Samsung AM***NN4*CH Series, AM018NN4DCH, AM012NN4DCH, AM024NN4DEH, AM009NN4DCH Installation Manual

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Air conditioner
Installation manual
AM***NN4*CH***
• Thank you for purchasing this Samsung air conditioner.
• Before operating this unit, please read this manual carefully and retain it for future reference.
2
Contents
Safety Information 3
Safety Information
Installation Procedure 5
Installation Procedure
Step 1 Checking and preparing accessories
Step 2 Choosing the installation location
Step 3 Optional: Insulating the body of the indoor unit
Step 4 Installing the indoor unit
Step 5 Purging inert gas from the indoor unit
Step 6 Cutting and flaring the pipes
Step 7 Connecting the assembly pipes to the refrigerant pipes
Step 8 Performing the gas leak test
Step 9 Insulating the refrigerant pipes
Step 10 Installing the drain hose and drain pipe
Step 11 Performing the drainage test
Step 12 Connecting the power and communication cables
Step 13 Optional: Extending the power cable
Step 14 Setting the indoor unit addresses and the installation options
Appendix 37
Troubleshooting
3
Safety Information
WARNING
• Hazards or unsafe practices that may result in severe personal injury or death.
CAUTION
• Hazards or unsafe practices that may result in minor personal injury or property damage.
• Carefully follow the precautions listed below because they are essential to guarantee the safety of the equipment.
WARNING
• Always disconnect the air conditioner from the power supply before servicing it or accessing its internal components.
• Verify that installation and testing operations are performed by qualified personnel.
• Verify that the air conditioner is not installed in an easily accessible area.
General information
WARNING
• Carefully read the content of this manual before installing the air conditioner and store the manual in a safe place in order to be able to use it as reference after installation.
• For maximum safety, installers should always carefully read the following warnings.
• Store the operation and installation manual in a safe location and remember to hand it over to the new owner if the air conditioner is sold or transferred.
• This manual explains how to install an indoor unit with a split system with two SAMSUNG units. The use of other types of units with different control systems may damage the units and invalidate the warranty. The manufacturer shall not be responsible for damages arising from the use of non compliant units.
• The manufacturer shall not be responsible for damage originating from unauthorized changes or the improper connection of electric and requirements set forth in the “Operating limits” table, included in the manual, shall immediately invalidate the warranty.
• The air conditioner should be used only for the applications for which it has been designed: the indoor unit is not suitable to be installed in areas used for laundry.
• Do not use the units if damaged. If problems occur, switch the unit off and disconnect it from the power supply.
• In order to prevent electric shocks, fires or injuries, always stop the unit, disable the protection switch and contact SAMSUNG’s technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy.
• Always remember to inspect the unit, electric connections, refrigerant tubes and protections regularly. These operations should be performed by qualified personnel only.
• The unit contains moving parts, which should always be kept out of the reach of children.
• Do not attempt to repair, move, alter or reinstall the unit. If performed by unauthorized personnel, these operations may cause electric shocks or fires.
• Do not place containers with liquids or other objects on the unit.
• All the materials used for the manufacture and packaging of the air conditioner are recyclable.
• The packing material and exhaust batteries of the remote controller(optional) must be disposed of in accordance with current laws.
• The air conditioner contains a refrigerant that has to be disposed of as special waste. At the end of its life cycle, the air conditioner must be disposed of in authorised centres or returned to the retailer so that it can be disposed of correctly and safely.
Installing the unit
WARNING
IMPORTANT: When installing the unit, always remember to connect first the refrigerant tubes, then the electrical lines.
• Always disassemble the electric lines before the refrigerant tubes.
• Upon receipt, inspect the product to verify that it has not been damaged during transport. If the product appears damaged, DO NOT INSTALL it and immediately report the damage to the carrier or retailer (if the installer or the authorized technician has collected the material from the retailer.)
Safety Information
4
Safety Information
• After completing the installation, always carry out a functional test and provide the instructions on how to operate the air conditioner to the user.
• Do not use the air conditioner in environments with hazardous substances or close to equipment that release free flames to avoid the occurrence of fires, explosions or injuries.
• Our units should be installed in compliance with the spaces shown in the installation manual, to ensure accessibility from both sides and allow repairs or maintenance operations to be carried out. The unit’s components should be accessible and easy to disassemble without endangering people and objects. For this reason, when provisions of the installation manual are not complied with, the cost required to access and repair the units (in SAFETY CONDITIONS, as set out in prevailing regulations) with harnesses, ladders, scaffolding or any other elevation system will NOT be considered part of the warranty and will be charged to the end customer.
Power supply line, fuse or circuit breaker
WARNING
• Always make sure that the power supply is compliant with current safety standards. Always install the air conditioner in compliance with current local safety standards.
• Always verify that a suitable grounding connection is available.
• Verify that the voltage and frequency of the power supply comply with the specifications and that the installed power is sufficient to ensure the operation of any other domestic appliance connected to the same electric lines.
• Always verify that the cut-off and protection switches are suitably dimensioned.
• Verify that the air conditioner is connected to the power supply in accordance with the instructions provided in the wiring diagram included in the manual.
• Always verify that electric connections (cable entry, section of leads, protections…) are compliant with the electric specifications and with the instructions provided in the wiring scheme. Always verify that all connections comply with the standards applicable to the installation of air conditioners.
• Devices disconnected from the power supply should be completely disconnected in the condition of overvoltage category.
• Be sure not to perform power cable modification, extension wiring, and multiple wire connection.
– It may cause electric shock or fire due to poor
connection, poor insulation, or current limit override.
– When extension wiring is required due to power line
damage, refer to Step Step 13 Optional:Extending the
power cable in the installation manual.
CAUTION
Make sure that you earth the cables.
• Do not connect the earth wire to the gas pipe, water pipe, lighting rod or telephone wire. If earthing is not complete, electric shock or fire may occur.
Install the circuit breaker.
• If the circuit breaker is not installed, electric shock or fire may occur.
Make sure that the condensed water dripping from the drain hose runs out properly and safely.
Install the power cable and communication cable of the indoor and outdoor unit at least 1m away from the electric appliance.
Install the indoor unit away from lighting apparatus using the ballast.
• If you use the wireless remote control, reception error may occur due to the ballast of the lighting apparatus.
Safety Information
5
Installation Procedure
Installation Procedure
Step 1 Checking and preparing accessories
The following accessories are supplied with the indoor unit. The type and quantity may differ, depending on the specifications.
Pattern sheet (1) Drain hose (1)
Insulation pipe
(Liquid side1, gas side1)
Insulation drain hose (1)
Installation manual (1) User manual (1)
Cable-tie (6) Clamp (1)
Reducer (1)
Step 2 Choosing the installation location
Installation location requirements
• There must be no obstacles near the air inlet and outlet.
• Install the indoor unit on a ceiling that can support its weight.
• Maintain sufficient clearance around the indoor unit.
• Before installing the indoor unit, be sure to check
whether the chosen location is well-drained.
• The indoor unit must be installed such that it is beyond public access and is not touchable by users.
• Rigid wall without vibration.
• Where it is not exposed to direct sunshine.
• Where the air filter can be removed and cleaned easily.
Do not install the air conditioner in following places.
• Place where there is mineral oil or arsenic acid. Resin parts flame and the accessories may drop or water may leak. The capacity of the heat exchanger may reduce or the air conditioner may be out of order.
• The place where corrosive gas such as sulphuric acid gas generates from the vent pipe or air outlet.
• The copper pipe or connection pipe may corrode and refrigerant may leak.
• The place where there is a machine that generates electromagnetic waves. The air conditioner may not operate normally due to control system.
• The place where there is a danger of existing combustible gas, carbon fibre or flammable dust.
• The place where thinner or gasoline is handled. Gas may leak and it may cause fire.
6
Installation Procedure
Installation Procedure
(Unit: inch (mm))
55 55
240
950
840
330 237
302
370
185
92
351
166
A
120
C
186
133
B
101
890~910 (Celling opening)
735
(Space of suspension bolts)
890~910 (Celling opening)
The sub duct hole is not applicable to the Wind-Free models.
735
(Space of suspension bolts)
950
71
60
41
Model
AM009NN4DCH* AM012NN4DCH* AM018NN4DCH* AM024NN4DCH* AM030NN4DCH* AM036NN4DCH* AM048NN4DCH*
Chassis Small
Large
A
inch
(mm)
8.46 (215)
9.37 (238)
B
inch
(mm)
4.13 (105)
5 (127)
C
inch
(mm)
7.72(196)
8.74 (222)
Net dimension
(W × D × H)
inch
(mm)
33.07X33.07X8.03 (840 X 840 X 204)
33.07X33.07X8.03 (840 X 840 X 204)
33.07X33.07X8.03 (840 X 840 X 204)
33.07X33.07X8.03 (840 X 840 X 204)
33.07X33.07X11.34 (840 X 840 X 288)
33.07X33.07X11.34 (840 X 840 X 288)
33.07X33.07X11.34 (840 X 840 X 288)
Net weight lb (kg) 33.07 (15) 33.07 (15) 33.07 (15) 33.07 (15) 40.79 (18.5) 40.79 (18.5) 40.79 (18.5)
Liquid pipe connection
inch
(mm)
1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)
Gas pipe
connection
inch
(mm)
1/2 (12.7) 1/2 (12.7) 1/2 (12.7) 5/8 (15.88) 5/8 (15.88) 5/8 (15.88) 5/8 (15.88)
Drain hose connection
inch
(mm)
outer diameter : 1.26 (32), inner diameter : 1.04 (26.5)
The sub duct hole is not applicable to the Wind-Free models.
35.04~35.83 (890~910) (Celling opening)
28.94 (735) (Space of suspension bolts)
35.04~35.83 (890~910) (Celling opening)
28.94 (735) (Space of suspension bolts)
37.4 (950)
37.4 (950)
14.57 (370)
13.82 (351)
7.28 (185)
3.62 (92)
6.54 (166)
4.72 (120)
3.98
(101)
33.07 (840)
9.45 (240)
2.36 (60)
11.89 (302)
9.33 (237)
12.99 (330)
2.17 (55)2.17 (55)
1.61 (41)
2.80 (71)
5.24 (133)
7.32 (186)
7
Installation Procedure
Spacing requirements
2500 mm or more
Obstruction
1500 mm or more
20 mm
17 mm
A
Unit: inch (mm)
Model
AM009NN4DCH
AM012NN4DCH AM018NN4DCH AM024NN4DEH
AM030NN4DCH AM036NN4DCH AM048NN4DCH
A 9.88 (251) 13.19 (335)
C: 1500 mm or more
C
C
C
C
CAUTION
• The indoor unit must be installed according to the specified distances in order to permit accessibility from each side, to guarantee correct operation, maintenance, and repair of the unit. The components of the indoor unit must be reachable and removable under safe conditions for people and the unit.
• Do not hold the discharge while carrying the indoor unit to avoid the possibility of breakage.
• You must hold the hanger plate on the corner and carry the indoor unit.
Step 3 Optional: Insulating the body of the indoor unit
If you install a cassette type indoor unit on the ceiling when temperature is over 80.6 °F (27 °C) and humidity is over 80%, you must apply an extra 10 mm thick polyethylene insulation or a similar type of insulation to the body of the indoor unit.
Cut away the part where pipes are pulled out for the insulating work.
D
A
E
B
C
Insulate the end of the pipe and some curved area by using separate insulator.
NOTE
• A: Reference for the outer circumference of the unit (When insulating the body of the indoor unit, use A as the reference for its outer circumference.)
Unit: inch (mm)
Indoor unit A B C D E
4 way Cassette <S>
33.07x8.03x33.07 (840x204x840)
AM009NN4DCH
35.83X5.94 (910X151)
37.00X5.94 (940X151)
24.02X5.94 (610X151)
25.59X5.94 (650X151)
34.25X34.25 (870X870)
AM012NN4DCH AM018NN4DCH AM024NN4DCH
4 way Cassette <L>
33.07x11.34x33.07 (840x288x840)
AM030NN4DCH
35.83X9.25 (910X235)
37.00X9.25 (940X235)
24.02X9.25 (610X235)
25.59X9.25 (650X235)
34.25X34.25 (870X870)
AM036NN4DCH AM048NN4DCH
C: 59.1 inch (1500 mm) or more
59.1 inch (1500 mm) or more
98.43 inch (2500 mm) or more
Obstruction
20 mm
0.67 inch (17 mm)
0.79 inch (20 mm)
8
Installation Procedure
Installation Procedure
Step 4 Installing the indoor unit
When deciding on the location of the air conditioner the following restrictions must be taken into account.
1 Place the pattern sheet on the ceiling at the spot
where you want to install the indoor unit.
NOTE
• Since the diagram is made of paper, it may shrink or stretch slightly due to temperature or humidity. For this reason, before drilling the holes, be sure to maintain the correct dimensions between the markings.
2 Insert bolt anchors, use existing ceiling supports or
construct a suitable support as shown in figure.
Concrete
Hole in anchor Hole in plug
Suspension bolt (M8) - field supply
Insert
3 Install the suspension bolts, depending on the ceiling
type.
Ceiling support
CAUTION
• Make sure that the ceiling is strong enough to support the weight of the indoor unit. Before hanging the unit, test the strength of each attached suspension bolt.
• If the length of the suspension bolt is more than 4.92 ft (1.5 m), you are required to prevent vibration.
4 Screw eight pairs of nuts and washers to the
suspension bolts, making space for hanging the indoor unit.
CAUTION
• You must install all of the suspension rods.
• It is important to leave sufficient space in the false
ceiling to allow access for maintenance or repairs to the drainage pipe connection, the refrigerant pipe connection, or to remove the unit if necessary.
5 Hang the indoor unit to the suspension bolts between
two nuts. Cut a pad stopper and place it on the suspension bolts to hold the washer. Remove the stopper and screw the nuts to fix the unit.
6 Check the level of the indoor unit by using a leveler.
• A tilt of the indoor unit may cause malfunction of a
built-in float switch and water leaks.
Level
Concrete
Hole in anchor Hole in plug
Insert
Suspension bolt (M8) - field supply
Ceiling support
Level
9
Installation Procedure
7 Adjust the unit to the appropriate position, taking into
account the installation area for the front panel.
• Place the pattern sheet on the indoor unit.
• Adjust the space between the ceiling and the
indoor unit by using a dimension gauge.
• Fix the indoor unit securely after adjusting the level of the unit by using a leveller.
• Remove the pattern sheet, connect the other cables. and install the front panel.
Indoor unit
Ceiling
Gauge of dimensions
17 mm
20 mm
Step 5 Purging inert gas from the indoor unit
The indoor unit comes with nitrogen gas (inert gas) charged at the factory. Therefore, all inert gas must be purged before connecting the assembly piping.
Unscrew the pinch pipe at the end of each refrigerant pipe.
Liquid side
Gas side
Insulator
NOTE
• To prevent dirt or foreign objects from getting into the pipes during installation, do not remove the pinch pipe completely until you are ready to connect the piping.
Step 6 Cutting and flaring the pipes
1 Make sure that you have the required tools available:
pipe cutter, reamer, flaring tool, and pipe holder.
2 If you wish to shorten the pipes, cut them with a pipe
cutter, ensuring that the cut edge remains at a 90° angle to the side of the pipe. Refer to the illustrations below for examples of edges cut correctly and incorrectly.
Pipe cutter
Pipe
9
Oblique
Rough
Burr
3 To prevent any gas from leaking out, remove all burrs
at the cut edge of the pipe, using a reamer.
4 Slide a flare nut on to the pipe and modify the flare.
Pipe
Flare
D
D
A
Flare
90° ±2°
R 0.4 to 0.8 mm
L
45° ±2°
Unit: inch (mm)
Outer Diameter (D) Depth (A) Flare dimension (L)
Ø1/4 (6.35) 0.051 (1.3)
0.34 to 0.36 (8.7 to 9.1)
Ø3/8 (9.52) 0.071 (1.8)
0.50 to 0.52
(12.8 to 13.2)
Ø1/2 (12.70) 0.079 (2.0)
0.64 to 0.65
(16.2 to 16.6)
Ø5/8 (15.88) 0.087 (2.2)
0.76 to 0.78
(19.3 to 19.7)
Ø3/4 (19.05) 0.087 (2.2)
0.93 to 0.94
(23.6 to 24.0)
Liquid side
Gas side
Insulator
Oblique
Pipe
Pipe cutter
Burr
Rough
Pipe
Flare
R 0.016 to 0.031 inch
(R 0.4 to 0.8 mm)
Flare
Indoor unit
Ceiling
Gauge of dimensions
0.67 inch (17 mm)
0.79 inch (20 mm)
10
Installation Procedure
Installation Procedure
5 Check that the flaring is correct, referring to the
illustrations below for examples of incorrect flaring.
Correct
Inclined
Damaged
Surface
Cracked
Uneven
Thickness
Step 7 Connecting the assembly pipes to the refrigerant pipes
There are two refrigerant pipes of different diameters :
• A smaller one for the liquid refrigerant.
• A larger one for the gas refrigerant. The inside of
copper pipe must be clean and has no dust.
1 Remove the pinch pipe on the pipes and connect the
assembly pipes to each pipe, tightening the nuts, first manually and then with a torque wrench, a spanner applying the following torque.
Torque wrench
Flare nut
Spanner
Union
Outer Diameter (inch (mm)) Torque(N•m)
Ø1/4 inch (6.35 mm) 14 to 18
Ø3/8 inch (9.52 mm) 34 to 42
Ø1/2 inch (12.70 mm) 49 to 61
Ø5/8 inch (15.88 mm) 68 to 82
Ø3/4 inch (19.05 mm) 100 to 120
(1N•m=10kgf•cm)
NOTE
• If the pipes must be shortened, see Step 6 Cutting and flaring the pipes on page 9.
2 Be sure to use an insulator thick enough to cover the
refrigerant tube to protect the condensate water on the outside of the pipe falling onto the floor and to improve the efficiency of the unit.
3 Cut off any excess foam insulation. 4 Make sure that there are no cracks or waves on the
bent area.
5 It would be necessary to double the insulation thickness
(0.39 inch (10 mm) or more) to prevent condensation even on the insulator when if the installed area is warm and humid.
6 Do not use joints or extensions for the pipes
connecting the indoor and outdoor units.
CAUTION
• Connect the indoor and outdoor units using pipes with flared connections (not supplied). For the lines, use insulated, unwelded, degreased and deoxidized copper pipe (Cu DHP type to ISO 1337 or UNI EN 12735-1),
suitableforoperatingpressuresofatleast4.2MPaand foraburstpressureofatleast20.7MPa.Copperpipefor
hydro-sanitary applications is completely unsuitable.
• For sizing and limits (height difference, line length, max. bends, refrigerant charge, etc.) see the outdoor unit installation manual.
• All refrigerant connection must be accessible, in order to permit either unit maintenance or removing it completely.
• If the pipes require brazing, make sure that oxygen free nitrogen (OFN) is flowing through the system.
• Nitrogen blowing pressure range is 0.02 to 0.05 MPa.
Correct Inclined CrackedDamaged
Surface
Uneven
Thickness
Torque wrench
Flare nut
Spanner
Union
11
Installation Procedure
Step 8 Performing the gas leak test
To identify potential gas leaks on the indoor unit, inspect the connection area of each refrigerant pipe using a leak detector for R-410A.
Before recreating the vacuum and recirculating the refrigerant gas, pressurize the whole system with nitrogen (using a cylinder with a pressure reducer) at a pressure above 0.2 MPa, less than 4 MPa (gauge) in order to immediately detect leaks on the refrigerant fittings.
Made vacuum for 15 minutes and pressurizing system with nitrogen.
Liquid side
Gas side
Insulator
Step 9 Insulating the refrigerant pipes
Once you have checked that there are no leaks in the system, you can insulate the piping and hose.
1 To avoid condensation problems, place Acrylonitrile
Butadien Rubber separately around each refrigerant pipe.
No gap
NBR
NOTE
• Always make the seam of pipes face upwards.
CAUTION
• The insulation has to be produced in full compliance with European regulation EEC / EU 2037 / 2000 requring the use of sheaths insulation without using CFC and HCFC gases for heating and the environment.
2 Wind insulating tape around the pipes and drain hose
avoiding compressing the insulation too much.
Insulation cover pipe Insulation pipe
Be sure to overlap the insulation.
Indoor unit
CAUTION
• Be sure to wrap insulation tightly without any gaps.
3 Finish wrapping insulating tape around the rest of the
pipes leading to the outdoor unit.
4 The pipes and electrical cables connecting the indoor
unit with the outdoor unit must be fixed to the wall with suitable ducts.
CAUTION
• Must fit tightly against body without any gap.
• Make sure that all refrigerant connection must be
accessible for easy maintenance and detachment.
• Install the insulation not to get wider and use the adhesives on the connection part of it to prevent moisture from entering.
• Wind the refrigerant pipe with insulation tape if it is exposed to outside sunlight.
• Install the refrigerant pipe respecting that the insulation does not get thinner on the bent part or hanger of pipe.
• Add the additional insulation if the insulation plate gets thinner.
a x 3
Hanger
Additional insulation
a
Refrigerant pipe insulation
Liquid side
Gas side
Insulator
No gap
Indoor unit
Insulation cover pipe
Insulation pipe
Be sure to overlap the insulation.
Additional insulation
Hanger
Refrigerant pipe insulation
12
Installation Procedure
Installation Procedure
5 Select the insulation of the refrigerant pipe.
• Insulate the gas side and liquid side pipe, noting the insulation thickness that must differ according to the pipe size.
• Standard: Less than an indoor temperature of 86 °F (30 °C), with humidity at 85%. If installing in a high humidity environment, use one grade thicker insulator by referring to the table below. If installing in an unfavourable environment, use thicker one.
• The heat-resistance temperature of the insulator must be more than 248
°F
(120 °C).
Pipe
Pipe size
inch(mm)
Insulation Type (Heating/Cooling)
Remarks
Standard
[86 °F (30 °C),
85%]
High humidity
[86 °F (30 °C),
over 85%]
EPDM, NBR
Liquid
pipe
Ø 1/4
(6.35)
to Ø 3/8
(9.52)
9t
Internal
temperature
is higher
than 248 °F
(120 °C)
Ø 1/2
(12.7) to Ø
2 (50.80)
13t
Gas
pipe
Ø 1/4
(6.35)
13t 19t
Ø 3/8 (9.52) to Ø 1
(25.40)
19t
25t
Ø 1-1/8
(28.58) to
Ø 1-3/4 (44.45)
32t
Ø 2
(50.80)
25t 38t
• When installing insulation in the places and conditions below, use the same insulation that is used for high humidity conditions.
<Geological condition>
High humidity locations such as shorelines, hot springs, lake or riversides, and ridges (when part of the building is covered by earth and sand)
<Operation purpose condition>
Restaurant ceiling, sauna, swimming pool etc.
<Building construction condition>
Ceilings frequently exposed to moisture and cooling are not covered. For example, pipes installed at a corridor of a dormitory and studio or near an exit that opens and closes frequently.
Places (where the pipes are installed) that are highly humid due to a lack of ventilation.
• Refrigerant pipe before EEV kit and MCU or without EEV kit and MCU
– You can contact the gas side and liquid side
pipes but the pipes should not be pressed.
– When contacting the gas side and liquid side
pipe, use 1 grade thicker insulator.
• Refrigerant pipe after EEV kit and MCU
– Install the gas side and liquid side pipes, leave
10mm of space.
– When contacting the gas side and liquid side
pipe, use 1 grade thicker insulator.
Step 10 Installing the drain hose and drain pipe
1 Push the supplied drain hose as far as possible over
the drain socket.
2 Tighten the metal clamp as shown in the picture.
3 Wrap the supplied large sealing pad over the metal
clamp and drain hose to insulate and fix it with clamps.
4 Insulate the complete drain piping inside the building
(field supply). If the drain hose cannot be sufficiently set on a slope, fit the hose with drain raising piping (field supply).
5 Push the drain hose up to insulation when connecting
the drain hose to drain socket.
Metal clamp
Drain socket
Drain hose
Large seailng pad
Be sure to bond the drain hose and the main pipe.
Drain pipe
Metal clamp
Drain socket
Drain hose
Drain pipe
Be sure to bond the drain hose and the main pipe.
Large sealing pad
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