Samson 3277, 3277-5 Mounting And Operating Instructions

Pneumatic Actuator Type 3277
Mounting and Operating Instructions
EB 8311 EN
Edition July 2006
Fig. 1 · Type 3277 Pneumatic Actuator
1 Design and principle of
operation
The Type 3277 Pneumatic Actuators with an effective diaphragm area of 240, 350 or 700 cm² are primarily mounted to control valves from the Series 240, 250 and 280.
Type 3277-5 with a die-cast aluminum case and an effective diaphragm area of 120 cm², is mounted to Type 3510 and Se
-
ries 240 Valves. The actuator is made up of two diaphragm
cases, a rolling diaphragm and springs. The lower diaphragm case is permanently fixed to the yoke which allows the direct attach­ment of either a pneumatic or electropneu­matic positioner or a limit switch.
Actuators with manual override (Fig. 5) ad­ditionally have a handwheel mounted on the diaphragm case. The handwheel moves the
actuator stem over a spindle after the lock
-
ing mechanism (lock nut) has been disen
­gaged. In addition, the actuator can be equipped in a special version with a me
-
chanically adjustable travel stop. The signal pressure creates a force at the di
­aphragm surface which is balanced by the springs (6) arranged in the actuator. The number of springs and their compression determine the bench range (signal pressure range) while taking the rated travel into ac
­count which is directly proportional to the signal pressure. A maximum of 30 springs can be installed, partly fitted inside one an
­other.
The stem connector (16) connects the actua­tor stem (2) with the plug stem of the control valve.
2 EB 8311 EN
Design and principle of operation
4
Assembly, start-up and operation of the device may only be performed by trained and experienced personnel familiar with this product. According to these mounting and operating instructions, trained personnel is referred to individuals who are able to judge the work they are assigned to and recognize possible hazards due to their specialized training, their knowledge and experience as well as their knowledge of the relevant standards.
4
Any hazards which could be caused by the signal pressure and moving parts of the actuator are to be prevented by means of appropriate measures.
4
Proper shipping and appropriate storage are assumed.
Fail-safe action
When the signal pressure fails, the fail-safe action of the actuator depends on whether the springs are installed in the top or bottom diaphragm chamber.
Actuator stem extends
When the signal pressure is reduced or the air supply fails, the springs move the actua
­tor stem downwards and close the valve. The valve opens when the signal pressure is increased enough to overcome the force ex
-
erted by the springs.
Actuator stem retracts
When the signal pressure is reduced or the air supply fails, the springs move the actua
­tor stem upwards and open the valve. The valve closes when the signal pressure is in
-
creased enough to overcome the force ex
-
erted by the springs.
EB 8311 EN 3
Design and principle of operation
Fig. 3 · Sectional diagram of Type 3277 with 240, 350 and 700 cm² effective diaphragm area
5
1.1
1
6
6.1
3
8 12
12.1
11
10
12.1
13
2
15
16
4 7
a
9
1 Nut
1.1 Nut 2 Actuator stem 3 Vent plug 4 Loading pressure
connection
5 Top diaphragm
case 6 Springs 7 Diaphragm plate 8 Diaphragm 9 Nuts and bolts 10 Yoke with bottom
diaphragm case 11 Loading pressure
connection 12 Stem seal
12.1Dry bearing 13 Wiper 15 Ring nut 16 Stem connector
Dimension a 350 cm² = 209 mm 700 cm² = 246 mm
Loading pressure connection Type 3277 Actuator (Fig. 3)
In the Type 3277 Actuator with fail-safe ac
­tion "Actuator stem extends", the loading pressure is connected to the loading pres
­sure connection (11) at the side of the yoke to fill the bottom diaphragm chamber which causes the actuator stem (2) to move up
-
wards. In an actuator with the fail-safe ac
­tion "Actuator stem retracts", the loading pressure is connected the loading pressure connection (4) to fill the top diaphragm chamber which causes the actuator stem to move downwards.
Type 3277-5 Actuator (Fig. 4) In the Type 3277-5 Actuator, the loading pressure is connected to a borehole either at the left or right of the yoke. A switchover plate (14, accessories) directs the air to one of the diaphragm chambers, depending on the fail-safe action of the actuator ("Actuator stem extends" or "Actuator stem retracts"), which is determined by how the plate is aligned with the mark (14.4).
4
Turn the switchover plate to align the symbol (14.3) for the appropriate fail-safe action with the mark (14.4). See Fig. 4, bottom left. The operating direc
-
tion (>>) or (<>) of the positioner deter
-
mines whether the left or right attach
-
ment is to be used.
A connecting plate (accessories) is required instead of the switchover plate if the actua
-
tor is operated without a positioner. The loading pressure is directly connected to the loading pressure connection (14.8) of the connecting plate to fill the diaphragm cham
-
ber.
4
Turn the connecting plate to align the symbol (14.3) for the appropriate fail-safe action "Actuator stem extends" or "Actuator stem retracts" with the mark (14.4). See Fig. 4, bottom right.
4
Make sure that the flat gasket of the con
-
necting plate is correctly inserted.
4
The connecting plate has both NPT and G threaded bores. Seal the bore not re
­quired with a rubber gasket and square plug.
Accessories: The switchover plate or con
­necting plate must be ordered separately. Please note that actuators with modification index 01 e.g. 3277-531xxx20.01 (old = .00) are equipped with new plates.
Old and new plates are not interchangeable.
In-
dex
Order no.
Switch-
over plate
New
Old
01001400-6822
1400-6819
Con-
necting
plate
New
Old: G thread
Old NPT thread
01
00 00
1400-6823
1400-6820 1400-6821
Note! The pneumatic actuators are designed for a maximum supply pressure of 6 bar. To prevent the actuator from being dam
­aged, do not let the supply pressure exceed the upper spring range value by more than 3 bar when the actuator is used for flow-switching service (on-off valve) with the fail-safe position "Actuator stem retracts". Label actuators that have a reduced supply pressure with a sticker "max. supply pres
-
sure limited to … bar". Note! Refer to the operating instructions of the corresponding valve on how to mount and remove the actuator from the valve.
4 EB 8311 EN
Design and principle of operation
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