SAMES KREMLIN Nanogun Airmix H2O, GNM 6080 User Manual

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Index revision : A 1 7118

User manual

SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com

Nanogun Airmix

H2O

GNM 6080

Index revision : A 2 7118

This document may not be disclosed or copied, in any form, and its content may not be used or disclosed, without the explicit written authorisation of SAMES

KREMLIN.

The descriptions and characteristics contained in this document may be modified without prior notice.

WARNING : SAMES KREMLIN SAS has been declared as a training centre with the

Ministry of employment. Our company organises training courses providing the indispensable know-how for the installation and maintenance of our equipment all year long. A catalogue is available on request. Select the training programme, type of learning method and skills you need from our range, to meet your production targets. These training courses can be organised on the premises of your company or at the training centre located at our head office in Meylan.

Training service: Tel.: 33 (0)4 76 41 60 04 E-mail: formation-client@sames-kremlin.com

SAMES KREMLIN SAS has drafted this operating manual in French and mandated English, German, Spanish,

Italian and Portuguese translations. The company declares reservations on all translations and refuses any liability with respect to these translated documents.

Index revision : 3

Nanogun Airmix® H2O

GNM 6080

1. Product identification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

1.1. Version identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.1. On the gun barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.2. On the lower part of the gun handle . . . . . . . . . . . . . . . . . . . . 5

1.2. GNM 6080 control module . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Health and safety guidelines - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

2.1. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2. Installation rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3. Rules of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4. Maintenance rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4.1. Products used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3. Description of spray gun and GNM 6080 control module- - - - - - 11

3.1. Functions available based on this gun . . . . . . . . . . . . . . . . 11

3.2. GNM 6080 control module . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4. Technical characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

4.1. General characteristics of the guns . . . . . . . . . . . . . . . . . . 14

4.2. Flows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.3. Characteristics of the GNM 6080 . . . . . . . . . . . . . . . . . . . . 16

4.4. Characteristics of the compressed air . . . . . . . . . . . . . . . . 16

5. Operations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

6. Specific tooling- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18

6.1. Use of the multipurpose wrench . . . . . . . . . . . . . . . . . . . . . 20

7. Installation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

8. Use - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22

8.1. Recommendations regarding the paint to be used . . . . 22

8.1.1. Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.1.2. Flash point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.2. Spraying rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

9. Examples of poor equipment use- - - - - - - - - - - - - - - - - - - - - - - - 24

10. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25

10.1. Summary table of preventive maintenance . . . . . . . . . . 25

10.2. Electro-pneumatic link . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

10.3. Paint hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10.4. Spraying head assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 28

10.5. Replacement of the head electrode. . . . . . . . . . . . . . . . 29

10.6. Barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

10.7. Paint nozzle needle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

10.8. Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

10.9. Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Index revision : 4

10.10. Air valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

10.10.1. Repairing of the air valve. . . . . . . . . . . . . . . . . . . . . . . . . . . 36

10.11. Fastening hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

10.12. High-voltage cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

10.13. Barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

10.14. Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

10.15. Electrical diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

10.15.1. GNM 6080 / Nanogun Airspray Airmix® H2O connection

cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

10.15.2. GNM 6080 trigger cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

11. Cleaning- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42

11.1. Cleaning of the product circuit . . . . . . . . . . . . . . . . . . . . 42

11.2. Cleaning of the gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

11.3. Hollow cone nozzle cleaning . . . . . . . . . . . . . . . . . . . . . . 43

11.4. Elimination of wastes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

11.5. Dismantling and Recycling . . . . . . . . . . . . . . . . . . . . . . . . 45

11.5.1. Nanogun Airmix® H2O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

11.5.2. GNM 6080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

12. Common malfunctions and repairs - - - - - - - - - - - - - - - - - - - - - 48

13. Spare parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50

13.1. Nanogun Airmix® H2O guns for water-based paint (LR) 50

13.1.1. The nozzles as an option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

13.1.2. Fitted head ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

13.1.3. Fitted head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

13.2. Nanogun Airmix® H2O gun . . . . . . . . . . . . . . . . . . . . . . . . . 54

13.3. Equipped seat casing (flat spray only) . . . . . . . . . . . . . . . 57

13.4. Equipped adapter (flat spray only) . . . . . . . . . . . . . . . . . 57

13.5. Equipped barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

13.6. Equipped air valve and air valve Nut . . . . . . . . . . . . . . . . 59

13.7. Equipped nozzle needle . . . . . . . . . . . . . . . . . . . . . . . . . . 60

13.8. Electro-pneumatic coupling . . . . . . . . . . . . . . . . . . . . . . . 60

13.9. Paint hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

13.10. Nanogun Airmix® H2O seal kit . . . . . . . . . . . . . . . . . . . . . 62

13.11. Hollow cone kit (not available for North American

market) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

13.11.1. Equipped hollow cone seat casing . . . . . . . . . . . . . . . . . . 64

13.11.2. Procedure for changing from a flat spray

to a round spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

13.12. GNM 6080 control module . . . . . . . . . . . . . . . . . . . . . . . . 66

13.13. Options for the Nanogun Airmix® H2O guns . . . . . . . . . 66

13.14. Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.14.1. Hose protection casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.14.2. Gun protective cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.14.3. Warning sign. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

13.14.4. Safety relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Index revision : A 5 7118

1. Product identification

The Nanogun Airmix® H2O gun markings will allow differentiating between the 120-bar and the 200-bar model configuration.

1.1. Version identification

1.1.1. On the gun barrel The marking on the barrel is the same across the entire Nanogun Airmix® H2O range.

1.1.2. On the lower part of the gun handle

This marking combines, under a single number, the configurat ions of guns operating at the same level of pressure generation.

Product pressure Versions of Nanogun Airmix® H2O

120 bar JP (flat spray) 200 bar JP (flat spray)

DES06782

Serial no.

Index revision : A 6 7118

1.2. GNM 6080 control module The GNM 6080 control module has been installed outside of the “A TEX” zone.

Markings

Example: * 2014: Year of manufacturing 26: Week number 123: nth generator built during week 26.

WARNING : The Nanogun Airmix® H2O equipment are all compliant with the operational safety standard (i.e. Standard EN13849, level SIL 1); maintaining this level of safety requires periodic inspections of the equipment, at least once every 5 years or 15,000 hours of operations (which

ever comes first). This control step pertains to each of the electrical and electronic components as well as to the set of very specific program(s); you should contact your subsidiary, distributor or regular SAMES KREMLIN representative, who will inform you of the appropriate steps to take.

DES05878

DES05879

Software version: S/N:

EC marking

2014 26123 *

CSA marking

Software version: S/N:

2014 26123 *

Index revision : A 7 7118

2. Health and safety guidelines

WARNING : This equipment may be hazardous if it is not used, disassembled and reassembled

in accordance with the rules indicated in this manual and in any applicable Euro

pean Standard or national safety regulations.

The warning sign summarising the safety rules (procedures and precautions) of the present user’s manual must be placed in a visible location within the zone of the coating product spraying station.

WARNING : The good working order of this equipment is only under warranty provided use of

original spare parts distributed by ”SAMES KREMLIN” company.

2.1. Regulations

The Nanogun Airmix® H2O gun must always be used under the set of conditions required by cur- rent standards and rules as regards the application of paints and varnishes (see the Standards and Directive EN 50.053 Directive, Part 1 ISO 12100, EN 1953 and 99/92/CE). In Canada, the installation must comply with the Code "C22.1 Canadian Electrical Code, Part I, Safety Standard for Electrical Installations

In the United States, the installation must comply with the Code "NFPA 70: National Electrical Code

The Nanogun Airmix® H2O gun has been designed to operate within a 2nd-degree pollution environment, as defined according to the Standard IEC-664-1. 2nd-degree pollution: Under normal use conditions, only non-conductive type pollution arises. On a temporary basis, conduction caused by condensation may arise.

WARNING : Before using the Nanogun Airmix® H2O gun, be sure that all operators

• have received preliminary training by the SAMES KREMLIN, or by the Distributors it has

certified for this purpose.

• have read and understood the user’s manual as well as all installat ion and us e rules li sted below.

It is incumbent upon the Operators’ Workshop Manager to ensure and verify that all operators have read and understood the user’s manuals relative to peripheral electrical devices present within the spraying perimeter.

2.2. Installation rules

• The hand-held electrostatic projection equipment can only be used in designated projection spots in accordance with Standard EN 12215 or under equivalent ventilation conditions.

• Install the equipment away from any explosive zone.

• Servo-control the control module start-up to the “on” position of the booth’s suction fan.

• Correctly connect the control module to the installation’s ground terminal.

• Connect the pump and the paint tank by means of an equipotential connection.

• Connect all metal parts of the installation (paint pumps, containers, stools, spin coaters, etc.), which positioned within three meters of the gun to the ground.

• Keep the spray zone clean and free of all unnecessary components.

Index revision : A 8 7118

• The floor where the operator works must be antistatic (either unclad concrete flooring or a metal grating). Never cover the floor with an insulating covering. In potentially explosive locations, the floor assemblies must be antistatic, in accordance with Standard EN 613404-1.

• The use inside the booth of an uncovered flame, any incandescent object, a device or object capable of generating sparks other than the gun is strictly prohibited. It is also prohibited to store in the vicinity of the booth or in front of the doors flammable products or containers in which such products had been stored.

• The jars and cans containing paint or solvent must be systematically closed after use.

• The paint feed pump used must be rated with a ratio suited to the type of gun, such as 19:1 for the 120 bar version and 30:1 for the200 bar version, and the pump’s air supply must be equipped with a safety relief valve to limit pressure to a maximum value of 6.5 bar.

• Inside an explosive zone, it is prohibited to use electrical or non-electrical equipment that has not been certified, like electrical extension cables, surge protector power bars, switches, etc.

2.3. Rules of use

• Verify the extraction ventilation system efficiency on a daily basis.

• Once a week, verify the adequate operations of the ventilation system servo controls.

• Before starting to spray, be sure the gun contains a nozzle and a head, and moreover verify that the head ring, fitted with its so-called “duckbill” protection device, has been perfectly clamped.

• Correctly ground all metal parts of the booth, along with the parts to be p ainted. The resistance relative to the ground must be less than or equal to 1M

Ω (for a 500-V voltage measurement). This resistance must be regularly checked and, in any case, at least once a week.

• The operator must wear antistatic shoes in accordance with Standard EN 61340-4-3 and moreover hold the Nanogun Airmix

H2O gun either with a bare hand or with antistatic

gloves or gloves modified so as to establish a direct contact between the handle and his/ her hand. The shoes intended to be worn by the operator mu st be compliant with Stand

ard ISO 20344. The measured insulation resistance must not exceed 100MΩ

• The protective clothing intended to be worn, including gloves, must be compliant with Standard EN 1149-5. The measured insulation resistance must not exceed 100M

• The operator must also wear ear defenders when using the guns Nanogun Airmix® H2O (

see § 4 page 14).

• Ensure that anyone entering the spray zone is wearing the antistatic shoes or has been grounded by any other means.

• Never throw or intentionally allow the electrostatic gun to fall. A gun drop could damage the high-voltage generator. After a fall, it is advised to verify the good working order of the gun outside of the zone before its subsequent reuse.

• Never point the gun in the direction of another person.

• Verify the gun at least once a week.

• Refrain from using the equipment in the following cases:

1 If an air leak is observed around the gun when the trigger is released; 2 If the gun’s e lectrical connector is not being securely held in pl ace by means of the

two safety screws;

3 If the gun barrel and handle show signs of a shock capable of altering the seal on the

gun’s internal parts.

• The manual electrostatic projection device can only be operated if it is in perfect condition. Any damaged equipment must be immediately removed from active service and repaired. Worn parts must be immediately replaced.

• Only use paints whose flash point is at least 15°C higher than room temperature.

• Closely follow use guidelines for the paints and solvents being applied (e.g. wear a mask).

• Close and purge both the air and paint inlet prior to any extended equipment downtime.

Index revision : A 9 7118

• Verify the good working order of the paint hose prior to any equipment start-up.

• The electro-pneumatic coupling connector, secured by means of two screws, MUST NEVER

BE DISCONNECTED WHILE IN AN EXPLOSIVE ATMOSPHERE.

• Use of the equipment must imperatively cease if any of the following elements barrel, handle, electro-pneumatic coupling, head or head ring is damaged.

2.4. Maintenance rules

• Regularly maintain and repair the electrostatic projection equipment according to the instructions contained in this user’s manual.

• Only use metal containers to hold the cleaning li quids and conn ect to ground according to a safe procedure.

• Before any maintenance procedure:

1 Turn off the control module. 2 Verify that the air and paint circuits are no longer pressurised. 3 Dump the paint circuit. 4 All energy sources must be locked out.

• Clean the gun either in their dedicated spots with mechanical ventilation or by using cleaning liquids with a flash point at least 15°C higher than ambient temperature.

• Opt to use non-flammable cleaning products.

• Do not restore electrical power supply as long as the head and nozzl e have not been correctly remounted onto the gun.

• Never soak or immerse the gun in the solvent. The operator is able, as needed, to use a cloth soaking in solvent in order to clean the gun and then immediately dry it to avoid sol

vent from entering the gun.

WARNING : Never spray solvent when the control module is turned on and/or when the switch

placed at the back of the gun is in the “I” position.

WARNING : Shutting off the compressed air supply line does not prohibit triggering high voltage

should the trigger be activated.

• The operator must have been trained by a SAMES KREMLIN company or else by the Distributors it has certified for this purpose, in order to carry out the Nanogun Airmix

H2O.

gun maintenance operations.

WARNING : It is strictly prohibited to use solvents derived from halogenated hydrocarbons as

well as products containing these solvents in the presence of aluminium or zinc. Failure to comply with these guidelines exposes the user to the risks of explosion.

Index revision : A 10 7118

2.4.1. Products used Given the diversity of products used and the impossibility to inventory the characteristics of these products, SAMES KREMLIN cannot be held liable for:

• for any incompatibility in the materials of products used whenever they come into contact with the materials listed below:

• Stainless steel

• Fluoro-Ethylene-Propylene (FEP)

• Polyamide Imide (PAI)

• Polyoxymethylene (POM)

• Tungsten carbide and tungsten

• PTFE elastomer

• Polypropylene

•IXEF

• Glass fibre

•Ceramic

•Aluminium

•Titanium

• PEEK

•PEHD and PEBD

• prefluorinated rubber

• Risks related to the use of these products on both personnel and the environment.

• Wear, misalignment, equipment or machine malfunction as well as subpar quality of the application caused by use of these products.

Index revision : A 11 7118

3. Description of spray gun and GNM 6080 control module

The Nanogun Airmix® H2O guns are for spraying water-soluble or water-dilutable water-based paint. Sprayed liquids must be non-flammable (defined in the draft standard pr EN 50059:2016 Annex C) and strongly conductive. The use of any other type of paint is excluded. The Nanogun Airmix® H2O guns will be connected to the GNM 6080 control module.

The versions of the Nanogun Airmix® H2O range are differentiated by the permissible product pressure product and by the calibre of the insert.

3.1. Functions available based on this gun

• The switch (Rep. 1) allows turning on or off the high voltage supply. When this switch is placed in position " I ", activating the trigger turns on the high voltage. When this switch is placed in position " 0 ", activating the trigger does not turn on the high voltage.

WARNING :

• The knob in back of the gun (Rep. 2) must always be held in place (clockwise); it does not influence the paint flow rate.

• The side detented knob (Rep. 3) serves to adjust the spray dimension. Its action will become even weaker as product pressure rises.

Characteristics

Nanogun Airmix® H2O 120 7.5

Flat spray - 120 bar hose 7.5 m

Nanogun Airmix® H2O 200 7.5

Flat spray - 200 bar hose 7.5 m

Index revision : A 12 7118

3.2. GNM 6080 control module The GNM 6080 control module serves to display the use parameters along with their settings.

Temperature default: The temperature default forces the indicator lights (Rep. 11

and 12). Once the temperature drops below the minimum, the temperature indica

tor light (Rep. 11) shuts off, and the operator has the option of deletin g the default by pressing the “Default Acknowledgement” button (Rep. 3).

Generator default: This default combines all internal generator defaults. If it is impossible to acknowledge this default, the problem would require a service call by the repairs department, please contact SAMES KREMLIN.

1 Maintenance indicator light 2 High voltage default indicator light 3 Acknowledgement of defaults 4 Display of the voltage set point 5 Increase of the voltage set point 6 Bar graph of current consumption 7 Active, preset memory indicator lights 8 Selection of the active memory

9 Voltage bar graph 10 Decrease in the voltage set point 11 Temperature default indicator light 12 Generator default indicator light 13 Low-voltage cable default indicator light

Front side of the GNM 6080 control module

12 13

Index revision : A 13 7118

Low-voltage connection default: The generator fails to detect or no longer detects the presence of the gun. After shutting off the power supp ly, verify the gun/genera

tor connection.

High-voltage default: Defaults specific to gun operations related to the high voltage:

• Generator service start-up with the trigger activated.

• Demand for a abrupt current surge during high-voltage operations.

• Defective operations of the high-voltage cascade.

Maintenance indicator light: This indicator light turns on (orange) once the trigger has been pulled 800,000 times or after 1,000 hours of gun operations (

see § 10.1 page

25).

This indicator light in the on position notifies that the gun is in need of a maintenance visit. No specific maintenance on the GNM 6080 module. The generator is capable of managing up to 20 different guns.

12 Gun cable connector 13 Connector for external cabling 14 On/off switch 15 Power supply 16 Ground connector 17 Pressure balancing membrane 18 Diagnostic outlet (mini USB type)

Side face of the GNM 6080 control module

161718

Index revision : A 14 7118

4. Technical characteristics

4.1. General characteristics of the guns

120 200

Type of spray

Flat

Original head assembled

Maximum incoming paint pressure

120 bar 200 bar

Incoming compressed air pressure 6 bar ± 1 bar Min/max ambient temperature 0°C - 40°C Maximum water flow rate See table below Spray width at 25 cm See table below

Air flow rate, in Nm3/h

10.3-25.2

Acoustic pressure

90 dB(A)

AFNOR Cup No. 4 suggested paint viscosity

20 s to 120 s

Space requirements 305 x 220 x 52 Mass (without either the hose or the cable) 595 g Output voltage 60 kV maximum [+0 kV; -1.5 kV] (adjustable on GNM 6080) Output current 80 μA maximum Output current in a short-circuit < 20 μA Input voltage of the high-voltage cascade 45 V AC maximum Input current of the high-voltage cascade 300 mA maximum Air coupling 1/4 NPS - F Paint coupling 1/2 JIC - F

Electrical functions available on the gun

High-voltage On / Off switch

Electrical / pneumatic connector

The electro-pneumatic connector, secured by means of two screws.

MUST NEVER BE DISCONNECTED IN AN EXPLOSIVE

ATMOSPHERE

Maximum operating altitude

2,000 m

Maximum relative humidity of 80% for

temperatures of up to 31°C, then linear decrease until 50% relative humidity at 40°C

Maximum of 80% without condensation

Surface temperature T6 Protection index IP 20

Transport / Storage

Time spent in storage Max. 2 years Min/max storage temperature -10°C + 45°C Humidity 95% without condensation Min. pressure 750 mbar Exposure to UV rays Stored out of direct light Exposure to ionising radiation Not accepted

Index revision : A 15 7118

4.2. Flows Flat spray

Remarks: The flow rate measurements were conducted with water. The width of the impact is measured at a distance of 25 cm (10 inches).

Hollow cone round spray

Note: The hollow cone only gives good results at high product pressures; we do not recommend working below 140 bars. The best results are obtained between 160 and 200 bars.

Gauge

Flow rate (in cc/min) Width, in

at 70 bar at 120 bar at 200 bar 03-05 150 200 260 12 03-07 150 200 260 17 04-05 220 290 380 12 04-07 220 290 380 17 04-09 220 290 380 21 04-11 220 290 380 25 04-13 220 290 380 29 06-09 330 430 570 21 06-11 330 430 570 25 06-13 330 430 570 29 06-15 330 430 570 33 09-09 450 590 770 21 09-11 450 590 770 25 09-13 450 590 770 29 09-15 450 590 770 33 12-11 600 790 1030 25 12-13 600 790 1030 29 12-15 600 790 1030 33 14-09 720 940 1230 21 14-11 720 940 1230 25 14-13 720 940 1230 29 14-15 720 940 1230 33 14-17 720 940 1230 37

Gauge Flow (cc/min)

Impact diameter

at 250 mm in cm

Impact diameter

at 250 mm in cm

Dynamic air pressure

Nanogun 120 bar

Spraying air

4 bars

Nanogun 200 bar

Spraying air

4 bars

Dynamic product pressure

120 140 200 140 200

K20 250 260 330 100 110 K30 320 350 420 110 120 K40 400 440 540 110 120 K50 580 600 780 120 130 K60 900 1000 1200 120 130 K70 900 1000 1200 120 130

Index revision : A 16 7118

Note: The spraying air pressure must be set between 2 and 3 bars (4 for the K70 gauges); below this, the spraying becomes less precise and above the jet becomes more dynamic and the hol

low cone's benefits are reduced.

4.3. Characteristics of the GNM 6080 Category II installation (in accordance with Standard EN 61010-1).

WARNING : The GNM 6080 automatically adapts to the power supply voltage.

4.4. Characteristics of the compressed air

Required characteristics of the compressed air supply according to Standard NF ISO 8573-1

(*): The values are given for a temperature of 20°C (68°F) at atmospheric pressure.

General

Mass 1.7 kg Space requirements

Diameter: 168 mm Height: 91 mm

Operating temperature 0 - 40°C

GNM 6080 input

Voltage 88 - 264 V AC Frequency 50 - 60 Hz Maximum current 0.25 A Maximum power 25 V.A

GNM 6080 output

Voltage 40 V RMS Current 200 mA RMS

Characteristics Value

Maximum dew point at 6 bar (87 psi) Category 4, i.e. +3°C (37° F) Maximum particle size distribution of the

solid pollutants

Category 3 i.e. 5 μm

Maximum oil concentration

Category 1 i.e. 0.01mg / m

Maximum concentration of solid pollutants

5 mg / m

Index revision : A 17 7118

5. Operations

Pressing the trigger serves to delay the order to open the air valv e, then activ ation of the hi gh voltage, and lastly the paint nozzle needle. The high-voltage order may be inhibited by shifting the gun switch.

The Nanogun Airmix® H2O gun is equipped with a magnetic sensor that detects the trigger position. This sensor serves to activate the high-voltage power supply once the air valve returns to a value lying between 1 and 1.8 mm.

WARNING : The button located in back of the gun does not serve to adjust the paint flow rate;

nonetheless, it is possible to adjust it by modifying the nozzle calibre and/or the incoming product pressure.

• The side button serves to adjust the spray dimension within a range that narrows as the product pressure increases.

• Clamped screw: large impact.

• Loosened screw: reduced impact. Note: The higher the pressure of the product, the less the button on the side can vary the size of the spray.

• In order to modify the spray dimension, it is necessary to change the nozzle.

Index revision : A 18 7118

6. Specific tooling

Part Number Description Qty Sales unit

900012843 Multipurpose wrench 1 1

Part Number Description Qty Sales unit

H1GMIN017 White Vaseline (100 ml) 1 1 H1GSYN037

Dielectric grease for the high-voltage cascade and nozzle needle channel (100 ml)

1 1

Part Number Description Qty Sales unit

900010160 Cartridge and air valve assembly tool 1 1

Part Number Description Qty Sales unit

240000301 Seal extractor tool 1 1

Part Number Description Qty Sales unit

129400923 Air cap cleaning brush 1 10

DES06505

Index revision : A 19 7118

Other necessary tools and accessories:

It is recommended to possess the tools listed below to install and maintain the product.

• Flat-head screwdriver (2.5 x 75; 4 x 100, 5, 5 x 100)

• Crosspoint screwdriver(0 x 75; 2 x 125)

• Allen wrenches (3 - 6 mm)

• Torque wrench 1 to 5 Nm (R.304DA Facom) (Ref. SAMES KREMLIN: 240000095)

• Flat wrenches (5 - 5.5 - 11 - 15 - 17 - 18 - 21 - 24 - 27)

• Pipe wrench (4 - 13)

• Flat pliers

• Fine cutting pliers.

• Ohmmeter

Part Number Description Qty Sales unit

900016773 Supply pad removal tool (hollow cone) 1 10

Part Number Description Qty Sales unit

900016975 Rapid injector rinsing tool (hollow cone) 1 10

Part Number Description Qty Sales unit

000094000 Unplugging needles for gauges 04 through 09 1 1 box (12) 000094002 Unplugging needles for gauges above 09 1 1 box (12)

DES06974

DES06973

Index revision : A 20 7118

6.1. Use of the multipurpose wrench

1 : Clamping of the head ring. 2 : Extraction of the head nozzle.

DES06769

DES06505

Index revision : A 21 7118

7. Installation

WARNING : Before proceeding with any operation, please refer to the installation rules (see §

2.2 page 7).

With a piston pump for all versions

The paint intake must be installed within a ventilated zone.

The tank of paint must be a conductor and a capacity ≤ 30 liters (8 US gal).

The dump hose end must be immersed in the paint.

WARNING : The paint supply pump:

• must feature a maximum ratio of 19:1 for the 120-bar version and of 30:1 for the 200-bar version;

• and the pump’s air inflow must be equipped with a safety relief valve to limit pressure to a maximum value of 6.5 bar.

Nanogun Airmix H2O gun 2 GNM 6080 control module 3 Piston pump 4 Insulating cabinet 5 Short circuiter

DES06789

Cab

Index revision : A 22 7118

8. Use

8.1. Recommendations regarding the paint to be used

In general, all the paints and varnishes used with conventional pneumatic guns are used normally with the Nanogun Airmix® H2O gun. the pigments contained in the paint should be less than 5

μm.

8.1.1. Viscosity The best results are obtained with a visc osity th at extends from 25 to 90 seconds, as measured with the AFNOR Cup no. 4. Nonetheless, some paints with a lowe r or higher viscosity (e.g. 120 seconds or more) may be projected as well.

8.1.2. Flash point Only use paints whose flash point is at least 15°C higher than room temperature.

Index revision : A 23 7118

8.2. Spraying rules

Regardless of the type of nozzle, the quality of spraying depends on both the supply pressure and the product viscosity: as viscosity increases, pressure must also rise, yet the final outcome is also influenced by the product’s dilution.

A few key points:

• Viscosity: 40 sec CA4: minimum product pressure of 70 bar.

• Viscosity: 60 sec CA4: minimum product pressure of 90 bar.

• Viscosity: 90 sec CA4: minimum product pressure of 130 bar.

The addition of more air serves to reduce the impact width by 25% at a 120-bar pressure; moreover, the higher the product pressure, th e smaller the influence being exerted by the additional air. In order to limit the production of overspray, it is recommended to never exceed an air pres

sure of 4 bar. Using the nozzles with small impact width (XX-09 or 11), whenever the additional air is open, the jet is practically round.

Table of impact widths in water at a gun/part distance of 25 cm (closed to any additional air).

Nozzles Impact width

03-05

12 cm

04-05 03-07

17 cm

04-07 04-09

21 cm

06-09 09-09 12-09 14-09

04-11

25 cm

06-11 09-11 12-11 14-11

04-13

29 cm

06-13 09-13 12-13 14-13

06-15

33 cm

09-15 12-15 14-15

14-17 37 cm

Index revision : A 24 7118

9. Examples of poor equipment use

The non-exhaustive list below indicates the primary cases of poor paint spraying equipment use.

WARNING : SAMES KREMLIN would like to recall therefore that it is essential to comply with

the prescriptions listed below.

It is prohibited to install the control module in an explosive atmosphere. It is prohibited to perform excessive and repeated traction on the paint and air hose or on

the electrical cable connecting the gun.

It is prohibited to disconnect the gun’s electrical coupling in an explosive atmosphere. It is prohibited to leave the hoses and electrical cable in a space where vehicles circulate,

preventing the risk of them being crushed or severed.

It is prohibited to spray a liquid other than paint or varnish using the Nanogun Airmix®H2O It is prohibited to leave the gun or subject it to mechanical shocks. It is prohibited to leave the gun on the floor. It is prohibited to use the gun in order to handle or displace the parts to be painted. It is prohibited to let the gun soak in a solvent or spray it with solvent. It is prohibited to spray solvent without first having turned off the control module and/or shut

down the high voltage at the level of the gun.

It is essential to connect the control module ground terminal to the paint insulation ground terminal.

It is essential to clamp both safety screws on the electrical coupling.

Index revision : A 25 7118

10. Maintenance

10.1. Summary table of preventive maintenance

To be carried out when the maintenance indicator light on the GNM 6080 turns on.

WARNING : (*) Once either of these two time periods has elapsed.

Subassembly Description

Part

Number

Qty

Minimum

replacement

period

Seat casing

O-ring - chemically inert J3STKL046 1 3 months O-ring - chemically inert J3STKL075 1 3 months

Adapter

Flat seal 900014821 1 6 months O-ring - FEP Viton J2FENV288 1 12 months

Barrel

Seal cartridge 910015881 1

6 months or

500,000 handling

operations(*)

O-ring (Seal cartridge) J3STKL005 1 3 months O-ring - chemically inert J3STKL014 1 6 months O-ring - FEP Viton J2FENV435 1 12 months O-ring - chemically inert J3STKL078 2 12 months O-ring - chemically inert J3STKL032 1 12 months O-ring - chemically inert J3STKL019 1 12 months

Handle

O-ring (electrical connector) 160000041 1 12 months O-ring (handle base) 160000067 1 12 months

O-ring (air nipple)

J2FTCF018 1 12 months J3STKL018 1 12 months

Air valve

O-ring - chemically inert (exterior valve)

J3STKL005 1 12 months

O-ring - chemically inert (interior valve)

J3STKL032 1 12 months

Seal ring 900010256 1 12 months

Nozzle

Sieve or flat seal depending on the calibre

129609901 or 900012793

When

changing the

nozzle or every

month

Head ring O-ring - FEP Viton 160000170 1 12 months

Index revision : A 26 7118

WARNING : Prior to any maintenance operation carried out on the gun, please refer to the

health and safety instructions (

see § 2 page 7):

- Turn off the the control module.

- Verify that the air and paint circuits are no longer pressurised.

- Dump the paint circuit.

10.2. Electro-pneumatic link

• Step 1: Disassemble the low-voltage cable using a 3 Allen wrench, unscrew the two cap

tive screws of the electro-pneumatic coupling.

• Step 2: Disconnect the electro-pneumatic coupling by pulling on it.

Step 1

Step 2

Index revision : A 27 7118

10.3. Paint hoses

It is not necessary to remove the electro-pneumatic coupling (see § 10.2 page 26) to complete these operations.

• Step 1: Unscrew the locknut of the cable gland using a 27 flat wrench, remove the cable gland from the bracket.

• Step 2: With a 21 flat wrench, unscrew the upper nut on the paint hose. Unscrew the nut while turning the hose.

For the reassembly step, screw the upper nut on the paint hose until re aching its stop point. Position the locknut of the cable gland below the bracket, with the cable gland above in the hexagonal imprint. Clamp the locknut of the cable gland onto the bracket.

Step 1

Step 2

Index revision : A 28 7118

10.4. Spraying head assembly

• Step 1: with the multipurpose wrench (Ref.:

900012843), unscrew the head ring.

• Step 2: Extract the head nozzle using the multipurpose wrench. Do not use your fingers.

If necessary, replace the head seal.

For the reassembly step, proceed in the reverse order.

Step 1

Step 2

Index revision : A 29 7118

10.5. Replacement of the head electrode.

Disassembly:

• Step 1: Extract the conductive PTFE washer. Insert the blade of the screwdriver under the washer through one of the two slots at the rear of the head(do not use the housing where the centering pin is located). Make a slight rotating movement with the screwdriver and proceed in the same man

ner with the second slot. Remove the washer by hand.

The rear part of the electrode is visible.

• Step 2: Straighten the electrode vertically with the flat nose pliers.

• Step 3: Push the electrode toward the rear of the head. When the electrode is sufficiently out, extract it from the rear with the flat nose pliers.

Index revision : A 30 7118

• Step 4: With the flat nose pliers, remove the small PTFE tube surrounding the electrode. Check that there are no residues in the passage of the electrode. If necessary, manually push a drill bit or a metal rod of 1 mm in the hole.

Reassembly:

The repair kit includes an electrode equipped with its small PTFE tube.

• Step 1: Manually clean, if necessary with caution, the passage of the electrode with a drill bit or a metal rod of 1 mm in diame

ter.

• Step 2: Insert the electrode with the PTFE tube. As soon as it appears on the other side of the head, pull it out with your fingers. Then push it up to the bottom of the housing using the screwdriver, and the return strand of the electrode must go back into a small bore, with only the rear part of the electrode being flush with the bottom of the counterbore.

Index revision : A 31 7118

• Step 3: Clip the conductive PTFE washer.

Replace it if necessary. It is recommended not to reuse the washer more than 3 to 4 times, and it must not be able to be removed without the aid of a tool.

• Step 4: Check the continuity between the PTFE conductive washer and the metal tip of the electrode. The value usually meas

ured is of the order of 200 to 300 Ω but a value up to 1000

Ω is permissible.

• Step 5: Fold the electrode with the flat nose pliers and fold it over to a length of about 5 mm.

WARNING : The small PTFE tube must not hide the end of the electrode, so fold it over if necessary. However, the metal end may be a little uncovered (less than 1mm).

WARNING : The electrode must not be in contact with the injector when the head is mounted on the gun.

Checking

continuity

Index revision : A 32 7118

10.6. Barrel

• Step 1: Unscrew the seat casing using a 13mm pipe wrench.

Then remove it.

Should the O-rings and anti-extrusion rings located in front and back of the nozzle require replacement, remove them using a screwdriver, position the new rings and new seals in place while double checking their correct location and after coating them first with Vaseline.

• Step 2: Seal cartridge: Unscrew the cartridge using the tool (Ref.: 900010160).

Should the ring and external joint require replacement, remove them using a screw

driver, position the new ring and new seal in place while double checking their correct location and coating them with Vaseline in advance. Note: The lip seals located inside the cartridge cannot be changed.

Step 1

Step 2

O-ring

Ring

Anti-extrusion

Rings

Anti-extrusion

O-ring

Index revision : A 33 7118

• Step 3: Manually remove the adapter equipped with its O-ring and high-voltage resistance by its spring and pulling on it.

WARNING : Be careful not to damage the

resistance during its extraction.

10.7. Paint nozzle needle

• Step 1: Unscrew the knob at the back of the gun, and recover the spring.

• Step 2: Press on the trigger and pull it manually towards the back of the paint nozzle needle.

WARNING : After every 4 or 5 reassemblies, add some dielectric grease (Ref.: H1GSYN037) within the open channel in the barrel.

Step 3

Step 1

Step 2

Index revision : A 34 7118

10.8. Switch

• Step 1: With a 5.5-mm screwdriver, unscrew the washer head screw. Pull the switch lever upward.

• Step 2: Replace the O-ring (see § 13.2 page

54). Insert the new switch into its housing.

Coat the retaining screw with LOCTITE low strength thread lock and then clamp the screw so that the switch shows slight resist

ance.

10.9. Trigger

• Step 1: Using a screwdriver, unscrew the two washer head screws and remove both sides of the trigger.

Reassembly of the trigger:

• Insert one of the trigger sides onto its shoulder and then slide the other side into its housing.

Step 1

Step 2

Step 1

Index revision : A 35 7118

10.10. Air valve

• Step 1: Disassemble the paint nozzle needle (

see § 10.7 page 33).

• Step 2: Unscrew the air valve stop nut using an 18 flat wrench.

Point the gun barrel upwards and recover the spring and air valve. Should the parts not fall, tap in the palm of your hand

or use the paint nozzle needle to withdraw the air valve.

Step 2

Index revision : A 36 7118

10.10.1. Repairing of the air valve Three levels of maintenance are possible:

• Level 1: Standard level of maintenance since the air valve body is not subject to any fric tion or wear.

• Level 2: Corrective level, to be performed in case the valve body has deteriorated.

• Level 3: Exceptional level, to only be performed in case the magnet gets lost or broken.

Level 1: Replacement of the three O-ring (P/N# J3STKL032 interior O-ring, J3STKL005 exterior O-ring and 900010256 conic sealant joint.

• For all three O-rings, extract the former one in taking care not to damage the air valve body (they may however be destroyed).

• The conic sealant joint must be pushed down into its locking mechanism on the valve body in being sure not to alter its conic range.

Level 2: If the air valve body (black part) has deteriorated.

• Manually extract or insert an M4 screw into the aluminium ring (activating the locking mechanism), pull along the axis of the part, remove the magnet in paying attention to identify its direction (silver-plated / black sides).

• Raise the magnet in the right direction (see §

10.10.1.1 page 37) and lock the ring into the valve body by pushing firmly with your finger.

Once the gun has been completely reassembled, inspect the high-voltage activation and shutdown. If the high-voltage is permanently activated or does not turn off: verify the magnet direc

tion.

Index revision : A 37 7118

Level 3: If the magnet is broken or lost.

• Replace the complete air valve (Ref.: 910015405) (see § 10.10 page 35). Before using the gun, inspect the high-voltage on and off switches.

If the high-voltage is permanently activated, disassemble the handle and remove one of the washers that serve to adjust the reed sensor position; proceed step by step without removing multiple washers at a time.

If the high-voltage does not activate, don’t disassemble the handle and instead add a washer to adjust the reed sensor position; proceed step-by-step without adding multiple washers at the same time.

WARNING : Various washer thicknesses may be installed, always begin by adding or removing the thinnest.

10.10.1.1. Magnet assembly direction

• Case no. 1: For guns of type 1 (see serial no.). Back stop without a marking, the sliverplated side of the magnet must make contact with the shoulder of the back stop.

• Case No. 2: For guns of type 2 (see serial no.). Back stop with markings, the black side of the magnet must make contact with the shoulder of the back stop.

10.11. Fastening hook

• Place the switch in the “I” position. Using a 5.5mm screwdriver, unscrew the washer head screw and remove the hook by pulling upward.

Index revision : A 38 7118

10.12. High-voltage cascade

• Step 1: Remove the trigger see § 10.9 page 34, and remove the paint nozzle needle.

• Step 2: Unscrew the 4 screws using a 2-mm crosspoint screwdriver while holding the bar

rel on the handle. Note: Each time a screw is disassembled, replace the fibre washers as well (Ref.: J4BRND039).

• Step 3: Manually unscrew or by using a small flat pliers the three cascade connection wires, then carefully pull the contacts towards the back.

• Step 4: Unscrew the high-voltage contact in front of the barrel with a flat screwdriver. Extract the cascade.

WARNING : Be mindful of the colours used (termi-

nal 1: black; terminal 2: green; terminal 3: pink).

For the reassembly step, proceed in the reverse order.

Replace the high-voltage cascade. Coat the cascade with some dielectric grease (Ref.: H1GSYN037) and then place it in its housing. Push the cascade until its stop in the barrel. Connect the three wires and clamp all three. Verify the condition of the O-rings, replace them as needed.

Step 3

Step 4

Step 2

Index revision : A 39 7118

10.13. Barrel

• Step 1: Remove the trigger see § 10.9 page 34, and the paint nozzle needle.

• Step 2: Unscrew the four screws used to fasten the barrel onto the handle.

• Step 3: Manually unscrew or by using a small flat pliers the three cascade connection wires, then carefully pull the contacts towards the back.

• Step 4: Replacement of the O-rings of both

air channels and the air valve (step 3: not required): Remove and replace the three O-

rings.

• Step 5: Replacement of the barrel/handle O- ring (step 3: mandatory): Remove and replace the O-ring. This seal is to be replaced every year.

• Step 6: Replacement of an O-ring in back of the nozzle needle: Remove and replace the O-ring.

WARNING : Coat the O-rings with a fine layer of Vaseline before setting them into place.

For the reassembly step, proceed in the reverse order.

Step 4

Step 5

Step 6

Index revision : A 40 7118

10.14. Handle

• Step 1: Separate the barrel from the handle.

• Step 2: Gun handle base Unscrew the air nipple using a 16 Allen wrench. Replace the seals every 12 months.

• Step 3: Unscrew the two screws (K35 x 14) with a 2 crosspoint screwdriver. Upon each screw removal, replace the fibre washers.

• Step 4: Raise the base in order to gain access to the handle base joint. Replace this joint every 12 months.

• Step 5: Remove the electrical connector by pushing it to a point where the base exits. Replace the connector joint every 12 months.

• Step 6: Replacement of the base: unscrew the ground wire screw using a 0 crosspoint screwdriver, remove it and replace it.

For the reassembly step, proceed in the reverse order. Replace the pin of the connector in the

base polarising slot and re-screw the ground connection. Coat the air nipple seals with dielectric grease. Tighten the air nipple with 1.5 N.m of torque. Tighten the two screws (K35 x 14) with a 1.3 N.m tightening torque.

Step 2

Step 3

Step 4

Step 6

Index revision : A 41 7118

10.15. Electrical diagrams

10.15.1. GNM 6080 / Nanogun Airspray Airmix® H2O connection cable

10.15.2. GNM 6080 trigger cord

(*) Switch open: Nanogun Airmix® H2O trigger released Switch closed: Nanogun Airmix® H2O trigger activated.

Characteristics of the dry contact: 0.5 A max / 24 V AC/DC max.

A Pink Primary transformer UHT 3 B Shield Shield C White REED sensor (trigger) D Yellow Dallas chip E Brown 0 V joint chip / reed F Third-party shield G Green Primary transformer UHT 2 H Black Return IHT 1

Outlet on the GNM 6080 side

Outlet for Nanogun Airmix

H2O

Pink

Brown

White

Yellow

Black

Green

Pink

Yellow Brown

White

Green

Black

DES05943

Outlet on the GNM 6080 side

Index revision : A 42 7118

11. Cleaning

Prior to any maintenance operation carried out on the gun, please refer to the health and safety instructions (

see § 2 page 7).

11.1. Cleaning of the product circuit

• Unplug the GNM 6080 control module.

• Install a bucket of solvent instead of a barrel of paint.

• Open the recirculation valve in order to clean the pump.

• Close the recirculation valve and press the trigger until clean solvent exits the gun nozzle.

11.2. Cleaning of the gun

The gun must be cleaned immediately after use and at the end of the day. In order to proceed with the cleaning steps, follow the instructions listed below:

WARNING : It is strictly prohibited to immerse the Nanogun Airmix® H2O gun into the solvent.

WARNING : Use an appropriate solvent: not greasy and non-chlorinated.

• Step 1: Unplug the GNM 6080 control module.

• Step 2: Depressurise the gun’s air circuit.

• Step 3: Dump the gun’s paint circuit and rinse it using an appropriate solvent (see § 2.4

page 9).

• Step 4: Depressurise the gun’s paint circuit.

• Step 5: Dry the gun head using a dry soft cloth that remains intact.

• Step 6: Unscrew the gun’s head ring, remove the gun head (see § 10.4 page 28).

• Step 7: Clean the head with a wet brush of solvent and dry the head.

• Step 8: Raise the head and its ring.

• Step 9: Carefully dry the gun with compressed air (head placed downward) before turning the GNM 6080 control module back on.

WARNING : Never disassemble the nozzle needle line whenever the paint hose still contains either paint or solvent.

WARNING : During cleaning of the nozzle, aim the spray gun nozzle towards the floor in order to prevent solvent or paint from flowing into the barrel ducts.

WARNING : After each cleaning cycle, dry using compressed air the supply hose and ducts in order to eliminate all traces of solvent.

Index revision : A 43 7118

11.3. Hollow cone nozzle cleaning

It is vital to clean the spraying head fully at the end of each shift or when use is interrupted, depending on the type of product between 5 and 30 minutes.

Cleaning procedure:

• Step 1: Disconnect t he air and high voltage

supplies. Engage the safety catch on the trigger.

• Step 2: Loosen the cap nut, retrieve the cap and the low cone and plunge them into a solvent bath for a few minutes then clean them with a clean cloth.

• Step 3: Using an 11 flat wrench, unscrew the injector, leave to soak in the solvent then clean with a clean cloth and a soft brush.

• Step 4: Screw the placebo injector ful ly in place by hand. Remove the safety catch and bleed the circuit.

Index revision : A 44 7118

Reassembly:

• Step 5: Remove the placebo injector.

• Step 6: Coat the rear part (threading / seal)

of the dielectric grease injector.

• Step 7: Add more and/or put back the dielectric grease on the HV contact. Coat the external thread of the barrel with dielectric grease.

• Step 8: Put the internal cone and the cap back in place. Tighten the cap nut.

11.4. Elimination of wastes

The removal, transport and elimination of wastes generated by use of the equipment (used solvent, unused paint, residue, dirty cloths, booth sludge, water from curtains applied in the booth, used dry filters, ventilation air, etc.) must take pl ace i n st ric t compli anc e with c urrent loc al reg

ulations.

Index revision : A 45 7118

11.5. Dismantling and Recycling

11.5.1. Nanogun Airmix® H2O

WARNING : All parts may be contaminated by paint and/or solvent residue.

Before proceeding to dismantle the equipment, clean the gun and more specifically the inside of the paint hoses with an appropriate cleaning product and dry them with compressed air.

Rep. Material

1 Polypropylene not containing with glass fibre 2, 6* POM C, PTFE, chemically inert rubber 3 Plastic material containing glass fibre, PTFE, stainless steel 4 PEEK, tungsten carbide, PTFE, stainless steel 5* PEEK, chemically inert rubber, stainless steel 7* PTFE 8* Brass, agglomerated carbon 9* Stainless steel, chemically inert rubber, PTFE 10*,11 Plastic material containing fibre, PEEK 23, 12, 13, 14, 15 Chemically inert rubber 16 Loaded PEEK , chemically inert rubber, PTFE

18*

Plastic material, copper, steel, ceramic, ROH electronic components,

19* Tungsten, PEEK, stainless stee l, aluminium

DES06770

67 8

13 14 15

16 19 20

22 23

Index revision : A 46 7118

* These parts (5, 6, 7, 8, 9, 10, 11, 18, 19, 20, 24, 25, 26) may be fouled due to dielectric grease.

20*, 26*, 22, 31, 33 Stainless steel 21 Plastic material containing fibre 24* Plastic material, prefluorinated rubber 25*, 28 Aluminium 27, 29 Rubber 30 Plastic material containing fibre, copper, stainless steel 32 Fibre joint 34 Polyamide not loaded Not represented Air hose: PU

Not represented

Product hose: PTFE - aramid - PU Fittings: zinc-plated steel or stainless steel Cable gland: plastic material containing fibres

Index revision : A 47 7118

11.5.2. GNM 6080

* Reminder: This part may become fouled by paint residue.

Rep.

Description

Material

1 Keyboard / front side* Plastic material 2 Fastening screws front side Steel 3

Primary card support and front side

Aluminium

4 Primary card

Electrical and electronic components, ROHS printed circuit

5 Bottom sheet metal and fastening

screws

Steel

6 Connector card

Electrical and electronic components, ROHS printed circuit

7 Electrical power supply

Electrical and electronic components,

ROHS printed circuit 8 Box Aluminium 9 Fastening accessories Steel and brass

10 Electrical switch ROH electrical component 11 Cable gland Plastic material

Not represented

12 Power supply cable Plastic material and copper

9 9

Index revision : A 48 7118

12. Common malfunctions and repairs

Defaults Possible Causes Remedies

Uneven paint flow

Presence of air in the paint circuit

Dump the paint circuit

Paint flow rate too slow

Increase pressure at the pump or pressurised vessel.

Impurities in the circuit

Verify the filters, then dump the circuit.

Lack of paint in the paint tank

Replace paint

Paint too viscous Verify the paint viscosity

The paint is not flowing or only barely flowing upon exiting the gun.

Nozzle clogged Clean the nozzle The nozzle needle does not

retract

Verify the nozzle needle line

Clogged filters Clean the filters No pump pressure Verify the pump Paint too viscous Verify the paint viscosity

Obstructed paint pipe

Unclog or change the paint pipe

The paint is constantly flowing.

Foreign body preventing the nozzle needle from closing.

Disassemble the seat casing, clean it along with the seat. Clean the nozzle needle end

Worn nozzle needle

Change the nozzle needle and ultimately the seat door.

Damaged seat casing Change the seat casing

The paint exits by the head air holes.

Damaged cartridge Change the cartridge Damaged paint joint Change the joint

Poor spray

Nozzle partially clogged Clean the nozzle Insufficient paint pressure Increase the paint flow rate Excessive viscosity Dilute the paint Lack of air in the spray Increase the air pressure Excessive paint flow rate Decrease the paint flow rate Nozzle damaged or worn Change the nozzle

Orange skin

Evaporation of solvents too fast Use heavier solvents

Paint droplets too thick

Increase the spraying distance Dilute the paint Increase the paint pressure Reduce the nozzle size Increase the electrostatic effect

Index revision : A 49 7118

Defaults Possible Causes Remedies

Running / dripping paint

Evaporation of solvents too slow Use more lightweight solvents

Speed of application too slow

Slow the paint flow rate Decrease the electrostatic

effect

Paint jet poorly distributed

Excessive paint flow rate

Decrease the paint flow rate

Increase the air pressure Nozzle too thick Use a smaller and thinner nozzle Viscosity of the paint excessive Dilute the paint Air orifices partially blocked Clean the spraying head

Little electrostatic effect

Absence of high voltage

See indication on the control

module Insufficient high voltage Increase the high voltage

Distance too great between spraying head and part

Control the Nanogun Air-

mix®H2O output voltage

Spray at a distance lying

between 200 and 300 mm

Part not grounded

Clean the hooks. Verify the

grounding of parts and the con

veyor

Excessive ventilation

Reduce the booth’s suction flow

rate, while respecting current

regulations Spraying pressure too high Reduce the spraying pressure of

the product and/or air Excessive paint flow rate Reduce the paint flow rate

Generator short-circuit:

- by the exterior

Clean the gun exterior using a

non-conductive solvent

Take a new cover, one that’s

clean and dry Generator short-circuit:

- by the nozzle needle line

Change both the cartridge and

the nozzle needle Generator short-circuit:

- by the air channel

Clean the air channels in the

barrel Generator short-circuit:

- by the product pipe

- and/or the cabinet

- or the insulating table.

Check the product hose

Check the insulation of the

pump and the paint tank.

Clean the insulating enclosure

and dry it carefully

The operator has felt electrical dis

charges when touching the part.

Part not grounded or poorly grounded

Verify the ground connections. The user must wear gloves and conductive shoes, in accordance with Standards EN 61340-4-3 and ISO20344.

Index revision : A 50 7118

13. Spare parts

13.1. Nanogun Airmix® H2O guns for water-based paint (LR)

DES06565

Index revision : A 51 7118

For the various options: see § 13.13 page 66.

(*)

Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item

Part Number Description Qty

Sales

unit

Spare

parts level

(*)

910023074-075

Nanogun Airmix® H2O 120 bar JP with 09-091 nozzle and 7.5 m paint hose

1 1 -

910023074-150

Nanogun Airmix® H2O 120 bar JP with 09-091 nozzle and 15 m paint hose

1 1 -

Nanogun Airmix® H2O gun

(see § 13.2 page 54)

- - -

1 900013829 Duckbill (included in Item 2) 1 1 3

2 910019358 Head ring (see § 13.1.2 page 53) 1 1 1

3 130001435 Fitted head (see § 13.1.3 page 53) 1 1 3 4 130001420 Nozzle (see § 13.1.1 page 52) 1 1 1

Not shown

050123306 Adapter M1/2 JIC - F3/8NPS paint pipe 1 1 3

Item

Part Number Description Qy

Sales

unit

Spare

parts level

(*)

910023075-075

Nanogun Airmix® H2O 200 barJP with 09-091 nozzle and 7.5 m paint hose

1 1 -

910023075-150

Nanogun Airmix® H2O 200 barJP with 09-091 nozzle and 15 m paint hose

1 1 -

Nanogun Airmix® H2O gun

(see § 13.2 page 54)

- - -

1 900013829 Duckbill (included in Item2) 1 1 3

2 910019358 Head ring (see § 13.1.2 page 53) 1 1 1

3 130001435 Fitted head (see § 13.1.3 page 53) 1 1 3 4 130001420 Nozzle (see § 13.1.1 page 52) 1 1 1

Not shown

050123306 Adapter M1/2 JIC - F3/8NPS paint hose 1 1 3

Index revision : A 52 7118

13.1.1. The nozzles as an option

Hollow cone nozzle: (not available for North American market)

Part Number Description Quantity

130001597 Nozzle MX03.05 Option 130001563 Nozzle MX03.07 Option 130001564 Nozzle MX04.05 Option 130001565 Nozzle MX04.07 Option 130001566 Nozzle MX04.09 Option 130001414 Nozzle MX04.111 Option 130001415 Nozzle MX04.131 Option 130001416 Nozzle MX06.091 Option 130001417 Nozzle MX06.111 Option 130001418 Nozzle MX06.131 Option 130001419 Nozzle MX06.151 Option 130001420 Nozzle MX09.091 1 130001421 Nozzle MX09.111 Option 130001422 Nozzle MX09.131 Option 130001423 Nozzle MX09.151 Option 130001424 Nozzle MX12.091 Option 130001425 Nozzle MX12.111 Option 130001426 Nozzle MX12.131 Option 130001427 Nozzle MX12.151 Option 130001428 Nozzle MX14.091 Option 130001429 Nozzle MX14.111 Option 130001430 Nozzle MX14.131 Option 130001431 Nozzle MX14.151 Option 130001432 Nozzle MX14.171 Option 130001433 Nozzle MX18.111 Option

129609901 Sieve no. 4 10 129529903 Sealant washer 10

Part Number Description Quantity

910025472 Injector 20 holllow cone nozzle Option 910025473 Injector 30 holllow cone nozzle Option 910025474 Injector 40 holllow cone nozzle Option 910025475 Injector 50 holllow cone nozzle Option 910025476 Injector 60 holllow cone nozzle Option 910025477 Injector 70 holllow cone nozzle Option

Index revision : A 53 7118

13.1.2. Fitted head ring

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

13.1.3. Fitted head

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item

Part Number Description Qty

Sales

unit

Spare parts

level (*)

910019358 Fitted head ring 1 1 1

1 900013829 Duckbill 1 1 3 2 900010164 PTFE flat seal 2 1 1 3 160000170 FEP/FKM seal 1 1 1

Item

Part Number Description Qty

Sales

unit

Spare parts

level (*)

130001435 Fitted head 1 1 3

1 132284012 Electrode and PTFE tube 1 5 1 2 132284010 Conductive PTFE washer 1 1 2

DES06511

DES06762

Index revision : A 54 7118

13.2. Nanogun Airmix® H2O gun

21 22

Index revision : A 55 7118

Item

Part Number Description Qty

Sales

unit

Spare

parts level

(*)

Nanogun Airmix® H2O gun

- - -

1 910019359 Fitted seat casing (see § 13.3 page 57) 1 1 1 2 910019360

Fitted adapter Nanogun Airmix® H2O (see

§ 13.4 page 57)

1 1 3

3 910015934

Fitted high-voltage contact (included in

Item 8)

1 1 2

4 J3STKL014

Chemically inert O-ring (included in Item

1 1 2

5 900014787 Spring 1 1 1

6 910019356

High-voltage contact screw (included in

Item 8)

1 1 1

7 J2FTDF014 O-ring (included in Item 6) 1 1 1

8 910025082 Equipped barrel (see § 13.5 page 58) 1 1 3 9 910015508 Equipped high-voltage cascade 1 1 3

10 910019508 Fitted nozzle needle (see § 13.7 page 60) 1 1 1

910022672

Equipped handle Nanogun Airmix® H2O 120 bar

1 1 3

910022679

Equipped handle Nanogun Airmix® H2O 200 bar

1 1 3

12 900010239 Fastening hook 1 1 3 13 900010385 C M4 curved washer head screw 4 1 3 14 900013808 PTFE flat washer (include d in Item 15) 1 1 2

15 910018204

On/off button with seal and magnet

(included in Item11)

1 1 3

16 J3STKL005

Chemically inert O-ring (included in Item

15)

1 1 1

900010266 Paint spring 120 bar 1 1 1

900010267 Paint spring 200 bar 1 1 1 18 900015784 Knurl back of paint 1 1 3 19 900010882 High-pressure paint stop 1 1 3 20 250000036 Handle / barrel fastening screw 4 1 3 21 J4BRND039 Fibre washer for fastening screw 6 1 3

22 910014166

Fitted additional air settings button

(included in Item 11)

1 1 3

23 J2FTDF121 Black FKM O-ring (included in Item 22) 1 1 1 24 160000041

Grey chemically inert seal (included in Item 11)

1 1 1

25 160000067 Red FKM seal (included in Item 11) 1 1 1

Index revision : A 56 7118

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

WARNING : It is strictly forbidden to remove the rear paint knurl (Item 18) when the gun is under

pressure.

26 900010009 LR gun base 1 1 3

27 910006118 Fitted air nipple 1 1 2

28 J2FTCF018 Black FKM O-ring (included in Item 27) 2 1 1 29 J3STKL018

White chemically inert O-ring (included in Item 27)

1 1 1

30 250000037 Base-handle fastening screw 2 1 3

31 910022663 Trigger / pin lock assembly 1 1 3 32 910018203 Fitted air valve (see § 13.6 page 59) 1 1 3

900010237 Trigger 1 1 3

900014446 4-finger trigger

option

1 3

34 910015869-XXX

Electro-pneumatic coupling

(see § 13.8 page 60)

1 1 3

Index revision : A 57 7118

13.3. Equipped seat casing (flat spray only)

13.4. Equipped adapter (flat spray only)

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item

Part Number Description Qty

Sales

unit

Spare

parts

level (*)

910019359 Equipped seat casing 1 1 1

1 J3STKL046 O-ring - chemically inert 1 1 1 2 900013368 Anti-extrusion ring 1 1 1 3 900012300 Anti-extrusion ring 1 1 1 4 J3STKL075 O-ring - chemically inert 1 1 1

Item

Part Number Description Qty

Sales

unit

Spare

parts

level (*)

910019360 Equipped adapter 1 1 3

1 J2FENV288 O-ring - FEP FKM 1 1 1 2 900014821 Flat seal 1 1 1

DES06542

DES06543

Index revision : A 58 7118

13.5. Equipped barrel

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item

Part Number Description Qty

Sales

unit

Spare

parts

level (*)

910025082 Equipped barrel 1 1 3

1 910015881 Nozzle needle sealant cartridge 1 1 1

2 900012782 Anti-extrusion ring (included in Item 1) 1 1 1 3 J3STKL005 O-ring - chemically inert (included in Item 1) 1 1 1 4 J2FENV435 O-ring - FEP Viton 1 1 1 5 J3STKL078 O-ring - chemically inert 2 1 1 6 J3STKL019 O-ring - chemically inert 1 1 1 7 J3STKL032 O-ring - chemically inert 1 1 1

Index revision : A 59 7118

13.6. Equipped air valve and air valve Nut

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

WARNING : Recover the magnet on the former air valve in order to retain the same trigger values. If the magnet is lost, contact SAMES KREMLIN.

Item

Part Number Description Qty

Sales

unit

Spare parts

level (*)

910018203 Equipped air valve 1 1 3

1 900010256 Sealant ring 1 1 1 2 J3STKL005 O-ring - chemically inert (exterior valve) 1 1 1 3 J3STKL032 O-ring - chemically inert (interior valve) 1 1 1

910015922 Equipped air valve nut 1 1 3

4 J2FTDF155 Black FKM O-ring 1 1 1 5 J2FTDF160 Black FKM O-ring 1 1 1 6 J2FTDF999 Black FKM O-ring 1 1 1

7 900009024 Air spring 1 1 1

DES05944

Index revision : A 60 7118

13.7. Equipped nozzle needle

(*)

Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

13.8. Electro-pneumatic coupling

Item

Part Number Description Qty

Sales

unit

Spare parts

level (*)

910019508 Equipped nozzle needle 1 1 1

1 X7CEHU003 H M3 U brass nut 1 1 3

Item

Part Number Description Qty

Sales

unit

Spare

parts level

910015869-100 10-m electro-pneumatic coupling 1 1 3

910015869-200 20-m electro-pneumatic coupling 1 1 3

1 900015289 Simple male union 1 1 3

910021087-100 Equipped air hose outer diameter: 10 10 m 1 1

910021087-200 Equipped air hose outer diameter: 10 20 m 1 1

3 F6RLHG362 NPT female / BSP male adapter

option

1 3

4 130000527 Quick cou pler 1 1 3

DES06512

DES05933

Connection

GNM 6080

Index revision : A 61 7118

13.9. Paint hose

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item

Part Number Description Qty

Sales

unit

Spare parts

level (*)

910020165-075 Product hose LR PTFE 7.5m ∅ 5 1 1 1

910020165-150 Product hose LR PTFE 15m ∅ 5 1 1 1

1a J3STKL028

Chemically inert O-ring (included in Item 1)

1 1 1

1b 900013398 Anti-extrusion ring (included in Item1) 1 1 1 1c J2FTDF177 Black FKM O-ring (included in Item 1) 1 1 1

2 E3RPLS018 Cable gland nut 1 1 3

1a - 1b

Index revision : A 62 7118

13.10. Nanogun Airmix® H2O seal kit

Part Number Title Location Quantity

910022694

Nanogun Airmix® H2O seal kit

J3STKL005 Chemically inert O-ring

Barrel, air valve, on/off button

J2FENV435 FEP/FKM O-ring Barrel 1

J3STKL078 Chemically inert O-ring Barrel 2 J3STKL019 Chemically inert O-ring Barrel 1

910015881 Nozzle needle sealant cartridge Barrel 1

J3STKL032 Chemically inert O-ring Barrel, air valve 2 900012782 Anti-extrusion ring Barrel 1 160000041 Chemically inert O-ring Handle 1 160000067 Red FKM O-ring Handle 1

J2FTCF018 Black FKM O-ring Air nipple 2

J3STKL018 Chemically inert O-ring Air nipple 1

J4BRND039 Fibre washer

Handle-barrel fastening, base-handle fastening

900010256 Sealant ring Air valve 1

J3STKL075 Chemically inert O-ring Equipped seat casing 1 900012300 Anti-extrusion ring Equipped seat casing 1

J3STKL046 Chemically inert O-ring Equipped seat casing 1 900013368 Anti-extrusion ring Equipped seat casing 1 900014821 Adapter flat joint Equipped adapter 1

J2FENV288 FEP/FKM O-ring Equipped adapter 1

J3STKL014 Chemically inert O-ring High-voltage contact 1

Index revision : A 63 7118

13.11. Hollow cone kit (not available for North American market)

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item

Part Number Description Qty

Sales

unit

Spare parts

level (*)

910025480-20 Hollow cone kit K20 1 1 3 910025480-30 Hollow cone kit K30 1 1 3 910025480-40 Hollow cone kit K40 1 1 3 910025480-50 Hollow cone kit K50 1 1 3 910025480-60 Hollow cone kit K60 1 1 3 910025480-70 Hollow cone kit K70 1 1 3

1 900011505 Cap 1 1 2 2 910018917 Spraying cone 1 1 2

910025472 Injector 20 hollow cone 1 1 1 910025473 Injector 30 hollow cone 1 1 1 910025474 Injector 40 hollow cone 1 1 1 910025475 Injector 50 hollow cone 1 1 1 910025476 Injector 60 hollow cone 1 1 1 910025477 Injector 70 hollow cone 1 1 1

4 910025478 Equipped hollow cone seat casing

(see § 13.11.1 page 64)

1 1 2

5 900011504 Hollow cone adaptator 1 1 3 6 900014821 Flat seal 1 1 1

DES06971

Index revision : A 64 7118

13.11.1. Equipped hollow cone seat casing

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Rep Référence Description Qté

Unité

vente

Niveau Pièces de rechange

(*)

910025478 Porte siège cône creux équipé 1 1 2

1 999469300 Pastille carbure de répartition 1 1 1 2 900012300 Bague anti-extrusion 1 1 1 3 J3STKL075 Joint torique perfluoré 1 1 1

DES06972

Index revision : A 65 7118

13.11.2. Procedure for changing from a flat spray to a round spray

WARNING : To carry out this operation, th e gun must be disconnected from any supply (product / air / current).

Remove the flat spray:

1 Loosen the cap nut (Ref.: 910019358). 2 Remove the cap (Ref.: 130001435), if the injector does not come away at the same time,

remove it too 3 Loosen the seat casing (Ref.: 910019359) while pressing the trigger. 4 Remove the adaptor (Ref.: 910019360) and the flat seal (Ref.: 900014821) located at the

rear. Make sure you do not lose or break the high voltage contact and the O-ring

(Ref.:

J3STKL014). 5 Extract the first split ring (Ref.: 900010164) inside the cap nut and remove the cap.

Install the round spray (hollow cone):

1 Put the flat seal in place (Ref.: 900014821) and the hollow cone adaptor (Ref.: 900011504).

Make sure you do not lose or break the high voltage contact and the O-ring (Ref.:

J3STKL014). 2 Add a little dielectric grease to the HV contact and a film to the seat casing thread. Make

sure you do not lose the distribution pad carbide

(Ref.: 999469300) at the front of the part. 3 Screw the seat casing fu lly onto the barrel while pressing the trigger. 4 Add a film of dielectric grease to the threading at the front of the seat casing; make sure

you do not get any on the distribution carbide pad. 5 Screw the injector fully on the seat casing. 6 Insert the cap into the cap nut and put the retaining ring back in place. 7 Put the cone in place 8 Add a film of grease on the barrel threading 9 Tighten the cap nut fully (with its cap) on the barrel.

Index revision : A 66 7118

13.12. GNM 6080 control module

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

13.13. Options for the Nanogun Airmix® H2O guns

Online product filter

* Reduced filter dimension installed at the pump outlet for the LR versions, and the pump must be equipped with a M 1/2 JIC output coupling.

Item

Part Number Description Qty

Sales

unit

Spare parts

level (*)

910017193 GNM 6080 CE control module 1 1 3 910017192

GNM 6080 CSA control module

(only USA and CANADA)

1 1 3

910005759 GNM 6080 fastening kit 1 1 3

842635 5-m mass cable, lug D: 6 1 1 3

Description Part Number Versions

Filter (M / F 1/2 JIC) 130000322 LR* 120 or 200 bar Sieve 6 129609908 LR 120 or 200 bar

Index revision : A 67 7118

13.14. Appendices

13.14.1. Hose protection casing This casing protects the hoses and cables, thereby guaranteeing flexibility and longevity.

13.14.2. Gun protective cover

13.14.3. Warning sign

13.14.4. Safety relief valve

Description Part number Sales unit

Rilsan hose protection duct with 30 collars

910021086 50-m roll

Description Part Number Sales unit

Protective cover

900011711 10

Description Part Number Sales unit

Warning sign

1407684 1

Description Part Number Sales unit

Safety relief valve

6.5 bar 1/4 G

903080401 1

DES01269

This sign must be hung in the booth.

Manual electrostatic equipment for the application of paint or varnish

• This equipment must only be used by SAMES trained personnel.

• The command module must be located at least 1,5m from the booth openings.

• The use of the command module must be completely dependent upon the running of the booth's exhaust fan.

• Regroup the cables and pipes arriving to the spray gun to prevent them from dragging on the ground where they could be severed.

• Only metallic recipients must be used for cleaning liquids. They must definitely be grounded.

• Use cleaning liquids with a flash point higher than ambient temperature.

• Correctly ground all of the metallic parts in the booth, as well as the parts to be painted.

• The operator and persons working nearby must wear antistatic shoes.

• The operator's hand must be in contact with the spray gun grip.

• Work on an antistatic floor such as bare concrete or a metallic grating.

• Switch off the command module for any maintenance operation, in particular for the cleaning of the nozzle and the cap, and for the rinsing of the paint circuit with the cleaning liquid.

• If the spray gun is equipped with a trigger lock, it must be engaged during the cleaning of the nozzle and the cap and during a prolonged stop.

• The electrostatic application equipment must be maintained on a regular basis and repaired according to the instructions in the manual.

WARNING

WARNUNG

Elektrostatisches Handgerätzum Auftragen von Farben/Lacken von

• Dieses Gerät darf nur durch von SAMES ausgebildetem Personal bedient werden.

• Das Steuermodul ist mindestens 1,5 m von den Öffnungen der Kabine entfernt anzubringen.

• Die Inbetriebnahme des Steuermoduls muss vom Betrieb des Ventilators des Abzugs der Kabine abhängig sein.

• Zur Lackierpistole führende Kabel und Schläuche gruppieren, um zu vermeiden, dass diese auf dem Boden liegen, wo sie beschädigt werden können.

• Für Reinigungsflüssigkeiten sind ausschliesslich Metallbehälter zu verwenden. Diese müssen zuverlässig geerdet werden.

• Reinigungsflüssigkeiten mit einem Flammpunkt über der Raumtemperatur verwenden.

• Alle Metallteile der Kabine sowie die zu beschichtenden Werkstücke sachgemäss erden.

• Das Bedienungspersonal und Personal, das in unmittelbarer Nähe arbeitet haben antistatisches Schuhwerk zu tragen.

• Die Hand des Bedieners muss direkten Kontakt zum Griff der Pistole haben.

Dieses Schild muss in der Kabine angebracht werden.

WAARSCHUW

Elektrostatische handapparatuur voor appl

• Dit apparaat mag alleen door SAMES opgeleid person

• De bedieningsmodule moet zich op minder dan 1,5m cabineopeningen bevinden.

• De inwerkingstelling van de bedieningsmodule moet o inschakeling van de zuigventilator van de cabine.

• Groepeer de kabels en leidingen die bij het pistool uitk grond slepen, waar ze kunnen worden afgesneden.

• Gebruik alleen metalen bakken voor de reinigingsvloe wijze op de grond te worden gezet.

• Gebruik reinigingsvloeistoffen met een vlampunt dat h omgevingstemperatuur.

• Zorg voor een degelijke aardaansluiting van alle metal verfbare delen.

• De gebruiker en het personeel in zijn nabijheid dienen dragen.

• De hand van de gebruiker heeft direct contact met de

Bevestig deze plaat in de ca

ADVARSEL

Manuelt udstyr til elektrostatisk påføri

• Udstyret må kun anvendes af personale, der er uddan

• Betjeningsmodulet skal være anbragt mindst 1,5m fra

• Betjeningsmodulet må kun kunne tændes, når kabinen gang.

• Alle kabler og slanger, der er forbundet til pistolen, bør flyder på gulvet, hvor de risikerer at blive skåret over.

• Rengøringsvæskerne må kun opbevares i metalbehol forbundet med jord.

• Der skal bruges rengøringsvæsker med et flammepun

• Alle metalliske dele i kabinen såvel som emnet, der sk

• Operatøren og de personer, der arbejder i nærheden,

• Operatørens hånd skal være i direkte berøring med pis

• Der skal arbejdes på et antistatisk underlag, såsom rå

• Betjeningsmodulet skal sættes ud af drift inden al vedl rengøring af dysen eller hætten og rensning af malingsk rengøringsvæsken.

• Hvis pistolen er udstyret med en anordning til aflåsning være slået til under rengøringen af dysen eller hætten o standsninger.

• Udstyret til elektrostatisk påføring skal vedligeholdes re ifølge forskrifterne i brugsvejledningen.

Dette skilt skal være anbragt i

VARNING

Manuell elektrostatisk utrustning för applikation av färg/lack

• Denna utrustning får endast användas av personal utbildad av SAMES.

• Manövermodulen skall vara belägen minst 1,5 m från hyttöppningana.

• Igångsättningen av modulen skall förutsätta inkoppling av hyttens utsugningsfläkt.

• Samla ihop kablar och slangar som går in på pistolen så att de inte ligger i vägen på golvet, där de riskerar att skäras av.

• Endast metallbehållare får endast för rengöringsvätskor. De skall jordas på säkert sätt.

• Använd rengöringsvätskor med en flampunkt som ligger över omgivningstemperaturen.

• Jorda på korrekt sätt alla metalliska delar av hytten, liksom de delar som skall målas.

• Operatören och personer som arbetar i närheten av de metalliska delarna skall bära antistatiska skodon.

• Operatörens hand skall vara i direkt kontakt med pistolkolven.

• Arbeta på ett antistatiskt golv av typ bar betong eller en metallisk gallerdurk.

• Koppla bort manövermodulen vid varje underhållsarbete, i synnerhet vid rengöring av munstycket, hatten och sköljningen av målningskretsen med rengöringsvätska.

• Om pistolen är utrustad med en avtryckarlåsning, skall denna vara ilagd vid rengöringen av munstycket, hatten och vid ett långvarigt stopp.

• Den elektrostatiska applikationsutrustningen skall underhållas regelbundet och repareras i enlighet med anvisningarna i användarmanualen.

Denna skylt skall placeras i hytten.

VAROITUS

In Käsikäyttöiset sähköstaattiset maalaus-/lakkausruiskut

• Laitteita saa käyttää vain SAMESin kouluttama henkilöstö.

• Ohjausmoduuli on sijoitettava vähintään 1,5 m päähän maalauskopin aukoista.

• Ohjausmoduulin toiminta on kytkettävä maalauskopin imutuulettimen käynnistymiseen.

• Katkeamisvaaran välttämiseksi maalausruiskun johdot ja letkut on sijoitettava siten, että ne eivät laahaa maata.

• Puhdistusaineille käytettävä ainoastaan metallisäiliöitä. Säiliöiden maadoitus on varmistettava.

• Käytettävä puhdistusaineita, joiden leimahduspiste on korkeampi kuin ympäristön lämpötila.

• Kaikkien maalauskopin metalliosien sekä maalattavan kappaleen asianmukaisesta maadoituksesta on huolehdittava.

• Laitteiston käyttäjän ja sen läheisyydessä työskentelevien on pidettävä antistaattisia jalkineita.

• Käyttäjän käden on oltava suorassa kosketuksessa maalauspistoolin peräosan kanssa.

Tämä kilpi on sijoitettava maalauskoppiin.

SAMES KREMLIN Nanogun Airmix H2O, GNM 6080 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual