Samson 3222/5857, 3222/5824, 3222/5825, 3222/5757-3, 3222/5757-7 Mounting And Operating Instructions

Mounting and
Operating Instructions

EB 5866 EN

Translation of original instructions

Edition July 2016

Type3222/5857
Type3222/5757-3
Type3222/5757-7

Type3222/5825

Type3222/5725-7

Type3222/2780-1

Type3222/2780-2 with Type3760

Positioner

Electric Control Valves

Types 3222/5857, 3222/5824, 3222/5825, 3222/5757-3,
3222/5757-7, 3222/5724-3, 3222/5724-8, 3222/5725-3,
3222/5725-7, 3222/5725-8

Pneumatic Control Valves

Type3222/2780

2 EB 5866 EN

Note on these mounting and operating instructions

These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.

Î For the safe and proper use of these instructions, read them carefully and keep them for

later reference.

Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service

Department ([e-mail]).

The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
(www.samson.de) > Product documentation. You can enter the document
number or type number in the [Find:] eld to look for a document.

Denition of signal words

Hazardous situations which, if not avoided,
will result in death or serious injury

Hazardous situations which, if not avoided,
could result in death or serious injury

Property damage message or malfunction

Additional information

Recommended action

DANGER

!

WARNING

!

NOTICE

!

Note

Tip

Contents

EB 5866 EN 3

1 Safety instructions and measures ...................................................................5

1.1 Notes on possible severe personal injury .........................................................8

1.2 Notes on possible personal injury ...................................................................9

1.3 Notes on possible property damage ..............................................................10

2 Markings on the device ...............................................................................11

2.1 Valve nameplate ..........................................................................................11

2.2 Actuator nameplate ......................................................................................11

3 Design and principle of operation ................................................................12

3.1 Fail-safe action ............................................................................................12

3.2 Versions ......................................................................................................14

3.3 Technical data .............................................................................................16

4 Preparation .................................................................................................22

4.1 Unpacking ..................................................................................................22

4.2 Transporting and lifting ................................................................................22

4.2.1 Transporting ................................................................................................22

4.2.2 Lifting ..........................................................................................................22

4.3 Storage .......................................................................................................22

4.4 Preparation for installation ............................................................................23

5 Mounting and start-up ................................................................................. 24

5.1 Installing the valve into the pipeline ...............................................................24

5.1.1 Checking the installation conditions ...............................................................24

5.1.2 Additional ttings .........................................................................................26

5.1.3 Installing the control valve .............................................................................26

5.2 Mounting the actuator onto the valve .............................................................27

5.2.1 Connecting the actuator ................................................................................27

5.2.2 Conguring the actuator ...............................................................................28

5.3 Quick check ................................................................................................28

6 Operation ...................................................................................................29

7 Servicing.....................................................................................................30

7.1 Preparation for return shipment .....................................................................30

7.2 Ordering spare parts and operating supplies .................................................30

4 EB 5866 EN

Contents

8 Malfunctions ...............................................................................................31

8.1 Troubleshooting ...........................................................................................31

8.2 Emergency action ........................................................................................32

9 Decommissioning and disassembly ..............................................................33

9.1 Decommissioning .........................................................................................33

9.2 Removing the valve from the pipeline .............................................................33

9.3 Removing the actuator from the valve ............................................................34

9.4 Disposal ......................................................................................................34

10 Appendix ....................................................................................................35

10.1 After-sales service ........................................................................................35

10.2 Certicates ..................................................................................................35

EB 5866 EN 5

Safety instructions and measures

1 Safety instructions and measures

Intended use

The SAMSON Type3222 Valve is designed for use in temperature control circuits in HVAC
plants (e.g. for DHW heating). The valve is primarily combined with the following SAMSON
actuators:

− As electric control valve: Type3222/5857, Type3222/5824, Type3222/5825,
Type3222/5757-3, Type3222/5757-7, Type3222/5724-3, Type3222/5724-8,
Type3222/5725-3, Type3222/5725-7 and Type3222/5725-8

− As pneumatic control valve: Type3222/2780

The valve with its actuator is designed to operate under exactly dened conditions (e.g. oper­ating pressure, process medium, temperature). Therefore, operators must ensure that the con­trol valve is only used in applications that meet the specications used for sizing the valve at
the ordering stage. In case operators intend to use the control valve in other applications or
conditions than specied, SAMSON must be contacted.

SAMSON does not assume any liability for damage resulting from the failure to use the
valve for its intended purpose or for damage caused by external forces or any other external
factors.

Î Refer to the technical data and nameplate for limits and elds of application as well as

possible uses.

Reasonably foreseeable misuse

The control valve is not suitable for the following applications:

− Use outside the limits dened during sizing and in the technical data

− For Type3222/2780 Control Valve: use outside the limits dened by the valve accesso-

ries mounted on the control valve

Furthermore, the following activities do not comply with the intended use:

− Use of non-original spare parts

− Performing servicing and repair work not described in these instructions

6 EB 5866 EN

Safety instructions and measures

Qualications of operating personnel

The control valve must be mounted, started up, serviced, and repaired by fully trained and
qualied personnel only; the accepted industry codes and practices are to be observed. Ac­cording to these mounting and operating instructions, trained personnel refers to individuals
who are able to judge the work they are assigned to and recognize possible hazards due to
their specialized training, their knowledge and experience as well as their knowledge of the
applicable standards.

Personal protective equipment

We recommend wearing the following protective equipment:

− Protective clothing and gloves in applications with hot or cold media
Î Check with the plant operator for details on further protective equipment.

Revisions and other modications

Revisions, conversions or other modications to the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Fur­thermore, the product may no longer meet the requirements for its intended use.

Safety features

In combination with the Type5825 Electric Actuator and with the TROVIS5725-3, TRO­VIS5725-7, and TROVIS5725-8 Electric Actuators with Process Controllers, the following
safety feature exists: upon failure of the power supply, the valve moves to a dened fail-safe
position (see section3.1). The direction of action of the fail-safe action is dened by the actu­ator version (see associated actuator documentation).

In combination with the Type2780 Pneumatic Actuator, the following safety feature exists:
upon failure of the air supply, the valve moves to a certain fail-safe position (see section3.1).
The fail-safe action corresponds with the direction of action. The fail-safe action of SAMSON
actuators is specied on the actuator nameplate (see actuator documentation).

Warning against residual hazards

To avoid personal injury or property damage, plant operators and operating personnel must
prevent hazards that could be caused in the control valve by the process medium, the operat­ing pressure, the signal pressure or by moving parts by taking appropriate precautions. They
must observe all hazard statements, warning and caution notes in these mounting and oper­ating instructions, especially for installation, start-up, and servicing.

EB 5866 EN 7

Safety instructions and measures

Responsibilities of the operator

The operator is responsible for proper operation and compliance with the safety regulations.
Operators are obliged to provide these mounting and operating instructions as well as the
referenced documents to the operating personnel and to instruct them in proper operation.
Furthermore, operators must ensure that operating personnel or third persons are not ex­posed to any danger.

Responsibilities of operating personnel

Operating personnel must read and understand these mounting and operating instructions as
well as the referenced documents and observe the hazard statements, warning, and caution
notes specied in them. Furthermore, the operating personnel must be familiar with the ap­plicable health, safety and accident prevention regulations and comply with them.

Referenced standards and regulations

The control valves comply with the requirements of the European Pressure Equipment Direc­tive 2014/68/EU. Valves with a CE marking have a declaration of conformity which in­cludes information about the applied conformity assessment procedure. This declaration of
conformity is included in the Appendix of these instructions (see section10.2).

The electric actuators are designed for use in low voltage installations. For wiring, mainte­nance, and repair, observe the relevant safety regulations.

Referenced documentation

The following documents apply in addition to these mounting and operating instructions:

− Mounting and operating instructions for mounted actuator, e.g. SAMSON actuators:

u EB5857 for Type5857
uEB5824-1/-2 for Type5824 and Type5825
uEB5757-X for TROVIS5757-X
uEB5724 for TROVIS5724-3 and TROVIS5725-3
uEB5724-8 for TROVIS5724-8 and TROVIS5725-8
uEB5725-7 for TROVIS5725-7
u EB5840 for Type2780

− For Type3222/2780 Control Valve: mounting and operating instructions for mounted
valve accessories (positioner, solenoid valve etc.)

8 EB 5866 EN

Safety instructions and measures

1.1 Notes on possible severe personal injury

DANGER

!

Risk of bursting in pressure equipment.

Control valves and pipelines are pressure equipment. Improper opening can lead to
valve components bursting.

Î Before starting any work on the control valve, depressurize all plant sections

concerned and the valve.

Î Drain the process medium from all the plant sections concerned as well as the

valve.

Î Wear personal protective equipment.

Risk of electric shock.

Î Do not remove any covers to perform adjustment work on live parts.
Î Before performing any work on the device and before opening the device, discon-

nect the power supply and protect it against unintentional reconnection.

Î Only use power interruption devices that are protected against unintentional recon-

nection of the power supply.

Î The electric actuators are protected against spray water (IP54). Avoid jets of water.

EB 5866 EN 9

Safety instructions and measures

1.2 Notes on possible personal injury

WARNING

!

Crush hazard arising from moving parts.

The pneumatic control valve (Type3222/2780) contains moving parts (actuator and
plug stems), which can injure hands or ngers if inserted into the valve.

Î While working on the control valve, disconnect and lock the pneumatic air supply

as well as the control signal.

Risk of personal injury when the pneumatic actuator vents.

While the valve is operating, the pneumatic actuator (Type2780) may vent during
closed-loop control or when the valve opens or closes.

Î Install the control valve in such a way that the actuator does not vent at eye level.
Î Use suitable silencers and vent plugs.
Î Wear eye protection when working in close proximity to the control valve.

Risk of personal injury due to residual process medium in the valve.

While working on the valve, residual process medium can escape and, depending on
its properties, may lead to personal injury, e.g. burns.

Î If possible, drain the process medium from all the plant sections concerned and the

valve.

Î Wear protective clothing and gloves.

Risk of burn injuries due to hot components and pipelines.

Depending on the process medium, valve components, and pipelines may get very hot
and cause burn injuries.

Î Allow components and pipelines to cool down.
Î Wear protective clothing and gloves.

10 EB 5866 EN

Safety instructions and measures

1.3 Notes on possible property damage

NOTICE

!

Risk of damage to the electric control valve due to the power supply exceeding the
permissible tolerances.

The electric control valves are designed for use according to regulations for low-volt­age installations.

Î Observe the permissible tolerances of the power supply. See associated actuator

documentation.

Risk of valve damage due to contamination (e.g. solid particles) in the pipeline.

The plant engineering company is responsible for cleaning the pipelines in the plant.

Î Flush the pipelines before start-up.
Î Observe the maximum permissible pressure for valve and plant.

Risk of valve damage due to unsuitable medium properties.

The valve is designed for a process medium with certain properties (e.g. water, oil,
steam).

Î Only use the process medium that meets the specications used for sizing the valve.

EB 5866 EN 11

Markings on the device

2 Markings on the device

2.1 Valve nameplate

SAMSON

1

2 3

4 5

kvs 6 Δp 7

1 Type designation

2 Conguration ID

3 Date of manufacture

4 Model number

5 Max. permissible temperature

6 K

VS

coefcient

7 Max. perm. differential pressure

The nameplate (48) is afxed to the valve
body (see Fig.1).

48

Fig.1: Location of the nameplate

2.2 Actuator nameplate

See associated actuator documentation.

12 EB 5866 EN

Design and principle of operation

3 Design and principle of oper-

ation

The medium ows through the single-seated
globe valve in the direction indicated by the
arrow. The position of the plug determines
the ow rate across the area released be­tween plug (1) and seat (5). The valve is
opened by the valve spring when the actua­tor stem retracts. The plug is moved by
changing the control signal applied to the
actuator. The valve and actuator have a
force-locking connection.

A special version (see Fig.4) is available for
water above 150°C and steam.

3.1 Fail-safe action

When the Type3222 Valve is combined with
one of the following actuators, the valve
moves to the fail-safe position up upon fail­ure of the air supply or power supply:

− Type5825 Electric Actuator

− TROVIS5725-3 and TROVIS5725-7

Electric Actuators with Process Control­lers

− Type 2780 Pneumatic Actuator

The control valve has two different fail-safe
positions:

− Actuator stem extends: upon power sup-
ply or air supply failure, the actuator
stem extends.

The TROVIS5725-3, TROVIS5725-7, and
TROVIS8725-8 Electric Actuators with Pro­cess Controllers in the version with
force-locking attachment and the Type5825
Electric Actuator with "actuator stem ex­tends" fail-safe action are tested by the Ger­man technical surveillance association TÜV
according to DINEN14597 in combination
with the SAMSON Type3222 Valve. The
registration number is available on request.

− Actuator stem retracts: upon power sup-
ply or air supply failure, the actuator
stem retracts.

The fail-safe action of pneumatic actuators
can be reversed (see associated actuator
documentation). The fail-safe action of elec­tric actuators (with process controllers) is al­ready determined at the ordering stage.

Note

Note

EB 5866 EN 13

Design and principle of operation

1

5

3

7

1 Plug
3 Body
5 Seat
7 O-ring

8 Connecting piece
11 Guide nipple
14 Insulating section
15 Insulating pipe

1

5

3

7

11

8

5

1

14

15

11

Fig.2: Type3222/2780-1

Fig.3: Type3222/5875, Type3222/5757-3,

Type3222/5757-7 · Version for water,
oil, and liquids

Fig.4: Type3222/5824, Type3222/5724-3 · Version

for water above 150°C and steam

14 EB 5866 EN

Design and principle of operation

3.2 Versions

Intermediate insulating piece

An intermediate insulating piece is available
for insulated pipes.

Electric actuators

The electric actuators can be controlled ei­ther using a three-step signal or, in the ver­sion with positioner, with continuous signals
adjustable in the range from 0 to 20mA or
from 0 to 10V. Various electrical accessories
can be optionally installed.
Type5825 Actuator is able to perform a fail­safe action. Refer to Table1.

Electric actuators with process controllers

Electric actuators with process controllers are
a combination of an electric actuator and a
digital process controller. The TROVIS5757­3, TROVIS5724-3, and TROVIS5725-3
Electric Actuators with Process Controller are
suitable for domestic hot water heating.
TROVIS5757-7 and TROVIS5725-7 are
suitable for heating and cooling applica­tions.
TROVIS5724-8 and TROVIS5725-8 have
two PID control modules and are ready­wired for heating and cooling applications.
TROVIS5725-3, TROVIS5725-7, and
TROVIS5725-8 Actuators are able to per­form a fail-safe action (see Table1).

Pneumatic actuators

The Type2780-1 Pneumatic Actuator uses a
control signal from 0.4 to 1bar and
Type2780-2 uses a control signal from 0.4
to 2bar which is applied to the signal pres­sure connection.
The pneumatic actuators require a supply
pressure of at least 0.2bar above the maxi­mum bench range. All actuators are avail­able for fail-safe action "Actuator stem ex­tends (FA)" or "Actuator stem retracts (FE)".

EB 5866 EN 15

Design and principle of operation

Table1: Available versions and possible combinations (valve/actuator)

Type/TRO­VIS

Fail-safe action:

Actuator stem Nominal size DN Thread size G

Extends Retracts 15 20 25 32 40 50 ½ ¾ 1

Electric actuators

5857 – – • • • – • • •
5824-10 – – • • • – • • •
5824-13

1)

– – • • • – • •

•

5825-10 • – • • • – • • •
5825-13

1)

• – • • • – • • •

5825-15 – • • • • – • • •
5824-20 – – – • • • –
5824-23 – – – • • • –
5825-20 • – – • • • –
5825-23 • – – • • • –
5825-25 – • – • • • –

Electric actuators with process controllers for domestic hot water heating

5757-3 – – • • • – • • •
5724-310 – – • • • – • • •
5725-310 • – • • • – • • •
5724-320 – – – • • • –
5725-320 • – – • • • –

Electric actuators with process controller for heating and cooling applications

5757-7 – – • • • – • • •
5724-810 – – • • • – • • •
5724-820 – – – • • • –
5725-710 • – • • • – • • •
5725-715 – • • • • – • • •
5725-720 • – – • • • –
5725-725 – • – • • • –
5725-810 • – • • • – • • •
5725-820 • – – • • • –

Pneumatic actuators

2780-1 • • • • • • • • • • •
2780-2 • • • • • • • • • • •

1)

Version with half transit time

16 EB 5866 EN

Design and principle of operation

3.3 Technical data

The nameplates on the valve and actuator provide information on the control valve version.
See section2.1 and the associated actuator documentation.

Table2: Technical data for Type3222

Nominal size
Globe valve with male thread connec-

tion or with anged body

DN

15 20 25 32 40 50

Connection size
Globe valve with female thread

G ½ ¾ 1 – – –

Nominal pressure PN 25

Seat-plug seal

Metal seal for K

VS

≤2.5

Soft seal for KVS ≥3.6
Rated travel mm 6 12
Rangeability 50 : 1
Leakage class according to IEC60534-4 Class I (≤0.05% of K

VS

coefcient)

Compliance

·

Version for water, oil and other liquids

Max. permissible temperature 150°C

1)

Max. permissible differential pressure ∆p

Type5824/5825, TROVIS5724-3/
5724-8/5725-3/ 5725-7/5725-8,
Type2780

bar 20 20 20 12/16

4)

12 12

Type5857, TROVIS5757-3,
TROVIS5757-7

bar 20 20 20 – – –

Version for water above 150°C and steam

Max. permissible temperature 200°C
Max. permissible differential pressure ∆p

Type5824/5825, TROVIS5724-3/
5724-8/5725-3/5725-7/5725-8,
Type2780

bar 20 · 10 with 3.6≤K

VS

≤8 8 8 8

Type5857, TROVIS5757-3,
TROVIS5757-7

bar

20

2)

·

5

3)

5 5 – – –

1)

Use an intermediate insulating piece (see section5.1.2, Intermediate insulating piece)

2)

Differential pressure with KVS = 1 and 1.6

3)

Differential pressure with KVS = 2.5 and 4

4)

Applies to KVS = 10

EB 5866 EN 17

Design and principle of operation

Table3: Nominal sizes and K

VS

coefcients

Nominal size
Globe valve with male
thread connection or

with anged body

DN 15 20 25 32 40 50

Connection size
Globe valve with female
thread

G ½ ¾ 1 – – –

K

VS

coefcients 4

1)

· 3.6

2)

6.3

1)

·

5.7

2)

8

1)

·

7.2

2)

16

1)

20

1)

25

1)

Reduced K

VS

coefcients

0.1· 0.16 · 0.25

· 0.4 · 0.63 ·

1.0 · 1.6 · 2.5

1.0 · 1.6 · 2.5 ·
4

1)

· 3.6

2)

10

3)

– –

Rated travel

mm

6 6 6 12 12 12

1)

Version with male thread connection or with anged body

2)

Version with female thread

3)

6mm rated travel

Table4: Materials

Valve body CC499K (CuSn5Zn5Pb2-C)

Version with anged body EN-GJS-400-18-LT (GGG-40.3)

Seat Stainless steel 1.4305

Plug

1.4305/CW602N with soft seal

1.4305 with 0.1≤K

VS

≤2.5
Valve spring Stainless steel 1.4310K
Packing EPDM/FPM (FKM) · Oil-resistant version: FPM
Welding ends St 37
Threaded ends CC491K (red brass)
Screwed-on anges St 37.2

Noise emission

SAMSON is unable to make general statements about noise emission as it depends on the
valve version, plant facilities, and process medium. On request, SAMSON can perform cal­culations according to IEC60534, Part8-3 and Part8-4 or VDMA24422 (edition89).

18 EB 5866 EN

Design and principle of operation

Dimensions and weights

Table5 provides a summary of the dimensions and weights of the valve. The lengths and
heights in the dimension diagrams are shown on page19 onwards.

Table5: Dimensions and weights for Type3222 Valve

Valves with male thread connection
Nominal size DN 15 20 25 32 40 50

Length L mm 65 70 75 100 110 130
Height H2 mm 45.5 45.5 45.5 94 94 94

Version for water above 150°C
and steam or version with
intermediate insulating piece

140 140 140 185 185 185

Height H3 mm 30 30 30 55 55 55

Valves with welding ends
Thread size R G ¾ 1 1¼ 1¾ 2 2½

Pipe Ød mm 21.3 26.8 33.7 42 48 60
Width across ats SW 30 36 46 59 65 82
Length L1 mm 210 234 244 268 294 330
Weight without actuator kg (approx.) 1.4 1.8 2.3 4.0 4.4 6.8

Version for water above 150°C
and steam or version with
intermediate insulating piece

1.9 2.3 2.8 4.5 4.9 7.3

Valves with threaded ends

Length L2 mm 129 144 159 180 196 228
Male thread A G ½ ¾ 1 1¼ 1½ 2
Width across ats SW 30 36 46 59 65 82
Weight without actuator kg (approx.) 1.4 1.8 2.3 4.0 4.4 6.8

Version for water above 150°C
and steam or version with
intermediate insulating piece

1.9 2.3 2.8 4.5 4.9 7.3

Valves with anges

Width across ats SW 30 36 46 59 65 82
Length L3 mm 130 150 160 180 200 230
Weight without actuator kg (approx.) 2.5 3.4 4.1 6.9 7.7 10.7

Version for water above 150°C
and steam or version with
intermediate insulating piece

3.0 3.9 4.6 7.4 8.2 11.2

EB 5866 EN 19

Design and principle of operation

Valves with female thread
Connection size G ½ ¾ 1 –

Width across ats SW 30 36 46 –
Length L4 mm 65 75 90 –
Female thread G ½ ¾ 1 –
Weight without actuator kg (approx.) 1.2 1.4 1.5 –

Version for water above 150°C
and steam or version with
intermediate insulating piece

1.7 1.9 2.0 –

Valves with anged body

Nominal size DN 15 20 25 32 40 50

Height H2 mm 45.5 45.5 45.5 94 94 92
Length L3 mm 130 150 160 180 200 230
Weight without actuator kg (approx.) 2.5 3.4 4.1 6.9 8.4 11.6

Version for water above 150°C
and steam or version with
intermediate insulating piece

3.0 3.9 4.6 7.4 8.9 12.1

Dimensional drawings

SW

L2

A

SW

L4

G

80

Version with threaded ends Version with female thread Intermediate

insulating

piece

SW

L3

L3

H2

Version with anges Version with anges

20 EB 5866 EN

Design and principle of operation

Dimension diagrams for electric control valves

Ø12

55

80

11

L

L1

H2

114 x 70

H3

R

d

SW

L

L1

146 x 103*

113

H2

H3

R

d

SW

Type3222/5857: DN15 to 25
Type3222/5757-3: DN15 to 25
Type3222/5757-7: DN15 to 25

Type3222/5824: DN15 to 50
Type3222/5825: DN15 to 50
Type3222/5724-3: DN15 to 50
Type3222/5724-8: DN15 to 50
Type3222/5725-3: DN15 to 50
Type3222/5725-7: DN15 to 50
Type3222/5725-8: DN15 to 50

* Dimensions for Types 5824-x3, 5825-x3

Actuators:

146 x 136

146 x 103*

113

L

L1

H2 + 80

H3

R

d

SW

Version for water above 150°C and steam
Type3222/5824: DN15 to 50

Type3222/5825: DN15 to 50
Type3222/5724-3: DN15 to 50
Type3222/5724-8: DN15 to 50
Type3222/5725-3: DN15 to 50
Type3222/5725-7: DN15 to 50
Type3222/5725-8: DN15 to 50

* Dimensions for Types 5824-x3, 5825-x3

Actuators:

146 x 136

EB 5866 EN 21

Design and principle of operation

Dimension diagrams for pneumatic control valves

SW

R

d

L

L1

H3 H2 130

Ø168

SW

R

d

L

L1

230

Ø168

H2H3

Type3222/2780-1: DN15 to 50 Type3222/2780-2: DN15 to 50

Table6: Weights of electric actuators

Type 5857 5824 5825

Weight kg (approx.) 0.7 0.75 1.0

Table7: Weights of electric actuators with process controllers

TROVIS 5757-3/-7 5724-3/-8 5725-3/-7/-8

Weight kg (approx.) 0.7 1.1 1.3

Table8: Dimensions and weights for pneumatic actuators

Type 2780-1 2780-2

Actuator area cm² 120 120

Diaphragm ØD mm 170 170

Signal pressure connection a G

1

/

8

G

1

/

8

Weight kg (approx.) 2 3.2

22 EB 5866 EN

Preparation

4 Preparation

After receiving the shipment, proceed as fol­lows:

1. Check the scope of delivery. Compare
the shipment received against the deliv­ery note.

2. Check the shipment for transportation
damage. Report any damage to SAM­SON and the forwarding agent (refer to
delivery note).

4.1 Unpacking

Do not remove the packaging until immedi­ately before installing the valve into the pipe­line.

Proceed as follows to lift and install the
valve:

1. Remove the packaging from the valve.

2. Dispose of the packaging in accordance
with the valid regulations.

4.2 Transporting and lifting

SAMSON's After-sales Service department
can provide more detailed transport and lift­ing instructions on request.

4.2.1 Transporting

− Protect the control valve against external
inuences (e.g. impact).

− Protect the control valve against moisture
and dirt.

− Observe the permissible transportation
temperature of –20 to +65°C.

4.2.2 Lifting

Due to the low service weight, lifting equip­ment is not required to lift the valve (e.g. to
install it into the pipeline).

4.3 Storage

Risk of valve damage due to improper stor­age.

− Observe storage instructions.

− Avoid long storage times.

− Contact SAMSON in case of different stor-

age conditions or long storage periods.

We recommend regularly checking the con­trol valve and the prevailing storage condi­tions during long storage times.

Storage instructions

− The control valves can be stored horizon-
tally.

− Protect the control valve against external
inuences (e.g. impact).

Note

Tip

NOTICE

!

Note

EB 5866 EN 23

Preparation

− Protect the control valve against moisture
and dirt. Store it at a relative humidity of
less than 75%. In damp spaces, prevent
condensation. If necessary, use a drying
agent or heating.

− Make sure that the ambient air is free of
acids or other corrosive media.

− Observe the permissible storage tem-
perature from –20 to +65°C.

− Do not place any objects on the control
valve.

SAMSON's After-sales Service department
can provide more detailed storage instruc­tions on request.

Special storage instructions for elastomers

Elastomer, e.g. actuator diaphragm
(Type2780 Pneumatic Actuator)

− To keep elastomers in shape and to pre-
vent cracking, do not bend them or hang
them up.

− We recommend a storage temperature of
15°C (59°F) for elastomers.

− Store elastomers away from lubricants,
chemicals, solutions, and fuels.

SAMSON's After-sales Service department
can provide more detailed storage instruc­tions on request.

4.4 Preparation for installation

Proceed as follows:

Î Flush the pipelines.

The plant engineering company is responsi­ble for cleaning the pipelines in the plant.

Î Check the valve to make sure it is clean.
Î Check the valve for damage.
Î Check to make sure that the type desig-

nation, valve size, material, pressure rat­ing and temperature range of the valve
match the plant conditions (size and
pressure rating of the pipeline, medium
temperature etc.).

Î Check any mounted pressure gauges to

make sure they function.

Î When the valve and actuator are al-

ready assembled, check the bolted joints.
Components may loosen during trans­port.

Tip

Tip

Note

24 EB 5866 EN

Mounting and start-up

5 Mounting and start-up

SAMSON valves are delivered ready for
use. The valve and actuator are delivered
separately and must be assembled on site.
The procedure to mount and start up the
valve are described in the following.

We recommend rst installing the valve into
the pipeline and mounting the actuator after­wards.

Risk of valve damage due to excessively high
or low tightening torques.
Observe the specied torques on tightening
control valve components. Excessively tight­ened torques lead to parts wearing out
quicker. Parts that are too loose may cause
leakage.

5.1 Installing the valve into the
pipeline

For medium temperatures above 150°C

only
the dark gray graphite seals supplied with
the valve are to be used. Do not use the UDP
seals available as accessories as they are
only suitable for temperatures up to 150°C.

5.1.1 Checking the installation
conditions

Mounting position

Generally, we recommend installing the
valve with the actuator upright and on top of
the valve.

For versions for water, oil, and other liquids,
the actuator must not be suspended down­wards (see Fig.5).

In the following versions, the valve must be
installed with the actuator on top in a hori­zontal pipeline:

− Version for water above 150°C and
steam

Î Contact SAMSON if the mounting posi-

tion is not as specied here.

Fig.5: Mounting position

NOTICE

!

Note

EB 5866 EN 25

Mounting and start-up

Support or suspension

Depending on the valve version and mount­ing position, the control valve and pipeline
must be supported or suspended. The plant
engineering company is responsible in this
case.

Premature wear and leakage due to insuf­cient support or suspension. In the following
versions, the control valve must be supported
or suspended:

− Valves that are not installed with the actua-
tor upright on top of the valve.

Attach a suitable support or suspension to
the valve.

Insulation of cold systems

To insulate cold systems, we recommend to
proceed as follows:

1. Fill the plant and carefully rinse it.

2. Shut down the plant and let it heat up
until all the condensation water has dried
off.

3. Mount and insulate the intermediate in­sulating piece (1990-1712).

Observe the following on installing the con­trol valve:

Î Make sure that the electric actuator re-

mains accessible after installation.

Î Make sure that the plug stem can move

freely and does not touch the insulation.

Î Make sure that the actuator stem does

not touch the insulation.

The insulation thickness depends on the me­dium temperature and the ambient condi­tions. 50mm is a typical thickness.

Pipeline routing

To ensure the control valve functions proper­ly, follow the installation instructions given
below:

Î Do not exceed the maximum permissible

ow velocity.

The plant engineering company is responsi­ble for determining the maximum permissi­ble ow velocity. SAMSON's After-sales Ser­vice department can support you to deter­mine the ow velocity for your plant.

Î Install the valve free of stress and with the

least amount of vibrations as possible. If
necessary, attach supports to the valve.

Î Install the valve allowing sufcient space

to remove the actuator and valve or to
perform service and repair work on
them.

Vent plug (Type3222/2780 only)

Vent plugs are screwed into the exhaust air
ports of pneumatic devices. They ensure that
any exhaust air that forms can be vented to
the atmosphere (to avoid excess pressure in
the device). Furthermore, the vent plugs al­low air intake to prevent a vacuum from
forming in the device.

NOTICE

!

Note

Note

26 EB 5866 EN

Mounting and start-up

Î Locate the vent plug on the opposite side

to the workplace of operating personnel.

Risk of personal injury when the actuator
vents.

− Install the control valve in such a way that
the actuator does not vent at eye level.

− Use suitable silencers and vent plugs.

− Wear eye protection when working in

close proximity to the control valve.

Î On mounting valve accessories, make

sure that they can be operated from the
workplace of the operating personnel.

The workplace of operating personnel is the
location from which the valve, actuator and
any mounted valve accessories can be ac­cessed to operate them.

5.1.2 Additional ttings

Strainer

We recommend installing a SAMSON
Type2NI Strainer upstream of the valve. It
prevents solid particles in the process medi­um from damaging the valve.

Î Make sure the direction of ow of the

strainer and valve are the same.

Î Install the strainer with the lter element

facing downwards.

Î Allow sufcient space to remove the lter.

Bypass and shut-off valves

We recommend installing a shut-off valve
both upstream of the strainer and down­stream of the valve and setting up a bypass
line. The bypass line ensures that the plant
does not need to be shut down for service
and repair work on the valve.

Intermediate insulating piece

An intermediate insulating piece (1990-

1712) must be used under the following con­ditions:

− For medium temperatures from –15°C
(red brass) or –10°C (EN-GJS-400-18­LT) to +5°C (actuators according to Ta­ble1)

− In networks with a constant medium tem-
perature >135°C (TROVIS5724-3,
TROVIS5724-8, TROVIS5725-3,
TROVIS5725-7, TROVIS5725-8,
Type5824, Type5825 Actuators)

− For liquids >120°C (TROVIS5757-3,
TROVIS5757-7, and Type5857 Actua­tors)

Î Do not insulate the actuator and the cou-

pling nut as well.

Î Only insulate the intermediate insulating

piece up to 25mm at the maximum.

5.1.3 Installing the control
valve

1. Close the shut-off valve in the pipeline

while the valve is being installed.

2. Remove any protective caps from the

valve ports before installing the valve.

WARNING

!

Note

EB 5866 EN 27

Mounting and start-up

3. Lift the valve to the site of installation (see
section4.2). Observe the ow direction
through the valve. The arrow on the
valve indicates the direction of ow.

4. Version with anges: make sure that the
correct ange gaskets are used.

5. Version with threaded ends (female/
male thread) and anges: bolt the valve
to the pipeline free of stress.

Version with welding ends: weld the
valve free of stress into the pipeline.

6. Depending on the eld of application,
allow the valve to cool down to reach
ambient temperature before start up.

7. Slowly open the shut-off valve in the
pipeline after the valve has been in­stalled.

Risk of valve damage due to a sudden pres­sure increase and resulting high ow veloci­ties.
Slowly open the shut-off valve in the pipeline
during start-up.

8. Check the valve to ensure it functions
properly and that there is no leakage.

5.2 Mounting the actuator onto

the valve

Proceed as described in the actuator docu­mentation if the valve and actuator have not
been assembled by SAMSON:

− Type5857 Electric Actuator uEB5857

− Type5824 Electric Actuator

uEB5824-1/-2

− Type5825 Electric Actuator

uEB5824-1/-2

− TROVIS5757-3 Electric Actuator with
Process Controller uEB5757

− TROVIS5724-3 Electric Actuator with
Process Controller uEB5724

− TROVIS5724-8 Electric Actuator with
Process Controller uEB5724-8

− TROVIS5725-8 Electric Actuator with
Process Controller uEB5724-8

− TROVIS5725-3 Electric Actuator with
Process Controller uEB5724

− TROVIS5757-7 Electric Actuator with
Process Controller uEB5757-7

− TROVIS5725-7 Electric Actuator with
Process Controller uEB5725-7

− Type2780 Pneumatic Actuator

uEB5840

Remove the mounted actuator before mount­ing the other actuator (see associated actua­tor documentation).

5.2.1 Connecting the actuator

Perform the electrical or pneumatic connec­tion of the actuator as described in the asso­ciated actuator documentation.

NOTICE

!

Note

28 EB 5866 EN

Mounting and start-up

5.2.2 Conguring the actuator

The electric actuator versions with positioner
as well as electric actuators with process
controllers can be adapted to the control
task.

Congure the actuator as described in the
associated actuator documentation.

For electric control valves with positioner, an
initialization needs to be performed after the
initial start-up (see associated documenta­tion).

5.3 Quick check

SAMSON valves are delivered ready for
use. To test the valve's ability to function, the
following quick checks can be performed:

Travel motion

The movement of the actuator stem must be
linear and smooth.

Î Open and close the valve, observing the

movement of the actuator stem.

Î Apply the maximum and minimum con-

trol signals to check the end positions of
the valve.

Î Check the travel reading at the travel in-

dicator scale.

Fail-safe position with pneumatic actuators

Î Shut off the signal pressure line.
Î Check whether the valve moves to the

fail-safe position.

Fail-safe action for electric actuators and
electric actuators with process controllers
with fail-safe action

Î Switch off the power supply.
Î Check whether the valve moves to the

fail-safe position.

Pressure test

During the pressure test, make sure the fol­lowing conditions are met:

− Retract the plug stem to open the valve.

− Observe the maximum permissible pres-

sure for valve and plant.

The plant engineering company is responsi­ble for performing the pressure test.
SAMSON's After-sales Service department
can support you to plan and perform a pres­sure test for your plant.

Note

Note

EB 5866 EN 29

Operation

6 Operation

Immediately after completing mounting and
start-up (see section5), the valve is ready for
use.

Type3222/2780: crush hazard arising from
moving parts (actuator and plug stem).
Do not insert hands or nger into the yoke
while the valve is in operation.

Type3222/2780: risk of personal injury
when the actuator vents.
Wear eye protection when working in close
proximity to the control valve.

Risk of burn injuries due to hot components
and pipeline.
Valve components and the pipeline may be­come very hot. Risk of burn injuries.
Wear protective clothing and gloves.

Type3222/2780: operation disturbed by a
blocked actuator or plug stem.
Do not impede the movement of the actuator
or plug stem by inserting objects into their
path.

WARNING

!

WARNING

!

WARNING

!

NOTICE

!

30 EB 5866 EN

Servicing

7 Servicing

The control valve was checked by SAMSON
before it left the factory.

− The product warranty becomes void if ser-
vicing or repair work not described in
these instructions is performed without pri­or agreement by SAMSON's After-sales
Service department.

− Only use original spare parts by
SAMSON, which comply with the original
specications.

7.1 Preparation for return ship­ment

Defective valves can be returned to SAM­SON for repair.

Proceed as follows to return valves to SAM­SON:

1. Put the control valve out of operation (see

section9).

2. Remove any residual process medium.

3. Fill in the Declaration on Contamination,

which can be downloaded from our
website at uwww.samson.de > Services
> Check lists for after sales service >
Declaration on Contamination.

4. Send the control valve to your nearest

SAMSON subsidiary. SAMSON subsid­iaries are listed on our website at

uwww.samson.de > Contact.

7.2 Ordering spare parts and
operating supplies

Contact your nearest SAMSON subsidiary
or the SAMSON After-sales Service depart­ment for information on spare parts, lubri­cants, and tools.

Note

EB 5866 EN 31

Malfunctions

8 Malfunctions

Depending on the operating conditions, check the valve at certain intervals to prevent possi­ble failure before it can occur. Operators are responsible for drawing up a test plan.

SAMSON's After-sales Service department can support you to draw up an inspection plan
for your plant.

8.1 Troubleshooting

Malfunction Possible reasons Recommended action

Actuator or plug stem does not
move on demand.

Actuator is blocked. Check attachment.

Unblock the actuator.

No or incorrect power supply
connected.

Check the power supply and
connections.

Signal pressure too low Check the signal pressure.

Check the signal pressure line for
leakage.

Actuator or plug stem does not
move through the whole range.

No or incorrect power supply
connected.

Check the power supply and
connections.

Signal pressure too low Check the signal pressure.

Check the signal pressure line for
leakage.

The valve leaks to the atmo­sphere (fugitive emissions).

Plug stem seal defective Contact SAMSON's After-sales

Service department.

Increased ow through closed
valve (seat leakage)

Dirt or other foreign particles
deposited between the seat and
plug.

Shut off the section of the pipe­line and ush the valve.

Valve trim is worn. Contact SAMSON's After-sales

Service department.

Contact SAMSON's After-sales Service department for malfunctions not listed in the table.

Tip

Note

32 EB 5866 EN

Malfunctions

8.2 Emergency action

The valve, on which the electric actuator with
fail-safe action is mounted, is moved to its
fail-safe position upon power supply failure
(voltage supply, signal pressure). See sec­tion3.1.

Operators are responsible for emergency ac­tion to be taken in the plant.

In the event of a valve malfunction:

1. Close the shut-off valves upstream and
downstream of the control valve to stop
the process medium from owing
through the valve.

2. Check the valve for damage. If neces­sary, contact SAMSON's After-sales Ser­vice department.

Putting the valve back into operation after
a malfunction

Î Slowly open the shut-off valves. Allow

the process medium to ow into the valve
slowly.

EB 5866 EN 33

Decommissioning and disassembly

9 Decommissioning and disas-

sembly

Risk of bursting in pressure equipment.
Control valves and pipelines are pressure
equipment. Improper opening can lead to
bursting of the valve.

− Before starting any work on the control
valve, depressurize all plant sections con­cerned and the valve.

− Drain the process medium from all the
plant sections concerned as well as the
valve.

− Wear personal protective equipment.

Risk of electric shock.

− Before performing any work on the device
and before opening the device, disconnect
the power supply and protect it against un­intentional reconnection.

− Only use power interruption devices that
are protected against unintentional recon­nection of the power supply.

Risk of personal injury due to residual pro­cess medium in the valve.
While working on the valve, residual process
medium can escape and, depending on its
properties, may lead to personal injury, e.g.
burns.
Wear protective clothing and gloves.

Risk of burn injuries due to hot components
and pipeline.
Valve components and the pipeline may be­come very hot. Risk of burn injuries.

− Allow components and pipelines to cool
down.

− Wear protective clothing and gloves.

9.1 Decommissioning

To decommission the control valve for disas­sembly, proceed as follows:

1. Close the shut-off valves upstream and
downstream of the control valve to stop
the process medium from owing
through the valve.

2. Completely drain the pipelines and
valve.

3. Disconnect and lock the pneumatic air
supply or power supply to depressurize
or de-energize the actuator.

4. If necessary, allow the pipeline and valve
components to cool down.

9.2 Removing the valve from

the pipeline

1. Put the control valve out of operation (see
section9.1).

2. Version with threaded ends (female/
male thread) or anges: undo the ange
joint or screw connection.

Version with welding ends: cut the pipe­line in front of the weld seam.

DANGER

!

DANGER

!

WARNING

!

WARNING

!

34 EB 5866 EN

Decommissioning and disassembly

3. Remove the valve from the pipeline (see
section4.2).

9.3 Removing the actuator

from the valve

See associated actuator documentation.

9.4 Disposal

Î Observe local, national, and internation-

al refuse regulations.

Î Do not dispose of components, lubri-

cants, and hazardous substances togeth­er with your other household waste.

EB 5866 EN 35

Appendix

10 Appendix

10.1 After-sales service

Contact SAMSON's After-sales Service de­partment for support concerning servicing or
repair work or when malfunctions or defects
arise.

E-mail

You can reach the After-sales Service De­partment at [e-mail].

Addresses of SAMSONAG and its subsid­iaries

The addresses of SAMSON AG, its subsid­iaries, representatives, and service facilities
worldwide can be found on the SAMSON
website, in all SAMSON product catalogs or
on the back of these Mounting and Operat­ing Instructions.

Required specications

Please submit the following details:

− Order number and position number in
the order

− Type, model number, nominal size, and
valve version

− Pressure and temperature of the process
medium

− Flow rate in m³/h

− Bench range (e.g. 0.2 to 1bar) or input

signal of the actuator (e.g. 0 to 20mA
or 0 to 10V)

− Is a strainer installed?

− Installation drawing

10.2 Certicates

The declarations of conformity are included
on the next pages.

36 EB 5866 EN

SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3 60314 Frankfurt a m Main

Telefon: [phone] · Telefax: 069 400 9-1507
E-Mail: samson@sam son.de

Revison 01

ce_modul_d_de_en_rev01.d ocx

Modul/Module D / N° CE-PED-D-SAM 001-13-DEU

SAMSON erklärt in alleiniger Verantwortung für folgende Produkte/explaines in sole resposibility for the following products:

Geräte/Devices

Bauart/Series

Typ/ Type

Ausführung/Version

Stellgerät für Heiß wasser und Dampf

mit Sicherheitsfunk tion/Safety

Accessories for Hot W ater and Steam

3374 (2000 N)

mit Typ/with Type No. 2811, 2814, 2823, 3 321, 3241, 3267

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-11-0017

Sicherheitsabsperrei nrichtung für

Feuerungsanlagen/

Safety Accessories f or Firing Plants

240 3241

3241-4362,

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-11-0018

240 3241

3241-4364,

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-11-0019

Stellgerät für Heiß wasser und Dampf

mit Sicherheitsfunk tion/

Safety Accessories f or Hot Water and

Steam

240 3241

mit/with 3271,

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-10-0006

240, 3267 3241, 3267

mit/with 3271 und/an d 3277, 240cm²

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-10-0007

240, 3267 3241, 3267

mit/with 3271 und/an d 3277, 350cm²

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-10-0008

240 3241

auch druckentlastet/ also pressure relie ved

mit/with 3271 und/an d 3277

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-10-0009

3274 (1800 N)

mit/with 3241, 2423, 2823, 3267

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-10-0027

3274 (3000 N)

mit/with 3241, 3214, 2814

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-10-0028

Stellgerät für Was ser und Dampf mit

Sicherheitsfunktion/

Safety Accessories f or Water and

Steam

3222, 3213,
2488, 2489,
2487, 2491,
2494, 2495,

2423, 3214

2770

mit/with 3267, 2814, 2823, 2710, 2730

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-09-0008

Sicherheitsabsperrei nrichtung für

Gasbrenner und Gasg eräte/Safety

Accessories for Gas- burners and Gas-

Equipment

240 3241

3241-0261 bis/to 324 1-0275

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-02-0017

Stellgerät zur Leck gasableitung für

Gasbrenner und Gasg eräte/Control

Valve for draining for Gas-burners and

Gas-equipm.

240 3241

3241-4321

Zertifikat-Nr./Certifi cate No.: 01 202 9 31-B-02-0018

die Konformität mit nachfolgender Anforderung/we declare conformity with the demands of the:

Richtlinie

des Europäischen Parla

ments und des Rates zur Harmonisierung der

Rechtsvorschriften der Mitgliedstaaten über die Bereitstellung von Druckgeräten auf dem
Markt/Directive of the European Parliament and oft the Council on the harmonisation of the
laws of the Member States relating to the making available on the market of pressure
equipmentSiehe auch Artikel 41 und 48/See also Article 41 and 48

2014/68/EU

vom/of

15.05.2014

Angewandtes Konformitätsbewertungsverfahren/

Applied Conformity Assessment Procedure

für Fluide nach Art. 4 Abs. 1/for fluids acc. to Article 4, Section 1

Modul D/

Module D

durch/by

Bureau Veritas

0062

Das Qualitätssicherungssystem des Herstellers wird von folgender benannten Stelle überwacht/The Manufacturer’s

Quality Assurance System is monitored by following Notified Body:

Bureau Veritas S. A. nr 0062 67/71, boulevard du Château, 92200 Neuilly-sur-Seine, France

Angewandte technische Spezifikation/Technical Standards used: DIN EN12516-2; DIN EN12516-3; ASME B16.34

Hersteller/Manufacturer: SAMSON AG, Weismüllerstraße 3, 60314 Frankfurt

Frankfurt, 19.07.2016

Klaus Hörschken
Zentralabteilungsleiter / Head of Central Department
Entwicklung Ventile und Antriebe / R&D Valves and Actuators

Günther Scherer
Zentralabteilungsleiter / Head of Central Department
Qualitätsmanagement / Total Quality Management

EB 5866 EN 37

SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3 60314 Frankfurt a m Main

Telefon: [phone] · Telefax: 069 400 9-1507
E-Mail: samson@sam son.de

Revison 01

Modul/Module H / N° CE-PED-H-SAM 001-13-DEU

SAMSON erklärt in alleiniger Verantwortung für folgende Typen / explaines in sole resposibility for the following products:

Ventile für elektrische Stellgeräte / Globe and three-way valves equipped with electric actuators

Typ / Type 3213, 3222 (Erz.-Nr. / Model No.. 2710); 3323, 3535 (2803); 3213, 3531 (2811); 3214 (2814); 2423E (2823); 241 (3241); 244
(3244); 267 (3267);

die Konformität mit nachfolgender Anforderung / the conformity with the following requirement.

Richtlinie des Europäischen Parlaments und des Rates zur Harmonisierung der Rechtsvorschriften
der Mitgliedstaaten über die Bereitstellung von Druckgeräten auf dem Markt (siehe auch Artikel 41
und 48).

2014/68/EU vom 15.05.2014

Directive of the European Parliament and oft the Council on the harmonisation of the laws of the
Member States relating of the making available on the market of pressure equipment (see also Article
41 and 48).

2014/68/EU of

15.05.2014

Angewandtes Konformitätsbewertungsverfahren für Fluide nach Art. 4 Abs.1 Pkt. c.i erster
Gedankenstrich.

Modul siehe

Tabelle

durch

certified by

Bureau Veritas

S. A. (0062)

Conformity assessment procedure applied for fluids according to Article 4, Section 1, Subsection c.i,
first indent.

For type of mo-

dule, see table

Nenndruck Nominal
pressure

DN

NPS

15½ 20¾ 251 32

1¼ 401½ 502 65- 803

1004 125- 1506 2008 250

10

300

12

400

16

PN 25

ohne

(1)

A

(2)

H

-

PN 40

ohne

(1)

H

-

Class 150

ohne

(1)

A

(2)

H

-

Class 300

ohne

(1)

H

-

(1) Das auf dem Stellgerät aufgebrachte CE-Zeichen hat keine Gültigkeit im Sinne der Druckgeräterichtlinie

The CE marking affixed to the control device does not refer to the Pressure Equipment Directive.

(2) Das auf dem Stellgerät aufgebrachte CE-Zeichen gilt ohne Bezeichnung der Notifizierten Stelle (Kennr. 0062)

The CE marking affixed to the control device is valid, but does not refer to the notified body (ID No. is invalid).

Geräte, denen laut Tabelle das Konformitätsbewertungsverfahren Modul H zugrunde liegt, beziehen sich auf die

„Zulassungsbescheinigung eines Qualitätssicherungssystems“ ausgestellt durch die Notifizierte Stelle.

The module H conformity assessment procedure applied to the valves according to the table is based on the “Certificate of

Quality System Approval” issued by the notified body.

Dem Entwurf zu Grunde gelegt sind Verfahren aus: / The design is based on the methods of:
DIN EN 12516-2, DIN EN 12516-3 bzw. / respectively ASME B16.24, ASME B16.34, ASME B16.42

Das Qualitätssicherungssystem des Herstellers wird von folgender benannter Stelle überwacht

The Manufactur`s Quality Assurance System is monitored by following Notifed Body

Bureau Veritas S.A. nr 0062 67/71, boulevard du Chateau, 92200 Neuilly-sur-Seine, France

Hersteller / Manufacturer: SAMSON AG / Weismüllerstraße 3 / 60314 Frankfurt

Frankfurt am Main, den 19.07.2016

Klaus Hörschken Günther Scherer
Zentralabteilungsleiter / Head of Central Department Zentralabteilungsleiter / Head of Central Department
Entwicklung Ventile und Antriebe / Development Valves and Actuators Total Quality Management / Total Quality Management

38 EB 5866 EN

SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3 60314 Frankfurt a m Main

Telefon: [phone] · Telefax: 069 400 9-1507
E-Mail: samson@sam son.de

Revison 01

Modul/Module H / N° CE-PED-H-SAM 001-13-DEU

SAMSON erklärt in alleiniger Verantwortung für folgende Typen / explaines in sole resposibility for the following products:

Ventile für elektrische Antriebe / Globe and three-way valves equipped with electric actuators

Typ / Type 3213, 3222 (Erz.-Nr. / Model No. 2710); 3226, 3260* (2713*); 3323, 3535 (2803); 3213, 3531 (2811); 3214 (2814); 2423E (2823);
241 (3241); 244 (3244); 267 (3267)

die Konformität mit nachfolgender Anforderung / the conformity with the following requirement.

Richtlinie des Europäischen Parlaments und des Rates zur Harmonisierung der Rechtsvorschriften
der Mitgliedstaaten über die Bereitstellung von Druckgeräten auf dem Markt (siehe auch Artikel 41
und 48).

2014/68/EU vom 15.05.2014

Directive of the European Parliament and oft the Council on the harmonisation of the laws of the
Member States relating of the making available on the market of pressure equipment (see also Article
41 and 48).

2014/68/EU of

15.05.2014

Angewandtes Konformitätsbewertungsverfahren für Fluide nach Art. 4 Abs.1 Pkt. c.ii und Pkt. c.i
zweiter Gedankenstrich.

Modul siehe

Tabelle

durch

certified by

Bureau Veritas

S. A. (0062)

Conformity assessment procedure applied for fluids according to Article 4, Section 1 Subsection c.ii
and Subsection c.i second indent.

For type of mo-

dule, see table

Nenndruck Nominal
pressure

DN

NPS

15½ 20¾ 251 32

1¼ 401½ 502

65

803 1004 125

1506 2008 250

10

300

12

400

16

PN 16

ohne/without

(1)

A

(2)

H

PN 25

ohne/without

(1)

A

(2)

H

-

PN 40

ohne/without

(1)

A

(2)

H

-

Class 150

ohne/without

(1)

A

(2)

H

-

Class 300

ohne/without

(1)

A (2) H

-

(1) Das auf dem Stellgerät aufgebrachte CE-Zeichen hat keine Gültigkeit im Sinne der Druckgeräterichtlinie

The CE marking affixed to the control device does not refer to the Pressure Equipment Directive.

(2) Das auf dem Stellgerät aufgebrachte CE-Zeichen gilt ohne Bezeichnung der Notifizierten Stelle (Kennr. 0062)

The CE marking affixed to the control device is valid, but does not refer to the notified body (ID No. is invalid).

* Für Ventile vom Typ 3260 sind ab DN 150 Fluide nach Art. 4 Abs.1 Pkt. c.ii erster Gedankenstrich nicht zugelassen.

Fluids according to Art. 4, Section 1, Subsection c.ii, first indent are not permissible for Type 3260 Valves with DN equal or bigger than 150.

Geräte, denen laut Tabelle das Konformitätsbewertungsverfahren Modul H zugrunde liegt, beziehen sich auf die

„Zulassungsbescheinigung eines Qualitätssicherungssystems“ ausgestellt durch die Notifizierte Stelle.

The module H conformity assessment procedure applied to the valves according to the table is based on the “Certificate of

Quality System Approval” issued by the notified body.

Dem Entwurf zu Grunde gelegt sind Verfahren aus: / The design is based on the methods of:
DIN EN 12516-2, DIN EN 12516-3 bzw. / respectively ASME B16.1, ASME B16.24, ASME B16.34, ASME B16.42

Das Qualitätssicherungssystem des Herstellers wird von folgender benannter Stelle überwacht

The Manufactur`s Quality Assurance System is monitored by following Notifed Body

Bureau Veritas S.A. nr 0062 67/71, boulevard du Chateau, 92200 Neuilly-sur-Seine, France

Hersteller / Manufacturer: SAMSON AG / Weismüllerstraße 3 / 60314 Frankfurt

Frankfurt am Main, den 19.07.2016

Klaus Hörschken Günther Scherer
Zentralabteilungsleiter / Head of Central Department Zentralabteilungsleiter / Head of Central Department
Entwicklung Ventile und Antriebe / Development Valves and Actuators Total Quality Management / Total Quality Management

EB 5866 EN 39

SAMSON AG · MESS- UND REGELTECHNIK
Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany
Phone: [phone] · Fax: [phone]
[e-mail] · www.samson.de

EB 5866 EN

2017-05-16 · English