Samson 3354 Mounting And Operating Instructions
Mounting and
Operating Instructions
EB 8140 EN
Translation of original instructions
Edition September 2017
Type3354 Globe Valve
2 EB 8140 EN
Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.
Î For the safe and proper use of these instructions, read them carefully and keep them for
later reference.
Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service
Department (aftersalesservice@samson.de).
The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
(www.samson.de) > Product documentation. You can enter the document
number or type number in the [Find:] eld to look for a document.
Denition of signal words
Hazardous situations which, if not avoided,
will result in death or serious injury
Hazardous situations which, if not avoided,
could result in death or serious injury
Property damage message or malfunction
Additional information
Recommended action
DANGER
!
WARNING
!
NOTICE
!
Note
Tip
Contents
EB 8140 EN 3
1 Safety instructions and measures ...................................................................5
1.1 Notes on possible severe personal injury .........................................................7
1.2 Notes on possible personal injury ...................................................................7
1.3 Notes on possible property damage ................................................................8
2 Markings on the control valve ........................................................................9
2.1 Valve nameplate ............................................................................................9
3 Design and principle of operation ................................................................10
3.1 Fail-safe action ............................................................................................11
3.2 Technical data .................................................................................................
3.3 Dimensions and weights ...............................................................................12
3.4 Permissible differential pressures ...................................................................13
3.4.1 Version FA/NC with fail-safe position: fail-close .............................................13
3.4.2 Version FE/NO with fail-safe position: fail-open .............................................14
3.5 Accessories .................................................................................................16
4 Measures for preparation ............................................................................16
4.1 Unpacking ..................................................................................................16
4.2 Transporting and lifting ................................................................................16
4.3 Storage .......................................................................................................17
4.4 Preparation for installation ............................................................................17
5 Mounting and start-up ................................................................................. 18
5.1 Installing the valve into the pipeline ...............................................................18
5.1.1 Mounting position ........................................................................................18
5.1.2 Installing the valve ........................................................................................18
5.2 Connecting the signal pressure ......................................................................18
5.3 Additional ttings .........................................................................................19
5.4 Quick check ................................................................................................20
6 Operation ...................................................................................................21
7 Servicing.....................................................................................................22
7.1 Replacing the gaskets ...................................................................................23
7.2 Replacing the packing ..................................................................................24
7.2.1 DN15 to 50 ...............................................................................................24
7.2.2 DN65 and 80.............................................................................................28
4 EB 8140 EN
Contents
7.3 Tightening torques ........................................................................................31
7.4 Preparation for return shipment ..................................................................... 31
7.5 Ordering spare parts and operating supplies .................................................32
8 Malfunctions ...............................................................................................33
8.1 Troubleshooting ...........................................................................................33
8.2 Emergency action ........................................................................................34
9 Decommissioning and disassembly ..............................................................35
9.1 Decommissioning .........................................................................................35
9.2 Removing the valve from the pipeline .............................................................35
9.3 Disposal ......................................................................................................35
10 Annex.........................................................................................................36
EB 8140 EN 5
Safety instructions and measures
1 Safety instructions and measures
Intended use
The Type3354 Globe Valve is designed for on/off service in process engineering and plants
with industrial requirements. The valve is suitable for liquids, vapors and gases at tempera-
tures from –10 to +180°C and a nominal pressure of PN16. The globe valve is combined
with a pneumatic piston actuator.
The control valve is designed to operate under exactly dened conditions (e.g. operating
pressure, process medium, temperature). Therefore, operators must ensure that the control
valve is only used in applications that meet the specications used for sizing the valve at the
ordering stage. In case operators intend to use the control valve in other applications or con-
ditions than specied, contact SAMSON.
SAMSON does not assume any liability for damage resulting from the failure to use the
valve for its intended purpose or for damage caused by external forces or any other external
factors.
Î Refer to the technical data and nameplate for limits and elds of application as well as
possible uses.
Reasonably foreseeable misuse
The control valve is not suitable for the following applications:
− Use outside the limits dened during sizing and by the technical data
− Use outside the limits dened by the valve accessories mounted on the control valve
Furthermore, the following activities do not comply with the intended use:
− Use of non-original spare parts
− Performing service and repair work not described in these instructions
Qualications of operating personnel
The control valve must be mounted, started up, serviced and repaired by fully trained and
qualied personnel only; the accepted industry codes and practices are to be observed. According to these mounting and operating instructions, trained personnel refers to individuals
who are able to judge the work they are assigned to and recognize possible hazards due to
their specialized training, their knowledge and experience as well as their knowledge of the
applicable standards.
6 EB 8140 EN
Safety instructions and measures
Personal protective equipment
We recommend checking the hazards posed by the process medium being used (e.g.
uGESTIS (CLP) hazardous substance database).
Î Provide protective equipment (e.g. safety gloves, eye protection) appropriate for the pro-
cess medium used.
Î Wear hearing protection when working near the valve.
Î Check with the plant operator for details on further protective equipment.
Revisions and other modications
Revisions, conversions or other modications to the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Fur-
thermore, the product may no longer meet the requirements for its intended use.
Warning against residual hazards
To avoid personal injury or property damage, plant operators and operating personnel must
prevent hazards that could be caused in the control valve by the process medium, the operating pressure, the signal pressure or by moving parts by taking appropriate precautions. They
must observe all hazard statements, warning and caution notes in these mounting and operating instructions, especially for installation, start-up and service work.
We also recommend checking the hazards posed by the process medium being used (e.g.
uGESTIS (CLP) hazardous substance database).
Î Observe safety measures for handling the device as well as re prevention measures.
Responsibilities of the operator
The operator is responsible for proper operation and compliance with the safety regulations.
Operators are obliged to provide these mounting and operating instructions as well as the
referenced documents to the operating personnel and to instruct them in proper operation.
Furthermore, the operator must ensure that operating personnel or third persons are not exposed to any danger.
Responsibilities of operating personnel
Operating personnel must read and understand these mounting and operating instructions as
well as the referenced documents and observe the hazard statements, warning and caution
notes specied in them. Furthermore, the operating personnel must be familiar with the ap-
plicable health, safety and accident prevention regulations and comply with them.
EB 8140 EN 7
Safety instructions and measures
Referenced standards and regulations
The devices comply with the requirements of the European Pressure Equipment Directive
2014/68/EU.
Referenced documentation
The mounting and operating instructions of the mounted valve accessories (e.g. uEB8357
for Type4740 Limit Switch) apply in addition to these mounting and operating instructions.
1.1 Notes on possible severe personal injury
DANGER
!
Risk of bursting in pressure equipment.
Valves and pipelines are pressure equipment. Improper opening can lead to valve
components bursting.
Î Before starting any work on the valve, depressurize all plant sections concerned as
well as the valve.
Î Drain the process medium from all the plant sections concerned as well as the
valve.
Î Wear personal protective equipment.
1.2 Notes on possible personal injury
WARNING
!
Risk of personal injury when the actuator vents.
While the valve is operating, the actuator may vent when the valve opens or closes.
Î Install the control valve in such a way that the actuator does not vent at eye level.
Î Use suitable silencers and vent plugs.
Î Wear eye protection when working in close proximity to the control valve.
8 EB 8140 EN
Safety instructions and measures
WARNING
!
Risk of personal injury due to residual process medium in the valve.
While working on the valve, residual process medium can escape and, depending on
its properties, may lead to personal injury, e.g. (chemical) burns.
Î If possible, drain the process medium from all the plant sections concerned and the
valve.
Î Wear protective clothing, safety gloves and eyewear.
Risk of burn injuries due to hot or cold components and pipelines.
Depending on the process medium, valve components, and pipelines may get very hot
or cold and cause burn injuries.
Î Allow components and pipelines to cool down or heat up.
Î Wear protective clothing and safety gloves.
1.3 Notes on possible property damage
NOTICE
!
Risk of valve damage due to contamination (e.g. solid particles) in the pipeline.
The plant operator is responsible for cleaning the pipelines in the plant.
Î Flush the pipelines before start-up.
Î Observe the maximum permissible pressure for valve and plant.
Risk of valve damage due to unsuitable medium properties.
The valve is designed for a process medium with dened properties.
Î Only use the process medium specied for sizing the valve.
Risk of leakage and valve damage due to excessively high or low tightening
torques.
Observe the specied torques on tightening valve components.
Excessively tightened torques lead to parts wearing out quicker. Parts that are too loose
may cause leakage.
Î Observe the specied tightening torques (see section7.3).
EB 8140 EN 9
Markings on the control valve
2 Markings on the control valve
2.1 Valve nameplate
1 Actuator area and number of
actuator springs (I or II)
2 Required signal pressure in bar
3 Nominal size (DN and NPS)
4 Max. perm. differential pressure in
bar
5 Conguration ID
6 Max. permissible medium
temperature
7 Year of manufacture
3
3 3
3
4 4
4 4
2
2
5
6 7
1
1
Made in Europe
SAMSON 3354
Stelldruck
Supply
(bar)
Antrieb
Act. size
Max. Diff.druck/pressure ∆p in bar
Fig.1: Nameplate
The nameplate is stuck on the pneumatic actuator.
10 EB 8140 EN
Design and principle of operation
3 Design and principle of oper-
ation
The pneumatic control valve consists of a
globe (straight-pattern) valve with a softseated plug and a pneumatic piston
actuator.
The medium ows through the valve in the
direction indicated by the arrow. The signal
pressure applied to the piston actuator determines the position of the plug and thus the
cross-sectional area of ow between the seat
and plug.
The plug/actuator stem (2) is sealed by a
self-adjusting PTFE V-ring packing (4.4) at
13
9
8
S
4.4
4.1
2
3
1
2
4.4
8
9
13
S
FE/NOFA/NC
FE/NOFA/NC
3
1
4.1
1 Body
2 Plug (with plug/actuator
stem)
4.1 Radial shaft seal
4.4 Packing rings
8 Piston
9 Spring
13 Vent plug
S Signal pressure connection
Fig.2: Type3354 Globe Valve · DN15 to 50 (left) · DN65 and 80 (right)
EB 8140 EN 11
Design and principle of operation
the valve and by a radial shaft seal (4.1) at
the actuator.
3.1 Fail-safe action
The fail-safe position of the valve upon supply air (signal pressure) failure is determined
by how the piston and actuator spring are
arranged in the pneumatic actuator.
Fail-close (FA/NC)
The actuator spring closes the valve upon air
supply failure. The valve opens when the signal pressure increases.
Fail-open (FE/NO)
The actuator spring opens the valve upon air
supply failure. The valve closes when the signal pressure increases.
3.2 Technical data
The nameplate provides information on the
control valve version (see section2.1). More
information is available in Data Sheet
uT8140.
Table1: Technical data
Valve sizes DN15 to 80
Material Cast iron EN-GJL-250 (EN-JL1040)
Type of connection Flange
Nominal pressure PN 16
Seat-plug seal Soft seal
Characteristic Quick-opening
Compliance
Actuator 30cm² (Ø=63mm) · 60cm² (Ø=90mm) · 120cm² (Ø=125mm)
Permissible signal pressure Minimum à According to section3.4 · Maximum 8bar
Signal pressure connection G¼
Temperature range
Perm. medium temperature –10 to +180°C
Perm. ambient temperature –10 to +60°C
Permissible ow velocity
Max. velocity at the valve
outlet
Liquids: 3m/s · Gases: 0.3Mach
12 EB 8140 EN
Design and principle of operation
Table2: Materials
Valve body Cast iron EN-GJL-250 (EN-JL1040)
Intermediate piece 1.0566
Actuator stem 1.4571
Flat plug 1.4571
Seal PTFE, 35% carbon ber reinforced
Packing PTFE/carbon, spring-loaded
Actuator 30/60cm² 120cm²
Actuator cover PA 66, glass ber reinforced Aluminum
Piston PA 66, glass ber reinforced Aluminum
Actuator base
Spheroidal graphite iron
EN-GJS-400-18-LT (EN-JS1049)
Aluminum
Table3: Nominal sizes, valve coefcients and seat diameters
Nominal size DN 15 20 25 32 40 50 65 80
Flow coefcient K
VS
6 9 18 20 36 44 65 90
Seat Ø mm 20 20 24 48 48 48 74 74
Travel mm 15 15 15 15 15 15 15 15
3.3 Dimensions and weights
Version with anges
Nominal size
DN 15 20 25 32 40 50 65
80
Face-to-face dimension L mm 130 150 160 180 200 230 290 310
Height including actuator H mm 235 235 249 249 262 262 368 368
Flange Ød mm 95 105 115 140 150 165 185 200
Valve weight including
actuator
kg 5.4 6.0 7.3 12.3 13.0 15.7 30.5
33.5
Pneumatic piston actuator
Version
Actuator area
(piston Ø)
30cm²
(Ø = 63mm)
60cm² (Ø = 90mm)
120cm²
(Ø = 125mm)
1 spring 2 springs
Housing ØD mm 100 127 180
Signal pressure connection
G¼ G¼
G¼
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