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AR**HS
Installation Manual
25 pgs12.42 Mb0

Samsung AR**HS, AR**JS Installation Manual

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Page 1
Air conditioner
Installation manual
ARHS/JS
• Thank you for purchasing this Samsung air conditioner.
• Before operating this unit, please read this Installation manual carefully and retain it for future reference.
Page 2
Air conditioner
Installation manual
ARHS/JS
• Thank you for purchasing this Samsung air conditioner.
• Before operating this unit, please read this Installation manual carefully and retain it for future reference.
Page 3
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English
Contents
Installation 3
Safety Information on Installation 3
Preparation 5
Step 1.1 Choosing the installation location Step 1.2 Checking and preparing accessories and tools Step 1.3 Drilling a hole through the wall Step 1.4 Taping the pipes, cables, and drain hose
Indoor Unit Installation 9
Step 2.1 Disassembling the cover panel Step 2.2 Disassembling the installation plate Step 2.3 Connecting the power and communication cables (assembly cable) Step 2.4 Optional: Extending the power cable Step 2.5 Installing and connecting the drain hose Step 2.6 Optional: Extending the drain hose Step 2.7 Optional: Changing the direction of the drain hose Step 2.8 Installing and connecting the assembly pipes to the refrigerant pipes (assembly pipe) Step 2.9 Shortening or extending the refrigerant pipes (assembly pipe) Step 2.10 Fixing the installation plate Step 2.11 Fixing the indoor unit to the installation plate Step 2.12 Assembling the cover panel
Outdoor Unit Installation 17
Step 3.1 Fixing the outdoor unit in place Step 3.2 Connecting the power and communication cables and the refrigerant pipes Step 3.3 Evacuating the air Step 3.4 Adding refrigerant Step 3.5 Important information regulation regarding the refrigerant used
Installation Inspection 21
Step 4.1 Performing the gas leak tests Step 4.2 Running the Smart Install mode Step 4.3 Performing final check and trial operation
Sub PCB installation(optional) 24
For information on Samsung’s environmental commitments and product specific regulatory obligations e.g. REACH visit: samsung.com/uk/aboutsamsung/samsungelectronics/ corporatecitizenship/data_corner.html
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Installation
Carefully follow the precautions listed below because they are essential to guarantee the safety of both the air conditioner and the workers.
• Always disconnect the air conditioner from the power supply before servicing it or accessing its internal components.
• Verify that installation and testing operations are performed by qualified personnel.
• Verify that the air conditioner is not installed in an easily accessible area.
General information
• Carefully read the content of this manual before installing the air conditioner and store the manual in a safe place in order to be able to use it as reference after installation.
• For maximum safety, installers should always carefully read the following warnings.
• Store the operation and installation manual in a safe location and remember to hand it over to the new owner if the air conditioner is sold or transferred.
• This manual explains how to install an indoor unit with a split system with two SAMSUNG units. The use of other types of units with different control systems may damage the units and invalidate the warranty. The manufacturer shall not be responsible for damages arising from the use of non compliant units.
• The manufacturer shall not be responsible for damage originating from unauthorised changes or the improper connection of electric and requirements set forth in the “Operating limits” table, included in the manual, shall immediately invalidate the warranty.
• The air conditioner should be used only for the applications for which it has been designed: the indoor unit is not suitable to be installed in areas used for laundry.
• Do not use the units if damaged. If problems occur, switch the unit off and disconnect it from the power supply.
• In order to help prevent electric shocks, fires or injuries, always stop the unit, disable the protection switch and contact SAMSUNG’s technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy.
• Always remember to inspect the unit, electric connections, refrigerant tubes and protections
regularly. These operations should be performed by qualified personnel only.
• The unit contains moving parts, which should always be kept out of the reach of children.
• Do not attempt to repair, move, alter or reinstall the unit. If performed by unauthorised personnel, these operations may cause electric shocks or fires.
• Do not place containers with liquids or other objects on the unit.
• All the materials used for the manufacture and packaging of the air conditioner are recyclable.
• The packing material and exhaust batteries of the remote control (optional) must be disposed of in accordance with current laws.
• The air conditioner contains a refrigerant that has to be disposed of as special waste. At the end of its life cycle, the air conditioner must be disposed of in authorised centres or returned to the retailer so that it can be disposed of correctly and safely.
Installation of the unit
• IMPORTANT: When installing the unit, always remember to connect first the refrigerant tubes, then the electrical lines. Always disassemble the electric lines before the refrigerant tubes.
• Upon receipt, inspect the product to verify that it has not been damaged during transport. If the product appears damaged, DO NOT INSTALL it and immediately report the damage to the carrier or retailer (if the installer or the authorised technician has collected the material from the retailer.)
• After completing the installation, always carry out a functional test and provide the instructions on how to operate the air conditioner to the user.
• Do not use the air conditioner in environments with hazardous substances or close to equipment that release free flames to avoid the occurrence of fires, explosions or injuries.
• Our units must be installed in compliance with the spaces indicated in the installation manual to ensure either accessibility from both sides or ability to perform routine maintenance and repairs. The units’ components must be accessible and that can be disassembled in conditions of complete safety either for people or things. For this reason, where it is not observed as indicated into the Installation Manual, the cost necessary to reach and repair the unit (in safety, as required by current regulations in force) with slings,
Safety Information on Installation
Installation
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Installation
trucks, scaffolding or any other means of elevation won’t be considered in-warranty and will be charged to end user.
• When installing the outdoor unit at the seaside, make sure that it is not directly exposed to sea breeze. If you cannot find an adequate place free from direct sea breeze, construct a protection wall or a protective fence.
– Install the outdoor unit in a place (such as near
buildings etc.) where it can be protected from sea breeze. Failure to do so may cause a damage to the outdoor unit.
• If you cannot avoid installing the outdoor unit at the seaside, construct a protection wall around to block the sea breeze.
• Construct a protection wall with a solid material such as concrete to block the sea breeze. Make sure that the height and the width of the wall are 1.5 times larger than the size of the outdoor unit. Also, secure a space larger than 600 mm between the protection wall and the outdoor unit for exhausted air to ventilate.
• Install the unit in a place where water can drain smoothly.
• If you have any difficulty finding installation location as prescribed above, contact your manufacturer for details.
• Be sure to clean the sea water and the dust on the heat exchanger of the outdoor unit and apply a corrosion inhibitor on it. (At least once in a year.)
Power supply line, fuse, or circuit breaker
• Always make sure that the power supply is compliant with current safety standards. Always install the air conditioner in compliance with current local safety standards.
• Always verify that a suitable grounding connection is available.
• Verify that the voltage and frequency of the power supply comply with the specifications and that the installed power is sufficient to ensure the operation of any other domestic appliance connected to the same electric lines.
• Always verify that the cut-off and protection switches are suitably dimensioned.
• Verify that the air conditioner is connected to the power supply in accordance with the instructions provided in the wiring diagram included in the manual.
• Always verify that electric connections (cable entry, section of leads, protections…) are compliant with the electric specifications and with the instructions provided in the wiring scheme. Always verify that all connections comply with the standards applicable to the installation of air conditioners.
Sea breeze
Protection wall Outdoor unit
Sea
Outdoor unit
Protection wall
Sea breeze
Outdoor unit
Sea
Sea breeze
Sea
Outdoor unit
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Installation
Preparation
Step 1.1 Choosing the installation location
If using a multi system, install as described in the installation manual supplied with the outdoor unit.
Overview of installation location requirements
CAUTION
CAUTION
• Comply with the length and height limits described in the figure above.
Minimum clearances for the outdoor unit
Wall
Minimum clearance in mm
300
600
Air flow direction
When installing 1 outdoor unit (6 cases)
(Unit: mm)
300
1500
300
150 600
1500
2000
500
300
300 1500
(Unit : m)
Model
Pipe length Pipe height
Minimum Maximum Maximum
09/12 3 15 8
100 mm or more
125 mm or more
125 mm or more
Drain hose hole
You can select the direction of draining (left or right).
Maximum pipe height: 8 m Maximum pipe length: 15 m
Make at least one round to reduce noise and vibration.
The actual units may look different from the images depicted here.
Make a U-trap (A) on the pipe (which is connected to the indoor unit) at outer wall and cut the bottom part of the insulation (about 10 mm) to prevent rainwater from getting inside through the insulation.
Outdoor Unit
Outer wall
Indoor Unit
Cut insulation to have rainwater drained
Top view
Side view
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Installation
When installing more than 1 outdoor unit (5 cases)
(Unit: mm)
1500 600 3000 2003000
3001500
600 600
1500
300
300 600 600 600
500
300
500
300
CAUTION
• If the outdoor unit is installed with any insufficient clearance, it may generate sound and affect the whole product.
• Be sure to install the outdoor unit in a level place where its vibration does not affect the whole product.
Step 1.2 Checking and preparing accessories and tools
Accessories
Accessories in the indoor unit package
Installation plate (1) Remote control (1)
Remote control battery (2) User Manual (1)
Installation Manual (1)
Smart A/C application Manual
(1)
Cap screw (2) Guide Left(1)
Guide Right(1) Case Sub PCB (1)
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Installation
If using a multi system, refer to the manual supplied with the outdoor unit.
Optional accessories
Insulated assembly pipe,
Ø 6.35 mm (1)
Insulated assembly pipe,
Ø 9.52 mm (1)
09/12
Drain Hose, 2 m long (1) Foam Insulation(1)
Pipe clamp A (3) Pipe clamp B (3)
Vinyl tape (2) PE T3 foam tube insulation (1)
Putty 100 g (1) Drain plug (1)
M4 x 25 tapped screw (6) Cement nail (6)
3-wire assembly cable (2) 2-wire assembly cable (1)
Accessories in the outdoor unit package
Rubber leg (4)
NOTE
• A flare nut is attached to the end of each pipe of an evaporator or a service port. Use flare nuts when connecting the pipes.
• Wire assembly cables are optional. If they are not supplied, use standard cables.
• The drain plug and the rubber legs are included only when the air conditioner is supplied without assembly pipes.
• If these accessories are supplied, they are in the accessory package or outdoor unit package.
Tools
General tools
• Vacuum pump (Backward flowing prevention)
• Manifold gauge
• Stud finder
• Torque wrench
• Pipe cutter
• Reamer
• Pipe bender
• Spirit level
• Screwdriver
• Spanner
• Drill
• L-wrench
• Measuring tape
Tools for test operation
• Thermometer
• Resistance meter
• Electroscope
Step 1.3 Drilling a hole through the wall
Before fixing the installation plate to a wall and then fixing the indoor unit to the installation plate, a window frame, or a gypsum board, you must determine the position of a hole (with 65 mm inner diameter) through which the pipe bundle (consisting of power and communication cables, refrigerant pipes, and drain hose) will pass and then drill that hole.
1 Determine the position of a 65 mm hole in
consideration of the possible directions of the pipe bundle and the minimum distances between the hole and the installation plate.
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Installation
Left
CAUTION
• If changing the pipe direction from left to right, do not drastically bent it but slowly turn it in the opposite direction as shown. Otherwise, the pipe may be damaged in the process.
2 Drill the hole.
CAUTION
• Be sure to drill only one hole.
• Make sure that the hole slants downwards so that the
drain hose slants downwards to drain water well.
Step 1.4 Taping the pipes, cables, and drain hose
1 Wrap foam insulation on parts without insulation on
the ends of the refrigerant pipes, as shown in the figure. This wrapping minimises condensation problem.
2 Wind the refrigerant pipes, power cable,
communication cable and drain hose with vinyl tape to make a pipe bundle.
<Possible directions of the pipe bundle>
Left Right
Rear right or left
Bottom right
Wall
Drain hose
Indoor unit
<The hole slants downwards>
Insulation
Refrigerant pipes
Refrigerant pipes (assembly pipe)
Installation plate
Vinyl tape
Power and communication cables
(assembly cable)
Drain hose
Pipe bundle hole
(Unit : mm)
Model A B C D
09/12 36 147 81 36
Pipe bundle hole: Ø 65 mm
<Minimum distances between the hole and the
installation plate>
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Step 2.1 Disassembling the cover panel
1 Remove the cap screws, then the screws.
2 Unlock the side hooks ( , ), then centre hooks ( ).
Then unlock the bottom hooks ( ) to pull out the cover panel.
B
B
C
A
A
1
2
4
Step 2.2 Disassembling the installation plate
Indoor Unit Installation
Please scan this QR code for detail video of indoor unit installation.
Cap screw
Phillips screwdriver
Screw
Flat-head screwdriver
Centre hook (A) Bottom/Side hook (B/C)
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Installation
Step 2.3 Connecting the power and communication cables (assembly cable)
If using a multi system, install as described in the installation manual supplied with the outdoor unit.
1(L)2(N) F1 F2
• When performing electrical and earthing works, be sure to comply with the 'technical standards of electrical installations' and the 'wiring regulations' in the local regulations.
• Tightentheterminalblockscrewto1.2-1.8N•m(12­18kgf•cm).
NOTE
• Each wire is labelled with the corresponding terminal number.
• Use shield cable (Category 5; less than 50pF/m) for noisy environmental site.
• Power supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible cord. (Code designation IEC: 60245 IEC 66/ CENELEC: H07RN-F, IEC: 60245 IEC 57/CENELEC: H05RN-F)
• Power & Communication cable shall not exceed 30m.
CAUTION
• For the terminal block wiring, use a wire with a ring terminal socket only. Regular wires without a ring terminal socket may become a hazard due to overheating of the electrical contact during installation.
• If you need to extend the pipe, be sure to extend the cable too. The maximum length of each of the cable and pipe used should not exceed 15 metres .
• Do not connect two or more different cables to extend the length. This connection may cause fire.
• Each circular terminal must match the size of its corresponding screw in the terminal block.
• After connecting the cables, make sure that terminal numbers on the indoor and outdoor units match.
• Ensure that power and communication cables are separated, they must not be in the same cable.
WARNING
• Connect the wires firmly so that wires cannot be pulled out easily. (If they are loose, it could cause burn-out of the wires.)
Model

09/12
Power cable
(Outdoor unit)
3G X 1.5 mm²,
H07RN-F
Outdoor-to-indoor power
cable
3G X 1.0 mm²,
H07RN-F
Communication cable
2 X 0.75 mm²,
H05RN-F
Type GL 20A
Before
connecting
Correct Upside down Damaged Non-circular
After
connecting
Correct Correct
Upside down Non-fitted
(Front view) (Side view)
<Circular terminal>
Control box
Fasten the screws for the wire holders.
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Step 2.4 Optional: Extending the power cable
1 Prepare a compressor and the following tools.
Tools Spec Shape
Crimping pliers MH-14
Connection sleeve
(mm)
20xØ7.0 (HxOD)
Insulation tape Width 18 mm
Contraction tube
(mm)
50xØ8.0 (LxOD)
2 As shown in the figure, peel off the shields from the
rubber or wire of the power cable.
• Peel off 20 mm of the wire shields of the tube installed already.
CAUTION
• For information about the power cable specifications for indoor and outdoor units, refer to the installation manual.
• After peeling off the tube wire, you must insert a contraction tube.
20 20
20
20
60
120
180
3 Insert both sides of core wire of the power cable into
the connection sleeve.
• Method 1: Push the core wire into the sleeve from both sides.
• Method 2: Twist the wire cores together and push it into the sleeve.
4 Using a compressor, compress the two points and flip
it over and compress another two points in the same location.
• The compression dimension should be 8.0.
• After compressing it, pull both sides of the wire to
make sure it is firmly pressed.
5 Wrap it with the insulation tape twice or more and
position your contraction tube in the middle of the insulation tape. A total of three or more layers of insulation is required.
6 Apply heat to the contraction tube to contract it. 7 After tube contraction work is completed, wrap it with
the insulation tape to finish.
• Make sure that the connection parts are not exposed to outside.
• Be sure to use insulation tape and a contraction tube made of approved reinforced insulating materials that have the same level of withstand voltage with the power cable. (Comply with the local regulations on extensions.)
Power cable (provided by us)
Wire tube power cable
(Unit: mm)
(Unit: mm)
Method 1
Method 2
Connection sleeve
Connection sleeve
Compression dimension
Compress it 4 times
Compress it 4 times
Method 1
Method 2
5 mm
5 mm
Insulation tape
Method 1 Method 2
Insulation tape
40 mm
35 mm
Contraction tube
Insulation tape
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Installation
WARNING
• In case of extending the electric wire, please DO NOT use a round-shaped pressing socket.
– Incomplete wire
connections can cause electric shock or a fire.
Step 2.5 Installing and connecting the drain hose
1 Install the drain hose.
2 Pour water into the drain pan. Check whether the hose
is well drained.
CAUTION
• Make sure that the indoor unit is in upright position when you pour water to check for leakage. Make sure that the water does not overflow onto the electrical part.
• If the diameter of the connection hose is smaller than the product's drain hose, water leakage may occur.
• Inadequate installation may cause water leakage.
• If the drain hose is routed inside the room, insulate the
hose so that dripping condensation does not damage the furniture or floors.
• Do not box in or cover the drain hose connection. Drain hose connection must be easily accessible and serviceable.
Step 2.6 Optional: Extending the drain hose
(A) (B)
Drain hose Assembly pipe Connection hose
Indoor unit
Drain hose
Wall
5 cm less
Ditch
Slant downwards Slant upwards Dipped in water
Bent
Too small
clearance
Too small clearance
Drain hose (A) Extension drain hose (B)
Drain hose
Extension drain hose
20 mm or more
Foam insulation
Vinyl tape
40~45mm
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Installation
Step 2.7 Optional: Changing the direction of the drain hose
CAUTION
• Make sure that the indoor unit is in upright position when you pour water to check for leakage. Make sure that the water does not overflow onto the electrical part.
Step 2.8 Installing and connecting the assembly pipes to the refrigerant pipes (assembly pipe)
Connect indoor and outdoor units with field-supplied copper pipes by means of flare connections. Use insulated seamless refrigeration grade pipe only, (Cu DHP type according to ISO1337), degreased and deoxidized, suitable for operating pressures of at least 4200 kPa and for burst pressure of at least 20700 kPa. Under no circumstances must sanitary type copper pipe be used.
There are 2 refrigerant pipes of different diameters:
• The smaller one is for the liquid refrigerant
• The larger one is for the gas refrigerant
A short liquid refrigerant pipe and a short gas refrigerant pipe are already fitted to the air conditioner. The connection procedure for the refrigerant pipes varies according to the exit position of each pipe when facing the wall:
1 Cut out the appropriate knock-out piece (A, B, C) on
the rear of the indoor unit unless you connect the pipe directly from the rear.
2 Smooth the cut edges.
Drain pan outlet
Rubber cap
Pour water in the direction of arrow.
Direction of the drained water
<Front view>
<Side view>
1 <Front view>
3 <Side view>
Left(A)
Underside(C)
Right(B)
Guide right or left
2 <Assembling the
hanger screw>
Screw
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Installation
3 Remove the protection caps of the pipes and connect
the assembly pipe to each pipe. Tighten the nuts first with your hands, and then with a torque wrench, applying the following torque:
Outer diameter (mm) Torque (N•m) Torque (kgf•cm)
ø 6.35 14 to 18 140 to 180
ø 9.52 34 to 42 350 to 430 ø 12.70 49 to 61 500 to 620 ø 15.88 68 to 82 690 to 830
NOTE
• If you want to shorten or extend the pipes, see
Step 2.9 Shortening or extending the refrigerant pipes (assembly pipe) on page 14.
4 Cut off the remaining foam insulation. 5 If necessary, bend the pipe to fit along the bottom
of the indoor unit. Then pull it out through the appropriate hole.
• The pipe should not project from the rear of the indoor unit.
• The bending radius should be 100 mm or more.
6 Pass the pipe through the hole in the wall. 7 Fix the indoor unit on the wall.Pass the cables, pipes
and hose through the knock-out hole which would be connected to the outdoor unit .
8 Use 2 screws to fix the indoor unit as shown in the
picture 2.
9 Assemble the Guide into the position of A or B as
shown in the picture 3.
NOTE
• The pipe will be insulated and fixed permanently into position after finishing the installation and the gas leak test. For further details. see Step 4.1 Performing the gas leak tests on page 21.
CAUTION
• Tighten the flare nut with a torque wrench according to specified method. If the flare nut is over-tightened, the flare may break and cause refrigerant gas leakage.
• Do not box in or cover the pipe connection. All refrigerant pipe connection must be easily accessible and serviceable.
Step 2.9 Shortening or extending the refrigerant pipes (assembly pipe)
90°
R 0.4 to 0.8
90°±2°
45°±2°
L
D
D
A
(Unit: mm)
Outer diameter (D) Depth (A) Flare dimension (L)
ø 6.35 1.3 8.7 to 9.1
ø 9.52 1.8 12.8 to 13.2
ø 12.70 2.0 16.2 to 16.6
ø 15.88 2.2 19.3 to 19.7
(Unit: mm)
Outer diameter (mm) Torque (N•m) Torque (kgf•cm)
ø 6.35 14 to 18 140 to 180
ø 9.52 34 to 42 350 to 430 ø 12.70 49 to 61 500 to 620 ø 15.88 68 to 82 690 to 830
Pipe cutter
Pipe
Oblique Rough
Burr
Pipe Flare
Indoor outlet pipe
Connecting pipe
Flare nut
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Installation
CAUTION
• If you need a pipe longer than specified in piping codes and standards, you must add refrigerant to the pipe. Otherwise, the indoor unit may freeze.
• While removing burrs, put the pipe face down to make sure that the burrs do not get in to the pipe.
NOTE
• Excessive torque may cause gas leakage. When extending the pipe with welding or brazing, ensure that nitrogen is used during the welding or brazing process. The joint must be accessible and serviceable.
CAUTION
• Tighten the flare nut at the specified torque. If the flare nut is over-tightened, it may break to cause leakage of refrigerant gas.
Step 2.10 Fixing the installation plate
You can install the indoor unit on a wall, window frame, or gypsum board.
WARNING
• Make sure that the wall, window frame, or gypsum board can withstand the weight of the indoor unit. If you install the indoor unit in a place where it is not strong enough to withstand the unit's weight, the unit could fall and cause injury.
When fixing the indoor unit on a wall
Fix the installation plate to the wall giving attention to the weight of the indoor unit.
B
A
D
C
NOTE
• If you mount the plate to a concrete wall using plastic anchors, make sure that gaps between the wall and the plate, created by projected anchor, is less than 20 mm.
When fixing the indoor unit on a window frame
1 Determine the positions of the wooden uprights to be
attached to the window frame.
2 Attach the wooden uprights to the window frame
giving attention to the weight of the indoor unit.
<Flare nut>
Liquid service port
<High pressure>
Gas service port
<Low pressure>
Correct
Inclined Cracked
Uneven
thickness
Damaged
surface
Plastic anchor
Wall
20 mm
(Unit : mm)
Model A B C D
09/12 36 147 81 36
Pipe bundle hole: Ø 65 mm
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Installation
3 Attach the installation plate to the wooden upright
using tapping screws.
When fixing the indoor unit on a gypsum board
1 Use stud finder to find out locations of the studs. 2 Fix the plate hanger on two studs.
CAUTION
• If you fix the indoor unit on a gypsum board, use only specified anchor bolts on reference positions. Otherwise, the gypsum surrounding the joints may crumble over time and cause the screws to be loosened and stripped. This may lead to physical injury or equipment damage.
• Search for other spots if there are less than two studs, or the distance between the studs are different from the plate hanger.
• Fix the installation plate without inclining to one side.
Step 2.11 Fixing the indoor unit to the installation plate
CAUTION
• Make sure that the pipe bundle does not move when you install the indoor unit onto the installation plate.
Step 2.12 Assembling the cover panel
1 Lock the side hooks (D), then centre hooks (B). Then lock
the bottom hooks (C) to engage the cover panel in place.
2 Fasten the screw (A- ), then assemble the cap screws
(A- ).
B B
C
C
A
A
A
B
B
C
C
D
D
1
2
A
2
1
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Installation
If using a multi system, install as described in the installation manual supplied with the outdoor unit.
Step 3.1 Fixing the outdoor unit in place
X
Y
1 Place the outdoor unit as directed on the top of the
unit to let the discharged air out properly.
2 Fix the outdoor unit in level to an appropriate support
using anchor bolts.
NOTE
• Secure the rubber legs to help prevent the generation of noise and vibration.
• If the outdoor unit is exposed to strong winds, install shield plates around the outdoor unit so that the fan can operate correctly.
•
Optional: Fixing the outdoor unit to a wall with a rack
NOTE
• Make sure that the wall can support the weights of the rack and the outdoor unit.
• Install the rack close to the column as much as possible.
Step 3.2 Connecting the power and communication cables and the refrigerant pipes
F1 F2
L N
CAUTION
• Be sure to fix the power cables and communication cable with a cable clamp.
• Power & Communication cable shall not exceed 30m.
Outdoor Unit Installation
(Unit : mm)
Model X Y
09/12
AJ040/050
612 317
AJ052/060/070/080 660 340
AJ100 620 360
Rubber leg
Soft rubber designed to cut off vibration from rack to wall (not supplied with product)
Soft rubber designed to cut off residual vibration from outdoor unit to rack (not supplied with product)
Outdoor-to-indoor power cable (three wires)
Communication cable (two wires)
Power cable (three wires)
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Installation
Step 3.3 Evacuating the air
The outdoor unit is loaded with sufficient R-410A refrigerant. Do not vent R-410A into atmosphere: it is a fluorinated greenhouse gas, covered by Kyoto Protocol, with a Global Warming Potential (GWP) = 2088. You should evacuate the air in the indoor unit and in the pipe. If air remains in the refrigerant pipes, it affects the compressor. It may cause reduction of cooling capacity and malfunction. Use a vacuum pump.
CAUTION
• When installing, make sure there is no leakage. When recovering the refrigerant, ground the compressor first before removing the connection pipe. If the refrigerant pipe is not properly connected and the compressor works with the stop valve open, the pipe inhales the air and it makes the pressure inside of the refrigerant cycle abnormally high. It may cause explosion and injury.
1 Leave the system in the standby mode.
WARNING
• Do not turn on the system! This is necessary for better vacuum operation (full OPEN position of Electronic Expansion Valve).
2 Connect the charging hose of the low pressure side
of manifold gauge to a gas service port as seen in the picture.
3
4
5
3 Open the valve of the low pressure side of manifold
gauge anticlockwise.
4 Evacuate the air in the connected pipes using the
vacuum pump for about 15 minutes.
• Make sure that pressure gauge shows -0.1 MPa (-76 cmHg, 5 torr) after about 10 minutes. This procedure is very important to avoid a gas leak.
• Close the valve of the low pressure side of manifold gauge clockwise.
• Turn off the vacuum pump.
• Check for 2 minutes if there is any pressure
change.
• Remove the hose of the low pressure side of manifold gauge.
5 Set a valve cork of liquid and gas service port to the
open position.
Control box Remove the screw for the control box cover
For connecting the refrigerant pipes
Remove the gas and liquid service port caps
Gas service port <Low pressure>
Liquid service port <High pressure>
Connect the gas and liquid refrigerant pipes
(Backward flowing prevention)
Liquid service port <Low pressure>
Vacuum Pump
Valve
15 minutes
Liquid service port <High pressure>
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Step 3.4 Adding refrigerant
If you use a pipe longer than the length specified in the piping codes and standards, you must add 15g of refrigerant R-410A for each extra metre. If you use a pipe shorter than the length specified in the piping codes and standards, the evacuating time is normal. Refer to the Service Manual for further details.
CAUTION
• The remaining air in the Refrigeration cycle, which contains moisture, may cause malfunction of the compressor.
• Always contact the service centre or a professional installation agency for product installation.
R-410A is a mixed type of refrigerant. It is necessary for recharging under conditions of liquid. When recharging refrigerant from the refrigerant cylinder to the equipment, take the following instructions:
Before recharging, check whether the cylinder has a siphon or not. There are two ways to recharge the refrigerant:
NOTE
• If R-410A refrigerant is charged with gas, the composition of the charged refrigerant changes and the characteristics of the equipment vary.
• During the measuring operation of refrigerant quantity added, use electronic scales. If cylinder doesn't have siphon, upset it.
Step 3.5 Important information regulation regarding the refrigerant used
This product contains fluorinated greenhouse gases. Do not vent gases into the atmosphere.
CAUTION
• Inform user if system contains 5 tCO2e or more of fluorinated greenhouse gases. In this case, it has to be checked for leakage at least once every 12 months, according to regulation n°517/2014. This activity has to be covered by qualified personnel only. In case situation above (5 tCO2e or more of R-410A), installer (or recognized person which has responsibility for final check) has to provide a maintenance book, with all the information recorded according to REGULATION (EU) No 517/2014 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 16 April 2014 on fluorinated greenhouse gases.
1 Please fill in the following with indelible ink on the
refrigerant charge label supplied with this product and on this manual.
•
the factory refrigerant charge of the product,
•
the additional refrigerant amount charged in
the field and
•
+ the total refrigerant charge. on the
refrigerant charge label supplied with the product.
Refrigerant type GWP value
R-410A 2088
• GWP=Global Warming Potential
• Calculating tCO
2
e : kg x GWP / 1000
Unit Kg tCO2e
①, a ②, b
①+②, c
Indoor unit
Outdoor unit
Charge the refrigerant standing the cylinder upright.
<Cylinder with siphon>
Charge the refrigerant turning the cylinder upside down.
Siphon
<Cylinder without siphon>
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Installation
NOTE
a Factory refrigerant charge of the product: see unit
name plate
b Additional refrigerant amount charged in the field
(Refer to the above information for the quantity of refrigerant replenishment.)
C Total refrigerant charge d Refrigerant cylinder and manifold for charging
CAUTION
• The filled-out label must be adhered in the proximity of the product charging port (e.g. onto the inside of the stop valve cover).
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Installation
Step 4.1 Performing the gas leak tests
1 Before inspecting the leakage, use a torque wrench
to close the cap for the stop valve. (Comply with a tightening torque for each size of the diameter, and tighten the cap firmly to prevent any leakage.)
2 Insert inert gas into the pipes connected to indoor and
outdoor units.
3 Test leakage on the connection parts of the indoor and
outdoor units with soap lather or liquid.
Step 4.2 Running the Smart Install mode
If using a multi system, this function is not supported.
1 Make sure that the air conditioner is in the standby
status.
2 Hold down the
(Power), (Mode), and (SET) buttons on the remote control simultaneously for 4 seconds.
3 Wait until Smart Install mode succeeds or fails. It takes
approximately 7 to 13 minutes.
• While Smart Install mode is proceeding:
Type
Display
LED Display
Indoor
unit
indicator
LED1 LED2 LED3
The progress is displayed as a number between 0 and 99 on the indoor unit display.
The LEDs on the indoor unit display blink in sequence, then all of them blink simultaneously. These operations repeat.
• When Smart Install mode succeeds: Smart Install mode ends with ringing sound, and the air conditioner is in standby status.
• When Smart Install mode fails: An error message is displayed on the indoor unit display, and Smart Install mode ends.
NOTE
• Smart Install mode can be operated only with the supplied remote control.
• During the Smart install mode procedure, remote control cannot be operated.
Installation Inspection
Outer diameter
(mm)
Tightening torque
Body cap
(N•m)
Charging port cap (N•m)
ø 6.35 20 to 25
10 to 12
ø 9.52 20 to 25 ø 12.70 25 to 30 ø 15.88 30 to 35
Over ø 19.05 35 to 40
(1N•m=10kgf•cm)
Tightening torque for body cap (Refer to the table)
Charging core
Spindle
R-22: Thread of the screw - 7/16-2OUNF R-410A: Thread of the screw -1/2-2OUNF
Tightening torque for charging port cap (Refer to the table)
Test parts for the indoor unit
Test parts for the indoor unit
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Installation
When error occurs, take necessary measures by referring to the following table. For more information on necessary measures for errors, refer to the service manual.
Error indicator
Error Measures for the installer to take
Display
LED Display
LED 1 LED 2 LED 3
/ /
Communication error between indoor and outdoor units
• Check the connection wire between the indoor and outdoor units (whether the power cable or communication cable is crossed or not).
Error on indoor temperature sensor
• Check the connection of the connector.
,
Error on indoor heat exchanger
• Check the connection of the connector.
Error on indoor fan motor
• Check the connection of the connector.
• Remove foreign substance. (Check for the
cause that restrains motor.)
display and
all LEDs blink.
EEPROM/Option error
• Re-set options.
,
Refrigerant flow blocking error
• Check if the stop valve is completely open.
• Check if there is any blockage in the refrigerant pipe which connects the indoor and outdoor units.
• Check for refrigerant leak.
Lack of refrigerant (for inverter models only)
• Check if a sufficient amount of refrigerant is additionally charged for the pipe longer than specified in piping codes and standards.
• Check for refrigerant leak between valve and pipe connection.
This LED pattern
appears when an error occurs on the outdoor unit.
: Off, : Blinking, : On
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Step 4.3 Performing final check and trial operation
1 Check the following:
• Strength of the installation site
• Tightness of pipe connection to detect gas leak
• Electric wiring connection
• Heat-resistant insulation of the pipe
• Drainage
• Grounding conductor connection
• Correct operation (Take the following steps.)
2 Press the
(Power) button on the remote control to
check the following:
• The indicator on the indoor unit lights up.
• The airflow blade opens and the fan gears up for
operation.
3 Press the
(Mode) button to select Cool or Heat
mode. Then take the following sub-steps:
• In Cool mode, use the Temperature button to set the set temperature to 16 °C.
• In Heat mode, use the Temperature button to set the set temperature to 30 °C.
• Check whether, approximately 3 to 5 minutes later, the outdoor unit starts, and a cool or warm air blows out.
• After 12 minutes of stationary condition, check the indoor unit air treatment.
4 Press the
(Air swing) button to check whether the
airflow blades work properly.
5 Press the
(Power) button to stop the trial operation.
Pumping down refrigerant
Pump-down is an operation intended to collect all the system refrigerant in the outdoor unit. This operation must be carried out before disconnecting the refrigerant tubing in order to avoid refrigerant loss to the atmosphere.
1 Shut off the liquid valve with the Allen wrench. 2 Turn on the air conditioner in cooling with fan
operating at high velocity. (Compressor will immediately start, provided 3 minutes have elapsed since the last stop.)
3 After 2 minutes of operation, shut the suction valve
with the same wrench.
4 Turn off the air conditioner and switch mains supply
off.
5 Disconnect tubing. After disconnection, protect valves
and tubing ends from dust.
CAUTION
• Compressor damage may occur if the compressor is run at a negative suction pressure.
Pumping down for removing the product
1 Hold down the (Power) button on the indoor unit
for 5 seconds. Beep sounds immediately to indicate that the product is ready for pump down procedure.
2 Let the compressor run for more than 5 minutes. 3 Release the valve caps on High and Low pressure side. 4 Use L-wrench to close the valve on the high pressure
side.
5 After approximately 1 minute, close the valve on the
low pressure side.
6 Stop operation of the air conditioner by pressing
the
(Power) button on the indoor unit or remote
control.
7 Disconnect the pipes.
1
2
Liquid service port <High pressure>
Gas service port <Low pressure>
Off
1 minute
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Only for multi system
(Wried remote controller, central remote controller etc.)
1 Turn the power off and take off the cover panel of the
indoor unit.
1
2
2 Attach the Sub PCB to the Case Sub PCB. 3 Assemble the Case Sub PCB to the indoor unit.
4 Find the PCB wire, and connect the wire to the Sub PCB
as seen in the picture.
5 Connect the wire(remote controller, central remote
controller etc) to the Sub PCB.
6 Assemble the Cover PCB and the front panel.
If the Sub PCB is not installed, arrange the wire for
multi system (connection) as shown in the illustration.
NOTE
• The Sub PCB is attached to be controlled by the wired remote controller and central controller.
Sub PCB installation(optional)
Wire for multi
system connection
Sub PCB
Case Sub PCB
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