Samsung AM26, AM26A1B2-COR Operating Instructions

3. Operating Instructions and Installation
3-1 Operating Instructions
3-1-1 Name & Function of Key in remote controller
NO
3
MODE
4 5
6
7
8
TURBO
OFF
(UP)
(DOWN)
On/Off Button. Use this button to start and stop air conditioner. Temp. up button. If the button is pressed once,
the setting temperature is increased by 1°C
Temp. down button. If the button is pressed once, the setting temperature is decreased by 1°C
Each time you press this button, MODE is changed in the following order.
Use this button to provide heavy duty cooling & Heating for 30 minutes. Set up the reserve or cancel the timer on and timer off quickly
Use this button for sleep operation.
(The SLEEP mode can be selected at COOL and HEAT mode.)
Adjusts air flow vertically. Each time you press this button,
Each time you press this button, FAN SPEED is changed in the following order.
FUNCTION OF KEY
9
C O
10
V E R
11 12 13
14
15
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T
I
M
E R
ON TIMER OFF TIMER
SET CANCEL
TIME
(UP)
(DOWN)
Set up the time that operation start. Set up the time that operation stop.
Use this button to reserve the timer on. Use this button to reserve or cancel the timer on and timer off.
If the button is pressed once, the time increase by one minute during the time set mode, and ten minutes during the timer set mode.
If the button is pressed once, the time decrease by one minute during the time set mode, and ten minutes during the timer set mode.
Without regard to ON/OFF condition in remote controller, use this button to set current time. Adjust the current time using button. (Data can be transmitted after setting up the time)
3-1
Operating Instructions and Installation
3-1-2 Name & Function of Key in remote controller
1. A U TO MODE : In this mode, operation C O O L mode is selected automatically by the room temperature of initial operation.
Operation Type
Tr 24.5°C+T Compressor ON
Cool Operation
Tr 24°C+T Compressor OFF
T= -2°, -1°C, 0°C+1°C+2°CT is controlled by setting temperature
up/down key of remote contro l l e r
* FAN SPEED : A U TO
2. C O O L MODE : The unit operates accord i n g to the diff e rence between the setting and room temperature. (18°C~30°C)
3. D RY MODE : Has 3 states, each determined by room temperature . The unit operates in DRY m o d e . *Co m p ressor ON/OFF Time is contro l l e d compulsorily(can not set up the fan speed, always bre e z e ) . * P rotective function : Low temperature release. (Prevention against fre e z e )
Room Temp
4. TURBO MODE : This mode is available in A U TO, COOL, DRY, FAN MODE. When this button is pressed at first, the air conditioner is operated “powerful” state for 30 minutes re g a rdless of the set tempera­t u re, room temperature . When this button is pressed again, or when the operating time is 30 minutes, turbo operation mode is canceled and returned to the previous mode. *But, if you press the TURBO button in DRY or FAN mode that is changed with A U TO mode automatically.
5 . S L E E P MODE : Sleep mode is available
only in COOL m o d e . The operation will stop after 6 hours. *In COOL mode : The setting temperature is automatically raised by 1°C each 1hour When the temperature has been raised by total of 2°C, that temperature is main­t a i n e d .
6. FAN SPEED : Manual (3 step), Auto (4 step) Fan speed automatically varies depending on both the diff e rence between setting and the room temperature .
3-2
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Operating Instructions and Installation
7 . C O M P U L S O RY O P E R ATION :
For operating the air conditioner without the remote contro l l e r. * A U TO : The operating is the same func­tion that A U TO MODE in the remote con­t ro l l e r.
8 . SWING : BLADE-H is rotated vertically by
the stepping motor.
9 . Quick OFF TIMER: OFF timer (quick timer)
allows reservation or cancel the timer on and timer off quickly When OFF timer button is pressed at oper­ating state, LCD displays the polling state s e q u e n t i a l l y. The LCD also displays the time re m a i n i n g .
1 0 . 24-Hour ON/OFF Real Setting Ti m e r. : The
air conditioner is turned ON at a specified time using .
ON TIMER
OFF TIMER : The air Conditioner is turned OFF at a specified time using .
OFF TIMER
*ON TIMER : Only timer LED lights on. *OFF TIMER : Both timer and operation LED lights on. *3 minutes delay timer.
11 . SELF Diagnosis
LED DISPLAY
o p e r-
T I M E R
a t i o n
FA N
Tu r b o
Check Point
I n t e r ruption of electric power and Power on. Abnormal condition of the room sensor. Abnormal condition of the indoor unit's heat exchanger sensor. Indoor unit fan motor lock.
L E D
:
b l i n k i n g
: LED off
1 2 . BUZZER SOUND : Whenever the ON/OFF
button is pressed or whenever change occurs to the condition which is set up or select, the compulsory operation mode, buzzer is sounded "beep"
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3-3
3-2 Installation
3-2-1 Selecting Area for Installation
Select an area for installation that is suitable to the customer's needs.
3-2-1(a) Indoor Unit
1 . Make sure that you install the indoor unit in
an area providing good ventilation. It must not be blocked by an obstacle affecting the airflow near the air inlet and the air outlet.
2 . Make sure that you install the indoor unit in
an area allowing good air handling and endurance of vibration of the indoor unit.
3. Make sure that you install the indoor unit in an area where there is no source of heat or vapor nearby.
4 . Make sure that you install the indoor unit in
an area from which hot or cool air is spre a d evenly in a ro o m .
5 . Make sure that you install the indoor unit in
an area away from TVs, audio units, cord­less phones, fluorescent lighting fixture s and other electrical appliances (at least 1 m e t e r ) .
6 . Make sure that you install the indoor unit in
an area which provides easy pipe connec­tion with the outdoor unit, and easy drainage for condensed water.
7. Make sure that you install the indoor unit in an area which is large enough to accomo­date the measurements shown in figure on the next page.
3-2-1(b) Outdoor Unit
1 . Make sure that you install the outdoor unit
in area not exposed to the rain or direct sun l i g h t .
(Install a separate sunblind if exposed to
d i rect sun light.)
2 . Make sure that you install the outdoor unit
in area allowing good air moment, not amplifying noise or vibration, especially to
avoid disturbing neighbours.
(Fix the unit firmly if it is mounted in a
high place.)
3 . Make sure that you install the outdoor unit
in area providing good ventilation and which is not dusty. It must not be blocked by any obstacle affecting the airflow near the air inlet and the air outlet.
4 . Make sure that you install the outdoor unit
in area free from animals or plants.
5 . Make sure that you install the outdoor unit
in area not blocking the traff i c .
6. Make sure that you install the outdoor unit in area easy to drain condensed water fro m the indoor unit.
7. Make sure that you install the outdoor unit in area which provides easy connection within the maximum allowable length of a coolant pipe (10 meters).
N o t e
1. Add 10 grams of refrigerant (R-22) for
every 1 meter if the pipe length exceeds the standard pipe length of 5 meters.
2. Maintain a height between the indoor and
outdoor units of less than 3 meters.
8 . Make sure that you install the outdoor unit
in an area which is large enough to accom­modate the measurements
shown in figure on the next page.
3-2-1(c) Remote Control Unit
1 . Make sure that you install the remote con-
t rol unit in an area free from obstacles such as curtains etc, which may block signals f rom the remote control unit.
2. Make sure that you install the remote con­t rol unit in an area not exposed to d i rect sunlight, and where there is no sourc e of heat.
3. Make sure that you install the remote con­t rol unit in an area away from TVs, audio units, cordless phones, fluorescent lighting f i x t u res and other electrical appliances (at least 1 meter).
Caution
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including areas near machines), salty areas such as coast areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice.
3-4
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3-2-2 Installation diagram of indoor unit and outdoor unit
Operating Instructions and Installation
A Indoor unit gas leak test check point
Indoor unit
Piping
1
3
2
Tape vinyl
B Drain hose installation
Cut the piping hole sloped slightly
Piping may be laid to the rear, left, right or down .
Right
Rear
Down
Rear
Left
Remote control
Remote control holder
1 2
3 4
5
Piping (Liquid) 1/4" Clamper tube Piping (Gas) 1/2" Installation plate Installation tube Pipe-connection Vinyl tape Screw Putty Drain hose
6 7
8 9
10
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3-5
Operating Instructions and Installation
3-2-2(a) Fixing the Installation Plate
(Unit : mm)
(Unit : mm)
Installation plate
280
340
Pipe hole (ø65mm)
1. Determine the position of the pipe and drain hose hole using the right figure and drill the hole with an inner diameter of 65mm so that it slants slightly downwards.
2. If you are fixing the indoor unit to a… Then follow Steps…
Wall 3.
Window frame 4 to 6.
3. Fix the installation plate to the wall in a manner appro­priate to the weight of the indoor unit.
If you are mounting the plate on a concrete wall with anchor bolts, the anchor bolts must not project by more than 20mm.
4. Determine the positions of the wooden uprights to be attached to the window frame.
3-2-2(b) Purging the Unit
5. Attach the wooden uprights to the window frame in a manner appropriate to the weight of the indoor unit.
6. Using tapped screws, attach the installation plate to the wooden uprights, as illustrated in the last figure oppo­site.
On delivery, the indoor unit is loaded with an inert gas. All this gas must therefore be purged before connecting the assembly piping. To purge the inert gas, proceed as fol ­lows.
Unscrew the caps at the end of each pipe.
Result : All inert gas escapes from the indoor unit.
To prevent dirt or foreign objects from getting into
the pipes during installation, do NOT remove the caps completely until you are ready to connect the piping.
3-6
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3-2-2(c) Connecting the Assembly Cable.
The outdoor unit is powered from the indoor unit via the assembly cable. If the outdoor unit is more than five metres away from the indoor unit, the cable must first be extended to a maximum of ten metre s .
1 . Extend the assembly cable if necessary. 2 . Open the front grille by pulling on the tabs on the lower right and
left sides of the indoor unit. 3 . Remove the screw securing the connector cover. 4 . Pass the assembly cable through the rear of the indoor unit and
connect the assembly cable to terminals 1 to 5.
• Each wire is labelled with the corresponding terminal number. 5 . Pass the other end of the cable through the 65mm hole in the wall. 6 . Replace the connector cover, carefully tightening the scre w. 7 . Close the front grille. 8 . For further details on how to plug the other end of the assembly
cable into the outdoor unit, refer to page 3-10.
Operating Instructions and Installation
3-2-2(d) Installing and Connecting the Indoor Unit Drain Hose
C a re must be taken when installing the drain hose for the indoor unit to ensure that any condensa ­tion water is correctly drained outside.l When passing the drain hose through the 65mm hole drilled in the wall, check that none of the following situations occur.
The hose must NOT slope upw ards.
To install the drain hose, proceed as follows.
1. If necessary, connect the 2-metre extension to the drain hose. 2 . If you are using the extension, insulate the inside part of the extension drain hose with a shield.
3. Pass the drain hose under the refrigerant piping, taking care to keep the drain hose tight.
4. Pass the drain hose through the hole in the wall, making sure that it is sloping downwards, as shown in the illustrations above.
The end of the drain hose must NOT be placed in water.
Do NOT bend the hose in different directions.
Keep a clearance of at least 5cm between the end of the hose and the ground.
Do NOT place the end of the drain hose in a hollow.
Shield
Drain hose Extension drain hose
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The hose will be fixed permanently into position once the whole installation has been tested for gas leaks; refer to page 16 for further details.
3-7
Operating Instructions and Installation
3-2-2(e) Outdoor unit installation
GAS LEAK TEST
Indoor unit check point
Check for gas leak from the flare nut connections with leak detector.
WIRING CONNECTION
Two electric cables must be connected to the outdoor unit:
• The assembly cable connecting the indoor unit to the outdoor unit.
• The power cable connecting the auxiliary circuit breaker to the outdoor unit.
1 Remove the terminal board cover on the side of the outdoor unit.
Outdoor unit check point
2 Connect the assembly cable to terminals 1 to 5 and connect the power cable to therminals A to B.
Each wire is labelled with the corresponding terminal number.
E n s u re that the wire number of the indoor unit and the terminal number of the out-
door unit.
3 Connect the earthing wires to the earth terminals.
Refer to the page opposite for further details on how to check that earthing is cor­re c t .
4 Replace the terminal board cover, carefully tightening the screw. 5 connect the power cable to the auxiliary circuit breaker.
Indoor unit
Outdoor unit Terminal Block
4
FAN
3
COMP
2
1
(N)
(L)
3
COMP
FAN
4
1(L) 2(N)
Earth terminal
Circuit Breaker (Main Power cable)
3-8
A-unit
Earth
terminal
Earth terminal
B-unit
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Grounding
Operating Instructions and Installation
(The parts for this work are optional.)
• A g rounding terminal can be found on the outdoor unit as illustrated.
Grounding screw hole
1. When an existing grounding terminal is a v i l a b l e .
( G rounding wire of ø1.6mm or larg e r < s o l i d
w i re>or 2mm2or larger <standard wire>)
Terminal used exclusively for grounding.
Grounding resistance: less than 100 ohms (existing grounding electrode)
2 . Use of a grounding electro d e .
• Specifications of grounding electro d e .
Carbon plastic Steel core
PVC-insulated wire(2mm2x3.5m), green Terminal, M4
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3-9
Operating Instructions and Installation
3-2-2(f) Flare Modification
• Tools used
Flare modification procedure
1 ) Cut the pipe using a pipe cutter.
90°
3 ) Insert a flare nut into the pipe and modifty flare .
Oblique
Raughness
2 ) Remove burrs at the tip of the pipe cut.
Burr
* Unproper flaring
C a u t i o n : Burrs not removed may result in
leakage of gas.
Pipe
Reamer
D
A
Outer diameter A(mm)
ø6.35mm 1.3 ø9.52mm 1.8 ø12.7mm 2.0
3-10
Inclined Surface
damaged
Cracked Uneven
thickness
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Operating Instructions and Installation
3-2-2(g) Air Purging
CAUTION
The air in indoor unit and in the pipe must be purged. If air remains in the refrigeration pipes, it will affect the compressor, reduce to cooling/heating capacity, and could lead to a malfuction. Refrigerant for air purging is not charged in the outdoor unit. Use additional refrigerant as shown at the right figure. Each unit must be purged in turn
1. Check the piping connections
2. Connect the charging hose of low pressure side of Manifold gauge to the packed valve having a charging port(1/2” Packed valve)
3. Open the valve of the low pressure side of Manifold gauge counterclockwise for 10 seconds, and then close it to closed position.
4. Check for gas leakage.
-Check the flare connections for gas leakage.
5. Purge the air from the system.
-Loosen the liquid side(1/4”) flare nut after gas leakage check
-Open the low pressure side valve of the Manifold gauge for 10 seconds to purge the air from the system. Repeat this three times or more.
-Tighten the liquid side(1/4”) flare nut when the low pressure of the manifold gauge indicates about
0.5Kg/cm2.
6. Set valve cork of both liquid side and gas side of packed valve to the open position.
7. Mount the valve stem nuts to the 2-way and 3-way valve. And mount the service port cap to 3-way valve
8. Check for gas leakage.
-At this time, especially check for gas leakage from the 3-way valve’s stem nuts, and from the service port cap.
INDOOR A-UNIT
INDOOR B-UNIT
liquid side
Gas side
Pipeline
Flare Nut
Valve cork
Pipeline
Outdoor unit
Charging Port
Charging hose of Low pressure hose
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<Structure of 3-way valve>
3-11
Operating Instructions and Installation
3-2-2(h) Refrigerant Refill
If connecting pipe of more than 10 metres is installed, additional refrigerant should be charged by extra metre. You don’t have to charge additional refrigerant up to 10 metres of connecting pipe.
1. Remove the valve stem cap and service port of 3-way valve.
2. Connect the charging hose of low pressure side of Manifold gauge to the packed valve having a charging port(1/2” Packed valve) as shown at the right figure.
3. Operate the unit at the cooling mode.
4. Slowly open the valve of the low pressure side of Manifold gauge counterclockwise until the low pres­sure of manifold gauge indicates 4.8 to 5.5 kg/cm2at the high cool operation (1-unit operation) and the stan­dard temperature.(for details, see the page 3-14)
It is recommend that refrigerant should be slowly put in. If the refrigerant is put in too quickly, compressor will be damaged.
Piping length and the height
Pipe Size
Max.piping
length
A
A-UNIT B-UNIT
Additional refrigerant charg e ( R 2 2 , g )
• When length of the pipe is over 5u by the unit, you should charge the refrigerant Formulas A-UNIT : 10gx(La-10)/m B-UNIT : 10gx(Lb-10)/m (La:the length of A-unit’s pipe Lb:the total length of B-unit’s pipe)
1/4” 1/2” 1/4” 1/2”
15m 15m
INDOOR UNIT
Max
height
BLIQUID GAS 3m 3m
A
B
OUTDOOR UNIT
5. Stop operation of the air conditioner.
6. Disconnect the charge hose of manifold gauge.
7. Close the cap of each valve.
3-2-2(i) Flare unt fixing torque
Outter diameter
Fixing Torque Final Torque ø6.35(Liquid Side) 160 200 ø12.7(Gas Side) 500 550
3-12
Torque (kg-cm)
INDOOR A-UNIT
INDOOR B-UNIT
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3-2-2(j) Pump down
1 . Confirm that both the 2-way and 3-way valves are
set to the open position. (1) Remove the valve stem caps. (2) Be sure to use a hexagonal wrench to operate
the Gas side valve stems.
2 . Operate the unit for 10 to 15 minutes.
3 . Stop operation and wait for 3 minutes, then con-
nect the charge set to the service port of the 3-way v a l v e . (1) Connect the charge hose with the push pin to
the service port.
Operating Instructions and Installation
2-Way Valve
4 . Air purging of the charge hose.
(1) Open the low-pre s s u re valve on the charge set
slightly to air purge from the charge hose.
5 . Set the liquid side 2-way valve to the closed posi-
t i o n .
6 . Operate the air conditioner at the cooling cycle
and stop operation immediately after setting the 3-way valve to the closed position when the gauge indicates 0 kg/cm2G . If the unit can not be operated at the Cooling Mode(weather is rather cool), operate the unit at the Trubo Mode. So that the unit can be operated.
7 . Disconnect the charge set, and mount the both 3-
way valve’s stem nuts and the service port cap.
Relocation of the air conditioner
• Refer to this pr o c e d u re when the unit is r e l o c a t e d .
1. Carry out the pump down pro c e d u re ( refer to the details of ‘pump down’).
2. Remove the power cord .
3. Disconnect the assembly cable from the indoor and outdoor units.
4. Remove the flare nut connecting the indoor unit and the pipe. At this time, cover the pipe of the indoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering.
Cap
3-Way Valve
5. Disconnect the pipe connected to the outdoor u n i t . At this time, cover the valve of the outdoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering.
6. Make sure you do not bend the connection pipes in the middle and store together with the cables.
7. Move the indoor and outdoor units to a new l o c a t i o o n .
8. Remove the mounting plate for the indoor unit and move it to a new location.
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3-13
Operating Instructions and Installation
3-2-3 Technical Document
Cooling Characteristics - Outdoor Te m p e r a t u re
Indoor Unit(D/WB) : AM24A1(B1)E12 : 27/19, AM26A1(B1)B13 : 27/19.5 AM24A1(B1)E2 : 240V/50Hz, AM26A1(B1)B2 : 220V/60Hz
Cooling Capacity & Air Outlet Temperature
Cooling Capacity (AM24A1(B1)E12) Air Outlet Temp. (AM24A1(B1)E12)
15000
14000
13000
12000
11000
21/15(15.5)
Current & Low Pressure
Cooling Capacity (AM24A1(B1)E12) Low Pressure (AM24A1(B1)E12)
Cooling Capacity (AM26A1(B1)B13)
Air Outlet Temp. (AM26A1(B1)B13)
15
14
13
12
11
10
21/19(19.5) 35/24 43/26(25.5)
Outdoor Temperature(DB/WB)
Cooling Capacity (AM26A1(B1)B13) Low Pressure (AM26A1(B1)B13)
3-14
15000
14000
13000
12000
11000
8
7
6
5
4
3
21/15(15.5) 21/19(19.5) 35/24 43/26(25.5)
Outdoor Temperature(DB/WB)
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