring
Samsung Electronics
InclinedSurface
damaged
CrackedUneven
thickness
3-9
Page 20
Operating Instructions and Installation
3-2-2(g) Air-Purge Procedure
• Use the refrigerant of the outdoor unit to purge air inside indoor unit and pipe.
1. Remove the caps from the 2-way valve(B)
and the 3-way valve(A).
2 Turn the 2-way valve cock approx. 45°
counterclockwise to open it. Close it
about 10 seconds later.
Valve stem
3 Check refrigerant leakage of each joint parts
(A, B, C & D in right figure)
Valve stem
Stopper
not
Leaking
leaking
If leaking, tighten the flare nut one more time.
If continues to leak, although the pipe fixing
area has been tightened again,
repair the leaking area.
4. Open the 2-way valve again.
5. Open the service valve cap of the 3-way
valve and press the needle valve to
discharge gas for 3 seconds and leave it
for about 1 minute.
Repeat the above procedure for 3 times
to purge air.
6. Open the 2-way valve and 3-way valve
completely
Indoor Unit
Liquid pipe side
2-way valve3-way valve
Gas pipe side
7. Close the cap of each valve.
8. Check each valve for leakage.
3-10
Outdoor Unit
Samsung Electronics
Page 21
Operating Instructions and Installation
3-2-2(h) Refrigerant Refill
• Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using
1. Purge air(for new installation only).
2. Turn the 3-way valve clockwise to close,
connect the pressure gauge(low
pressure side) to the service valve, and
open the 3-way valve again.
Suspension hook
3. Connect the tank to refill with Refrigerant
4. Set the unit to cool operation mode.
5. Check the pressure indicated by the
pressure gauge(low pressure side).
* Standard pressure is should be
4.5~5.5kg/cm2in a reqular, high operation
mode.
6. Open the refrigerant tank and fill with refrig-
erant until the rated pressure is reached.
* It is recommended not to pour the
refrigerant in too quickly, but gradually
while operating a pressure valve.
Compound
gauge
For mounting
other and of
hose when
not in use
High
pressure
gauge
Hand
wheel
Finger tight
fittings
Connected to
high pressure
side
Charging
line
7. Stop operation of the air conditioner.
8. Close the 3-way valve, disconnect the
pressure gauge, and open the 3-way
valve again.
9. Close the cap of each valve.
Samsung Electronics
3-11
Page 22
Operating Instructions and Installation
3-2-2(i) Refrigerant Adjustment
ClassAt installationAt service
Connection
Pipe Length
5m Max.
5~10m
Air-Purge
Method
Refer to the
detailed Air-Purge
Procedure
3-2-2(j) Flare unt fixing torque
Refrigerant
Adjustment
Unnecessary
Add “A” of refrigerant
(R-22) for every 1m.
Air-Purge
Method
Purge air using a
vaccum pump
or an additional
refrigerant cylinder.
MODEL
24K BTU
18K BTU
Refrigerant
Quantity
refer to
specification sheet
Add “A” of refrigerant
(R-22) for every 1m.
“A”
30g
20g
Outter diameter
ø 6.35 mm
(Liquid Side)
ø 9.52 mm
(Gas Side)
ø 12.7 mm
(Gas Side)
ø 15.8 mm
(Gas Side)
Torque (kg-cm)
Fixing Torque Final Torque
160
300
500
700
200
350
550
750
3-12
Samsung Electronics
Page 23
Operating Instructions and Installation
3-2-2(k) "Pump down" Procedure
•Pump down' shall be carried out when an evaporator is replaced or when the unit is relocated in
another are a .
1. Remove the caps from the 2-way valve
and the 3-way valve.
2 Turn the 3-way valve clockwise to close
and connect a pressure gauge(low
pressure side) to the service valve, and
open the 3-way valve again.
2-Way Valve
3. Set the unit to cool operation mode.
(Check if the compressor is operating.)
4. Turn the 2-way valve clockwise to close.
5 When the pressure gauge indicates "0"
turn the 3-way valve clockwise to close.
6. Stop operation of the air conditioner.
7. Close the cap of each valve.
Relocation of the air conditioner
•Refer to this pro c e d u re when the unit is
re l o c a t e d .
1. Carry out the pump down pro c e d u re (re f e r
to the details of 'pump down').
2. Remove the power cord .
3. Disconnect the assembly cable from the
indoor and outdoor units.
4. Remove the flare nut connecting the indoor
unit and the pipe.
At this time, cover the pipe of the indoor
unit and the other pipe using a cap or vinyl
plug to avoid foreign material entering.
3-Way Valve
5. Disconnect the pipe connected to the outdoor
u n i t .
At this time, cover the valve of the outdoor
unit and the other pipe using a cap or vinyl
plug to avoid foreign material entering.
6. Make sure you do not bend the connection
pipes in the middle and store together with
the cables.
7. Move the indoor and outdoor units to a new
l o c a t i o o n .
8. Remove the mounting plate for the indoor
unit and move it to a new location.
Samsung Electronics
3-13
Page 24
4. Disassembly and Reassembly
4-1 Indoor Unit
Stop operation of the air conditioner and remove the power cord before repairing the unit.
NoPartsProcedureRemark
1Front Grille1) Stop the air conditioner operation and block
the main power.
2) Seperate tape of front panel upper.
3) Contract the second finger to the left, and
right handle and pull to open the inlet grille.
4) Take the left and right filter out.
5) Loosen one of the right fixing screw and
seperate the terminal cover.
6) Loosen two fixing screws of front grille.
7) Pull the upper left and right of discharge
softly for the outside cover to be pulled out.
8) Pull softly the lower part of discharge and
push it up.
Caution;
Assemble the front panel and fix the
hooks of left and right.
* Take the Deadorizing and Electrostatic fil-
ter out.
(ONLY “1” and “5” Series models)
Page 25
Disassembly and Reassembly
NoPartsProcedureRemark
2
3
4
Ass’y Tray Drain.
Electrical Parts
(Main PCB)
Heat Exchanger
1) Do “1”, above.
Separate the drain hose from the extension
drain hose.
2) Take the display PCB out.
(Center of indoor unit)
3) Loosen two fixing screws of left and right
4) Pull tray drain out from the back body.
1) Do “1”, “2”, above
2) Take all the connector of PCB upper side out.
(Inclusion Power cord)
3) Separate the outdoor unit connection wire
from the terminal block.
4) If pulling the Main PCB up. it will be taken
out.
(Separate the TRANS hook. it before).
1) Do “1” and “2”, “3”, above
2) Loosen two fixing earth screws of right side.
3) Separate the connection pipe.
4) Separate the bush body at the upper side and
holder at the rearside.
5) Loosen the two fixing screws of left side.
6) Lifting the heat exchanger up a little to push
the up side for separation from the indoor
unit.
Page 26
Disassembly and Reassembly
NoPartsProcedureRemark
3Fan Motor and
Cross Fan
1) Do “1” “2” ”3” “4”, above.
2) Loosen the fixing three screws and separate
the motor holder.
3) Loosen the fixing screw of fan motor.
(By use of M3 wrench)
4) Separate the fan motor from the fan.
5)Separate the fan from the left holder bearing.
Page 27
4-2 Outdoor Unit
NoPartsProcedureRemark
1
2
Cabinet
Fan Motor &
Propeller Fan
1) Turn off the unit and remove the power
cable
2) Remove the top cover.
3) Remove the control box cover.
4) Unplug the ass'y cable.
5) Remove the cabi-side.
6) Remove the cabi-front.
* When you assemble the parts, check if the
each parts and electric connectors are fixed
firmly.
1) Do Procedure 1 above.
2) Remove the nut flange.
(Turn to the right to remove as it is a left
turned screw)
3) Disassemble the propeller fan.
Page 28
M E M O
Page 29
5. Troubleshooting
5-1 Items to be checked first
1 ) Is the voltage of the power corre c t ?
The input voltage shall be rating voltage ±10%.
The airconditioner may not operate properly if the voltage is out of this range.
2 ) Is the link cable linking the indoor unit and the outdoor unit linked pro p e r l y ?
The indoor unit and the outdoor unit shall be linked by 6 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables.
Otherwise the airconditioner may not operate pro p e r l y.
3 ) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the
malfunction of the airc o n d i t i o n e r.
NOOperation of air conditioner
1The COOL operation indication LED (Green) blinks when a
power plug of the indoor unit is plugged in for the first time.
2In a COOL operation mode, the compressor does not
operate at a room temperature higher than the setting
temperature that the INDOOR FAN should operate.
In a HEAT operation mode, the compressor does not
operate at a room temperatrue lower than the setting
temperature that indoor fan should
operate.
3Fan speed setting is not allowed in AUTO or DRY mode.
4Compressor stops operation intermittently in DRY mode.
5Compressor of the outdoor unit is operating although it is
turned off in a HEAT mode.
6Timer LED only of the indoor unit lights up and the
air conditioner does not operate.
7The compressor and indoor fan stop intermittently in HEAT
mode.
8Indoor fan and outdoor fan stop operation intermittently in
a HEAT mode.
9The compressor stops intermittently in a COOL mode or DR Y
mode, and fan speed of the indoor unit decreases.
Explanation
It indicates power is on. The LED stops blinking if the operation
ON/OFF button on the remote control unit is pushed.
In happens after a delay of 3 minutes when the compressor is reoperated. The same phenomenon occurs when a power is on.
As a phenomenon that the compressor is reoperated after a delay of
3 minutes, the indoor fan is adjusted automatically with reference
to a temperature of the air blew
The speed of the indoor fan is set to LL in DRY mode.
Fan speed is 5 steps is selected automatically in AUTO mode.
C o m p ressor operation is controlled automatically in DRY mode
depending on the room temperature and humidity.
When the unit is turned off while de-ice is activated, the comperssor
continues operation for up to 9 minutes (maximum) until the deice is
completed.
Timer is being activated and the unit is in ready mode.
The unit operates normally if the timer operation is cancelled.
The compressor and indoor fan stop intermittently if room temperature
exceeds a setting temperature in order to protect the compressor from
overheated air in a HEAT mode.
The compressor operates in a reverse cycle to remove exterior ice in a
HEAT mode, and indoor fan and outdoor fan do not operate intermttently for within 20% of the total heater operation
The compressor stops intermittently or the fan speed of the indoor unit
decreases to prevent inside/outside air frozen depending on the
inside/outside air temperature.
4 ) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details
on the display panel.
NODisplay
1 Operating LED blinking (1Hz)
2 TIMER LED blinking (1Hz)
3 O P E R ATING and TIMER LED blinking (1Hz)
4 FAN LED blinking (1Hz)
Samsung Electronics
Restore from power failure (input initial power)
Indoor unit Room sensor Error (open or short)
Indoor unit heat exchanger temperature sensor Error (open or short)
Indoor fan malfunctioning (for spead is Below 38Orpm)
Self Diagnosis
5-1
Page 30
5-2 Fault Diagnosis by Symptom
5-2-1 No Power (completely dead)-Initial diagnosis
1) Checklist :
(1) Is input voltage normal? (the rating voltage ±10% range)
(2) Is AC power linked corre c t l y ?
(3) Are connections between primary side, secondary side of the power transformer and PCB good.
(4) Is output voltage of DC regulator IC KA7812 (IC01) normal? (11 V D C - 1 2 . 5 V D C )
(5) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC)
2 )Troubleshooting pro c e d u re
YES
Replace PCB
display
Is DC voltage of PCB
display normal?
NO
Is the input rating ±10%
range applied to the
primary side of the power
transformer?
NO
•Check linkage between
power cord and
terminal tap
•Check fuse
Is 14~18VAC appear in
the secondary side of the
power transformer?
YESNO
Replace power
transformer
Replace resonator (X501)
Is operation normal?
YES
OK
NO
Remove power cord and plug in again
in approx. 5 seconds
Is operation lamp blinking?
Does operation start when
run/stop button on the remote
controller unit pushed?
Is transmission display of the remote
controller unit blinking?
Is "beep"sound heard from the main
NO
Is DC voltage of the PCB module
Are voltages of #57 (compressor),
#48 (4 way valve) and #58 (outdoor fan)
of the micom normal? (5VDC)
Is voltage of #1 (indoor fan) of the
DC5V
Is voltage at #32 terminal of the Micom normal?
Is voltage at #64 terminal of the Micom normal?
Is voltage at #25 terminal of the micom
Are voltage at #30 and #31 of the
NO
NO
unit?
normal?
micom normal?
10ms
normal?
micom normal?
Replace
micom
YES
NO
YES
YES
YES
NO
YES
10ms
YES
YES
100ns
;
;
5VDC
0VDC
YES
NO
NO
YES
valve, outdoor fan and
NO
NO
Normal
Refer to remote control
unit fault diagnosis
Replace PCB
module.
Are voltages at RY71(Compressor)
RY73 (4 way vale) and RY 72 (Outdoor fan)
Is output voltage of ICO2 normal?(DC5V)
normal? (DC12V)
Is voltage at SS71(indoor fan)
YES
Check connections
compressor 4-way
indoor fan.
YES
Check PCB pattern .
Replace main PCB.
Is voltage output terminal of
D101~D105(IN4007) normal?
YES
OK
Replace IN4007
Replace
RY71, RY73,
RY72 and
SS71
NO
Replace ICO2
NO
NO
5-2
Samsung Electronics
Page 31
5-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is the indoor unit fan motor properly connected with the connector (CN73)?
(2) Is the AC voltage corre c t ?
(3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)?
(4) Is the running capacitor properly connected with the solder part of the PCB?
2 )Troubleshooting pro c e d u re
Troubleshooting
After unplugging out the power cord should
Does the operating lamp(Green) blink?
+
SS71+SS71-12V
be reconnected within five seconds.
YES
YES
Does the Solid State Relay(SS71) work
properly?
Test rod location
-
YES
Is the supply voltage of the fan
motor sufficient?
Normal
Voltage
NO
NO
NO
Check as in the procedur “NO power parts” Refer tp
PCB is
out of order.
page 5-2.
Microcomputer is out of order.
PCB should be
replaced.
Test rod location
PCB CN73Condition
Pin 3, Pin 5
Samsung Electronics
Normal
voltage
Fan operate= AC 180V
YES
.
.
Fan motor
is out of order.
MF-C is out of order
Replace MFC
Fan motor
should be replaced.
5-3
Page 32
Troubleshooting
5-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1 )Checklist :
(1) Is input voltage normal? (the rating voltage ±10% range)
(2) Is the set temperature of the remote control higher than room temperature in COOL m o d e ?
(3) Is the set temperature of the remote control lower than room temperature in HEAT mode?
(4) Is the POWER IN connector (CN78) linked corre c t l y ?
(5) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(7P)?
2 )Troubleshooting pro c e d u re
After unplugging out the power cord should be recon-
nected within five seconds.
Does the operating lamp blink
YES
Does the timer lamp blink during operation ?
NO
Is the power relay RY71 operated by adjusting the room
temperature?
Test rod locationNormal
+ - Condition Voltage
IC04 Pin #59 GND RY71 ON DC 4.8V
NO
Is the rating voltage ±10% range applied relay between
CN78 ① and ➂ .
NO
YES
PCB and Room tempera-
ture sensor should be
NO
①
NO
checked.
①
➂
Check as in the procedure "No Power parts"
Power relay is
out of order
Refer to page 5-2.
Room temperature sensor is
out of order
②
PCB is
out of order.
Power relay should be
PCB should be
checked.
replaced.
5-4
YES
②
①
NO
Is the room sensor normal register?
(25°C → 10KΩ)
10°C20°C30°C
17.96k Ω12.09k Ω8.3k Ω
YES
➂
Outdoor unit is
out of order.
Samsung Electronics
Page 33
5-2-4 When the UP/DOWN Louver Moter Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal? (the rating voltage ±10% range)
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2 )Troubleshooting pro c e d u re
Remove power cord and plug in again in approx. 5 seconds.
Troubleshooting
Is operating lamp blinking?
Does operation start when swing button of the remote control unit
pushed?
Voltage at pin #33-#36 of micom (ICO4) change?(Squarewave)
Volatge at pin #10, #11, #12, #13 of IC05 (KID65003)
change?(Squarewave)
UP/DOWN louver motor is faulty.
Check as in the procedure "No Power parts".
Refer to page 5-2.
Normal
Micom (IC04) is faulty.
Driver IC05 (KID65003) is faulty.
5-2-5 In the Heat mode, When there is no warm air current. Check this first;
(1) Is the set temperature of Remote Control lower than room temperature in Heat mode?
(2) Is the Indoor PCB properly connected with the CN71 and CN78 connector?
After training on, the heating operation should
start in five minutes.
Is the munber #48 of Micom (IC04) DC 4.8 V?
Is the munber #12 of IC07 (KID65003) LOW?
Is the voltage between CN71 #1 and CN78 #1 the rating voltage ±10% range?
Abnormal 4way valve of Outdoor Unit.
4 way valve should be replaced
or connecting Cable Check.
Samsung Electronics
NO
YES
YES
YES
or connecting Cable
YES
NO
NO
NO
Normal
Abnormal Micom
Abnormal IC07
Abnormal RY73
PCB should be replaced.
5-5
Page 34
Troubleshooting
5-2-6 If Operation By Remote Control Unit Is Impossible. (Initial Diagnosis)
1) Troubleshooting pro c e d u re
Remove power cord and plug in again approx. 5 Seconds
Is operation lamp blinking?
“ “ sound heard from the indoor unit when ON/OFF but-
ton on the remote control unit pushed?
Voltage of battery less than 2.5V (Remote Control Unit)?
LCD display status of REMOCON normal?
Transmission display lamp ( ) blinking when
ON/OFF button on the remote control unit pushed?
Voltage at PIN #30 of Remocon Micom change?
Voltage at collecter of Q601 or Q602 change?
Check as in the procedure “NO Power parts”.
Refer to page 5-2.
Normal
Replace battery.
LCD is faulty.
Replace button.
Micom is faulty.
Q601(C4375Y) or Q602(C1623Y) is faulty.
IR LED(CL-1L5EU) is faulty.
5-6
Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
Micom (IC04) is faulty.
Receiver module is faulty.
Samsung Electronics
Page 35
5-3 PCB Inspection
5-3-1 Cautions for Part Replacement
1 . The human body carries much static
e l e c t r i c i t y. Before touching a part for re p a i r,
replacement or the similar purpose, be sure
to touch a grounded metallic portion by
hand to let the static electricity go thro u g h
the matallic portion to the earth.
Espectially when handling any micro
computer or IC, carefully remove such static
electricity before touching them.
2 . When repairing any part on a work bench,
be sure to place an insulative sheet on the
bench and always keep the sheet surface
neat without any metal fragments. If any
such fragment touches a part, a secondary
t rouble will possibly be caused in the part.
3. B e f o re replacing any parts, be sure to turn
o ff the power supply. If such replacement is
done with the power supply kept on, an
electric shock, short circuit or destruction of
a part may re s u l t .
4. During replacement or repair of a part,
c a refully handle it : The printed circ u i t
b o a rd has fine lead wires (jumper wires) and
glass-made parts (diode) on its substrate.
So if a circuit board is roughly handled, such
lead wires and parts will be easily broken or
damaged by bending or shock.
5 . When soldering the lead wires of any new
part, be sure to polish them using an emery
paper or the like before solding them.
Since the lead wires of any new part are
c o v e red with an oxide film, solder cannot
a d h e re to the lead wires if not polished.
6 . When soldering any part, care should be
e x e rcised not to apply any high-wattage
soldering iron to the part for a long time.
Some parts are of so low a heat re s i s t a n c e
that they may be broken or have the
p roperties changed if a soldering iron is so
applied (Otherwise, the pattern may
possibly be separated and raised).
7. The heat of the soldering iron should be
t r a n s f e red to the entire object to be soldere d .
If the solder pieces are not well fused due to
i n s u fficient transfer of the heat from the
soldering iron, no satisfactory electrical
continuity can be assured even if the
s o l d e red objects appear well connected to
each other.
8 . The solder used should be limited to a
minimum. If excessive solder is used, it will
cause inter-pattern contact, which may
cause malfunction of the circ u i t .
5-3-2 Procedure
The parts should be replaced in the following pro c e d u re .
Check for any faulty part.
Detach the faulty part.
Replace it with a new part.
Check the operation of the new part.
The repair is completed.
Samsung Electronics
5-7
Page 36
Troubleshooting
5-3-3 Detailed Procedure
No.
Pull out the power plug from the
1
AC terminal and confirm the fuse
on the PCB assembly
Turn the power on.
2
If lamp blinks trouble is not
related to the items 1 through 4
on the right.
Set operating mode when RMC
3
switch pushed.
Except for [FAN]mode and
[TIMER] mode.
Malfunction
Checking point (symptoms)
1. Is the broken?
Voltage check
1. AC voltage at both end of transformer Primary?
; rating voltage ±10% range
2. AC voltage at both end of transformer secondary?
; 14- 18Vac
3. DC voltage at OUT and GND of IC01
(KA7812)? ; 12VDC
4. DC voltage at OUT and GND of IC02? ; 5VDC
5. DC voltage at Q201 Base and GND change?
; squarewave
Voltage check
1. Voltage of relay (RY71) coil Voltage at
PIN#11, PIN#12, PIN#15 of IC07 ; 12VDC
Causes
1. Voltage over
2. Indoor unit fan motor short-circuit.
1. Irregular power code or power fuse,
or poor wiring.
2. Transformer is faulty.
3. Power circuit is faulty.
4. Power circuit is faulty.
5. Q201 is faulty.
D101~D104 (IN4007)
1. Relay(RY 71) coil is open.
IC07 is faulty.
Set operating mode when RMC
4
switch pushed.
1. COOL mode
2. TURBO operating
5
Set operating mode when
RMC switch pushed.
1. HEAT mode
2. TURBO operating
Set operating mode when
6
RMC switch pushed.
1. [FAN] mode
2. Fan speed [Hi]
3. Continuously operation
2. Voltage at Terminal Tap (TB71 or 72) and RY71
Terminal N0 4 ; rating voltage ±10% range
1. Compressor does not operate.
1. Compressor does not operate
1. Voltage at 3 5 both ends of CN73 :
above 180V~
2. Indoor unit fan motor does not operate.
2. Relay(RY 71) contactor is faulty.
1. PCB is faulty.
2. Connecting is faulty.
1. PCB is faulty.
2. Connecting is faulty.
1. Indoor unit fan motor is faulty.
2. Poor connection of indoor fan motor
and connector of RPM sensing (CN43)
5-8
Samsung Electronics
Page 37
5-4 Fault Diagnosis of Major Parts
Parts
Temp.Sensor
Heat ex. Sensor
Indoor Fan Motor
Diagnosis
Measure resistance with a tester.
Normal8KΩ~27KΩ at ambient temperature (+0°C ~ +30°C)
Abnormal∞, O Ω … open or short
Measure resistance between terminals (CN73) with a tester
NormalAt ambient temperature (10°C ~ 30°C)
betweenResistance
Red, Yellow190±10Ω
Red, Blue170±10Ω
Abnormal
Measure the voltage between ground and signal wire of the fan motor
Normal
betweenVoltage
Gray, Orange0.5V~4.5V
Outdoor Fan Motor
Stepping Motor
(UP/DOWN swing motor)
Yellow, Orange5V
AbnormalAbnormal if voltage does not change from 0V to 5V.
Normal At ambient temperature (10°C ~ 30°C)
betweenResistance
Black, White350±10Ω
Black, Red270±10Ω
Abnormal ∞, O Ω … open or short
Measure resistance between red wire and each terminal.
Normal Approx. 380Ω at ambient temperature (20°C ~30°C)
Use this page to keep any special servicing information. (Service Bulletin, etc.)
If only parts number changes, Just change parts number directly on parts list.
And if you need more information, please see the service bulletin
Copyright
®œ 1995 by Samsung Electronics Co., Ltd.
All rights reserved.
This manual may not, in whole or in part, be
copied, photocopied, reproduced, translated, or
converted to any electronic or machine readable
from without prior written permission of
Samsung Electronics Co., Ltd.
SyncMaster 17GLi/CMG7387L Service Manual
First edition June 1995.
Printed in Korea.
Tr a d e m a r k s
Samsung is a registered trademark and
SyncMaster 17GLi/CMG7387L and MacMaster
Cable Adapter are trademark of Samsung
Electronics Co., Ltd.
Macintosh, Centris, Quadra, Duo Dock, and
Power Macintosh are trademark of Apple
computer, Inc.
All other trademarks are the property of their
respective owners.
Page 54
10. Schematic Diagrams
10-1 Indoor Unit
PNA4612MOOXD
Samsung Electronics
10-1
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