Sams Pg-4030400lg Owner's Manual
FOR OUTDOOR
USE ONLY
GAS BBQ GRILL USER’S MANUAL
MODEL NUMBER: PG-4030400LG
DO NOT RETURN UNIT TO STORE: If you have questions or need assistance
during assembly, call 1-888-287-0735 to speak to the grill manufacturer.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
1. Do not store or use gasoline or other
flammable liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use
TM
shall not be stored in the vicinity of this
or any other appliance.
LIMITED WARRANTY
Valves:
1 Year
Valves:
1 Year
Model Number: PG-4030400LG
Member Mark’s 3 Burner Gas Grill
PERMASTEEL INC. Warranties that this Product shall be free from defects in workmanship and
materials, for a period of 1 Year from the date of original purchase. Our obligation under this
warranty shall be limited to replacement of parts during the warranty period. Our liability shall not
extend beyond replacement of parts, This warranty excludes igniter batteries, normal wear & tear
such as paint loss, discoloration and rust on the Product and its parts or components, and any
damage arising from any of the following: negligent use or misuse of the Product, use contrary to
this User’s Manual, or alteration by any one other than Permasteel Inc. All warranty coverage is
void if this grill is ever used for commercial or rental purposes; this warranty is valid only in the
USA. the warranty period of 1 year shall not be extended or renewed by the repair or replacement
of parts or compensation for the Product. If your Product is defective or otherwise requires service
or parts, please call Permasteel Customer Service toll-free at (888)-287-0735, between 8:00 a.m.
and 5:00 p.m. PST. Consumer is responsible for shipping, handling and processing of warranty
claims after 30 days of purchase date. As proof of purchase a copy of your original purchase
receipt must accompany any service request,
Component Warranty Period:
Burners: 1 Year
Flame Tamer: 1 Year
Cooking Grids: 1 Year
Frame, Housing, Cart, Control Panel,
Igniter, and Related Parts: 1 Year
All Stainless Steel Parts: 1 Year
LIMITATION OF REMEDIES AND LIABILITY
We shall not be liable for any incidental or consequential damages for breach of any express or
implied warranty on its Product. Except to the extent prohibited by applicable law, any implied
warranty or merchantability or fitness for a particular purpose on this Product shall be limited to the
duration of the above warranty. Neither us nor anyone else who has been involved in the creation,
production, or delivery of the Product shall be liable for damages of any type, including but not
limited to any lost profits, lost savings, loss of anticipated benefits, or other incidental or
consequential damages which may arise out of the purchase, use, or inability to use the Product,
whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, even if
you have been advised of the possibility of such damage or any other claim by any other party.
Our liability for any breach of warranty shall be limited to repair or replacement of the defective part
or parts as described above. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you. The above
warranty gives you specific legal rights, and you may have other rights which vary from state to
state.
TM
1
TABLE OF CONTENTS
BEFORE YOU BEGIN
MESSAGE TO OUR USERS PAGE 3
SAFETY SYMBOLS PAGE 3
INSTALLATION & SAFETY PRECAUTIONS PAGE 4
PROPANE & GAS WARNING PAGE 4
ASSEMBLY
PARTS LIST PAGE 5
PARTS DIAGRAM PAGE 6
BEFORE ASSEMBLE PAGE 7
STEPS PAGE 10
POST ASSEMBLY
GAS CONNECTION PAGE 21
LEAK TESTING PAGE 24
FINAL INSTALLATION CHECK LIST PAGE 25
GRILL LIGHTING INSTRUCTION PAGE 26
OPERATING INSTRUCTION PAGE 27
CARE & MAINTENANCE PAGE 29
TROUBLE SHOOTING PAGE 31
FOOD SAFETY PAGE 32
GRILL STORAGE PAGE 32
TM
2
NOTE TO CONSUMER:
Leave this User’s Manual in a convenient place for future
MESSAGE TO OUR USERS
NOTE TO CONSUMER:
Leave this User’s Manual in a convenient place for future
Thank you for your purchase of our BBQ Gas Grill. We sincerely wish you will enjoy
using our fine products.
Please read this User’s Manual in its entirety before using the grill.
Please contact our customer service at (888)-287-0735 if you have any questions.
Please read this User’s Manual carefully. Failure to follow the provided instruction
can result in seriously bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please wear suitable protective gloves.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave this User’s Manual with the customer after delivery
and/or installation.
reference.
SAFETY SYMBOLS
The symbols listed here are being used through out this User’s Manual. Please pay
special attention to them. The meaning of each of the symbols is listed here:
DANGER– this symbol indicates an imminently hazardous situation which
will result in death or serious bodily injury if not properly followed.
WARNING– this symbol indicates a warning of potential serious
bodily injury if the instructions are not strictly followed. Please be sure to read and
follow all these messages carefully.
CAUTION – this symbol indicates a potentially hazardous situation which
may result in minor or moderate bodily injury if the instructions are not properly
followed.
3
birth defects, and other reproductive harm. This product contains chemicals,
INSTALLATION/SAFETY PRECAUTIONS
birth defects, and other reproductive harm. This product contains chemicals,
WARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
This grill is designed to use LP gas only. Please use the grill with the regulator
supplied by PermaSteel.
The installation of this appliance must conform with local codes or, in the absence
of local codes, with either the National Fuel Gas Code, ANSI Z223. 1, or
CAN/CGA B149.1, Natural Gas Installation Code or CAN/CGA-B149.2, Propane
Installation Code.
The LP-gas supply cylinder is to be constructed and marked in accordance with the
specifications for LP-gas cylinders of the U.S. Department of Transportation
(DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders,
Spheres and Tubes for the Transportation of Dangerous Goods.
This grill is safety certified for use in the United States and Canada only. Never
modify to use in other places. Modification may cause serious bodily injury or
property damage. PermaSteel is not responsible for any modifications, and all
warranties will be void.
CALIFORNIA PROPOSITION 65: Combustion by-products produced when using
this product contain chemicals known to the State of California to cause cancer,
including lead and lead compounds, known to the State of California to cause
cancer, birth defects or other reproductive harm. Wash your hands after handing
this product.
PROPANE & GAS WARNING
WARNING
FOR YOUR SAFETY, PLEASE READ THIS SECTION FIRST
If you smell gas:
Shut off gas to the grill.
Extinguish any open flames immediately.
Open the grill lid.
If the odor persists, please call your gas supplier or your fire department
immediately.
Do not store or use gasoline or other flammable items in the vicinity of this grill.
Any LP cylinder that is not connected for use should not be stored in the vicinity
of this grill.
4
GRILL PARTS LIST
B14
Heat
Diffuser
40800023
3
D09
Back
Rail
30400G26
1
Key Description Part No. Qty Key Description Part No. Qty
A01 Rotated Rod, Lid 50300207 2 C01 Hose Holder 30400117 1
A02-A Lid (color: Metallic Black) 30400G01-1 1 C02 Regulator 30400051 1
A02-B Lid (color: Red) 30400G01-2 1 C03 Manifold 30400G16 1
A02-C Lid (color: Mocha) 30400G01-3 1 C04 Gas Valve 30400050 3
A03 Temperature Gauge 30400G02 1 C05 Side Shelf Bracket 30400G17 2
A04 Front Silicone Rubber Bumper 40700103 2 C06 Control Panel 30400G18 1
B01 Back Baffle 30400G03 1 C07 Control Knob Bezel 30400G19 3
B02 Back Silicone Rubber Bumper 50300205 2 C08 Electronic Ignition Module 30400403 1
B03 Firebox 30400G04 1 C09 Control Knob 60600207 3
B04 Left Back Side Shelf Support Bracket 30400G05 1 D01 Drip Tray Right Bracket 30400G20 1
B05 Left Front Side Shelf Support Bracket 30400G06 1 D02 Drip Tray Left Bracket 30400G21 1
B06 Right Back Side Shelf Support Bracket 30400G07 1 D03 Left Side Panel 30400G22 1
B07 Right Front Side Shelf Support Bracket 30400G08 1 D04-A Front Panel (color: Metallic Black) 30400G23-1 1
B08 No.3 Igniter Wire 30400054 1 D04-B Front Panel (color: Red) 30400G23-2 1
B09 No.2 Igniter Wire 30400053 1 D04-C Front Panel (color: Mocha) 30400G23-3 1
B10 No.1 Igniter Wire 30400052 1 D05 Right Side Panel 30400G24 1
B11 Warming Rack 30400G09 1 D06 Match Holder Chain 120003 1
B12 Cooking Grid 30400G10 2 D07 Match Holder 40800128 1
B13 Main Burner 30400037 3 D08 Match Holder Clip 30400G25 1
B15 Left Side Shelf 30400G12 1 D10 Drip Tray 20700015 1
B16 Right Side Shelf 30400G13 1 D11 Drip Cup 30400G27 1
B17 Tool Hook 60600206 6 D12 Tank Holder 20700049 1
B18 Name Plate 60600221 1 D13 Cotter Pin 110050 6
B19 Back Rail 30400035 1 D14 Panel Support Angle Bar 30400G28 2
B20 Manifold Clamp 30400G14 1 D15 Bottom Shelf 30400G29 1
B21 Front Rail 30400033 1 D16 Caster with Brake 40900212 2
B22 Grease Tray Baffle 30400G15 2 D17 Caster 40900213 2
Not Pictured
Manual 30400G30 1
Hardware Blister Pack 30400G31 1
If you are missing hardware or have damaged parts after
unpacking grill, call 1-888-287-0735 for replacement.
5
GRILL PARTS DIAGRAM
6
BEFORE ASSEMBLY
READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK
GRILL PARTS FROM SHIPPING BOX.
Step 1: Carefully open the top of the carton with a box cutter, take out the
bottom shelf, hardware blister pack, manual, and packing material above the
grill.
7
BEFORE ASSEMBLY
Step 2: With the aid of an assistant, turn grill over on its side as shown below,
and remove the top styrofoam endcap. Take out the side panels, front panel and
warming rack from the styrofoam.
8
BEFORE ASSEMBLY
Step 3: Remove another styrofoam endcap from the grill and place it upright on
the floor. Open the lid, and take out the small boxes packed inside. Remove all
packing materials, and take out all parts from boxes.
9
ASSEMBLY INSTRUCTIONS
CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE
FOLLOWING PAGES.
Tools Required:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16” Combination wrench (not provided)
The following hardware is provided in a blister pack for convenient use.
M4X10 Screw: 28 pcs
M6 x13 Screw: 36 pcs
M6X12 Shoulder Bolt: 8 pcs
Battery (AA) : 1 pc
10
Loading...