Samsung AM007FN1DCH Series, AM009FN1DCH Series, AM012FN1DCH Series Installation Manual

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Air Conditioner
installation manual
imagine the possibilities
Thank you for purchasing this Samsung product. To receive more complete service, please register your product at
www.samsung.com/register
Cassette Type Series
Slim 1 Way cassette
DB68-03806A(1)
This manual is made with 100% recycled paper.
PTFRESEN
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Contents
Safety Precautions ......................................................................................... 3
Accessories ........................................................................................................ 5
Selecting the Installation Location ........................................................ 5
Indoor Unit Installation ............................................................................... 8
Purging the Unit ............................................................................................. 10
Connecting the Refrigerant Pipe ............................................................ 11
Cutting/Flaring the Pipes ........................................................................... 12
Performing Leak Test & Insulation ......................................................... 13
Drainpipe and Drain Hose Installation ................................................ 15
Bushing Bracket Installation ..................................................................... 17
Wiring Work ...................................................................................................... 18
Setting an indoor unit address and installation option .............. 21
Final Checks and User Tips ........................................................................ 30
Troubleshooting ............................................................................................. 31
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ENGLISH
(Carefully follow the precautions listed below because they are essential to guarantee the safety of the equipment.)
WARNING
Always disconnect the air conditioner from the power supply before servicing it or accessing its internal components.
Verify that installation and testing operations are performed by qualified personnel.
Verify that the air conditioner is not installed in an easily accessible area.
General information
Carefully read the content of this manual before installing the air conditioner and store the manual in a safe place in order to be
able to use it as reference after installation.
For maximum safety, installers should always carefully read the following warnings. Store the operation and installation manual in a safe location and remember to hand it over to the new owner if the
air conditioner is sold or transferred.
This manual explains how to install an indoor unit with a split system with two SAMSUNG units. The use of other types of units
with different control systems may damage the units and invalidate the warranty. The manufacturer shall not be responsible for damages arising from the use of non compliant units.
The manufacturer shall not be responsible for damage originating from unauthorized changes or the improper connection of electric and hydraulic lines. Failure to comply with these instructions or to comply with the requirements set forth in the “Operating limits” table, included in the manual, shall immediately invalidate the warranty.
The air conditioner should be used only for the applications for which it has been designed: the indoor unit is not suitable to be
installed in areas used for laundry.
Do not use the units if damaged. If problems occur, switch the unit off and disconnect it from the power supply. In order to prevent electric shocks, fires or injuries, always stop the unit, disable the protection switch and contact SAMSUNG’s
technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy.
Always remember to inspect the unit, electric connections, refrigerant tubes and protections regularly. These operations should be
performed by qualified personnel only.
The unit contains moving parts, which should always be kept out of the reach of children. Do not attempt to repair, move, alter or reinstall the unit. If performed by unauthorized personnel, these operations may cause
electric shocks or fires.
Do not place containers with liquids or other objects on the unit.
All the materials used for the manufacture and packaging of the air conditioner are recyclable.
The packing material and exhaust batteries of the remote control(optional) must be disposed of in accordance with current laws. The air conditioner contains a refrigerant that has to be disposed of as special waste. At the end of its life cycle, the air conditioner
must be disposed of in authorized centers or returned to the retailer so that it can be disposed of correctly and safely.
installinG the unit
IMPORTANT: When installing the unit, always remember to connect first the refrigerant tubes, then the electrical lines.
Always disassemble the electric lines before the refrigerant tubes.
Upon receipt, inspect the product to verify that it has not been damaged during transport. If the product appears damaged,
DO NOT INSTALL it and immediately report the damage to the carrier or retailer (if the installer or the authorized technician has collected the material from the retailer.)
After completing the installation, always carry out a functional test and provide the instructions on how to operate
the air conditioner to the user.
Do not use the air conditioner in environments with hazardous substances or close to equipment that release free flames to avoid
the occurrence of fires, explosions or injuries.
The air conditioner should be used only for the applications for which it has been designed: the indoor unit is not suitable to be
installed in areas used for laundry.
Our units must be installed in compliance with the spaces indicated in the installation manual to ensure either accessibility from
both sides or ability to perform routine maintenance and repairs. The units’ components must be accessible and that can be disassembled in conditions of complete safety either for people or things. For this reason, where it is not observed as indicated into the Installation Manual, the cost necessary to reach and repair the unit ( in safety, as required by current regulations in force) with slings, trucks, scaffolding or any other means of elevation won’t be
considered in-warranty and charged to end user.
Power suPPly line, fuse or circuit breaker
Always make sure that the power supply is compliant with current safety standards. Always install the air conditioner in compliance
with current local safety standards.
Always verify that a suitable grounding connection is available. Verify that the voltage and frequency of the power supply comply with the specifications and that the installed power is sufficient
to ensure the operation of any other domestic appliance connected to the same electric lines.
Always verify that the cut-off and protection switches are suitably dimensioned. Verify that the air conditioner is connected to the power supply in accordance with the instructions provided in the wiring
diagram included in the manual.
Always verify that electric connections (cable entry, section of leads, protections…) are compliant with the electric specifications
and with the instructions provided in the wiring scheme. Always verify that all connections comply with the standards applicable to the installation of air conditioners.
Safety Precautions
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Make sure that you earth the cables.
- Do not connect the earth wire to the gas pipe, water pipe, lighting rod or telephone wire. If earthing is not complete, electric shock or fire may occur.
Install the circuit breaker.
- If the circuit breaker is not installed, electric shock or fire may occur.
Make sure that the condensed water dripping from the drain hose runs out properly and safely.
Install the power cable and communication cable of the indoor and outdoor unit at least 1m(3.28ft) away from the electric appliance.
Install the indoor unit away from lighting apparatus using the ballast.
- If you use the wireless remote control, reception error may occur due to the ballast of the lighting apparatus.
Do not install the air conditioner in following places.
- Place where there is mineral oil or arsenic acid. Resin parts flame and the accessories may drop or water may leak. The capacity of the heat exchanger may reduce or the air conditioner may be out of order.
- The place where corrosive gas such as sulfurous acid gas generates from the vent pipe or air outlet. The copper pipe or connection pipe may corrode and refrigerant may leak.
- The place where there is a machine that generates electromagnetic waves. The air conditioner may not operate normally due to control system.
- The place where there is a danger of existing combustible gas, carbon fiber or flammable dust. The place where thinner or gasoline is handled. Gas may leak and it may cause fire.
Safety Precautions (Continued)
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ENGLISH
Accessories
Selecting the Installation Location
The following accessories are supplied with the indoor unit.
The type and quantity may differ depending on the specifications.
Pattern sheet
Insulation drain
Flexible hose
Rubber
Insulation cover band
Installation manual
Bushing bracket
Indoor Unit
There must be no obstacles near the air inlet and outlet.
Install the indoor unit on a ceiling that can support its weight.
Maintain sufficient clearance around the indoor unit.
Make sure that the water dripping from the drain hose runs away
correctly and safely.
The indoor unit must be installed in this way, that they are out of public
access. (Not touchable by the users)
Rigid wall without vibration.
Where it is not exposed to direct sunshine.
Where the air filter can be removed and cleaned easily.
As a rule, the unit cannot be installed at a height of less than 2.5 m(8.2 ft).It is possible to install the unit at a height of between 2.2 ~2.5 m (7.2~8.2 ft)
from the ground, if the unit has a duct with a well defined length [300 mm (11.8 inch) or more] to avoid fan motor blower contact.
If you install the cassette or duct type indoor unit on the ceiling with
humidity over 80%, you must apply extra 10mm(0.39 inch) of polyeth­ylene foam or other insulation with similar material on the body of the indoor unit.
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Selecting the Installation Location (Continued)
Space Requirements for Indoor Unit
1500(59) or more
1500(59) or more
1500(59) or more
1500(59) or more
Unit : mm(inch)
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ENGLISH
No. Name Description
Liquid pipe connection ø6.35(1/4")
Gas pipe connection ø12.70(1/2")
Drain pipe connection OD ø29(1 1/8")
Power supply connection -
Air discharge grille -
Air suction grille -
Dimension of the indoor unit
Unit : mm(inch)
(Suspension position)
(Ceiling opening)
Ceiling
Drain hole
(Ceiling opening)
(Suspension position)
1150(45.28)
1035.8(40.78)
249(9.80)
440(17.32)
21(0.83)
77(3.03)
52(2.05)
50(1.97)
85(3.35)
970(38.19)
135(5.31)40(1.57)
25(0.98) 150(5.91)
410(16.14)
1198(47.17)
500(19.69)
1150(45.28) (Suspension position)
1035.8(40.78) (Ceiling opening)
249(9.80)
(Ceiling opening)
440(17.32)
(Suspension position)
Drain hole
Ceiling
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Concrete
Suspension bolt(ø9.52(3/8") or M10)
Hole in anchor Hole in plug
Insert
Ceiling support
It is recommended to install the Y- joint before installing the indoor unit.
1
Place the pattern sheet on the ceiling at the spot where you want to install the indoor unit.
Since the diagram is made of paper, it may shrink or stretch
slightly due to temperature or humidity. For this reason, before drilling the holes maintain the correct dimensions between the markings.
Note
2
Insert bolt anchors, use existing ceiling supports or construct a suitable support as shown in figure.
3
Install the suspension bolts depending on the ceiling type.
Ensure that the ceiling is strong enough to support the weight of the indoor unit. Before hanging the unit, test the strength of each attached suspension bolt.
 If the length of suspension bolt is more than 1.5m (4.92 ft),
it is required to prevent vibration.
 If this is not possible, create an opening on the false ceiling
in order to be able to use it to perform the required operations on the indoor unit.
Indoor Unit Installation
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ENGLISH
4
Screw eight nuts to the suspension bolts making space for hanging the indoor unit.
You must install the suspension bolts more than four when installing the indoor unit.
5
Check the level of the indoor unit by using a leveler.
A tilt of the indoor unit may cause malfunction of a built-in float switch
and water leaks.
6
Adjust the height of the indoor unit by using the gauge of dimensions.
You should adjust the gauge of dimensions and the pattern sheet to fit
the cutting dimensions of ceiling.
Make sure that the indoor unit is installed at a level if the indoor unit
slants too much, there can be water leaks.
7
Tighten the upper part nuts.
8
Remove the gauge of dimensions after installing the indoor unit.
Level
Nut
Washer
Rubber
Fasten the nut
Side view
Air inlet Air outlet
15(5/8)
15(5/8)
Gauge of Dimensions
Ceiling
Unit : mm(inch)
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Purging the Unit
Gas refrigerant port
Liquid refrigerant port
g The designs and shape are subject to
change according to the model.
From factory the unit is supplied and set with a pre-charge of nitrogen gas (insert gas). Therefore, all insert gas must be purged before connecting the assembly piping.
Unscrew the pinch pipe at the end of each refrigerant pipe.
Result: All inert gas escapes from the indoor unit.
Note To prevent dirt or foreign objects from getting into the pipes
during installation, do NOT remove the pinch pipe completely until you are ready to connect the piping.
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