SAMSUNG AM26A1B2 Service Manual

ROOM AIR CONDITIONER
INDOOR UNIT AM24A1(B1)E12 AM26A1(B1)B13
SERVICE
OUTDOOR UNIT UM24A1(B1)E2 UM26A1(B1)B2
Manual
CONTENTSAIR CONDITIONER
1. Pre c a u t i o n s
2. Product Specifications
3. Operating Instructions and
I n s t a l l a t i o n
4. Disassembly and Reassembly
6. Exploded Views and Parts List
7. Block Diagrams
8. PCB Diagrams
9. Wiring Diagrams
10. Schematic Diagrams
© Samsung Electronics Co., Ltd. DEC. 1998.
Printed in Korea. Code No. DB81-10172A(2)
1. Precautions
1 . Warning: Prior to re p a i r, disconnect the
power cord from the circuit bre a k e r.
2 . Use proper parts: Use only exact re p l a c e m e n t
parts. (Also, we recommend replacing parts rather than repairing them.)
3 . Use the proper tools: Use the proper tools
and test equipment, and know how to use them. Using defective tools or test equipment may cause problems later-intermittent contact, for example.
4 . Power Cord: Prior to re p a i r, check the power
c o rd and replace it if necessary.
5 . Avoid using an extension cord, and avoid tap-
ping into a power cord. This practice may result in malfunction or fire .
6 . After completing repairs and re a s s e m b l y,
check the insulation resistance. Pro c e d u re : Prior to applying power, measure the re s i s­tance between the power cord and the gro u n d terminal. The resistance must be greater than 30 megohms.
Fig. 1-1 Avoid Dangerous Contact
Fig. 1-2 No Tapping and No Extension Cords
7 . Make sure that the grounds are adequate.
8 . Make sure that the installation conditions are
s a t i s f a c t o r y. Relocate the unit if necessary.
9 . Keep children away from the unit while it is
being re p a i re d .
1 0 . Be sure to clean the unit and its surro u n d i n g
a re a .
Fig. 1-3 No Kids Nearby!
Fig. 1-4 Clean the Unit
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1-1
M E M O
1-2
Samsung Electronics
2. Product Specifications
2-1 Table
Model AM24A1(B1)E2 AM26A1(B1)B2
INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT Item AM24A1(B1)E12 UM24A1(B1)E2 AM26A1(A1)B13 UM26A1(B1)B2 Type Wall-Mounting Multi Split
Cooling BTU/h 12,000 24,000(12,000x2) 12,000 24,000(12,000x2)
Perfor­mance
Size
Dehumiditying I/h 1.9 - 1.9 ­Air volume Cooling m3/min 8.5 - 8.5 ­Noise Cooling dB 38 56 38 56 Power V-Hz 1-220-240V~. 50Hz 1-220V~60Hz Power Consumption Cooling W 1,230 2,460(1,230x2) 1,360 2,720(1,360x2) Operating Current Cooling A 5.3 10.6(5.3x2) 6.3 12.6(6.3x2) Power factor Cooling % 96.7 98.1 Starting current A 30
Power
Power cord(Option) Fuse capacity A 3.15 - 3.15 -
Outer mm 815x298x182 1000x790x310 815x298x182 1000x790x310 dimension inch 32.08x11.73x7.17 39.37x31.10x12.2 32.08x11.73x7.17 39.37x31.10x12.2 Weight kg 9.6 67 9.6 67
Refrigerant pipe Drain hose ID(mm)xL(m) ø17x2,000
Type - Rotary - Rotary
Com­pressor
Blower
Heat exchanger 2Row 12Step 2Row 30Step 2Row 12Step 2Row 30Step Refrigerant control unit A,B-UNIT : Capillary Tube Freezer oil capacity cc - 410 - 410 Refrigerant to change(R-22) g - 830x2 - 800x2 Protection device - MRA12030-12008 - MRA12002-9200 Standard Conditions ISO R5151 Standard ARI Standard
Model name - 48A124JV1E5 - 48A135IV1E5 Capacitor - 30µF x 420VAC - 25µF x 450VAC
Motor
Type Cross-fan Propeller Cross-fan Propeller
Motor
W x H x D
Liquid ø6.35x5 ø6.35x5 Gas OD(mm)xL(m) ø12.7x5 ø12.7x5
Type(model) - - - ­Rated output W - 1210 - 1210
Type Resin Still Resin Still Rated output W 35 60 35 60
- H07RNF2.5 - H07RNF2.5 H05RNF(5G 1mm2) H05RNF(5G 1mm2)
•The basic performance test is based on the piping of 5MT. (Be sure to check the installing conditions as extension of the piping may lead to performance degradetion.)
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2-1
2-2 Dimensions
2-2-1 Indoor Unit
Air in
Air out
2-2-1 Outdoor Unit
(Front view)
(Rear view)
815 182
(Remote control)
58
22
Installation plate
2-2
(Front view) (Rear view)
660
1000 335
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2-3 Refrigerating Cycle Block Diagram
INDOOR UNIT
(A) (B)
Heat exchanger (Evaporator)
T2
T1
Liquid side
Gas side
2-way valve
3-way valve
OUTDOOR UNIT
Capillary tube
Compressor-B
Compressor-A
Heat exchanger (Evaporator)
Cooling Gas leak
check point
Refrigerating cycle temperature and pressure
STD Pressure Piping Temp.(˚C) Temp. Condition(˚C)
Operating Condition (kg/cm2G)
3-way valve DB WB DB WB
Standard 5.0~5.2 11 11 27 19 35 24
A or B Max over load 6.0~6.3 16 15 32 23 43 26
Low temp. 3.4~3.6 3 2 21 15 21 15
Cooling
A + B Max over load 6.0~6.3 16 15 32 23 43 26
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Standard 5.0~5.2 12 10 27 19 35 24
Low temp. 3.4~3.6 3 2 21 15 21 15
T1 T2
Indoor Outdoor
2-3
M E M O
2-4
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3. Operating Instructions and Installation
3-1 Operating Instructions
3-1-1 Name & Function of Key in remote controller
NO
NAMED OF KEY 1 2
3
MODE
4 5
6
7
8
TURBO
OFF
(UP)
(DOWN)
On/Off Button. Use this button to start and stop air conditioner. Temp. up button. If the button is pressed once,
the setting temperature is increased by 1°C Temp. down button. If the button is pressed once,
the setting temperature is decreased by 1°C Each time you press this button,
MODE is changed in the following order.
Use this button to provide heavy duty cooling & Heating for 30 minutes. Set up the reserve or cancel the timer on and timer off quickly
Use this button for sleep operation. (The SLEEP mode can be selected at COOL and HEAT mode.)
Adjusts air flow vertically. Each time you press this button,
Each time you press this button, FAN SPEED is changed in the following order.
FUNCTION OF KEY
9
C O
10
V E R
11 12 13
14
15
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T
I
M
E R
ON TIMER OFF TIMER
SET CANCEL
TIME
(UP)
(DOWN)
Set up the time that operation start. Set up the time that operation stop.
Use this button to reserve the timer on. Use this button to reserve or cancel the timer on and timer off.
If the button is pressed once, the time increase by one minute during the time set mode, and ten minutes during the timer set mode.
If the button is pressed once, the time decrease by one minute during the time set mode, and ten minutes during the timer set mode.
Without regard to ON/OFF condition in remote controller, use this button to set current time. Adjust the current time using button. (Data can be transmitted after setting up the time)
3-1
Operating Instructions and Installation
3-1-2 Name & Function of Key in remote controller
1. A U TO MODE : In this mode, operation C O O L mode is selected automatically by the room temperature of initial operation.
Operation Type
Tr 24.5°C+T Compressor ON
Cool Operation
Tr 24°C+T Compressor OFF
T= -2°, -1°C, 0°C+1°C+2°CT is controlled by setting temperature
up/down key of remote contro l l e r
* FAN SPEED : A U TO
2. C O O L MODE : The unit operates accord i n g to the diff e rence between the setting and room temperature. (18°C~30°C)
3. D RY MODE : Has 3 states, each determined by room temperature . The unit operates in DRY m o d e . *Co m p ressor ON/OFF Time is contro l l e d compulsorily(can not set up the fan speed, always bre e z e ) . * P rotective function : Low temperature release. (Prevention against fre e z e )
Room Temp
4. TURBO MODE : This mode is available in A U TO, COOL, DRY, FAN MODE. When this button is pressed at first, the air conditioner is operated “powerful” state for 30 minutes re g a rdless of the set tempera­t u re, room temperature . When this button is pressed again, or when the operating time is 30 minutes, turbo operation mode is canceled and returned to the previous mode. *But, if you press the TURBO button in DRY or FAN mode that is changed with A U TO mode automatically.
5 . S L E E P MODE : Sleep mode is available
only in COOL m o d e . The operation will stop after 6 hours. *In COOL mode : The setting temperature is automatically raised by 1°C each 1hour When the temperature has been raised by total of 2°C, that temperature is main­t a i n e d .
6. FAN SPEED : Manual (3 step), Auto (4 step) Fan speed automatically varies depending on both the diff e rence between setting and the room temperature .
3-2
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Operating Instructions and Installation
7 . C O M P U L S O RY O P E R ATION :
For operating the air conditioner without the remote contro l l e r. * A U TO : The operating is the same func­tion that A U TO MODE in the remote con­t ro l l e r.
8 . SWING : BLADE-H is rotated vertically by
the stepping motor.
9 . Quick OFF TIMER: OFF timer (quick timer)
allows reservation or cancel the timer on and timer off quickly When OFF timer button is pressed at oper­ating state, LCD displays the polling state s e q u e n t i a l l y. The LCD also displays the time re m a i n i n g .
1 0 . 24-Hour ON/OFF Real Setting Ti m e r. : The
air conditioner is turned ON at a specified time using .
ON TIMER
OFF TIMER : The air Conditioner is turned OFF at a specified time using .
OFF TIMER
*ON TIMER : Only timer LED lights on. *OFF TIMER : Both timer and operation LED lights on. *3 minutes delay timer.
11 . SELF Diagnosis
LED DISPLAY
o p e r-
T I M E R
a t i o n
FA N
Tu r b o
Check Point
I n t e r ruption of electric power and Power on. Abnormal condition of the room sensor. Abnormal condition of the indoor unit's heat exchanger sensor.
Indoor unit fan motor lock.
L E D
:
b l i n k i n g
: LED off
1 2 . BUZZER SOUND : Whenever the ON/OFF
button is pressed or whenever change occurs to the condition which is set up or select, the compulsory operation mode, buzzer is sounded "beep"
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3-3
3-2 Installation
3-2-1 Selecting Area for Installation
Select an area for installation that is suitable to the customer's needs.
3-2-1(a) Indoor Unit
1 . Make sure that you install the indoor unit in
an area providing good ventilation. It must not be blocked by an obstacle affecting the airflow near the air inlet and the air outlet.
2 . Make sure that you install the indoor unit in
an area allowing good air handling and endurance of vibration of the indoor unit.
3. Make sure that you install the indoor unit in an area where there is no source of heat or vapor nearby.
4 . Make sure that you install the indoor unit in
an area from which hot or cool air is spre a d evenly in a ro o m .
5 . Make sure that you install the indoor unit in
an area away from TVs, audio units, cord­less phones, fluorescent lighting fixture s and other electrical appliances (at least 1 m e t e r ) .
6 . Make sure that you install the indoor unit in
an area which provides easy pipe connec­tion with the outdoor unit, and easy drainage for condensed water.
7. Make sure that you install the indoor unit in an area which is large enough to accomo­date the measurements shown in figure on the next page.
3-2-1(b) Outdoor Unit
1 . Make sure that you install the outdoor unit
in area not exposed to the rain or direct sun l i g h t .
(Install a separate sunblind if exposed to
d i rect sun light.)
2 . Make sure that you install the outdoor unit
in area allowing good air moment, not amplifying noise or vibration, especially to
avoid disturbing neighbours.
(Fix the unit firmly if it is mounted in a
high place.)
3 . Make sure that you install the outdoor unit
in area providing good ventilation and which is not dusty. It must not be blocked by any obstacle affecting the airflow near the air inlet and the air outlet.
4 . Make sure that you install the outdoor unit
in area free from animals or plants.
5 . Make sure that you install the outdoor unit
in area not blocking the traff i c .
6. Make sure that you install the outdoor unit in area easy to drain condensed water fro m the indoor unit.
7. Make sure that you install the outdoor unit in area which provides easy connection within the maximum allowable length of a coolant pipe (10 meters).
N o t e
1. Add 10 grams of refrigerant (R-22) for
every 1 meter if the pipe length exceeds the standard pipe length of 5 meters.
2. Maintain a height between the indoor and
outdoor units of less than 3 meters.
8 . Make sure that you install the outdoor unit
in an area which is large enough to accom­modate the measurements
shown in figure on the next page.
3-2-1(c) Remote Control Unit
1 . Make sure that you install the remote con-
t rol unit in an area free from obstacles such as curtains etc, which may block signals f rom the remote control unit.
2. Make sure that you install the remote con­t rol unit in an area not exposed to d i rect sunlight, and where there is no sourc e of heat.
3. Make sure that you install the remote con­t rol unit in an area away from TVs, audio units, cordless phones, fluorescent lighting f i x t u res and other electrical appliances (at least 1 meter).
Caution
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines), salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.
3-4
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3-2-2 Installation diagram of indoor unit and outdoor unit
Operating Instructions and Installation
A Indoor unit gas leak test check point
Indoor unit
Piping
1
3
2
Tape vinyl
B Drain hose installation
Cut the piping hole
sloped slightly
Piping may be laid to the rear, left, right or down .
Right
Rear
Down
Rear
Left
Remote control
Remote control holder
1 2
3
4
5
Piping (Liquid) 1/4" Clamper tube Piping (Gas) 1/2" Installation plate Installation tube Pipe-connection Vinyl tape Screw Putty Drain hose
6 7
8 9
10
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3-5
Operating Instructions and Installation
3-2-2(a) Fixing the Installation Plate
(Unit : mm)
(Unit : mm)
Installation plate
280
340
Pipe hole (ø65mm)
1. Determine the position of the pipe and drain hose hole using the right figure and drill the hole with an inner diameter of 65mm so that it slants slightly downwards.
2. If you are fixing the indoor unit to a… Then follow Steps…
Wall 3.
Window frame 4 to 6.
3. Fix the installation plate to the wall in a manner appro­priate to the weight of the indoor unit.
If you are mounting the plate on a concrete wall with anchor bolts, the anchor bolts must not project by more than 20mm.
4. Determine the positions of the wooden uprights to be attached to the window frame.
3-2-2(b) Purging the Unit
5. Attach the wooden uprights to the window frame in a manner appropriate to the weight of the indoor unit.
6. Using tapped screws, attach the installation plate to the wooden uprights, as illustrated in the last figure oppo­site.
On delivery, the indoor unit is loaded with an inert gas. All this gas must therefore be purged before connecting the assembly piping. To purge the inert gas, proceed as fol ­lows.
Unscrew the caps at the end of each pipe.
Result : All inert gas escapes from the indoor unit.
To prevent dirt or foreign objects from getting into
the pipes during installation, do NOT remove the
caps completely until you are ready to connect the piping.
3-6
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3-2-2(c) Connecting the Assembly Cable.
The outdoor unit is powered from the indoor unit via the assembly cable. If the outdoor unit is more than five metres away from the indoor unit, the cable must first be extended to a maximum of ten metre s .
1 . Extend the assembly cable if necessary. 2 . Open the front grille by pulling on the tabs on the lower right and
left sides of the indoor unit. 3 . Remove the screw securing the connector cover. 4 . Pass the assembly cable through the rear of the indoor unit and
connect the assembly cable to terminals 1 to 5.
• Each wire is labelled with the corresponding terminal number. 5 . Pass the other end of the cable through the 65mm hole in the wall. 6 . Replace the connector cover, carefully tightening the scre w. 7 . Close the front grille. 8 . For further details on how to plug the other end of the assembly
cable into the outdoor unit, refer to page 3-10.
Operating Instructions and Installation
3-2-2(d) Installing and Connecting the Indoor Unit Drain Hose
C a re must be taken when installing the drain hose for the indoor unit to ensure that any condensa ­tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled in the wall, check that none of the following situations occur.
The hose must NOT slope upw ards.
To install the drain hose, proceed as follows.
1. If necessary, connect the 2-metre extension to the drain hose. 2 . If you are using the extension, insulate the inside part of the extension drain hose with a shield.
3. Pass the drain hose under the refrigerant piping, taking care to keep the drain hose tight.
4. Pass the drain hose through the hole in the wall, making sure that it is sloping downwards, as shown in the illustrations above.
The end of the drain hose must NOT be placed in water.
Do NOT bend the hose in different directions.
Keep a clearance of at least 5cm between the end of the hose and the ground.
Do NOT place the end of the drain hose in a hollow.
Shield
Drain hose Extension drain hose
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The hose will be fixed permanently into position once the whole installation has been tested for gas leaks; refer to page 16 for further details.
3-7
Operating Instructions and Installation
3-2-2(e) Outdoor unit installation
GAS LEAK TEST
Indoor unit check point
Check for gas leak from the flare nut connections with leak detector.
WIRING CONNECTION
Two electric cables must be connected to the outdoor unit:
• The assembly cable connecting the indoor unit to the outdoor unit.
• The power cable connecting the auxiliary circuit breaker to the outdoor unit.
1 Remove the terminal board cover on the side of the outdoor unit.
Outdoor unit check point
2 Connect the assembly cable to terminals 1 to 5 and connect the power cable to therminals A to B.
Each wire is labelled with the corresponding terminal number.
E n s u re that the wire number of the indoor unit and the terminal number of the out-
door unit.
3 Connect the earthing wires to the earth terminals.
Refer to the page opposite for further details on how to check that earthing is cor­re c t .
4 Replace the terminal board cover, carefully tightening the screw. 5 connect the power cable to the auxiliary circuit breaker.
Indoor unit
Outdoor unit Terminal Block
4
FAN
3
COMP
2
1
(N)
(L)
3
COMP
FAN
4
1(L) 2(N)
Earth terminal
Circuit Breaker (Main Power cable)
3-8
A-unit
Earth
terminal
Earth terminal
B-unit
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