Dealer:
Ploegstraat 4 8308 AA Nagele The Netherlands Tel (+31) 527 – 652 500
Fax (+31) 527 – 652 916 www.samon.nl info@samon.nl
SAMON
ONION LOADER
Manual & Parts list
Type:
SU1LH3
V1-2016-EN
Table of Contents
1. Introduction ...................................................................................................................................................... H1
2. Warranty and liability ...................................................................................................................................... H2
2.1 Warranty ........................................................................................................................................... H2
2.2 Liability .............................................................................................................................................. H2
3. Safety and environment ................................................................................................................................... H3
3.1 General safety ................................................................................................................................... H3
3.2 Environment ...................................................................................................................................... H3
3.3 Warning labels and pictograms ......................................................................................................... H4
4. Checks before and during use .......................................................................................................................... H5
4.1 Checks needed before use ................................................................................................................ H5
4.2 Checks needed during use ................................................................................................................ H5
5. Operating .......................................................................................................................................................... H6
5.1 Connecting the SAMON Onion loader and setting sieve/elevator belt speed .................................. H7
5.2 Setting wheel track ........................................................................................................................... H6
6. Maintenance ..................................................................................................................................................... H7
6.1 Lubricating schedule ......................................................................................................................... H7
6.2 Tensioning elevator belt ................................................................................................................... H8
7. Transport and storage ...................................................................................................................................... H9
7.1 Placing the elevator into loading/transport position ........................................................................ H9
7.2 Transport by transport vehicles ...................................................................................................... H10
7.2 Transport by tractor ....................................................................................................................... H10
7.3 Storage ............................................................................................................................................ H10
8. Technical data ................................................................................................................................................. H11
9. Ordering parts ................................................................................................................................................ H12
10. Troubleshooting ........................................................................................................................................... H13
11. EG declaration of conformity ....................................................................................................................... H14
H1
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V1-2016-NL
1. Introduction.
This edition of the manual is intended for buyers of a SAMON Onion loader.
It contains information for the use and maintenance of this machine.
When this guide was compiled the utmost care was taken to ensure that the illustrations and technical data are
correct and current for this manual.
Ellens Landbouwtechniek BV recommends users to carefully read this manual, instructions, directions and
comments before using the machine.
References to the left or right side of the machine are determined based on the driving direction of the
machine.
Ellens Landbouwtechniek BV reserves the right to change the content of this manual without notice.
This machine was designed in accordance with the provisions of the machinery directive 89/392/EEC +
amendments.
H2
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2. Warranty and liability.
2.1 Warranty.
SAMON agricultural machinery comes with a warranty period of 1 season.
SAMON Onion loaders are designed and intended for loading onions.*
If the SAMON Onion loader is used in a manner other than intended such will be considered to be improper
use.
* For loading any other type crops, always first check with your Samon dealer.
This warranty is provided on construction defects in the machine encountered during normal use.
Parts that are subject to wear are not covered by this warranty, these are:
Sprockets, chains, guide wheels,
Sieve belts,
Harvest knifes
Bearings,
Other parts subject to wear.
The Warranty on hydraulic components, PRO shafts and gear drives is given only on construction defects of the
components, which result in failure, in the opinion of the producer.
This warranty lapses in the following instances:
Constructive adjustments and changes to the machine without permission from Ellens Agricultural
Engineering BV.
Installation and use of components on or to the Onion loader that has an adverse impact on the
solidity of the construction.
Failure of components due to maintenance intervals not being observed.
Changes to or non-adherence to adjustments and settings prescribed, which could result in damage.
Our dealers and manufacturing service points are all available to provide information and guidance.
2.2 Liability.
Ellens agricultural engineering BV is not liable for damage to Samon agricultural machinery; tractors; machines
of third parties; injuries to humans, animals and products as a result of:
improper use.
not following instructions and instructions described in the manual.
NOTE!!!
The SAMON Onion loader must be operated, maintained and repaired by persons who are familiar with
the machine and its safety procedures.
H3
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3. Safety and the environment.
3.1 General safety.
NOTE!!!
Make sure that all persons that work with the SAMON Onion loader and/or that perform maintenance
on it read this manual carefully and take the required precautions for their own safety and others in
the area while operating the SAMON Onion loader.
Always keep the following points in mind when working with or on the SAMON Onion loader.
The SAMON Onion loader must only be operated, maintained and repaired by persons who are
familiar with the machine and who are familiar with the safety procedures.
When performing inspections and maintenance on the SAMON Onion loader always switch the tractor
engine off and remove the key from the ignition.
The SAMON Onion loader is equipped with rotating sieve/elevator belts that can entrap body parts.
Never come close to a SAMON Onion loader while in operation.
Always wait until the sieve belts have come to a complete halt before approaching the machine.
Keep in mind that the sieve belts will keep turning for a while after the SAMON Onion loader has been
switched off.
When an object is hit, switch off the SAMON Onion loader and check for damage before switching
back on again.
The SAMON Potato windrower contains a number of parts that are fitted locking pins and safety belts
and/or chains. These must always be connected.
Damaged and broken safety devices and locking agents must be replaced immediately.
Protective covers, sleeves and rubber flaps must always be undamaged. Always replace when dented
or cracked.
Always use original SAMON parts as they are specifically designed for the Samon Potato windrower.
3.2 Environment.
For ecological reasons cleaning and maintenance to the SAMON Onion loader must take place on a hard, liquidproof floor.
NOTE!!!
Dispose of used lubricants in an environmentally friendly manner. We recommend delivering old oil
in a closed tank at a recycling centre or a collection point. Never dispose of old oil in a ditch, drain or
sewer or on the soil.
H4
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V1-2016-NL
3.3 Warning labels and pictograms.
Each SAMON Onion loader is fitted with the following stickers and warning pictograms:
Description:
Measurements.: (w x h) (cm)
Order no.
A:
“Samon” sticker
24.8 x 7.8
TL6304
B:
“Be careful with your hand/foot” sticker
19.3 x 6.4
TL6309
C:
“Check the manual” sticker
13.3 x 6.4
TL6310
If any of these stickers should be missing or illegible you can order a replacement at your SAMON dealer.
H5
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V1-2016-NL
4. Inspect before and during use.
WARNING!!!
When performing maintenance on the SAMON Onion loader always switch the tractor engine off and
remove the key from the ignition.
4.1 Checks needed before use.
Check the entire hydraulic system for leaks.
Check the tire pressure. (2.5 Bar)
Check if the locking clips and safety cords are in place.
Check the protection covers for damage.
Check the sieve and elevator belt for damage and wear.
Check the drive wheels and rollers for wear.
Check the safety bolts of the wheels.
Check the tension of the elevator belt. (6.2)
Check if the elevator is running correctly on the rollers.
Check the tension of the drive chain (between the hydraulic motor and elevator belt)
Check the scrapers for war.
4.2 Check needed during use.
Check the depth of the intake, make sure it goes about 1 cm through the ground.
Check the onions for damage.
Check the wheel track.
Check the tiller ends and the tillers for wear, particularly the bottom and inner sides. The tillers are
there to protect the frame of the SAMON Onion Loader, so make sure to replace early to prevent
damage to the frame or bearings.
WARNING!!!
Due to the various compositions of soil types it is possible that the tillers could wear out faster. Inspect
them regularly to prevent damage to the SAMON Onion loader.
5. Operating.
H6
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5.1 Connecting the SAMON Onion loader and setting sieve/elevator belt speed
Connect the SAMON onion loader to the tractor. Make sure that the three locking pins are locked with the
safety clips and safety cords.
A. On/off sieve belt
B. Speed sieve belt
C. Speed elevator belt
D. On/off elevator belt
P. Press max. 50 liters
R. Open retour.
WARNING!!!
When mounting the hydraulics, always use an pressure-free retour.
5.2 Setting wheel track.
The wheel track can be adjusted with the rear right wheel.
Adjusting the track:
Lift the machine until the wheel is free from
the ground.
Loosen the locking bolts.
Slide the wheel to obtain the required track.
Tighten the two locking bolts.
WARNING!!!
Always use all the locking bolts and make sure the wheel is not retracted too far!
A B C D
P
H7
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V1-2016-NL
6. Maintenance.
WARNING!!!
Make sure that the tractor's engine has been switched off and the key has been removed from the ignition
before you carry out maintenance on the SAMON Onion Loader.
6.1 Lubrication schedule
The SAMON Onion Loader needs to be lubricated regularly to achieve optimum performance.
Lubrication schedule for the SAMON Onion Loader
Lubricating point:
Interval:
Item:
A
2 to 3 hours
Harvesting bar bearings
B
8 hours
Bearings, tensioners, supporting wheels and
joints.
H8
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6.2 Tensioning elevator belt.
If the inspection reveals that the elevator belt needs to be tensioned then the belt can be tensioned as follows.
Tensioning the elevator belt
On both sides of the elevator belt are bots which can
adjust the tension of the belt.
- Loose the safety nut (A) on both sides of the
belt.
- Equally Tighten bolts (B) on both sides of the
belt.
- Tighten safety nuts (A) on both sides again.
Adjusting the elevator belt
- Loose the safety nut.
- Adjust until the belt starts running onto the
center.
- Tighten the safety nut again.
B
A
H9
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7. Transport and storage.
7.1 Placing the elevator into loading/transportation position.
WARNING!!!
Only change to loading/transportation position when the tractor has been cut off.
Placing the SAMON Onion loader into loading position:
1. Place the machine on a well levelled ground.
2. Take out the safety clip from the transport-locking pin (A).
3. Turn the elevator to the rear of the machine.
4. Secure the elevator with click C.
5. Fix the transport licking pin A into fixing point B.
Placing the SAMON Onion loader into transportation position:
1. Place the machine on a well levelled ground.
2. Loosen click C.
3. Turn the elevator alongside the machine.
4. Take out the transport locking pin A from fixing point B.
5. Fix the safety clip.
H10
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7.2 Transport on transportation vehicle.
Check the height and width of the SAMON Onion Loader and mark any projecting parts, where
applicable.
Make sure that the machine is fastened securely with strong rope or tensioning belts before the
transport.
Block the wheels with wheel blocks.
7.2 Transport behind a tractor
Observe the prevailing traffic regulations when you transport the SAMON Onion Loader behind a
tractor on the public roads.
When you are steering the tractor bear in mind that the tail of the SAMON Onion Loader swings out in
bends.
The driver's view is obstructed when the tractor is towing the SAMON Onion Loader.
7.4 Storage.
Clean the machine thoroughly.
NOTE!!!
When using a high pressure spray make sure that you do not direct the spray on or in bearings and any
Check the tire pressure and inspect the tires for damage (2,5 bar).
Check all wearing parts and replace any worn parts in good time.
Check all bearings and replace when the play is excessive.
Inspect the sieve, hedgehog and conveyor belts for damage and breakage.
Inspect all guide and vibratory rollers.
Inspect the feed roller for damage and breakage.
Inspect the complete hydraulic system for damage and leaks.
Lubricate the entire machine (see the Lubrication Section for more details).
Inspect all protective covers and rubbers.
Inspect the safety cords and locking clips for damage and cracks.
Store the machine when it is dry.
H11
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V1-2016-NL
8. Technical data.
SAMON Onion loader “SU1LH3”
Sieve belt width:
1,35 m
Elevator width:
850mm
Drive:
Hydraulic
Transport length: (m)
6,80 m*
Transport width: (m)
2,90 m*
Transport height: (m)
3,50 m*
Weight:
1650 kg
* Machine in transportation position.
H12
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V1-2016-NL
9. Ordering parts
Follow the instructions shown below when you are ordering parts to make sure that you receive the correct
parts quickly.
1. Order parts only from official SAMON dealers.
2. State the type, model and serial number of your machine shown on the type plate.
The type plate is mounted on the frame near the drawbar.
3. Measure the width of the SAMON Onion Loader's sieve and conveyor belt, as the correct type
of many parts depends on the width of the sieve/conveyor belt.
4. Always state the full part number and description of the part.
H13
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V1-2016-NL
10. Troubleshooting
General troubleshooting diagram
Storing:
Cause:
Solution:
Seal breaks out of the hydraulic
motor.
Maximum pressure on the
hydraulic system.
Use a pressure-free retour
Virtually no product is picked up
and product is left behind by the
machine
Intake too high
Adjust height of intake to 1 cm
under the soil
H14
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V1-2016-NL
12. EG Declaration of Conformity
We, Ellens Landbouwtechniek BV
Ploegstraat 4, 8308 AA Nagele, The Netherlands,
declare under our sole responsibility that the product:
SAMON Onion Loader
Type:
Serial number:
To which this declaration relates, is in accordance with the following standard(s):
NEN-EN 292-1, NEN-EN 292-2, prNEN 1050
In accordance with the Machinery Directive 89/392/EEC + amendments
Spare Parts List
Parts list index
Samon Onion loader SU1LH3:
Index.
Description.
Page:
A.
Tractor linkage triangle.
S-1
B.
Rotating bar and tillers.
S-3
C.
Intake roller and plates.
S-5
D.
Rotating bar drive.
S-7
E.
Wheels.
S-9
F.
Sieve belt and drive wheels.
S-11
G.
Sieve belt parts.
S-13
H.
Sieve belt rollers.
S-15
I.
Discharge belt rollers.
S-17
J.
Discharge belt and cylinder.
S-19
S-1
Modifications for technical improvements reserved
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A. Tractor linkage triangle.
SU1LH3
S-2
Modifications for technical improvements reserved
V1-2016-NL
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A. Tractor linkage triangle.
SU1LH3
Pos.:
Description:
Order no.:
01
Linkage triangle
PE1243
02
Locking pin
PE208
03
Safety pin
TL880
04
Top link pin
PE205
05
Safety pin
TL860
06
Safety cord
TL1086
07
Twisting point
PE1242
08
Grease nipple
TL2010
09
Safety pin
TL1244
10
Twisting pin
PE1239
11
Clamping ring
PE1240
12
Key
TL1241
S-3
Modifications for technical improvements reserved
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B. Rotating bar and tillers.
SU1LH3
S-4
Modifications for technical improvements reserved
V1-2016-NL
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B. Rotating bar and tillers.
SU1LH3
Pos.:
Description:
Order no.
08
Rotating bar
PE6600/A
09
Bronze ring
PE6602
10
Bronze bush
PE6601
11
Bronze ring
PE6603
12
Bearing
TL6605
13
Grease nipple
TL2010
14
Shock adjustment
PE6633
15
Share (L)
PE6623
16
Share (R)
PE6624
17
Bolts
TL6684
18
Share end
TL6622
19
Bolt for Share end
PE6621
S-5
Modifications for technical improvements reserved
V1-2016-NL
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C. Intake roller and plates.
SU1LH3
S-6
Modifications for technical improvements reserved
V1-2016-NL
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C. Intake roller and plates.
SU1LH3
Pos.:
Description.:
Order no.
01
Intake roller
TL1330
02
Bearing
TL817
03
Spacer
PE6646
04
Shaft
PE1331
05
Grease nipple
TL2010
06
Clamping part
PE6649
07
Holder intake plates
PE1335
08
Support intake plates
PE1336
09
Intake plate right
PE1337
10
Intake plate left
PE1338
11
PVC plate
PE1339
S-7
Modifications for technical improvements reserved
V1-2016-NL
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D. Rotating bar drive.
SU1LH3
S-8
Modifications for technical improvements reserved
V1-2016-NL
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D. Rotating bar drive.
SU1LH3
Pos.:
Description:
Order no.:
01
Hydro motor
TL1296
02
Key
TL846
03
Chain wheel
PE6615
04
Chain
TL6617
05
Switch lock
TL6618
06
Chain wheel
PE6604
07
Key
TL6635
08
Ring
PE6609
09
Bolt
TL6636
10
Bearing
TL6605
11
Tensioner
PE6644
12
Shaft
PE6614
13
Bearing
TL2084
14
Circlip
TL887
15
Chain wheel
PE2085
16
Circlip
TL815
17
Chain casing rubber
TL6617
18
Chain casing
PE6639/H
19
Grease nipple
TL2088
--
Tensioner complete
PE6689
S-9
Modifications for technical improvements reserved
V1-2016-NL
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E. Wheels.
SU1LH3
S-10
Modifications for technical improvements reserved
V1-2016-NL
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E. Wheels.
SU1LH3
Pos.:
Description:
Order no.
01
Clamp
PE6649
02 - -
03
Turning arm
PE729
04
Wheel housing
PE6655
05
Bearing
TL730
06
Spindle
PE728
07
Wheel foot
PE6658
08
Lamellar seal
TL2008
09
Bearings
TL684
10
Wheel
TL632
11
Circlip
TL891
12
Wheel cap
TL987
S-11
Modifications for technical improvements reserved
V1-2016-NL
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F. Sieve belt and drive wheels.
SU1LH3
S-12
Modifications for technical improvements reserved
V1-2016-NL
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F. Sieve belt and drive wheels.
SU1LH3
Pos.:
Description.:
Sieve belt pitch 36 mm
Sieve belt pitch 42 mm
01
Hydro motor
TL1297
02
Key
TL846
03
Hydro motor support
On demand
04
Bearing
TL6686
05
Shaft
On demand
06
Bearing
TL2425
07
Key
TL855
08
Hub
TL6702
09
Drive wheel
TL6703
TL6701
10
Sieve belt
TL5834
TL5835
S-13
Modifications for technical improvements reserved
V1-2016-NL
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G. Sieve belt parts.
SU1LH3
S-14
Modifications for technical improvements reserved
V1-2016-NL
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G. Sieve belt parts.
SU1LH3
Pos.:
Description:
Sieve belt pitch 36 mm
Sieve belt pitch 42 mm
01
Lock bar
TL6762/A
02
Lock (set)
TL6713
TL6714
03
Latch plate
TL105
04
Rivet
TL104
05
Rivet bar
TL155
S-15
Modifications for technical improvements reserved
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H. Sieve belt rollers.
SU1LH3
S-16
Modifications for technical improvements reserved
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H. Sieve belt rollers.
SU1LH3
Pos.:
Description:
Order no.:
01
Steel roller
TL642
02
Steel roller flanged
TL647
03
Rubber roller flanged
TL650
04
Rubber roller
TL2075
05
Shaker
TL6710
06
Spacer
PE1165
07
Steel roller
TL771
08
Cover
TL5807
S-17
Modifications for technical improvements reserved
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I. Discharge belt rollers.
SU1LH3
S-18
Modifications for technical improvements reserved
V1-2016-NL
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I. Discharge belt rollers.
SU1LH3
Pos.:
Description.:
Order no.:
01
Steel roller
TL1247
02
Rubber roller
TL2075
03
Steel roller flanged
TL647
04
Rubber roller flanged
TL650
05
Steel roller
TL6839
06
Tensioner
TL1291
07
Bearing and ring
TL1292
08
Cover
TL5807
09
Drive wheel
TL6707
10
Hydraulic motor
TL1296
S-19
Modifications for technical improvements reserved
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J. Discharge belt and cylinder.
S-20
Modifications for technical improvements reserved
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J. Discharge belt and cylinder.
SU1LH3
Pos.:
Description:
Order no.:
01
Discharge belt
TL1250
02
Flight
TL1251
03
Single bar
TL1252
04
Rivet bar
TL6765
05
Lock bar
TL6766
06
Lock (set)
TL6714
07
Latch plate
TL105
08
Rivet
TL124
09
Rivet
TL104
10
Discharge belt cylinder
TL1312
11
Vent
TL576
12
Cupper ring
TL433
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