Samson 3222-5757, 3222-5725, 3222-5724 User Manual

Electric Control Valves/
Controller with Electric Actuator

Type 3222/5724, Type 3222/5725 and Type 3222/5757

Type 3222/5725 Globe Valve mounted on
Controller with Electric Actuator

Type 3222/5757 Globe Valve mounted on
Controller with Electric Actuator

Mounting and
Operating Instructions

EB 5766 EN

Edition July 2008

Contents

Contents Page

1 Design and principle of operation . . . . . . . . . . . . . . . . . . . 4

1.1 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.1 Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.2 Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.3 Additional installation instructions . . . . . . . . . . . . . . . . . . . . 9

3 Attaching the actuator to the valve . . . . . . . . . . . . . . . . . . 10

3.1 Type 5757/-7 Controller with Electric Actuator . . . . . . . . . . . . . 10

3.2 Type 5724/5725 Controller with Electric Actuator . . . . . . . . . . . 10

4 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.1 Type 5757-7 Controller with Electric Actuator. . . . . . . . . . . . . . 11

4.2 Type 5757 Controller with Electric Actuator. . . . . . . . . . . . . . . 11

4.3 Type 5724/5725 Controller with Electric Actuator . . . . . . . . . . . 12

5 Manual override . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.1 Type 5757/-7 Controller with Electric Actuator . . . . . . . . . . . . . 13

5.2 Type 5724/5725 Controller with Electric Actuator . . . . . . . . . . . 13

6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

8 Dimensions in mm and weights . . . . . . . . . . . . . . . . . . . . 16

9 Appendix. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

9.1 Wiring for Type 5757-7 . . . . . . . . . . . . . . . . . . . . . . . . 18

9.2 Wiring for Type 5757 . . . . . . . . . . . . . . . . . . . . . . . . . 20

9.3 Wiring for Type 5724/5725 . . . . . . . . . . . . . . . . . . . . . 22

2 EB 5766 EN

Typetest

The Type 5725 Controller with Electric Actuators with safety function used in
conjunction with Type 3222 Valves are typetested according to DIN 32730
by the German technical inspectorate TÜV.

Register number available on request.

General safety instructions

General safety instructions

The control valves may only be mounted, started up or serviced by fully

4

trained and qualified personnel, observing the accepted industry codes and
practices. Make sure employees or third persons are not exposed to any
danger.
All safety instructions and warnings in these mounting and operating
instructions, particularly those concerning assembly, start-up and
maintenance, must be observed.

The control valves fulfill the requirements of the European Pressure Equip

4

ment Directive 97/23/EC. Valves with a CE marking have a declaration of
conformity which includes information about the applied conformity assess
ment procedure. The declaration of conformity is available on request.

For appropriate operation, make sure that the control valve is only used in

4

applications where the operating pressure and temperature do not exceed
the operating values which are based on the valve sizing data submitted in
the order.
The manufacturer does not assume any responsibility for damage caused by
external forces or any other external influence!
Any hazards which could be caused in the control valve by the process
medium, the operating pressure, the signal pressure or by moving parts are
to be prevented by means of the appropriate measures.

Proper shipping and appropriate storage of the control valve are assumed.

4

-

-

Caution!

For installation and maintenance, make sure the relevant section of the

4

pipeline is depressurized and, depending on the process medium, drained
as well. If necessary, allow the control valve to cool down or warm up to
reach ambient temperature prior to starting any work on the valve.

The electric actuators have been designed for use in electrical power

4

installations. For wiring and maintenance, you are required to observe the
relevant safety regulations.

Only use power interruption devices which are protected against

4

unintentional reconnection of the power supply.
Take special care when making adjustments on live parts. Do not remove

4

any covers!

EB 5766 EN 3

Design and principle of operation

1 Design and principle of

operation

The control valves consist of a single-seated
Type 3222 Globe Valve and either a
Type 5757, Type 5757-7 or Type 5724
Controller with Electric Actuator or a Type
5725 Controller with Electric Actuator with
safety function.

The process medium flows through the globe
valve in the direction indicated by the arrow
on the body. The position of the valve plug
determines the flow rate over the cross-sec
tional area of flow released between the
plug (3) and valve seat (2). The plug stem
(4) with plug is connected with the stem of
the actuator (10) by a force-locking connec­tion. The valve is opened by the valve spring
(5) following the retracting movement of the
actuator stem. A special version is required
for water above 150 °C and for steam
(Fig. 1). The plug is moved by a change in
the control signal acting on the actuator.

The electric actuator with safety function
(Type 5725) has a spring mechanism and
an electromagnet that can be connected to a
safety control circuit. When the control cir
cuit is interrupted or the power supply fails,
the magnet disengages the gear from the
self-locking motor and releases the spring
mechanism. The valve is closed in the event
of a safety situation (fail-safe action
“actuator stem extends”).

The electric actuators contain a digital con
troller integrated into the actuator. The con
trolled variable is recorded over the directly
connected Pt 1000 sensor (see Table 2).

The output signal of the digital controller
acts as a three-point stepping signal on the

-

-

-

synchronous motor of the actuator and is
transferred over the connected gear as a
positioning force onto the actuator stem.

The Type 5757, Type 5724 and Type 5725
are particularly suitable for DHW heating in
instantaneous heating systems and for fixed
set point control circuits in mechanical engi
neering applications.

Type 5757-7 is suitable for heating applica
tions.

1.1 Versions

PN DN EB

Electric control valve/Controller with electric
actuator

Type 3222/5757
Type 3222/5757-7
Type 3222/5724
… with safety function
Type 3222/5725

1)

Refer to the listed Mounting and Operating
Instructions (EB) for details on the controllers
with electric actuators

2)

Controller with electric actuator for domestic
hot water heating in instantaneous heating
systems and for fixed set point control circuits
in mechanical engineering applications

3)

Controller with electric actuator for heating
applications

-

2)

25 15 to 25 5757

3)

25 15 to 25 5757-7

2)

25 15 to 50 5724

2)

25 15 to 50 5724

-

-

1)

4 EB 5766 EN

1 Valve body
2 Seat
3 Plug
4 Plug stem
5 Valve spring
6 Guide nipple
7 Balancing bellows
8 Balancing piston

10 Controller with electric

actuator

Design and principle of operation

Type 3222/5757

Fig. 1 · Type 3222/5757 and Type 3222/5724 Electric Control Valves/Controller with Electric Actuator

Special version for temperatures up to 200 °C and

Type 3222/5724

with plug balanced by a bellows

EB 5766 EN 5

Design and principle of operation

1.2 Technical data

1. Single-seated Type 3222 Globe Valve

Nominal size DN 15 20 25 32 40 50

Version with threaded ends

Thread size G ½¾1 –––

Version with female thread • • • – – –
Nominal pressure PN 25
Seat/plug sealing Metal sealing for K
Rated travel mm 6 12
Rangeability 50 : 1
Leakage class acc. to DIN EN 1349 Class I (< 0.05 % of K

Version for water, oil and other liquids

Max. permissible temperature 150 °C
Max. permissible differential pressureΔp in bar

Types 5724 and 5725 20 12

Type 5757 20 –

Version for water and steam

Max. permissible temperature 200 °C
Max. permissible differential pressureΔp in bar

Types 5724 and 5725 20 · 10 for 3.6≤K

Type 5757 20

Materials

Valve body Red brass CC491K · EN-JS1049 (flanged body)
Seat Stainless steel 1.4104
Plug 1.4104/CW509L with soft sealing · 1.4104 for 0.1≤K
Valve spring Stainless steel 1.4310 K
Packing EPDM/FPM (FKM) · Oil-resistant version: FPM
Welding ends St 37
Threaded ends Red brass CC491K
Screwed-on flanges St 37.2

with flanges

as flanged body

••••••

2.5 · Soft sealing for K

≤

VS

coefficient)

VS

1, 2)

88

≤

3)

4)

· 5

VS

5–

3.6

≥

VS

2.5

≤

VS

6 EB 5766 EN

Design and principle of operation

Nominal size DN 15 20 25 32 40 50
Thread size G ½¾1–––

coefficients

K

VS

Version with female thread 3.6 5.7 7.2 – – –
Version with male thread 4 6.3 8 16 20 25

Reduced K

coefficients

VS

0.1· 0.16 · 0.25 · 0.4

0.63 · 1.0 · 1.6 · 2.5

Rated travel mm 6 12

1)

Use an intermediate insulating piece for temperatures above 130 °C to protect the actuator

2)

DN 15 to 25 with Type 5757 Actuator:
Use an intermediate insulating piece for temperatures above 110 °C to protect the actuator

3)

Differential pressure for KVS= 1 and 1.6

4)

Differential pressure for KVS= 2.5 and 4

5)

Version with male thread

6)

Version with female thread

1.0 · 1.6 · 2.5

5)

6)

· 3.6

4

–––

EB 5766 EN 7

Design and principle of operation

2. Controllers with electric actuators

Type

Nominal size DN 15 to 25 15 to 25 15 to 25 32 to 50 15 to 25 32 to 50

Scope of application Heating

Safety function Without Without With
Rated travel mm 6 6 6 12 12 6 6 12 12
Transit time for rated travel s 20 35 18 70 35 35 18 70 35
Transit time upon fail-safe

action

s – – 4466

Fail-safe action – – Stem extends
Nominal thrust kN 0.3 0.7 0.5
Manual override Yes Yes Possible

Power supply 230 V (±10 %), 50 Hz
Power consumption approx. VA 3 3 37375959
Permissible temperatures

Ambient °C 0 to 50 0 to 50 0 to 50
Storage °C –20 to 70 –20 to 70 –20 to 70
At connecting rod °C 0 to 110 0 to130 0 to 130

Degree of protection IP 42 IP 54 (upright position, acc. to DIN IEC 529)

Inputs and outputs of the digital controller

Temperature sensor Pt 1000 3 x 1 x 1 x 1 x

Setting range °C 1 to 150 0 to 150 1 to 150 1 to 150

Potentiometer input

1100/2000
Water flowmeter input – 530 pulses/l 530 pulses/l 530 pulses/l
Current input – 4 (0) to20 mA 4 (0) to 20 mA 4 (0) to 20 mA

Binary input BE1

Binary input BE2

2)

2)

Op. mode
switchover

230 V/50 Hz

Binary output BA

Cir. pump/Ex
ternal demand

1)

Manual override using a 4 mm hex screwdriver (after removing the housing cover);
always returns to fail-safe position after safety release.

2)

Recommendation for Type 5724, Type 5725 and Type 5757: With gold contacts

5757 5724 5725

5757-7 5757 -10 -13 -20 -23 -10 -13 -20 -23

DHW heating in instantaneous heating systems,

fixed set point control circuits in mechanical engineering

1)

1000 to

Ω

–– –

Switching between internal set points/

Deactivation of function to maintain temperature constant

– Flow switch

-

–– –

8 EB 5766 EN

2 Installation

Caution!

Versions designed to handle temperatures
up to 200 °C must be fitted with the dark
gray graphite supplied with the valve. Do
not use the UDP seals available as accesso
ries as they are only suitable for tempera
tures up to 150 °C.

-

Installation

Install a strainer (SAMSON Type 2 NI)

4

upstream of the control valve to prevent
any sealing parts, weld spatter or other
foreign matter carried along by the pro
cess medium from impairing the proper
functioning of the valve, in particular, the

-

tight shut-off.
The valve must be installed free of stress.

4

If necessary, support the piping near the
connections.

-

2.1 Mounting position

Choose the place of installation where

4

the ambient temperature does not ex
ceed or fall below the permissible limits
specified for the actuator and that allows
you to freely access the control valve
even after the entire plant has been com­pleted.
Flush the pipeline thoroughly before in-

4

stallation.
Do not install the valve with the actuator

4

suspended downwards.
Install versions for water and steam up to
200 °C with the actuator installed up
right in a horizontal pipeline.
If you wish to insulate the control valve,

4

install an intermediate insulating piece
between valve and actuator. Make sure
the insulation ends 25 mm above the
valve body. Do not insulate the actuator
and coupling nut as well.

2.2 Strainer

Install the strainer with the filter element

4

-

facing downwards upstream of the valve
inlet.
Choose the place of installation to allow

4

enough space to remove the filter.
Install the strainer with the direction of

4

flow as indicated by the arrow on the
body.

2.3 Additional installation
instructions

-

We recommend to install a hand-operated
shut-off valve both upstream of the strainer
and downstream of the control valve to be
able to shut down the plant for cleaning and
maintenance, and when the plant is not
used for longer periods of time.

EB 5766 EN 9

Attaching the actuator to the valve

3 Attaching the actuator to the

valve

If the actuator has not already been
mounted on the valve by the manufacturer
or when the original actuator on a valve is
to be replaced with a controller with electric
actuator, proceed as follows.

Note!

Fasten the actuator and valve together either
at the valve connection or at the intermedi
ate insulating piece, depending on the valve
version, with a tightening torque of 20 Nm.

-

3.1 Type 5757/-7 Controller
with Electric Actuator

1. Turn the handwheel (see section 5.1)

counterclockwise when the actuator is
disconnected from the power supply to
retract the actuator stem as far as it will
go.

2. Place the actuator on the connection

piece and secure with the coupling nut.

3.2 Type 5724/5725 Controller
with Electric Actuator

Type 5724

1. Turn the handwheel (see section 5.2)

counterclockwise to retract the actuator
stem as far as it will go.

2. Place the actuator on the connection

piece and secure with the coupling nut.

Type 5725 with fail-safe action “Actuator
stem extends”

1. Unfasten the front cover and place a

4 mm hex screwdriver on the actuator
stem (see section 5.2).

2. Turn the screwdriver counterclockwise

only and only until the travel final value
is reached at the maximum, which acti­vates the bottom torque switch.

Caution!

Turning the actuator too far will destroy
it.

10 EB 5766 EN

3. Hold the screwdriver in place. Secure the

actuator and connection piece with the
coupling nut.

4. Remove screwdriver and carefully

refasten the front cover.

Electrical connections

4 Electrical connections

Upon installing the electrical cables,
you are required to observe the regula
tions concerning electrical power in
stallations according to DIN VDE 0100
as well as the regulations of your local
power supplier.
Use a suitable power supply to ensure
that no dangerous voltages from the
system or parts of the system reach the
device in standard operation or in case
of a fault.

Warning!

Only connect the device to the main
power network when the power is
switched off. Make sure the power
cannot be switched on unintentionally!

Perform the electrical wiring as required

4

depending on the application (refer to
section 4.1 to 4.3).

As soon as the actuator is connected to the
power supply, the initialization procedure
starts:
The actuator stem extends and the red and
yellow LEDs located under the cover on top
of the actuator light up. As soon as the actu
ator stem has reached the final position, the
red LED is turned off. The yellow LED re
mains illuminated and indicates that the
controller with electric actuator is ready for
operation.

4.1 Type 5757-7 Controller with
Electric Actuator

Heating application: The controller with

-

electric actuator requires a Pt 1000 temper

-

ature sensor to be connected to measure the
flow temperature. Depending on the control
task, an outdoor sensor or a room sensor or
a room panel can be connected. Combining
one of these sensors with a return flow sen
sor is usually possible. Additionally, the con
troller with electric actuator has a potenti
ometer input 1000 to 1100/2000Ω. The
non-floating pump output can alternatively
be used as an binary output for an external
request for heat demand.

The default setting (WE) is configured for an
application with a flow sensor, outdoor sen­sor and return flow sensor as well as with
an active binary input to switchover the op­erating modes (see Fig. 2).

-

-

-

-

4.2 Type 5757 Controller with
Electric Actuator

Domestic hot water heating in instanta
neous heating system: The controller with

electric actuator requires a Pt 1000 temper
ature sensor to be connected for it to func

-

tion. Two set points W1 and W2 can be
used for control. A binary input BE1 is used

-

to switch between them.
In addition, a water flowmeter or a flow
switch can be connected to quickly recog
nize when hot water is being tapped.

The 0(4) to 20 mA current input can be used
in place of the Pt 1000 sensor for control
purposes.

-

-

-

-

EB 5766 EN 11

Electrical connections

The default setting (WE) is configured for an
application with a Pt 1000 flow temperature
sensor and water flowmeter (see Fig. 3).

4.3 Type 5724/5725 Controller
with Electric Actuator

Domestic hot water heating in instanta
neous heating system: The electric wiring

options are the same as for the Type 5757
Controller with Electric Actuator, (see
section 4.2). In addition, the pump control
output can be configured as a fault alarm
output.

The default setting (WE) is configured for an
application of the electric actuator with a
Pt 1000 flow temperature sensor, water
flowmeter and pump control output (see
Fig. 4).

-

VS

Pt 1000

or ye rd br blk gr br bl blk

Fig. 2 · Wiring of Type 5757-7 (default)

blk black
bl blue
br brown

Pt 1000

ASRüS

Pt 1000

Pt 1000

34 6521LL´N

* Caution! Live wires!

gr green
or orange

1)

230 V, 50 Hz

rd red
ye yellow

230V, 50Hz

*

Note!

Refer to the appendix of these instructions
for other possible circuits with the necessary
configuration settings or refer to the Mount
ing and Operating Instructions
EB 5757-7 EN, EB 5757 EN and
EB 5724 EN of the corresponding controller
with electric actuator.

12 EB 5766 EN

5V GND L N

or ye rd br gr blk

-

Fig. 3 · Wiring of Type 5757 (default)

1)

Water flowmeter

3)

Pump control output or fault alarm output

4)

Electromagnet, Type 5725 only

3)

230V, 50Hz

LL1 N 5V INS1 S2

4)

Fig. 4 · Wiring of Type 5724/5725 (default)

Pt 1000

1)

S1

Manual override

5 Manual override

The direction of action and travel can be
read off the travel indication scale.

5.1 Type 5757/-7 Controller
with Electric Actuator

Caution!

Only activate the handwheel when the actu
ator is disconnected from the power supply.

Turn handwheel clockwise to extend the

4

actuator stem
Turn handwheel counterclockwise to

4

retract the actuator stem

5.2 Type 5724/5725 Controller
with Electric Actuator

Type 5724

Adjust the travel by turning the handwheel
(approx. 4 turns for 1 mm travel):

Turn clockwise to extend the actuator

4

stem
Turn counterclockwise to retract the

4

actuator stem

Type 5725

Caution!

The actuator is live!

1. Undo the front cover and place a 4 mm
hex screwdriver onto the red actuating
shaft.

2. Turn the screwdriver counterclockwise

-

only, and only until the travel final value
is reached at the maximum, which acti
vates the bottom torque switch (switching
off the motor).

Caution!

Turning the actuator too far will destroy
it.

After the fail-safe action has been trig­gered by the magnet, the spring mecha­nism pushes the actuator stem out and the
valve always move to its fail-safe position.

3. Remove screwdriver and carefully
refasten the front cover.

-

Handwheel

Travel indication

Fig. 5 · Manual override of Type 5757/-7, Type 5724 and Type 5725 (from left to right)

Travel indication Travel indication

Handwheel

Handwheel

EB 5766 EN 13

Operation

6 Operation

The controllers with electric actuators are
adapted to the required control task by
configuration and parameterization per
formed in TROVIS-VIEW Operator Interface:

Type 5757-7: TROVIS-VIEW

4

6661-1066
Type 5757: TROVIS-VIEW 6661-1062

4

Type 5724 and Type 5725: TROVIS-

4

VIEW 6661-1060

Note!

Instructions on how to operate the
TROVIS-VIEW Operator Interface as well as
on the function and parameter settings are
contained in the Mounting and Operating
Instructions EB 5757-7 EN, EB 5757 EN
and EB 5724 EN for the corresponding con­troller with electric actuator.

-

14 EB 5766 EN

7 Maintenance

The control valve is subject to natural wear.
Depending on the conditions the valve is op
erated in, it needs to be checked at regular
intervals.
If leakage to the atmosphere occurs, remove
the valve from the pipeline and replace the
damaged parts.

Warning!

For maintenance work on the valve,
make sure the relevant section of the
pipeline is depressurized and,
depending on the process medium,
drained as well.
For high medium temperatures, allow
the section of the pipeline to cool down
before you start.
Make sure the control signal for the
actuator is switched off.

Maintenance

-

EB 5766 EN 15

Dimensions in mm and weights

8 Dimensions in mm and weights

Nominal size DN 15 20 25 32 40 50
Thread size G ½¾1 –––

Pipe Ød 21.3 26.8 33.7 42 48 60
Threadsize RG ¾ G 1G1¼G1¾G 2G2½
Width across flats SW 30 36 46 59 65 82
Length L 65 70 75 100 110 130
Length with welding ends L1 210 234 244 268 294 330
Height H2 45.5 94

Versions for temperatures up to 200 °C

and with intermediate insulating piece
Height H3 30 55
Weight without actuator approx. kg 1.4 1.8 2.3 4.0 4.4 6.8

Versions for temperatures up to 200 °C

and with intermediate insulating piece

Version with threaded ends (male thread)

Length L2 129 144 159 180 196 228
Male thread A G ½ G ¾ G 1 G1¼ G 1½ G 2
Weight without actuator approx. kg 1.4 1.8 2.3 4.0 4.4 6.8

Versions for temperatures up to 200 °C

and with intermediate insulating piece

Version with flanges

Length L3 130 150 160 180 200 230
Weight without actuator approx. kg 2.5 3.4 4.1 6.9 7.7 10.7

Versions for temperatures up to 200 °C

and with intermediate insulating piece

Version with female thread

Length L4 65 75 90 –
Female thread G G ½ G ¾ G 1 –
Weight without actuator approx. kg 1.2 1.4 1.5 –

Versions for temperatures up to 200 °C

and with intermediate insulating piece

Version with flanged valve body

Height H2 45.5 94
Length L3 130 150 160 180 200 230
Weight without actuator approx. kg 2.5 3.4 4.1 6.9 8.4 11.6

Versions for temperatures up to 200 °C

and with intermediate insulating piece

1.9 2.3 2.8 4.5 4.9 7.3

1.9 2.3 2.8 4.5 4.9 7.3

3.0 3.9 4.6 7.4 8.2 11.2

1.7 1.9 2.0 –

3.0 3.9 4.6 7.4 8.9 12.1

140 185

16 EB 5766 EN

Dimensions in mm and weights

Weights of controllers with electric actuators

Type 5757/-7 5724 5725

Weight without valve, approx. kg 0.7 1.1 1.3

Intermediate

insulating piece

Type 3222/5757(-7),

only up to DN 25

Types 3222/5724
Types 3222/5725

Version with
flanges

Version with
threaded ends

Fig. 6 · Top: Valve dimensions (version with welding ends) · Bottom: Other valve versions

Flanged valve
body version

Version with
female thread

EB 5766 EN 17

Appendix

9 Appendix

9.1 Wiring for Type 5757-7 (refer to EB 5757-7 EN)

Note! The pump output L´ is non-floating (230 V~).
Note: Terminals at point of installation, not included in scope of delivery

blk black · bl blue · br brown · gr green · or orange · rd red · ye yellow

Application with flow, return flow, and outdoor
sensors as well as binary input to switch between
operating modes = Default setting (WE)

Functions WE Configuration

Control w. reference variable 1 F01 - 1
Outdoor sensor 0 F02 - 0
Potentiometer/binary input 0 F05 - 0
BA as pump control output 0 F09 - 0
Return flow sensor 1 F11 - 1

VS

Pt 1000

or ye rd br blk gr br bl blk

ASRüS

Pt 1000

Pt 1000

34 6521LL´N

230 V, 50 Hz

Application with flow sensor and outdoor sensor

Functions WE Configuration

Control w. reference variable 1 F01 - 1
Outdoor sensor 0 F02 - 0
BA as pump control output 0 F09 - 0

Diagram abbreviations:
VS Flow sensor · RüS Return flow sensor · AS Outdoor sensor

18 EB 5766 EN

VS

Pt 1000

or ye rd br blk gr br bl blk

AS

Pt 1000

34 6521LL´N

230 V, 50 Hz

Application with flow, return flow, and outdoor
sensors as well as a potentiometer for adjusting the set
points

Functions WE Configuration

Control w. reference variable 1 F01 - 1
Outdoor sensor 0 F02 - 0
Potentiometer/binary input 0 F05 - 1
Remote adjuster 0 F06 - 1
BA as pump control output 0 F09 - 0
Return flow sensor 1 F11 - 1

Application with flow, return flow, and room sensors
with operating mode switchover and set point adjuster

Functions WE Configuration

Control w. reference variable 1 F01 - 1
Room sensor 0 F02 - 1
Potentiometer/binary input 0 F05 - 1
Type 5257-7 Room Panel 0 F06 - 0
BA as pump control output 0 F09 - 0
Return flow sensor 1 F11 - 1

Appendix

VS

Pt 1000

or ye rd br blk gr br bl blk

VS

Pt 1000

or ye rd br blk gn br bl blk

ASRüS

Pt 1000

RüS

Pt 1000

21LL´N

Pt 1000

34 6521LL´N

Type 5257-7

Room Panel

1432

34 65

100/

1000 Ω

1000 Ω

230 V, 50 Hz

230 V, 50 Hz

EB 5766 EN 19

Appendix

9.2 Wiring for Type 5757 (refer to EB 5757 EN)

Note: Terminals at point of installation, not included in scope of delivery

1)

Water flowmeter

2)

Flow switch

blk black · bl blue · br brown · gr green · or orange · rd red · ye yellow

Operation with Pt 1000 sensor and water flowmeter

= Default setting (WE)

Functions WE Configuration

Hot water tapping recognition 1 F01 - 1
Water flowmeter 1 F02 - 1
Current input 0 F05 - 0

Pt 1000

or ye rd br gr blk

1)

5V GND L N

230V, 50Hz

Operation with Pt 1000 sensor

Functions WE Configuration

Hot water tapping recognition 1 F01 - 0
Current input 0 F05 - 0

Operation with Pt 1000 sensor and binary contact for
switching between set points

Functions WE Configuration

Hot water tapping recognition 1 F01 - 0
Current input 0 F05 - 0
Binary input function 0 F08 - 1

20 EB 5766 EN

Pt 1000

5V GND L N

or ye rd br gr blk

Pt 1000

BE1

5V GND L N

or ye rd br gr blk

230V, 50Hz

230V, 50Hz

Operation with Pt 1000 sensor and flow switch

Functions WE Configuration

Hot water tapping recognition 1 F01 - 1
Flow switch 1 F02 - 0
Current input 0 F05 - 0

Operation with Pt 1000 sensor and external set point
over an mA signal

Functions WE Configuration

Hot water tapping recognition 1 F01 - 0
Current input 0 F05 - 0
Current input function 0 F06 - 1

Pt 1000

or ye rd br gr blk

+ 4(0)...20mA –

Pt 1000

or ye rd br gr blk

2)

BE2

5V GND L N

5V GND L N

Appendix

230V, 50Hz

230V, 50Hz

Operation with mA signal input

Functions WE Configuration

Hot water tapping recognition 1 F01 - 0
Current input 0 F05 - 0
Current input function 0 F06 - 0

+ 4(0)...20mA –

230V, 50Hz

5V GND L N

or ye rd br gr blk

EB 5766 EN 21

Appendix

9.3 Wiring for Type 5724/5725 (refer to EB 5724 EN)

1)

Water flowmeter

2)

Flow switch

3)

Pump control output or fault alarm output

4)

Electromagnet, Type 5725

Domestic hot water heating in instantaneous heating system

Operation with Pt 1000 sensor und water flowmeter

= Default setting (WE)

Functions WE Configuration

Hot water tapping recognition 1 F01 - 1
Water flowmeter 1 F02 - 1
Current input 0 F05 - 0

Operation with Pt 1000 sensor

Functions WE Configuration

Hot water tapping recognition 1 F01 - 0
Current input 0 F05 - 0

3)

230V, 50Hz

LL1 N 5V INS1 S2

4)

3)

230V, 50Hz

LL1 N 5V INS1 S2

Pt 1000

Pt 1000

1)

S1

S1

Operation with Pt 1000 sensor and binary contact for
switching between set points

Functions WE Configuration

Hot water tapping recognition 1 F01 - 0
Current input 0 F05 - 0
Binary input function 0 F08 - 1

22 EB 5766 EN

4)

3)

230V, 50Hz

LL1 N 5V INS1 S2

4)

Pt 1000

BE1

S1

Operation with Pt 1000 sensor and
flow switch

Functions WE Configuration

Hot water tapping recognition 1 F01 - 1
Flow switch 1 F02 - 0
Current input 0 F05 - 0

Mechanical engineering applications

Operation with Pt 1000 sensor and external set point
over an mA signal input

Functions WE Configuration

Hot water tapping recognition 1 F01 - 0
Current input 0 F05 - 0
Current input function 0 F06 - 1

3)

230V, 50Hz

LL1 N 5V INS1 S2

4)

3)

230V, 50Hz

LL1 N 5V INS1 S2

4)

Pt 1000

S1

+–4(0) ... 20mA

Pt 1000

S1

BE2

Appendix

2)

Operation with mA sensor input

Functions WE Configuration

Hot water tapping recognition 1 F01 - 0
Current input 0 F05 - 0
Current input function 0 F06 - 0

3)

230V, 50Hz

LL1 N 5V INS1 S1S2

4)

+–4(0) ... 20mA

EB 5766 EN 23

SAMSON AG · MESS- UND REGELTECHNIK
Weismüllerstraße 3 · 60314 Frankfurt am Main · Germany
Phone: [phone] · Fax: [phone]
Internet: http://www.samson.de

EB 5766 EN

2008-11