SAMES KREMLIN Cyclomix Micro, Cyclomix Micro+ PH User Manual

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DOCUMENTATION

ELECTRONIC MIXING SYSTEM

CYCLOMIX

MICRO / MICRO+ / MICRO+ PH / MICRO+ PH+

Manual : 582.079.110-UK - 1902

Date: 07/02/19

Supersede : 23/05/16

Modif.:

TRANSLATION FROM THE ORIGINAL MANUAL

IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only).

THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

578.034.130 1901

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

Pour une utilisation sure, Il est de votre responsabilité de :

 Lire attentivement tous les documents contenus dans le CD joint avant la mise en service de l’équipement,  D’installer, d’utiliser, d’entretenir et de réparer l’équipement conformément aux préconisations de SAMES KREMLIN ainsi qu’aux réglementations nationales et/ou locales,  Vous assurez que les utilisateurs de cet équipement ont été formés, ont parfaitement compris les règles de sécurité et qu’ils les appliquent.

To ensure safe use of the machinery, it is your responsibilityto:

 Carefully read all documents contained on the enclosed CD before putting the machinery into service,  Install, use, maintain and repair the machinery in accordance with SAMES KREMLIN's recommendations and national and/or local regulations,  Make sure that the users of the machinery have received proper training and that they have perfectly understood the safety rules and apply them.

Eine sichere Nutzung setzt voraus, dass Sie: :

 alle in der CD enthaltenen Dokumente vor der Inbetriebnahme der Anlage aufmerksam lesen,  die Anlage im Einklang mit den Empfehlungen von SAMES KREMLIN sowie mit den nationalen und/oder lokalen Bestimmungen installieren, verwenden, warten und reparieren,  sich vergewissern, dass die Nutzer dieser Anlage angemessen geschult wurden, die Sicherheitsbestimmungen verstanden haben und sie anwenden.

ES IT PT

FR UK DE

Para una utilización segura, será de su responsabilidad:

 leer atentamente todos los documentos que se incluyen en el CD adjunto antes de la puesta en servicio del equipo,  instalar, utilizar, efectuar el mantenimiento y reparar el equipo con arreglo a las recomendaciones de SAMES KREMLIN y a la normativa nacional y/o local,  cerciorarse de que los usuarios de este equipo han recibido la formación necesaria, han entendido perfectamente las normas de seguridad y las aplican.

Per un uso sicuro, vi invitiamo a:

 leggere attentamente tutta la documentazione contenuta nel CD allegato prima della messa in funzione dell'apparecchio,  installare, utilizzare, mantenere e riparare l'apparecchio rispettando le raccomandazioni di SAMES KREMLIN, nonché le normative nazionali e/o locali,  accertarvi che gli utilizzatori dell'apparecchio abbiano ricevuto adeguata formazione, abbiano perfettamente compreso le regole di sicurezza e le applichino.

Para uma utilização segura, é da sua responsabilidade:

 Ler atentamente todos os documentos incluídos no CD em anexo antes de pör o equipamento em funcionamento,  Proceder à instalação, utilização, manutenção e reparação do equipamento de acordo com as preconizações de SAMES KREMLIN, bem como com outros regulamentos nacionais e/ou locais aplicáveis,  Assegurar-se que os utilizadores do equipamento foram devidamente capacitados, compreenderam perfeitamente e aplicam as devidas regras de segurança.

NL SE FI

Voor een veilig gebruik dient u:

 alle document op de bijgevoegde cd aandachtig te lezen alvorens het apparaat in werking te stellen,  het apparaat te installeren, gebruiken, onderhouden en repareren volgens de door SAMES KREMLIN gegeven aanbevelingen en overeenkomstig de nationale en/of plaatselijke reglementeringen,  zeker te stellen dat de gebruikers van dit apparaat zijn opgeleid, de veiligheidsregels perfect hebben begrepen en dat zij die ook toepassen.

För en säker användning av utrustningen ansvarar ni för följande:

 Läs noga samtliga dokument som finns på den medföljande cd-skivaninnan utrustningen tas i drift.  Installera, använd, underhåll och reparera utrustningen enligt anvisningarna från SAMES KREMLIN och enligt nationella och/eller lokala bestämmelser.  Försäkra er om att användare av denna utrustning erhållit utbildning, till fullo förstått säkerhetsföreskrifterna och tillämpar dem.

Käytön turvallisuuden varmistamiseksi velvollisuutesi on:

 Lukea huolella kaikki CD:llä olevat asiakirjat ennen laitteiston käyttöönottoa,  Noudattaa laitteiston asennuksessa, käytössä, kunnossapidossa ja huollossa SAMES KREMLIN in suosituksia sekä kansallisia ja/tai paikallisia määräyksiä,  Varmistaa, että laitteiston käyttäjät ovat koulutettuja ja ymmärtävät täysin turvallisuusmääräykset ja miten niitä sovelletaan.

PL CS SL

Dla zapewnienia bezpiecznego użytkowania na użytkowniku spoczywa obowiązek:

 Uważnego zapoznania się ze wszystkimi dokumentami znajdującymi się na załączonej płycie CD przed pierwszym uruchomieniem urządzenia,  Instalowania, użytkowania, konserwacji i naprawy urządzenia zgodnie z zaleceniami firmy SAMES

KREMLIN oraz z przepisami miejscowymi,

 Upewnienia, że wszyscy przeszkoleni użytkownicy urządzenia zrozumieli zasady bezpieczeństwa i stosują się do nich.

Pro bezpečné používání jste povinni:

 Před uvedením zařízení do provozu si pozorně přečíst veškeré dokumenty obsažené na přiloženém

CD,  Nainstalovat, používat, udržovat a opravovat

zařízení v souladu s pokyny firmy SAMES KREMLIN a s národními a/nebo místními legislativními předpisy,  Ujistit se, že uživatelé tohoto zařízení byli vyškoleni, že dokonale pochopili bezpečnostní pravidla a že je

dodržují.

Za varno uporabo ste dolžni:

 natančno prebrati vse dokumente na CD pred

zagonom stroja,  inštalirati, uporabljati, vzdrževati in popravljati

opremo po določilih SAMES KREMLIN in v skladu z

veljavnimi nacionalnimi in/ali lokalnimi predpisi,  poskrbeti, da so uporabniki te opreme ustrezno usposobljeni, poznajo varnostne predpise in da jih upoštevajo.

SK HU RO

V záujme bezpečného je vašou povinnosťou:

 pozorne si prečítať všetky dokumenty obsiahnuté na

priloženom CD predtým, ako zariadenie uvediete do prevádzky,

 nainštalovať, používať, udržiavať a opravovať zariadenie v súlade s odporúčaniami spoločnosti

SAMES KREMLIN a národnými a/alebo miestnymi predpismi,

 uistiť sa, že používatelia tohto zariadenia boli zaškolení, riadne porozumeli pravidlám bezpečnosti a

používajú ich.

Déclaration(s) de conformité au verso de ce document / Declaration(s) of conformity at the back of this document / Konformitätserklärung(en) auf der Rückseite dieser Unterlage / Declaración (es) de conformidad en el reverso de este documento / Dichiarazione/i di conformità sul retro del presente documento / Declaração(ções) de conformidade no verso do documento / Conformiteitsverklaring(en) op de keerzijde van dit document / Försäkran om överensstämmelse på omstående sida

av detta dokument / Vaatimustenmukaisuusvakuutukset tämän asiakirjan kääntöpuolella / Deklaracja(e) zgodności na odwrocie dokumentu / Prohlášení o shodě se nachází/nacházejí na zadní straně tohoto dokumentu / Deklaracija(e) o skladnosti na hrbtni strani tega dokumenta / Vyhlásenie/-a o zhode sa nachádzajú na zadnej strane dokumentu / A dokumentum hátlapján szereplő megfelelőségi nyilatkoz(ok) / Declaraţii de conformitate pe versoul acestui document

A biztonságos használat érdekében az Ön

felelőssége, hogy:

 a berendezés üzembe helyezése előtt figyelmesen

elolvassa a mellékelt CD által tartalmazott összes dokumentumot,  a berendezést a SAMES KREMLIN ajánlasainak valamint a nemzeti és/vagy helyi szabályozásoknak

megfelelően helyezze üzembe, használja, tartsa karban

és javítsa,  megbizonyosodjon róla, hogy a berendezés felhasználói képzettek, tökéletesen megértették és

alkalmazzák a biztonsági előírásokat.

Pentru o utilizare sigură, este responsabilitatea dvs. să:

 Citiţi cu atenţie toate documentele de pe CD-ul anexat, înainte de punerea în funcţiune a

echipamentului,

 Instalaţi, utilizaţi, întreţineţi şi reparaţi echipamentul conform instrucţiunilor SAMES KREMLIN precum şi reglementărilor naţionale şi/sau locale,  Vă asiguraţi că utilizatorii acestui echipament au fost instruiţi, au înţeles perfect regulile de securitate şi le aplică integral.

SAMES KREMLIN N° : 578.034.130-1901

DECLARATION UE DE CONFORMITE EU DECLARATION OF CONFORMITY

EU- KONFORMITÄTSERKLÄRUNG

DECLARACIÓN UE DE CONFORMIDAD

DICHIARAZIONE DI CONFORMITÀ UE

DECLARAÇÃO UE DE CONFORMIDADE

EU-CONFORMITEITSVERKLARING

EU-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE

EU- VAATIMUKSENMUKAISUUSVAKUUTUS

DEKLARACJA ZGODNOŚCI UE

EU PROHLÁŠENÍ O SHODĚ

IZJAVA EU O SKLADNOSTI

VYHLÁSENIE O ZHODE

EU-MEGFELELŐSÉGI NYILATKOZAT

DECLARAŢIA DE CONFORMITATE UE

Le fabricant / The manufacturer / Der Hersteller

/ El fabricante / Il produttore / O fabricante

/ De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce

/ Proizvajalec / Výrobca / Gyártó / Fabricantul:

Déclare que le matériel désigné ci-après / Herewith declares that the equipment / erklärt hiermit, dass die / Declara que el material designado a continuación / Dichiara che il materiale sottoindicato / Declara que o material a seguir designado / verklaart dat de hieronder aangeduide apparatuur

/ Kungör att den utrustning som anges här nedan / ilmoittaa, että alla mainitut laitteistot / Oświadcza, że wymienione poniżej urządzenia / Prohlašuje,

že níže uvedené vybavení / Izjavlja, da je opisana oprema spodaj / Vyhlasuje, že zariadenie uvedené nižšie / Kijelenti, hogy a megjelölt anyag a

továbbiakban / Declară că echipamentul precizat mai jos:

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - FRANCE

Tél. : 33 (0)4 76 41 60 60

SYSTEME DE DOSAGE ELECTRONIQUE / MIXING & DOSING SYSTEM

ELEKTRONISCHE 2-K- ANLAGE / SISTEMA DE DOSIFICACIÓN ELECTRÓNICA

CYCLOMIXTMMICRO

CYCLOMIXTMMICRO+

CYCLOMIXTMMICRO+ PH

CYCLOMIXTMMICRO+ PH+

Est conforme à la législation d’harmonisation de l’Union applicable suivante / Is in conformity with the relevant Union harmonisation legislation / Erfüllt die einschlägigen Harmonisierungsrechtsvorschriften der Union / es conforme con la legislación de armonización pertinente de la Unión / è conforme alla pertinente normativa di armonizzazione dell’Unione / in overeenstemming met de desbetteffende harmonisatiewetgeving van de Unie / med den relevanta harmoniserade unionslagstiftningen / on asiaa koskevan unionin yhdenmukaistamislainsäädännön vaatimusten mukainen / jest zgodny z

odnośnymi wymaganiami unijnego prawodawstwa harmonizacyjnego / Shoduje se s následující příslušnou evropskou harmonizační legislativou / V skladu s harmonizirano zakonodajo Unije / Je v súlade s uplatniteľnými harmonizačnými právnymi predpismi EÚ / Megfelel a következő alkalmazandó uniós harmonizációs szabályozásnak / Este conform cu legislaţia aplicabilă de armonizare de mai jos

Directive Basse Tension / Low Voltage Directive / Niederspannung-Richtlinie / Directiva Baja Tensión / Direttiva Bassa Tensione / Directiva de Baixa Tensão / Richtlijn Laagspanning / Lågspänningsdirektivet / Pienjännitedirektiivi / Dyrektywa

Niskonapięciowa / Směrnice Pro Nízké Napĕtí / Direktiva O Nizki Napetosti / Smernica O Nízkom Napätí / Feszültséghatárra

Vonatkozó Irányelv / Directiva Privind Tensiunile Joase Directive Compatibilité Electromagnétique / Electromagnetic Compatibility Directive / Richtlinie Für Elektromagnetische

Verträglchkeit / Directiva de Compatibilidad Eletromagnética / Direttiva Compatibilita Elettromagnetica / Directiva relativa à Compatibilidade Eletromagnética / Richtlijn Elektromagnetische Compatibiliteit / Direktivet om Eletktromagnetisk Kompatibilitet

/ EMC-direktivi / Dyrektywa Kompatybilności Elektromagnetycznej / Směrnice Pro Elektromagnetickou Kompatibilitu

/ Direktiva O Elektromagnetni Združljivost / Smernica O Elektromagnetickej Kompatibilite / Az Elektromágneses

Összeférhetőségre vonatkozó Irányelv / Directiva Privind Compatibilitatea Electromagnetică

2014/35/UE

2014/30/UE

SAMES KREMLIN - 2 - N° : 578.034.130-1901

La présente déclaration de conformité est établie sous la seule responsabilité du fabricant / This declaration of conformity is issued under the sole responsibility of the manufacturer / Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller / La presente declaración de conformidad se expide bajo la exclusiva responsabilidad del fabricante / La presente dichiarazione di conformità è rilasciata sotto la responsabilità esclusiva del fabbricante / A presente declaração de conformidade é emitida sob a exclusiva responsabilidade do fabricante / Deze conformiteitsverklaring wordt verstrekt onder volledige verantwoordelijkheid van de fabrikant / Denna försäkran om överensstämmelse utfärdas på

tillverkarens eget ansvar / Tämä vaatimustenmukaisuusvakuutus on annettu valmistajan yksinomaisella vastuulla / Niniejsza deklaracja zgodności wydana zostaje na wyłączną odpowiedzianość producenta / Toto prohláŝení o skodě se vydává na výhradní odpovědnost výrobce / Za izdajo te izjave o skladnosti je odgovoren izključno proizvajalec / Toto vyhlásenie o zhode sa vydáva / na vlastnú zodpovednosť výrobcu / Ezt a megfelelőségi nylatkozatot a gyártó kizárólagos felelőssége mellett adják ti / Prezenta declaraţie de conformitate este emisă pe răspunderea exclusivă a producătorului.

Hervé WALTER

Directeur Recherche & Développement / Research & Development Director / Direktor für Forschung & Entwicklung / Director de Investigación y Desarrollo / Direttore Ricerca e sviluppo / Diretor de Pesquisa e desenvolvimento/ Manager Onderzoek en Ontwikkeling / Direktör för Forskning och Utveckling / Johtaja tutkimus ja kehitys / Dyrektor

ds. Badań i rozwoju / Ředitel výzkumu a vývoje / Direktor za raziskave in razvoj / Riaditeľ pre výskum a vývoj / Kutatási és Fejlesztési Igazgató / Director de cercetare și dezvoltare

Fait à Meylan, le / Established in Meylan, on / Geschehen zu Meylan, am / En Meylan, a / Redatto a Meylan, / Vastgesteld te Meylan, / Utformat i

Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe

data de 25/01/2019 - 01/25/2019

SAMES KREMLIN - 3 - N° : 578.034.130-1901

INSTRUCTION MANUAL

CYCLOMIX

MICRO, MICRO+

MICRO+ PH,

MICRO+ PH+

MIXING SYSTEM

# 155.660.9XX

Manual : 1812 573.191.112

Date : 05/12/18 - Cancels : 15/12/14

Modif.: Update

TRANSLATION FROM THE ORIGINAL MANUAL

IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only).

THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR

NOTICE.

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

INSTRUCTION MANUAL

CYCLOMIX

MICRO, MICRO+, MICRO+ PH, MICRO+ PH+

MIXING SYSTEM

TABLE OF CONTENTS

1. GENERAL SAFETY INSTRUCTIONS ......................................................................................................... 3

 INSTALLATION REQUIREMENTS ............................................................................................ 3

 EQUIPMENT REQUIREMENTS ................................................................................................ 3

 MAINTENANCE REQUIREMENTS ............................................................................................ 4

 ENVIRONMENT ......................................................................................................................... 4

2. DESCRIPTION ............................................................................................................................................. 5

3. OPERATING PRINCIPLE ............................................................................................................................ 7

4. TECHNICAL FEATURES ............................................................................................................................ 8

5. INSTALLATION ........................................................................................................................................... 9

 DESCRIPTION OF THE LABEL MARKINGS ............................................................................ 9

 INSTALLATION DIAGRAM ...................................................................................................... 11

 IMPLANTATION ....................................................................................................................... 12

 CONNECTION OF THE CONTROL UNIT AND OF THE FLUID PA RT .................................. 14

6. OPERATING .............................................................................................................................................. 15

 DRIVING FROM THE CYCLOMIXTM MICRO ........................................................................... 15

 SWITCHING ON THE CYCLOMIXTM MICRO .......................................................................... 15

7. FIRST SWITCHING ON ............................................................................................................................. 16

8. FIRST PLACING INTO OPERATION ........................................................................................................ 18

 FLUSHING OF THE PUMPS AND OF THE CYCLOMIXTM MICRO INTO SOLVENT ............. 18

 START-UP OF THE CYCLOMIXTM MICRO ............................................................................. 18

9. APPLICATION PROGRAMMING (F3) ...................................................................................................... 19

 PASSWORD ............................................................................................................................. 19

 PROCEDURE TO GET THE VERSION NUMBER OF THE ELECTRONIC CARD ................ 19

 PARAMETERS FOR CYCLOMIXTM MICRO WITHOUT CATALYST FLUSHING ................... 20

 PARAMETERS FOR CYCLOMIXTM MICRO WITH CATALYST FLUSHING ........................... 21

10. PRODUCTION (F1) .................................................................................................................................... 23

 PROPORTIONING TEST ......................................................................................................... 24

11. FLUSHING (F2) .......................................................................................................................................... 24

12. CONSUMPTIONS / PRINT (F4) ................................................................................................................. 26

13. DOWNLOADING DATA FROM CYCLOMIX MICRO TO A COMPUTER ................................................. 27

14. INDICATIONS GIVEN BY THE LEDS ........................................................................................................ 31

15. MAINTENANCE ......................................................................................................................................... 31

 TROUBLESHOOTING .............................................................................................................. 33

 DIAGNOSTICS ......................................................................................................................... 34

16. DISASSEMBLY - REASSEMBLY ............................................................................................................. 36

 MIXER ....................................................................................................................................... 36

 FLOWMETER ........................................................................................................................... 36

 NEW MODULE INSTALLATION (OR MODULE REPLACEMENT) ........................................ 37

 PILOTED VALVES (FLUID VALVES AND TEST VALVES) ..................................................... 38

SAMES KREMLIN Page 1 Manual : 573.191.112

ADDITIONAL DOCUMENTATIONS :

Declaration

EU declaration of conformity Doc. 578.034.130

Annexes

Mixing ratio chart Doc. 573.191.120 Pneumatic & electric diagrams 055.660.999

Spare parts

CyclomixTM micro Doc. 573.359.050 Color changer Doc. 573.186.112 + 573.187.050 + 573.188.050 CyclomixTM : Flowmeters and sensors

replacement

Doc. 573.705.070

SAMES KREMLIN Page 2 Manual : 573.191.112

Dear Customer, You are the owner of our new CYCLOMIXTM MICRO mixing system and we would like to take this opportunity to thank you.

To make sure your investment will provide full satisfaction, special care has been taken by SAMES KREMLIN during all designing and manufacturing processes. To obtain the best result, safe and efficient operation of your equipment, we advice you to read and make yourself familiar with this instruction and service manual.

1. GENERAL SAFETY INSTRUCTIONS

The CYCLOMIXTM MICRO mixing system shall be installed outsid e the exp losive area. It shall be installed in a safe area (non-explosive area according to the ATEX directive - refer to § 5).

The display control unit must not be installed above the fluid module.

WARNING : Any misuse of the equipment or accessories can damage them, result in serious body injury, fire or explosion hazard and reduce the equipment working life. Read carefully the safety instructions hereafter.

The personnel involved in operating and servicing this equipment must be aware of all safety requirements stated in this manual. The workshop supervisor must be certain that the personnel has perfectly understood the safety instructions and complies with them.

Read all instruction manuals as well as the tags of the equipments before operating the equipment. Read local safety instructions and comply with them.



INSTALLATION REQUIREMENTS



Ground the equipments.

Use the equipment only in a well-ventilated area to prevent from serious body injuries, fire and explosion hazards. Do not smoke in the spray area.

Never stock paints and solvents in the spray area. Always close the pots and the tins. Keep the spray area clean and free from debris (solvent, rags,…). Read paint and solvent manufacturer's technical instructions. Spraying of some materials may result in hazardous working conditions. To protect the operator,

respirator mask, hand cream and glasses are required (Refer to chapter "Safety equipment" of SAMES KREMLIN selection guide).



EQUIPMENT REQUIREMENTS

The operating pressure of these equipments is particularly high. Consequently, some precautions must be taken in order to prevent from accidents and from unsafe working conditions.



Never exceed the components maximum working pressure of the equipment.

HOSES

Do not use hoses with a maximum burst-proof pressure less than four times the maximum service pressure of the pump (see data sheet).

Be certain hoses are not crimped, leaking and not unrolled. Be certain hoses are in good conditions and showing no evidence of damage.



Use only air hose with static conductor to connect the pump with the spray gun.

All fittings must be tight and in good condition. PUMP



Ground the equipment (use the connection on the pump).

Do not use any product or solvent incompatible with the pump components. Use the appropriate solvent for the material being sprayed to increase the equipment working life.

SAMES KREMLIN Page 3 Manual : 573.191.112

GUN Never wipe the end of the tip with the fingers.

Always depressurize air and fluid hoses before carrying out any servicing on the gun. Never point the spray gun at anyone or at any part of the body.

CYCLOMIXTM MICRO



Do not install the CYCLOMIX

MICRO in an explosive area. It shall be in a safe area (non

explosive area).



The display control unit must not be installed above the fluid module.



Connect the display control unit to the mains supply fitted with a ground.



The fluid module is fitted with a ground. Connect the ground cable to earth.



Do not use any product or solvent incompatible with the components of the CYCLOMIX

MICRO.



Use the appropriate solvent for the material being sprayed to increase the equipment

working life.



Wear protective glasses to protect the operator from possible discharges during the

handling of the CYCLOMIX

MICRO test valves.



Do not use electrostatic spraying for water-based paints with a resistivity lower than 5 M

Ω



MAINTENANCE REQUIREMENTS

Guards (air motor cover, coupling shields, connectors,…) have been designed for

safe use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure and / or

damage to property due to removal or partial removal of the guards.



Never modify these equipments.

Check them daily, keep them in a good condition and replace the worn parts only with SAMES

KREMLIN parts.

Before cleaning or removing components of the equipment, it is compulsory : 1 - to stop the air supply, 2 - to open the gun fluid circuit to depressurize the hoses, 3 - to shut off the CYCLOMIXTM MICRO electrical supply, 4 - to open the drain valves.



ENVIRONMENT

The equipment consists of a label plate with the name of the manufacturer, the

equipment part number, the interesting informations to use correctly the

equipment (pressure, voltage…) and the above pictogram.

The equipment is designed with and consists of high quality materials and

components which can be re-used. The 2012/19/UE European Directive covers all equipments with a crossed-out

bin pictogram. Please inform yourself about the collection systems for electric and electronic equipments.

Please act according to local rules and do not throw the old equipments with household wastes. A correct disposal of the old equipment will help prevent negative consequences for the environment and health.

SAMES KREMLIN Page 4 Manual : 573.191.112

2. DESCRIPTION

The CYCLOMIXTM MICRO mixing system is designed for applying two-component paints and varnishes (water-based or solvanted).

It is available for 2 technologies of application : pneumatic spraying, AIRMIX spraying (maximum pressure : 172 bar / 2500 psi).

It comes in an independent form. It is only supplied with compressed air (maximum 6 bar / 87 psi) and a mains supply (115V / 230V).

It consists of :

- a control unit (2) with automaton and electromagnetic control components,

- a fluid module (1) that receives the volumetric meters, the automatic valves for materials and solvents and electropneumatic control components.

Captions :

1 Fluid module 7 Electrovalves 2 Control unit 8 Air flow switch 3 Display unit 9 Color changer

9a : base CTM

9b : cata CTM 4 Flowmeters 10 Protective housing 5 Automatic valve 11 Three-way valve 6 Mixer 12 Non-return valve

1 8 7 6 2

Material

outlet

Material

inlet

SAMES KREMLIN Page 5 Manual : 573.191.112

CONTROL UNIT FRONT PART

Ind. Description Function

- Red LED Fault

- Orange LED Operating (except producti on)

- Green LED Production

The CYCLOMIXTM MICRO is totally programmable via a man/machine interface. The screen indicates continuously by a simple identification, the statuses of the CYCLOMIX

MICRO and enables to have

access to the essential functionalities: ON / OFF - FLUSHING -PRODUCTION. The informations relating to the operating of the CYCLOMIX

MICRO (real-time display of the ratio, of

the consumption…) can be read on the LCD screen. The CYCLOMIX

MICRO saves continuously the instantaneous consumptions of base, catalyst and solvent as well as the total consumptions and the emissions of Volatile Organic Compounds (VOC) during the operating of the equipment.

On the control unit, there is a cord grip. It enables to supply electricity to the CYCLOMIX

MICRO via a

safety isolating switch (115V / 230V).

Do not use electrostatic spraying for water-

based paints or paints with a

resistivity lower than 5 MΩ.

SAMES KREMLIN Page 6 Manual : 573.191.112

3. OPERATING PRINCIPLE

The 2 BASE and CATALYST materials are sent to the mixing system from 2 pumps or pressure tanks. The base crosses a piloted valve (A1) and a meter (CA), the catalyst is directly sent to the meter (CB).

The cycle begins with the opening of the BASE valve (A1). The 2 meters send their informations to the computer that shuts off the catalyst valve (VP6) when the computerized mixing ratio is reached.

The mixing process is based on a base constant flow. The catalyst flow is injected low under high frequency. The injection is made directly into the base flux at the mixer level.

The automaton checks continuously the mixing ratio and if it notices a fault that it cannot correct, an alarm is activated. The CYCLOMIX

MICRO goes on safety mode.

vp6

AR2

AR1

A SA

MEL

B SB

A1 Base piloted valve (A) IN Three way-valve to mixer SA Base solvent piloted valve(SA) TA Sampling outlet for the base A2 Base piloted valve (depending upon version) CA Base meter A3 Base piloted valve (depending upon version) CB Cata meter

B Catalyst piloted valve (depending upon

version)

VP6 Injection piloted valve

SB Cata solvent piloted valve (depending upon

version)

MEL Mixer

SAMES KREMLIN Page 7 Manual : 573.191.112

4. TECHNICAL FEATURES

Number of colors : 1 or 3 Number of catalyst : 1

Solvent paints compatibility Piloting via magnet on the control bay Print kit (connection to a printer)

Voltage : 230V / 115V - 10W Air pressure :

minimum 4 bar / 58 psi; maximum 6 bar / 87 psi Fluid pressure: from 2 to 175 bar / from 29 to 2538 psi Weight : 25 kg / 55 lb Dimensions :

- control unit : 370 mm x 172.5 mm x 110 mm / 14.6" x 6.8" x 4.3"

- fluid module : 370 mm x 460 mm x 110 mm / 14.6" x 18.1" x 4.3"

Fluid circuits (base and cata) made of stainless steel for

the CyclomixTM Micro and Micro+. CATALYST circuit made of 316 L stainless steel Circuit

for the Cyclomix

Micro+ PH.

Adjustable mixing ratio : 1/0 and from 0,6/1 to 20/1

(BASE volume / CATALYST volume) (0% and from 166% to 5%)

Measure precision : 1 % Mixed fluid flow : from 100 to 2000 cm3/mn Solvent flow : 7000 cm3/mn

Fluid viscosity : from 30 to 5000 cps

Mixing permanent check Adjustable threshold alarm Adjustable pot-life indicator Automatic mixing control cycle Automatic flushing cycle (time) VOC display Total indicator for base, catalyst and solvent

consumption

OPTION :

*Auto-wash (gun support) You cannot go to production with the auto-

wash, no

connection to the CYCLOMIXTM MICRO. * Connecting cable (5 m). * Pickit 2 (Electronic programming kit) : the kit allows you

to update the program on the electronic cards.

Connections :

- Air : Inlet : F 1/4 BSP / Outlet : F 1/4 BSP

- Material : :

Inlet : M 1/2 JIC / Outlet : M 1/2 JIC

SAMES KREMLIN Page 8 Manual : 573.191.112

NOTA : The version 2.82 is only compatible on electronic boards with version higher than V.2.32. Here after an overview of major versions :

Kinf of

processor

- Electronic

card

Manufacturing date first units

Soft

version

Presence of error 6 Soft compatibility

with 2.82 latest

version

PIC 18F4520

2.31 - -

PIC 18F4620

09 Y 1001

2.32 - Yes

10 Y 1133

2.6

Yes

14 Y 1152

2.82

Yes

- Can be setup with P12

Yes

Different versions of the CYCLOMIXTM MICRO :

Configurations

BASE

CATALYST

CYCLOMIXTM MICRO

1 base + 1 solvent

1 cata

3 bases + 1 solvent

1 cata

CYCLOMIXTM MICRO +

1 base + 1 solvent 1 cata + 1 solvent 3 bases + 1 solvent 1 cata + 1 solvent

CYCLOMIXTM MICRO+ PH

1 base + 1 solvent 1 cata + 1 solvent 3 bases + 1 solvent 1 cata + 1 solvent

The control unit is the same for all the versions of the CYCLOMIXTM MICRO. You can change the configuration displacing the shunt located on the µ card (J7 terminal)

- (refer to"Annexes" - electric diagram).

5. INSTALLATION



DESCRIPTION OF THE LABEL MARKINGS

The CYCLOMIXTM MICRO is fitted with 2 label markings : a label marking on the control unit and the other one on the fluid module.

Marking label on the control unit

(bay located outside the spray booth in a safe area)

Marking label on the fluid module

(fluid module located outside the spray booth in a

safe area)

SAMES KREMLIN Page 9 Manual : 573.191.112

CONTROL UNIT :

SAMES KREMLIN

STAINS FRANCE

Name and address of the manufacturer

European conformity

Tension

CYCLOMIXTM MICRO voltage

P air

Maximum air pressure

P prod

Maximum fluid pressure

Serie / Serial

Number given by SAMES KREMLIN. The two first numbers indicate the manufacturing year.

Ref

CYCLOMIXTM MICRO part number

Phase

Single phase

Fréquence

50-60Hz / Mains frequency

Ampérage

Maximum current used

NE PAS DEBRANCHER SOUS TENSION DO NOT DISCONNECT

WHILE POWER ON

Environmental Indication (refer to § 2 - Environment)

FLUID MODULE :

SAMES KREMLIN

STAINS FRANCE

Name and address of the manufacturer

European conformity

P air : 6 bar / 87 psi

Maximum air pressure

P prod : 175 bar / 2536 psi

Maximum fluid pressure

NE PAS DEBRANCHER SOUS TENSION DO NOT DISCONNECT

WHILE POWER ON

Environmental Indication (refer to § 2 - Environment)

Caution! The CYCLOMIX

MICRO mixing system must be installed outside the explosive area.

It must be installed in a safe area (non explosive area according to the ATEX directive). The control unit must not be above the fluid module. The control unit must be connected to a mains supply fitted with a ground. The ground of the fluid module must be grounded.

SAMES KREMLIN Page 10 Manual : 573.191.112



INSTALLATION DIAGRAM

A ATEX zone B Non explosive area (safe area)

C ATEX zone 1A CYCLOMIXTM MICRO control unit 1B CYCLOMIXTM MICRO fluid module

2 Pumps + Accessories

The user is liable for the delimitation of the zones which depends on the materials used, the material environment and the use conditions (refer to EN 60079 -10 standard).

SAMES KREMLIN Page 11 Manual : 573.191.112



IMPLANTATION

There are different ways to install the CYCLOMIXTM MICRO to answer to the majority of installations. Nevertheless, some installations are forbidden because dangerous.

The control unit must not be installed the fluid module. Fixing the control unit on the fluid module is forbidden.

Correct installation :

the control unit is not fixed to the fluid module.

Incorrect installation :

the control unit is fixed to the fluid module.

Correct installation : The display unit and the fluid module are installed in a safe area.

Incorrect installation : the display unit and/or the fluid module are installed in the spraybooth.

SAMES KREMLIN Page 12 Manual : 573.191.112

Assembly for piloting outside the booth :

The CYCLOMIXTM MICRO gets two parts to enable the mismatch of the control part (5 m / 196.85 ft cable between the 2 components).

Assembly for piloting in the booth :

There is a control kit in booth (available in option).

That kit enables to fix the control box on the spray booth by means of a glass sheet and to pilot that one inside. The piloting is carried out thanks to a magnet provided with the CYCLOMIX

MICRO. The distance between the control box and the fluid part is of 5 m / 196.85 ft (cable provided with the CYCLOMIX

MICRO).

SAMES KREMLIN Page 13 Manual : 573.191.112



CONNECTION OF THE CONTROL UNIT AND OF THE FLUID PART

 The CYCLOMIX

MICRO must be connected to a dry and clean compressed air (minimum 4 bar / 58 psi)

and to a single phase electric supply

(115 V / 230V) connected to an isolating switch. The network ground will be connected in the control bay on a contact

provided.

Before connecting the

CYCLOMIX

MICRO, be certain the

mains voltage is the

same than the

one of the CYCLOMIXTM MICRO

(230

V).

If no, open the electric box removing the protective housing (10) and shift the

staple (230V  115V). The air connection of the CYCLOMIX

MICRO

is Female 1/4 G (air inlet = R1

and air outlet = R2). The connection between the control unit

and the fluid module is carried out via

the

provided cable, length 5 m / 196.85 ft

For lengths up to 5 m / 196.85 ft

connect

the cables between them (male-female).

The connection between the two

cables must not be in the explosive area.

A valve fitted with fittings is supplied with

the CYCLOMIXTM MICRO

. It will be mounted on the gun air inlet : it enables to shut off quickly the fan air (priming,

flushing stage).

Fuse 160 mA

for CYCLOMIX

MICRO

with serial number < to 09Y1080

Fuse 315 Ma

for CYCLOMIX

MICRO

with serial number >to 09Y1080

Connection of the fluid inlets :

The fluid inlets are M 1/2 JIC.



We advice you to install AIRMIX

filters on the fluid inlets (catalyst and

base).

The base(s) and the base solvent are connected on the color changer installed

on the CYCLOMIXTM MICRO. The catalyst is connected :

directly on the elbow installed before

the non-return valve,

or on the color changer (cata and cata

solvent) installed in the CYCLOMIX

MICRO.

It depends upon the configuration of the

CYCLOMIXTM MICRO.

The air connection is made on the two

G 1/4 connecting parts.

Air inlet /

outlet

Base(s) and solvent base

Catalyst

SAMES KREMLIN Page 14 Manual : 573.191.112

Assemble filters at the outlet of the BASE and CAT A p u mps. Assemble pressure regulators at the outlet of the BASE and CATA pumps.

Install the fluid and air hoses between the pumps and the CYCLOMIXTM MICRO, and between the CYCLOMIX

MICRO and the gun. When choosing the fluid hoses, comply with the pressures delivered

by the pumps. For the air hoses, install non-static hoses. Unscrew the regulators before supplying air to the installation. Check that the three way-valve is in the IN fluid circuit sense and not in the TA circuit sense.

Nota : To connect the SOLVENT pump (CATA) to the CYCLOMIX MICRO :

- choose a CYCLOMIX

MICRO set up with 1 catalyst and one cata solvent,

- or disconnect the CATA hose at non-return valve level (CATA) of the equipment and replace it connecting the SOLVENT hose (CATA).

6. OPERATING



DRIVING FROM THE CYCLOMIX

MICRO

SCREEN

The different menus and the informations relating to the CYCLOMIXTM MICRO are displayed on the alphanumeric screen.

KEYBOARD

ESC

That key enables to quit the menus or the different modes (production, flushing, parameters).

↵

That key enables to enter in the different menus or to validate a value of parameter.

▲

That key enables to shift from a menu to another and to increase the value of a parameter during modifications of value.

▼

That key enables to shift from a menu to another and to decrease the value of a parameter during modifications of value.

The keyboard is used thanks to a magnet provided with the CYCLOMIXTM MICRO. That piloting mode enables to drive the CYCLOMIX

MICRO inside the booth if the box is installed behind the booth glass.

That technology enables the operator to save time and to carry out his work from the application place.



SWITCHING ON THE CYCLOMIX

MICRO

The placing of the system into operation requires that the BASE, CATALYST and SOLVENT drums are full enough to ensure the production.

Connect the gun before placing the system into operation.

Supply air to the CYCLOMIXTM MICRO (minimum 4 bar / 58 psi). Supply air to the air regulators of the pumps (BASE, CATALYST, SOLVENT). Switch on the control unit (switch located on the side of the unit). When switching on the control unit, a menu is displayed on the screen.

Nota : Parameters have been programmed in the factory before the delivery of the CYCLOMIX

MICRO. You must adapt the parameters to the use. They must be modified by an authorized person (refer to list of parameters).

SAMES KREMLIN Page 15 Manual : 573.191.112

7. FIRST SWITCHING ON

STANDARD MENU

When switching on, the CYCLOMIX

MICRO is waiting. The 'F-1' menu corresponds to the shift to the

production mode. There are 4 different menus : they enable to control the CYCLOMIX

MICRO.

- F-1 : production

- F-2 : flushing

- F-3 : parameters

- F-4 : consumptions

To surf from a menu to another, you must move placing the magnet on the sensors indicated with '▲/▼'. The menus scroll as follows :

Countdown of the fluid life time.

(countdown from 9 to 0; 9 represents 90% of the remaining time before the regeneration).

A line is visible when the CYCLOMIX

MICRO is flushed.

Function 1

Color 1

Consumptions

Production

Flushing

Parameters

SAMES KREMLIN Page 16 Manual : 573.191.112

Arborescence of the menus

Menu pending choice of

program

Menu of program change

ESC

ESC/↵

↵

ESC

3 color's

CYCLOMIXTM MICRO

↵

ESC

↵

ESC

With CATA flushing

Without CATA

flushing

If CATA flushing

↵

ESC

SAMES KREMLIN Page 17 Manual : 573.191.112

8. FIRST PLACING INTO OPERATION

During that first placing into operation, it is compulsory to have all the pumps into solvent as well as the CYCLOMIX

MICRO to ensure the good quality of

the fluid get by the CYCLOMIX

MICRO.

The fluid pressure must not exceed 20 bar / 290 psi. We advice you to install the TB fitting (provided with the CYCLOMIX

MICRO)

instead of the mixer.



FLUSHING OF THE PUMPS AND OF THE CYCLOMIX

MICRO INTO SOLVENT

• Carry out the connections indicated at § 5 (INSTALLATION).

• Check that the three way-valve is turned towards 'TA'.

• Remove the static mixer to install, instead of it, the adapter fitting (marked TB, F 3/4 JIC - F 1/4

G).

• Start the pumps with solvent and increase the fluid pressure to 1 bar / 14.5 psi.

• On the page of the display main menu, input "PRODUCTION MODE" ( F-1 then

↵

• Do not change the factory parameters for the moment.

• Make the CYCLOMIX

MICRO mix until the solvent flows out clean. During that stage, t he

CYCLOMIX

MICRO must be in fault due to air presence into hoses. In case of alarm, acquit, then go to production mode. CAUTION : shut off air turning the valve that has been mounted to the gun air inlet (Cf. § 5)

• Quit the production mode passing to ESC.

• Repeat the 4 stages previously indicated, when using a 3 shades' CYCLOMIX

MICRO, with all

the shades (A2 and A3).



START-UP OF THE CYCLOMIX

MICRO

• Check that the three way-valve is turned towards 'TA'.

• Start the pumps.

• Pass to production and let the fluid flow until it flows clean. In case of alarm, acquit then go to

production.

CAUTION : shut off air turning the valve that has been mounted to the gun air inlet (Cf. §

5).

• Repeat the stages previously indicated, when using a 3 shades' CYCLOMIX

MICRO, with all

the shades (A2 and A3).

• Carry out a flushing before cleaning the 3 way-valve. As soon as the solvent is clean, pass to ESC.

From now on you can enter your parameters of application.

After that first placing into operation, you must carry out a flushing to clean the 3 way-valve. During the flushing, flush correctly the TA side of the valve, then turn the 3 way-valve to IN to flush the fitting at the outlet of the injector.

Once the first placing into opeartion and the flushing carried out, install the mixer and leave the 3 way-valve on IN.

SAMES KREMLIN Page 18 Manual : 573.191.112

9. APPLICATION PROGRAMMING (F3)

To alter the parameters of the CYCLOMIXTM MICRO, go to F3, then validate. To shift from a parameter to another, use the arrows

 or .

Select the parameter to alter. Depress the key



, then the arrows  or to increase or decrease the

value. Activate  to validate the new value or ESC to cancel. To quit a parameter, activate ESC.

To quit the PARAMETERS menu, activate ESC. When using a 3 shades' CYCLOMIX

MICRO, you must select the shade and alter later on the

parameters. The parameters are pre-programmed in the factory. They must be modified (by an authorized person) to

adapt themselves to the material.



PASSWORD

When you start the CYCLOMIXTM MICRO for the first time the access code of the menu `Parameters' is deactivated, everyone is able to modify the CYCLOMIX

MICRO parameters.

To activate this access code you have to :

- enter in the parameter 0 of the menu F3 :



 « key



» 

  

 « key



». The

code

‘



’ appears, it’s the code present by default in the equipment.

- change the code by using the arrows

 or  and the «key



» for each digit which compose this

code. Once the access code was validated, the access is protected by the password. Only the people who

know this password and those which know the administrator code

‘



’ will be able to reach the

menu `Parameters'. Each time a user wants to enter in the menu 'Parameters' the password will be required:

 

The user shall enter the password by using the arrows

 or  and the «key



» for each digit

which compose this code :

- If the entered code is correct, the following fonts



appear.

- If the entered code is incorrect, the word ‘



appears and the CYCLOMIXTM MICRO allows

you to enter the password again (Press 'Esc' to return to the principal menu). If you want to desactivate the password, you just have to parameterise the code

‘



’ again as

access code.



PROCEDURE TO GET THE VERSION NUMBER OF THE ELECTRONIC CARD

- Install the magnet on the OK key,

- Start the CYCLOMIX

MICRO.

SAMES KREMLIN Page 19 Manual : 573.191.112



PARAMETERS FOR CYCLOMIX

MICRO WITHOUT CATALYST FLUSHING

Parameters Description

Factory

adjustment

For the 3

programs

Your

adjustment

Program 1

Your

adjustment

Program 2

Your

adjustment

Program 3

Parameter of the password



Mixing ratio parameter. Percentage of catalyst in the base, from 0% to 160%

50 %

Parameters of the mixed fluid life time

Minimum value : 1min Maximum value : 480 min

100 min

Regeneration volume parameter in cubic centimetre

Minimum value : 100 c.c Maximum value : 10 000 c.c

5000 c.c

Flushing volume during which the

CYCLOMIXTM MICRO flushes

with solvent Minimum value : 10 c.c

Maximum value : 10 000 c.c

500 c.c

Mixing tolerance parameter to

enable the CYCLOMIX

MICRO

to make an alarm. Minimum value : 1%

Maximum value : 100%

5 %

Parameter of the fluid dry extract to count the VOC

Minimum value : 0% Maximum value : 100%

55 %

Parameter of volume by tooth of

base flowmeter. You must change that parameter when changing the flowmeter.

Minimum value : 0.01 c.c

Maximum value : 2.00 c.c

0.24 c.c

(Value of

origin)

Parameter of volume by tooth of catalyst flowmeter. You must change that parameter when changing the flowmeter.

Minimum value : 0.01 c.c

Maximum value : 2.00 c.c

0.24 c.c

(Value of

origin)

Parameter of time between the air

opening and the fluid opening before fault

Minmum value : 1 s

Maximum value : 6 s

6 s

(Value of

origin)

Parameter of the proportioning test



: to activate this parameter

SAMES KREMLIN Page 20 Manual : 573.191.112

Parameters Description

Factory

adjustment

For the 3

programs

Your

adjustment

Program 1

Your

adjustment

Program 2

Your

adjustment

Program 3

Handling of the error 6 in the

operating of the

CYCLOMIXTM

MICRO

during the production

sequence (parameter available for

CYCLOMIXTM MICRO with serial

number > 14 V 1152). Minimum value : 0 pulse Maximum value : 5000 pulses

100 pulses

(Value of

origin)



PARAMETERS FOR CYCLOMIX

MICRO WITH CATALYST FLUSHING

Parameters Description

Factory

adjustment

For the 3

programs

Your

adjustment

Program 1

Your

adjustment

Program 2

Your

adjustment

Program 3

Parameter of the password



Mixing ratio parameter. Percentage of catalyst in the base, from 0% to 160%

50%

Parameters of the mixed fluid life time

Minimum value : 1min Maximum value : 480 min

100 min

Regeneration volume parameter in cubic centimetre

Minimum value : 100 c.c Maximum value : 10 000 c.c

5000 c.c

BASE flushing volume during which the CYCLOMIX

MICRO flushes

with solvent Minimum value : 10 c.c Maximum value : 10 000 c.c

500 c.c

CATA flushing vol ume during which the CYCLOMIX

MICRO flushes

with solvent Minimum value : 10 c.c Maximum value : 10 000 c.c

500 c.c

Mixing tolerance parameter to enable the

CYCLOMIXTM MICRO

to make an alarm. Minimum value : 1% Maximum value : 100%

5 %

SAMES KREMLIN Page 21 Manual : 573.191.112

Parameters Description

Factory

adjustment

For the 3

programs

Your

adjustment

Program 1

Your

adjustment

Program 2

Your

adjustment

Program 3

Parameter of the fluid dry extract to count the VOC

Minimum value : 0% Maximum value : 100%

55 %

Parameter of volume by tooth of base flowmeter. You must change that parameter when changing the flowmeter.

Minimum value : 0.01 c.c Maximum value : 2.00 c.c

0.24 c.c

(Value of

origin)

Parameter of volume by tooth of

catalyst flowmeter. You must change that parameter when changing the flowmeter.

Minimum value : 0.01 c.c Maximum value : 2.00 c.c

0.24 c.c

(Value of

origin)

Parameter of time between the air

opening and the fluid opening before fault

Minimum value : 1 s Maximum value : 10 s

6 s

(Value of

origin)

Parameter of the proportioning test



: to activate this parameter

Handling of the error 6 in the

operating of the

CYCLOMIXTM

MICRO

during the production

sequence (parameter available for

CYCLOMIXTM MICRO with serial

number > 14 V 1152). Minimum value : 0 pulse Maximum value : 5000 pulses

100 pulses

(Value of

origin)

SAMES KREMLIN Page 22 Manual : 573.191.112

10. PRODUCTION (F1)

When passing for the first time to production, the CYCLOMIX

MICRO carries out a regeneration :

The control unit consists of a countdown that enables to know, in percentage (9  between 90% and 100% of the volume), the pending volume flow according to the P3 parameter. At the end of that stage, the CYCLOMIX

MICRO enters in production. You can also activate ESC during the fluid priming; we advice

you not to start painting immediately. In production, as well as in regeneration, the CYCLOMIX

MICRO injects little volumes of catalyst in a

base constant flow. At the end of each injection, the CYCLOMIX

MICRO checks the mixing and re-

adjusts the volumes of injections considering the mixing difference. In production, there are 3 main cases :

- the operator is spraying and the CYCLOMIXTM MICRO operates correctly. The real mixing ratio is

displayed on the screen.

- the CYCLOMIXTM MICRO stops because of a dysfunction. The kind of breakdown is displayed on the

screen, the CYCLOMIXTM MICRO emits a sound signal to inform the operator (cf § "TROUBLESHOOTINGS") .

- The CYCLOMIXTM MICRO has reached the maximum life duration of the material and passes

automatically in regeneration mode. The CYCLOMIXTM MICRO

emits a sound signal to inform the

operator. The following screen is displayed :

Open the gun until the regeneration ends.

To exit from production : activate ESC. The following screen is displayed :

In the 3 shades' version, during the color change, the potlife is updated with the new parameters of the selected color. If you validate another color, the potlife in progress with the old color will remain until a flushing or a regeneration is carried out.

If the CYCLOMIXTM MICRO

is not in mixed material, a regeneration is automatically

carried out to bring the mixed material to the gun.

We advice you to shut off air during that stage.

You can stop the regeneration activating ESC.

Then, the regeneration stops, but

careful, the quality of the product can be inferior.

Program

Real mixing ratio

Potlife (9-0)

SAMES KREMLIN Page 23 Manual : 573.191.112



PROPORTIONING TEST

To carry out a mixing test, decrease a lot the pressure of the fluids (maximum 18 bar / 261 psi) to provide any projection of dangerous material. We advice you to wear protective glasses and gloves.

1. Turn the three way-valve to the TA index.

2. Remove the static mixer to install, instead of it, the adapter fitting (marked TB, F 3/4 JIC

- F 1/4 G).

3. Place 2 beakers under the fluid outlets : TA and at the outlet of the TB mixer block.

4. Go in the menu F3 an then access to the parameter 10 (without catalyst flushing) or

parameter 11 (with catalyst flushing) to activate the proportioning test.

5. When you have a sufficient sample volume, activate ESC.

Note : During the proportioning test, the error 6 is desactivated. The other errors are active only if the flow-switch is activated. We advice you to keep the error 6 active (P11 / P12 >0).

After that operation, you must carry out a flushing to clean the 3 way-valve. During the flushing, flush correctly the TA side of the valve, then turn the 3 wayvalve to IN to flush the fitting at the outlet of the injector.

Once the test ended and the flushing carried out, install the mixer and leave the 3 way-valve on IN.

11. FLUSHING (F2)

The menu is useful for the flushing. When you want to flush the CYCLOMIX

MICRO, activate



when you are on the F-2 menu.

For the CYCLOMIX

MICRO without CATA flushing :

The CYCLOMIXTM MICRO asks for a confirmation to start flushing :

After confirming via



, the CYCLOMIX

MICRO opens the solvent valve, starts the counting of the

volume and the buzzer sounds continuously. When you begin the flow, the buzzer sounds intermittently and a breakdown begins on the display unit :

When the breakdown has reached 0, the CYCLOMIX

MICRO closes the solvent valve and the

BASE flushing has ended. For a long duration shutdown without CATA flushing, flush the catalyst circuit : You must disconnect the CATA hose and connect, instead of it, the SOLVENT hose (CATA). Pilot

with air the VP6 valve until the solvent flows clean.

SAMES KREMLIN Page 24 Manual : 573.191.112

For the CYCLOMIXTM MICRO with CATA flushing :

That mode is only available for the CYCLOMIXTM MICRO+ and CYCLOMIXTM MICRO+ PH versions. A J7 shunt inside the electric box is also necessary - (refer to"Annexes" - electric diagram).

The CYCLOMIX

MICRO suggests a BASE

flushing :

Choose :

- to confirm via



⇒

the CYCLOMIXTM MICRO opens the solvent valve, starts the counting of the BASE

FLUSHING volume and the buzzer sounds continuously.

- Or to select the CATA FLUSHING (BASE side flushing, then CATA side flushing), via

the

orkeys.

⇒

The CYCLOMIXTM MICRO

suggests the CATA

flushing : Confirm via



⇒

the CYCLOMIXTM MICRO opens the BASE solvent valve, starts the counting of the BASE

FLUSHING volume then opens the CATA solvent valve, starts the counting of the CATA FLUSHING volume and the buzzer sounds continuously.

- Or to select the CATA FLUSHING (CATA side flushing, then BASE side flushing), via the

 or 

keys.

⇒

The CYCLOMIXTM MICRO suggests the CATA

flushing :

Confirm via

 :

⇒

the CYCLOMIX

MICRO opens the CATA solvent valve, starts the counting of the CATA

FLUSHING volume, then opens the BASE solvent valve, starts the counting of the BASE FLUSHING volume and the buzzer sounds continuously.

When you begin to flow, the buzzer sounds intermittently and a breakdown begins on the display unit.

The breakdown display evokes the kind of flushing in progress :

BASE : -F-A 9

BASE + CATA : -F-Ab9

CATA + BASE : -F-bA9

When the breakdown has reached 0, the CYCLOMIXTM MICRO closes the solvent valve and the flushing has ended.

You can stop flushing activating ESC but if so, the CYCLOMIX

MICRO can be

incorrectly flushed. The volume of flushing with solvent starts when the flowmeter begins counting. It

means that the time between the validation of the flushing and the opening of the gun is not taken into account.

SAMES KREMLIN Page 25 Manual : 573.191.112

12. CONSUMPTIONS / PRINT (F4)

The 'F-4' menu enables to view the consumptions of each material (color, catalyst, solvent, VOC in c.c.). You can also print the ratio of the consumptions as well as the parameters of the applications but, you must equip yourself with the 'print' option. The option consists of a connection cable with connectors to connect the printer (RS 232 connection) (printer not provided with the option).

Consumption of the color 1

Consumption of the flushing solvent

Consumption of the color 2 (for a 3 shades' CYCLOMIX

MICRO)

Consumption of the VOC

Consumption of the color 3 (for a 3 shades' CYCLOMIX

MICRO)

Reset of the consumptions activating the key



Consumption of the catalyst

Enables to print the consumptions

and the parameters activating the key



Consumption of the CATA solvent (depending upon version of the CYCLOMIX

MICRO)

SAMES KREMLIN Page 26 Manual : 573.191.112

13. DOWNLOADING DATA FROM CYCLOMIX MICRO TO A COMPUTER

Nota : The following procedure has some screenshots w ith the PU 3000 quote . The procedure is the same for the Cyclomix

Micro.

Preamble / "Hyper Terminal" issue

This application is necessary. Two cases are to be considered : .PC under Windows XP/Vista/2000, .PC under Windows 7.

• With Windows XP/Vista/2000, "HyperTerminal" application is av ailable wit h the f ollowing pat h :

Menu Start

All programs > Accessories > Communications > HyperTerminal

• With Windows7, you will need to download freeware "HyperTerminal" from some website.

For example : http://www.01net.com/telecharger/windows/Bureautique/telephonie/fiches/5829.html Once it is downloaded and installed, carry out a simple test of opening and closing. It should look like this whenever open :

Switching of the control box

•

Switch the control box.

•

Link a "RS232 male / USB male"

cable to the plug located below the Micro back frame, the other end

to the USB plugs on the computer. Cable not supplied by KR.

•

According to the USB plug used a "port com

" number appears in the "device manager" screen

(Menu

Start > Control panel > Device manager).

SAMES KREMLIN Page 27 Manual : 573.191.112

•

After deployment of the "Ports" line, one of them indicates the cable pilot name ("Prolific USB" for

example or else), followed by the "port com" number (COM5 in that display).

• Open "HyperTerminal" window.

•

At the first connection, create a new connecting session, write a name in (order number or paint

reference)

by choosing the first left icon. Press OK.

• This screen appears. Select the "port com" number previously noted during your connection. Press OK.

SAMES KREMLIN Page 28 Manual : 573.191.112

• That new screen will appears. Select band rate 9600 bits/s. Press OK.

• A connection stopwatch gets activated. Leave the "Hyper Terminal" window open.

• If a session has already been created, opening the existing file is possible by going directly

through the, of the "HyperTerminal" menu, and by choosing it within the list of the *.ht files. (ex : PU3000usb).

•

Create a .txt file through "transfer"

(transfer >

capture text), choose some file name as target (ex : dataPU3000.txt), with a location within the PC disk, and press "START" (the empty file is created

leave the HyperTerminal window always open) :

SAMES KREMLIN Page 29 Manual : 573.191.112

• Launch the data transfer from the control box (menu "F4. Prn" + OK), the data do appear (partially) in the display zone.

• Get back in the "transfer" menu (transfer

> capture text) and press "Stop" :

• Data then become available when opening the previous created .txt file.

SAMES KREMLIN Page 30 Manual : 573.191.112

• From these displayed elements .txt (difficult to read up), make a simple "copy/paste" i n an E xcel file and data will appear as per that screen :

14. INDICATIONS GIVEN BY THE LEDS

Description Function Action

Red LED Fault The CYCLOMIXTM MICRO stops. Orange LED Working Function other than production (flushing, pot-

life alarm …) Green LED Production Green + orange LED Waiting LED switched off Programming

15. MAINTENANCE

Guards (air motor cover, coupling shields, connectors,…) have been designed for

safe use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure and / or

damage to property due to removal or partial removal of the guards.

SAMES KREMLIN Page 31 Manual : 573.191.112

Never leave the mixed material in the CYCLOMIX

MICRO

. Properly adjust the

pot life parameter to avoid hardening. Carry out a flushing when the work is

over. Flush when ending the work.

The life duration of the different elements depends on the features of the material used. The following maintenance plan is for

information only and could not be taken into account when making a complaint.

option

SAMES KREMLIN Page 32 Manual : 573.191.112



TROUBLESHOOTING

For any intervention on the CYCLOMIX

MICRO :

- Flush the circuits,

- Shut off the compressed air,

- Depressurize the hoses by triggering the gun,

- Shut off the electric supply.

If a problem occurs during the operating of the CYCLOMIXTM MICRO, some alarm will be displayed on the screen of the CYCLOMIX

MICRO.

Enter



to acquit each alarm (we advice you to keep active the error 6 even if you can can desactivate

it).

TROUBLES CAUSES SOLUTIONS

BASE flowmeter blocked. Check the fluid circuit (pump, valve).

Clean or change. Check o

r install a filter upstream the

flowmeter.

CATA flowmeter blocked. Check the fluid circuit (pump, valve).

Clean or change.

Check or install a filter upstream the

flowmeter.

Incorrect mixing ratio

Flow improperly adjusted

Check the pressure differe

ntial : the

CATA pressure must be higher than the BASE pressure of 15%

Time between air opening and fluid

opening upper than 6 s Flow switch blocked Air leak

Trigger the gun quickler.

Change the flow switch.

VP6 valve leaking Remove VP6 and

check the correct

operating. Change the valve if necessary.

(Caution: this error

appears

only in F1 mode

(production) and except

the priming /regeneration stage)

There is no signal from the flowswitch whereas there are impulses on the base flowmeter or on the catalyst flowmeter.

Check the good operation of the flowswitch. Change it if necessary.

Control the good operation of the electronic card.

Increase the value of P12.

SAMES KREMLIN Page 33 Manual : 573.191.112



DIAGNOSTICS

ELECTRIC

FAULTS CHECKING

The CYCLOMIXTM MICRO does not switch on

Check that the isolating switch is on 'I'. Check that the mains supply is connected.

No : connect it. Check that the fuse on the electric card inside the

box is in working order. No : change the fuse (ind. 3).

Check the electric wirin

g of the supply cable (bad

contact or other).

You can choose the color (when using a 3 colors'

CYCLOMIXTM MICRO)

Check the connection of the J7 shunt inside of the electric box (refer to Annexes).

FLUID

FAULTS CHECKING

No fluid flows when passing into p

roduction or

flushing mode.

Check if the valves are open : No : - Check air supply (minimum 4 bar / 58 psi),

- Check the connection of the 25 pts cable

- Check the correct operating of theelectrovalves.

Yes : - Check the fluid pressure

- Check the static mixer.

In production :

there is only catalyst and the

injection valve opens but

does not close.

Moreover, the CYCLOMIXTM MICRO

does not

indicate faults.

Check the flow switch and the CATALYST flowmeter.

In production :

the base only flows and the

injection valve does not open.

Check the flow switch & the BASE flowmeter.

The CYCLOMIXTM MICRO

displays the correct

mixing but the consumption of catalyst is too

important.

Check the non-return valve of the BASE . Check the grounds of the CYCLOMIX

MICRO

(230V intake and ground cable of the fluid module)

The CYCLOMIXTM MICRO

displays the correct

mixing but the consumption of catalyst is not

enough.

Check the grounds of the CYCLOMIXTM MICRO.

When the main menu page is displayed, fluid

flows out when the gun is open

Check the valves Checking of the valve : look at what is flowing :

if it is solvent, change the valve (Vp 1), if it is base, change the valve (Vp 2), if it is catalyst, change the valve (Vp 6).

In production : the fluid flows from the TA test outlet

Change the 3 way-valve.

SAMES KREMLIN Page 34 Manual : 573.191.112

FAULTS CHECKING

One of the meters does not count

If the CYCLOMIX

MICRO

indicates that the BASE

flowmeter is blocked and that the fault is recurrent :

Clean the mobile parts of the flowmeter (gearing

and bearings),

- Check the sensor assembly,

- Check the electric wiring of the sensor.

If the CYCLOMIXTM MICRO

indicates that the

CATALYST flowmeter is blocked and that the fault is

recurrent :

Clean the mobile parts of the flowmeter (gearing

and bearings),

- Check the sensor assembly,

- Check the electric wiring of the sensor,

- Check the VP6 valve,

- Check the piloting electrovalve of the VP6 valve,

- Check if there is a clogging of the injector.

AUTO-WASH

You cannot switch to production with the auto-wash : it only can be used as a support.

SAMES KREMLIN Page 35 Manual : 573.191.112

16. DISASSEMBLY - REASSEMBLY

Stop the CYCLOMIXTM MICRO after its flushing. Depressurize the systems.

Guards (air motor cover, coupling shields, connectors,…) have been designed for

safe use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure and / or

damage to property due to removal or partial removal of the guards.



MIXER

Unscrew the mixer assembly and replace it with a new one.



FLOWMETER

The flowmeters consist of an electronic sensor (1) and of a mechanical part that is composed of bearings and gearings.

To remove the flowmeter : disconnect the connector (2) and unscrew the sensor (1). Then loosen the screws (3) of the mechanic part. Once the screws removed, open the flowmeter paying attention to the seal (4) and to the gearings (5).

Clean the different

elements then reinstall.

SAMES KREMLIN Page 36 Manual : 573.191.112



NEW MODULE INSTALLATION (OR MODULE REPLACEMENT) (REFER TO DOC. 573.187.050)

Unscrew nuts (32). Remove washers (33). Carry out the same operation for the second tie-rod. Remove both tie-rods (30). Mount the new module (be certain seal (7) is installed between two modules). Slide the appropriate tie-rods through the modules, from fluid outlet flange to the end

module. Be careful when positioning tie-rods (30), tie-rods head against fluid outlet flange (8).

Install washers (33) and then screw nuts (32).

SAMES KREMLIN Page 37 Manual : 573.191.112



PILOTED VALVES (FLUID VALVES AND TEST VALVES)

CARTRIDGE OF A FLUID VALVE (IND. 9A / 9B / 9C / 9D) (REFER TO DOC. 573.188.050)

Unscrew the 3 screws (7). Extract the valve from the module body. Unscrew the needle (1a / 1b / 1c). Unscrew the cylinder (4a / 4b). Hold rod carrier (6), unscrew the needle rod and remove cartridge with rod assembly (9a /

9b / 9c / 9d). Remove the seals. When reassembling : Change the seals (11a / 11b), lubricate them then install new cartridge (9a / 9b / 9c / 9d) in

cylinder support (2) by pushing it until the cartridge shoulder comes to lean against the cylinder support shoulder. Then reinstall all the components in the reverse order of disassembly.

Install the valve in front of the module body. Centre the cartridge (9a / 9b / 9c / 9d) on the module body and reinstall screws (7).

A 1

C 2

A 1

SAMES KREMLIN Page 38 Manual : 573.191.112

PISTON PACKING (Ind. 14)

131415164

Unscrew the cylinder (4). Remove the spring (5). Unscrew the opening signal light (8). Unscrew the nut (16). Remove the support washer (15) and the packing (14). Clean the parts and change them if necessary.

Before reassembling :

Before assembling on the piston (13), take care of shaping the cartridge lip (14) by hand as shown in the above drawing (cartridge turned up on the piston).

The nut (16) must be glued on the piston (13) with loctite adhesive (eg : Loctite 222).

Index Instructions Description Part number

A 1

PTFE grease

PTFE grease (10 ml / 0.0026 US gal)

560.440.101

C 2

Low strength

- Anaerobic Adhesive

Loctite 222 (50 ml / 0.013 US gal)

554.180.010

SAMES KREMLIN Page 39 Manual : 573.191.112

INSTRUCTION MANUAL

COLOR CHANGER

Manual : 1812 573.186.112

Date : 20/12/18 - Supersede : 31/05/16

Modif. : Update

TRANSLATION FROM THE ORIGINAL MANUAL

IMPORTANT : Before assembly and start-up, please read and clearly understand all the doc-

uments relating to this equipment (professional use only).

THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR

NOTICE.

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

SAMES KREMLIN Page 1 Manual : 573.186.112

INSTRUCTION MANUAL

COLOR CHANGER

TABLE OF CONTENTS

1. GENERAL SAFETY INSTRUCTIONS ........................................................ .... .... .... ... ........ .... .... ... .... .... .. 2

2. DESCRIPTION ................................................................................. .................................. ..................... 2

3. ASSEMBLING ......................................................................................................................................... 3

4. TECHNICAL FEATURES............ ........ .... .... ... .... .... .... ....... .... .... ... .... .... .... ... ........ .... .... ... .... .... .... ............. 3

5. DISASSEMBLY - ASSEMBLY................................................................................................................ 5

ADDITIONAL

DOCUMENTATIONS :

EU declaration of conformity 578.050.130

Spare parts Color changer 573.187.050 CTM valve 573.188.050

SAMES KREMLIN Page 2 Manual : 573.186.112

Dear Customer, You are the owner of our new color c hanger and we would like to take this opportunity to thank

you. To make sure your investment will provide full satisfaction, special care has been taken by

SAMES KREMLIN during all designing and manufacturing processes. To obtain the best result, sa fe and efficient operation of your equipment, we advice you to read and

make yourself familiar with this instruction and service manual. Indeed, the non-compliance with instructions and precautions stated in this manual could reduce the equipment working-life, result in operating trouble and create unsafe conditions.

1. GENERAL SAFETY INSTRUCTIONS

 The personnel involved in operating and servicing this equipment must be aware of all safety

requirements stated in this manual. The workshop supervisor must be certain that the personnel has perfectly understood the safety instructions and co mplies with them.

 Use the equipments only in a well-ventilated area to prevent from serious body injuries, fire and

explosion hazards.

 Spraying of some materials may res ult in hazardous working conditions. To protect the operator,

respirator mask, hand cream and glasses are re quired.

 The operating pressure of these equipments are particularly high. Consequently, some precau-

tions must be taken in order to prevent from accidents an d from un sa fe wo rkin g cond itio ns.

2. DESCRIPTION

The color changer is composed of several stackings modules . It enables a quick color change wi thout material handling. As a result, costs through down time and

solvent consumption are dramatically reduced. Thre is no dead volume thus allowing a full flushing.

It is used on automatic installations and also on optimized manual installation. A color changer consists of :

 1 end module (inlet),  x intermediate modules,  1 outlet flange,

 2 tie-rods.

The end module and the intermediate modules are fitted with two air operated valves. Each valve feeds the central fluid passage with the selected color.

Select the appropriate modules and valves according to the application :

 airspray (low pressure),  AIRMIX (medium pressure - 120 bar / 1740 psi),  AIRMIX (high pressure - 200 bar / 2900 psi).

With the required color valves, add a solvent valve for the flushing an d, if necess ary, an additiona l valve to provide compressed air to speed up the flus hing process.

On a color changer, the number of valves is always an even number.

SAMES KREMLIN Page 3 Manual : 573.186.112

3. ASSEMBLING

The modules are stacked together and secured by tie-rods suitable fo r the number of modules. If required two wall mounting bracke ts (use screws Ø 6 mm) can be installed on both side of the

color changer. It is compulsory to fit the solvent valve on the end module, on the opposite side of the fluid

outlet.

4. TECHNICAL FEATURES

Modula rand versatile. Ease of maintenance (the valves can be removed without dismantling the fluid hoses). Designed

for fluid circulation.

Supplied with valve opening indicator.

Airspray

AIRMIX

120 bar

/ 1740 psi

AIRMIX GT

200 bar

/ 2900 psi

AIRMIX 200 bar

/ 2900 psi

(stainless

steel 316 L)

AIRMIX

200 bar

2900

psi

(stainless

steel 316 L

NPTF)

Maximum fluid pressure 8 bar

/ 116 psi

120 bar

/ 1740 psi

200 bar

/ 2900 psi

200 bar

/ 2900 psi

200 bar

/ 2900 psi

Central fluid passage diameter

8 mm / 5/16" 6 mm / / 1/4" 6 mm / 1/4" 6 mm / 1/4" 6 mm / 1/4"

Air control fitting (ind. 5) For hose 2,7 x 4 Fluid inlet fitting (ind. 4) F 1/4" NPS F 1/4" NPTF Fluid outlet fitting (ind. 6) F 1/4" NPS Wetted parts Stainless steel

PTFE seals

Stainless steel

PTFE seals

Stainless steel

GT seals

Stainless steel

316L

PTFE seals

Stainless steel

316L NPTF

Joints en PTFE

& FFKM seals

1  end module (inlet) 2  intermediate module Refer to drawing next page 3  outlet flange

SAMES KREMLIN Page 4 Manual : 573.186.112

Dimensions :

Ind. A B C D * E F G H * I J K L mm

35 35 25 60 + (N x 35) 165 64,5 36 N x 35 17,5 Ø 6,5 15 185

1.38 1.38 1 2.36 + (N x 1.38) 6.50 2.54 1.42 Nx1.38 0.69 0.26 0.59 7.28

Ind. M O P Q R * mm

176,5 157,5 8 21,5 86 + (N x 35)

6.95 6.20 5/16 0.85 3.38 + (N x 1.38)

* N = Number of intermediate module

LMO

SAMES KREMLIN Page 5 Manual : 573.186.112

5. DISASSEMBLY - ASSEMBLY

Prior to removing a component shut off air and material supplies. Depressurize the system.

 NEW MODULE INSTALLATION (OR MODULE REPLACEMENT) (REFER TO DOC. 573.187.050)

module. Be careful when positioning tie-rods (30), tie-rods h ead against fluid outlet flange (8).

Install washers (33) and then screw nuts (32).

SAMES KREMLIN Page 6 Manual : 573.186.112

 CARTRIDGE OF A FLUID VALVE (IND. 9A / 9B / 9C / 9D) (REFER TO DOC. 573.188.050)

/ 9c / 9d). Remove the seals. When reassembling : Change the seals (11a / 11b), lubricate them then install new cartridge (9a / 9b / 9c / 9d) in

cylinder support (2) by pushing it until the cartridge shoulder comes to lean against the cylinder support shoulder. Then reinstall all the components in the reverse order of disassembly.

Install the valve in front of the module body. Centre the cartridge (9a / 9b / 9c / 9d) on the module body and reinstall screws (7).

A 1

C 2

A 1 A 1

SAMES KREMLIN Page 7 Manual : 573.186.112

Comply with the dimension value A (1+9+6+8a).

A (mm)

Airspray valve 78.5 / 3.09 AIRMIX valve 120 bar / 1740 psi 77 / 3.03 AIRMIX valve 200 bar / 2900 psi

82.9 / 3.26

AIRMIX valve 200 bar / 2900 psi (stainless steel 316 L)

AIRMIX valve 200 bar / 2900 psi (stainless steel 316 L NPTF)

SAMES KREMLIN Page 8 Manual : 573.186.112

 PISTON PACKING (IND. 14)

131415164

Unscrew the cylinder (4). Remove the spring (5).

Unscrew the valve opening indicator (8). Unscrew the nut (16).

Remove the support washer (15) and the packing (14). Clean the parts and replace them if it is ne cessa ry.

Prior to their reassembly on piston (13), packing lip (14) must be shaped by hand as shown as above (packing turned up on the piston).

Glue the nut (16) on the piston (13) with a light coating of glue (eg : Loctite 222).

Index Instructions Description Part number

A 1

PTFE grease

PTFE grease (10 ml / 0.0026 US gal)

560.440.101

C 2

Low strength

- Anaerobic Adhesive

Loctite 222 (50 ml / 0.013 US gal)

554.180.010

SAMES KREMLIN 1 Doc. / Dok. 573.705.070

1901 573.705.070

REMPLACEMENT

REPLACEMENT

AUSTAUCH

CAMBIO

llCYCLOMIX™

REMPLACEMENT DES DEBITMETRES ET CAPTEURS

FLOWMETERS AND SENSORS REPLACEMENT

AUSTAUCH DES MESSZELLEN UND SENSOREN

CAMBIO DE LOS CAUDALÍMETROS

NOTICE ORIGINALE

/ TRANSLATION FROM THE ORIGINAL MANUAL

/ ÜBERSETZUNG DER O RIGINAL BETRIEBSANLEITUNG

/ TRADUCCIÓN DEL LIBRO ORIGINAL

SAMES KREMLIN 2 Doc. / Dok. 573.705.070

CYCLOMIX™ MULTI

 3

155.660.81X

CYCLOMIX™ MULTI PH

 4 - 5

155.660.51X

CYCLOMIX™ MICRO, MICRO+ & MICRO+ PH

 6 - 7

155.660.9XX

CYCLOMIX™ MICRO+ PH+

 7

NC / NS

REMPLACEMENT DES PIECES REPLACEMENT OF THE PARTS AUSTAUCH DER TEILE CAMBIO DE LAS PIEZAS

 8 - 10

A partir d'août 2014 de nouveaux débitmètres et capteurs seront installés sur nos machines. Il y aura une phase de transition pendant laquelle il est possible que vous disposiez des anciens débimètres et capteurs sur la partie CATA et des nouveaux débimètres et capteurs sur la partie BASE. Cette combinaison d’éléments n’altère ni la qualité de dosage ni la fiabilité de l’équipement.

From August 2014 new flowmeters and sensors will be installed on our machines. There will be a transition phase during which you may have the former flowmeters and sensors on the CATA part and the new flowmeters and sensors on the BASE part. This combination of elements affects neither the mixing ratio quality nor the equipment reliability.

Seit August 2014 werden in unsere Anlagen neue Messzellen und Sensoren eingebaut. In einer Übergangsphase kann es sein, dass an der Maschine alte und neue Volumenmessgeräte nebeneinander eingebaut sind. Dies hat keinerlei Einfluss auf die Mischqualität und Zuverlässigkeit der Anlage.

A partir de Agosto de 2014, se instalarán nuevos caudalímetros y captadores en nuestras máquinas. Durante una fase de transición, es posible encontrar anteriores caudalímetros y captadores en la parte CATA y nuevos en la parte BASE. La combinación de los dos no afecta ni la calidad de dosificación ni la fiabilidad del equipo.

SAMES KREMLIN 3 Doc. / Dok. 573.705.070

CYCLOMIXTM MULTI

 Se reporter à / Refer to / Siehe / Consultar

doc. / dok. 573.344.050

Anciens débitmètres et capteurs / Former flowmeter and sensor

/ Alte Messzellen und Sensoren / Caudalímetros y captadores anteriores

Attention ce débimètre n’est plus commercialisé (pour machine dont le numéro de série est antérieur à 14Y1124)

/ Caution this flowmeter is not serviceable any more (for machine which part number is prior to 14Y1124)

/ Achtung dieses Messzelle ist nicht mehr lieferbar (für Maschine mit der Seriennummer kleiner als 14Y1124)

/ Cuidado Este caudalímetro no se suministra más (para máquina cuyo número de serie es anterior a 14Y1124)

Ind # Désignation Description Bezeichnung Denominación Qté

- 155 660 011 Ensemble compteur Meter assembly Volumenmessgerät kpl. Conjunto contador 2

42a 055 660 001  Débitmètre  Flowmeter  Messzelle  Caudalímetro 2

- 109 100 106  Joint (les 2)   Seal (pack of 2)   Dichtung (Satz à 2)   Junta (bolsa de 2) 1

43a 910 060 102  Capteur  Sensor  Sensor  Captador 2

43a

42a

SAMES KREMLIN 4 Doc. / Dok. 573.705.070

Nouveaux débitmètres et capteurs / New flowmeter and sensor

/ Neue Messzellen und Sensoren / Nuevos caudalímetro y captador

Ind # Désignation Description Bezeichnung Denominación Qté

- 155 660 078 Ensemble compteur Meter assembly Volumenmessgerät kpl. Conjunto contador 2

42 155 660 041  Débitmètre  Flowmeter  Messzelle  Caudalímetro 1

- 155 660 082   Joint (x 1)   Seal (pack of 1)   Dichtung (1 St.)   Junta (bolsa de 1) 1

- 155 660 086  Ensemble capteur  Sensor assembly  Sensor Einheit  Conjunto captador 1

43 910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

Ind # Désignation Description Bezeichnung Denominación Qté

* 155 660 165 Pochette de

maintenance débitmètre (ind. 42 + joint)

Servicing kit Flowmeter (ind. 42 + seal)

Servicekit für Messzelle (Pos. 42 + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 42 + junta)

SAMES KREMLIN 5 Doc. / Dok. 573.705.070

CYCLOMIXTM MULTI PH

 Se reporter à / Refer to / Siehe / Consultar

doc. / dok. 573.358.050

Anciens débitmètres et capteurs / Former flowmeters and sensors

/ Alte Messzellen und Sensoren / Caudalímetros y captadores anteriores

Attention ce débimètre n’est plus commercialisé (pour machine

dont le numéro de série est antérieur à 14Y1124)

/ Caution this flowmeter is not serviceable any more (for machine

which part number is prior to 14Y1124)

/ Achtung dieses Messzelle ist nicht mehr lieferbar (für Maschine

mit der Seriennummer kleiner als 14Y1124)

/ Cuidado Este caudalímetro no se suministra más (para máquina

cuyo número de serie es anterior a 14Y1124)

Pour machine dont le numéro de série est antérieur à 14Y1139

/ For machine which part number is prior to 14Y1139

/ Für Maschine mit der Seriennummer kleiner als 14Y1139

/ Para máquina cuyo número de serie es anterior a 14Y1139

Ind # Désignation Description Bezeichnung Denominación Qté

- 155 660 011 Ensemble compteur (BASE)

Meter assembly (BASE) Volumenmessgerät kpl.

(BASIS)

Conjunto contador (BASE)

42d 055 660 001  Débitmètre (BASE) Flowmeter (BASE)  Messzelle (BASIS)  Caudalímetro (BASE) 1

- 109 100 106   Joint (les 2)   Seal (pack of 2)   Dichtung (Satz à 2)   Junta (bolsa de 2) 1

43d 910 060 102  Capteur  Sensor  Sensor  Captador 1

- NC / NS Ensemble compteur (CATA)

Meter assembly (CATA) Volumenmessgerät kpl.

(HÄRTER)

Conjunto contador (CATA)

42c 055 660 501  Débitmètre (CATA)

(inox 316 L)

 Flowmeter (CATA)

(stainless steel, 316 L)

 Messzelle (HÄRTER)

(Edelstahl 316L)

 Caudalímetro (CATA)

(inox 316 L)

43c 910 060 102  Capteur  Sensor  Sensor  Captador 2

43d

42c

43c

42d

SAMES KREMLIN 6 Doc. / Dok. 573.705.070

Nouveaux débitmètres et capteurs / New flowmeters and sensors

/ Neue Messzellen und Sensoren / Nuevos caudalímetros y captadores

Ind # Désignation Description Bezeichnung Denominación Qté

- 155 660 078 Ensemble compteur (BASE)

Meter assembly (BASE) Volumenmessgerät kpl.

(BASIS)

Conjunto contador (BASE)

42a 155 660 041  Débitmètre (BASE)  Flowmeter (BASE)  Messzelle (BASIS)  Caudalímetro (BASE) 1

- 155 660 082   Joint (x 1)   Seal (pack of 1)   Dichtung (1 St.)   Junta (bolsa de 1) 1

- 155 660 086  Ensemble capteur  Sensor assembly  Sensor Einheit.  Conjunto captador 1

43a 910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

- 155 660 079 Ensemble compteur (CATA)

Meter assembly (CATA) Volumenmessgerät kpl.

(HÄRTER)

Conjunto contador (CATA)

42b 155 660 042  Débitmètre (CATA)

(inox 316 L)

 Flowmeter (CATA)

(stainless steel, 316 L)

 Messzelle (HÄRTER)

(Edelstahl 316L)

 Caudalímetro (CATA)

(inox 316 L)

- 155 660 082   Joint (x 1)   Seal (pack of 1)   Dichtung (1 St.)   Junta (bolsa de 1) 1

- 155 660 086  Ensemble capteur  Sensor assembly  Sensor Einheit  Conjunto captador 1

43b 910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

Ind # Désignation Description Bezeichnung Denominación Qté

* 155 660 165 Pochette de

maintenance débitmètre (ind. 42a + joint)

Servicing kit Flowmeter (ind. 42a + seal)

Servicekit für Messzelle (Pos. 42a + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 42a + junta)

155 660 166 Pochette de

maintenance débitmètre (ind. 42b+ joint)

Servicing kit Flowmeter (ind. 42b + seal)

Servicekit für Messzelle (Pos. 42b + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 42b + junta)

42a

42b

43a

43b

SAMES KREMLIN 7 Doc. / Dok. 573.705.070

CYCLOMIXTM MICRO - CYCLOMIXTM MICRO+ - CYCLOMIXTM MICRO+ PH

- CYCLOMIXTM MICRO+ PH+

 Se reporter à / Refer to / Siehe / Consultar

doc. / dok. 573.359.050

Anciens débitmètres et capteurs / Former flowmeters and sensors

/ Alte Messzellen und Sensoren / Caudalímetros y captadores anteriores

Attention ce débimètre n’est plus commercialisé (pour machine

dont le numéro de série est antérieur à 14Y1124)

/ Caution this flowmeter is not serviceable any more (for machine

which part number is prior to 14Y1124)

/ Achtung dieses Messzelle ist nicht mehr lieferbar (für Maschine

mit der Seriennummer kleiner als 14Y1124)

/ Cuidado Este caudalímetro no se suministra más (para máquina

cuyo número de serie es anterior a 14Y1124)

Pour machine dont le numéro de série est antérieur à 14Y1139

/ For machine which part number is prior to 14Y1139

/ Für Maschine mit der Seriennummer kleiner als 14Y1139

/ Para máquina cuyo número de serie es anterior a 14Y1139

 CYCLOMIX

MICRO & CYCLOMIXTM MICRO+

Ind # Désignation Description Bezeichnung Denominación Qté

- 155 660 011 Ensemble compteur Meter assembly Volumenmessgerät kpl. Conjunto contador 2

12e 055 660 001  Débitmètre  Flowmeter  Messzelle  Caudalímetro 1

- 109 100 106   Joint (les 2)   Seal (pack of 2)   Dichtung (Satz à 2)   Junta (bolsa de 2) 1

14e 055 660 002  Capteur  Sensor  Sensor  Captador 1

 CYCLOMIX

MICRO+ PH

Ind # Désignation Description Bezeichnung Denominación Qté

- 155 660 011 Ensemble compteur (BASE)

Meter assembly (BASE) Volumenmessgerät kpl.

(BASIS)

Conjunto contador (BASE)

12d 055 660 001  Débitmètre (BASE)  Flowmeter (BASE)  Messzelle (BASE)  Caudalímetro (BASE) 1

- 109 100 106   Joint (les 2)   Seal (pack of 2)   Dichtung (Satz à 2)   Junta (bolsa de 2) 1

14d 055 660 002  Capteur  Sensor  Sensor  Captador 1

- NC / NS Ensemble compteur (CATA)

Meter assembly (CATA) Volumenmessgerät kpl.

(HÄRTER)

Conjunto contador (CATA)

12b 055 660 501  Débitmètre (CATA)

(inox 316 L)

 Flowmeter (CATA)

(stainless steel, 316 L)

 Messzelle (HÄRTER)

(Edelstahl 316 L)

 Caudalímetro (CATA)

(inox 316 L)

14b 055 660 002  Capteur  Sensor  Sensor  Captador 1

14e & 14b

12e & 12d

12e & 12b

14e & 14d

SAMES KREMLIN 8 Doc. / Dok. 573.705.070

Nouveaux débitmètres et capteurs / New flowmeters and sensors

/ Neue Messzelle und Sensor / Nuevos caudalímetros y captadores

 CYCLOMIX

MICRO & CYCLOMIXTM MICRO+

Ind # Désignation Description Bezeichnung Denominación Qté

*- 155 660 078 Ensemble compteur Meter assembly Volumenmessgerät kpl. Conjunto contador 2

*12 155 660 041  Débitmètre  Flowmeter  Messzelle  Caudalímetro 1

*- 155 660 082   Joint (x 1)   Seal (pack of 1)   Dichtung (1 St.)   Junta (bolsa de 1) 1 *- 155 660 086  Ensemble capteur  Sensor assembly  Sensor Einheit  Conjunto captador 1

*14 910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

Ind # Désignation Description Bezeichnung Denominación Qté

* 155 660 165 Pochette de

maintenance débitmètre (ind. 12 + joint)

Servicing kit Flowmeter (ind. 12 + seal)

Servicekit für Messzelle (Pos. 12 + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12 + junta)

 MICRO+ PH

Ind # Désignation Description Bezeichnung Denominación Qté

- 155 660 078 Ensemble compteur (BASE)

Meter assembly (BASE) Volumenmessgerät kpl.

(BASIS)

Conjunto contador (BASE)

12a

155 660 041  Débitmètre (BASE)  Flowmeter (BASE)  Messzelle (BASIS)  Caudalímetro (BASE) 1

14a

910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

*- 155 660 079 Compteur (CATA) Meter (CATA) Volumenmessgerät kpl.

(HÄRTER)

Contador (CATA) 1

12c

155 660 042  Débitmètre (CATA)

(inox 316 L)

 Flowmeter (CATA)

(stainless steel, 316 L)

 Messzelle (HÄRTER)

(Edelstahl 316 L)

 Caudalímetro (CATA)

(inox 316 L)

14c

910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

12 & 12a

12c

14 & 14a 14c

SAMES KREMLIN 9 Doc. / Dok. 573.705.070

Ind # Désignation Description Bezeichnung Denominación Qté

* 155 660 165 Pochette de

maintenance débitmètre (ind. 12a + joint)

Servicing kit Flowmeter (ind. 12a + seal)

Servicekit für Messzelle (Pos. 12a + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12a + junta)

155 660 166 Pochette de

maintenance débitmètre (ind. 12c+ joint)

Servicing kit Flowmeter (ind. 12c + seal)

Servicekit für Messzelle (Pos. 12c + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12c + junta)

 MICRO+ PH+

Ind # Désignation Description Bezeichnung Denominación Qté

*- 155 660 078 Ensemble compteur

(BASE)

Meter assembly (BASE) Volumenmessgerät kpl.

(BASIS)

Conjunto contador (BASE)

12a

155 660 041  Débitmètre (BASE)  Flowmeter (BASE)  Messzelle (BASIS)  Caudalímetro (BASE) 1

14a

910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

11d NC / NS Compteur (CATA) Meter (CATA) Volumenmessgerät kpl.

(HÄRTER)

Contador (CATA) 1

12d

NC / NS  Débitmètre (CATA)

(inox 316 L)

 Flowmeter (CATA)

(stainless steel, 316 L)

 Messzelle (HÄRTER)

(Edelstahl 316 L)

 Caudalímetro (CATA)

(inox 316 L)

14c

910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

Ind # Désignation Description Bezeichnung Denominación Qté

* 155 660 165 Pochette de

maintenance débitmètre (ind. 12a + joint)

Servicing kit Flowmeter (ind. 12a + seal)

Servicekit für Messzelle (Pos. 12a + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12a + junta)

155 660 166 Pochette de

maintenance débitmètre (ind. 12c+ joint)

Servicing kit Flowmeter (ind. 12c + seal)

Servicekit für Messzelle (Pos. 12c + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12c + junta)

SAMES KREMLIN 10 Doc. / Dok. 573.705.070

REMPLACEMENT DES ANCIENS DEBITMETRES ET CAPTEURS

/ FORMER FLOWMETERS AND SENSORS REPLACEMENT

/ ASTAUCH DER ALTEN MESSZELLEN UND SENSOREN

/ CAMBIO DE LOS ANTERIORES CAUDALIMETROS Y CAPTADORES

Si vous devez remplacer l’une des pièces suivantes

/ In case of replacement of one of the following parts

/ Wenn Sie eines dieser Teile ersetzen müssen

/ Si Vd. tiene que cambiar una de las piezas siguientes

Vous devez commander

/ You must order

/ Müssen Sie folgendes bestellen

/ Vd. debe encargar

# 055 660 001

# 910 060 102

# 055 660 001 + 910 060 102

# 055 660 501

# 910 060 102

# 055 660 501 + 910 060 102

# 155 660 078

# 155 660 079

SAMES KREMLIN 11 Doc. / Dok. 573.705.070

Si vous devez remplacer l’une des pièces suivantes

/ In case of replacement of one of the following parts

/ Wenn Sie eines dieser Teile ersetzen müssen

/ Si vd. tiene que cambiar una de las piezas siguientes

Vous devez commander

/ You must order

/ Müssen Sie folgendes bestellen

/ Vd. debe encargar

# 055 660 001

# 055 660 002

# 055 660 001 + 055 660 002

# 055 660 501

# 055 660 002

# 055 660 501 + 055 660 002

# 155 660 078

# 155 660 079

SAMES KREMLIN 12 Doc. / Dok. 573.705.070

Nota : Pour effectuer ce changement il n'est pas nécessaire de refaire le câblage connecteur. Nota : To replace these elements, you do not need to make the connector cabling again. Anmerkung : Wenn Sie diese Teile ersetzen, brauchen Sie die Kabel nicht erneuern. Nota : Para llevar a cabo este cambio, no se necesita hacer de nuevo el cableado del conectador.

Doc. 573.359.050

Date/Datum/Fecha : 07/12/18 Annule/Cancels/

Ersetzt/Anula : 23/01/15

Modif. / Änderung :

Mise à jour / Update / Aktualisierung / Actualización

Pièces de rechange

Spare parts list

Ersatzteilliste

Piezas de repuesto

SYSTEME DE DOSAGE ELECTRONIQUE

MIXING SYSTEM

ELEKTRONISCHE 2-K-ANLAGE

SISTEMA DE DOSIFICACIÓN

CYCLOMIXTM MICRO

CYCLOMIX

MICRO+

CYCLOMIX

MICRO+ PH

CYCLOMIX

MICRO+ PH+

CYCLOMIXTM MICRO+ PH Sans mélangeur, avec circuit catalyseur en inox 316 L

Without mixer, with catalyst system, stainless steel 316 L Ohne Mischer, Härtersystem in Edelstahl 316 L Sin mezclador, con circuito catalizador de inox 316 L

CYCLOMIXTM BASE / BASIS CATA / HÄRTER #

MICRO

1A + 1SA

155.660.900

3A + 1SA

155.660.930

MICRO+

1A + 1SA

1B + 1SB

155.660.911

3A + 1SA

155.660.933

MICRO+ PH

1A + 1SA

1B + 1SB

155.660.951

3A + 1SA

155.660.953

MICRO+ PH+

1A + 1SA

1B + 1SB

997.202.611

3A + 1SA

997.202.631

A : Base / Basis SA : solvant / solvent / Verdünnung / disolvente  base / Basis B : Cata / Härter SB :

solvant / solvent / Verdünnung / disolvente  cata / Härter

SAMES KREMLIN 2 Doc. / Dok. 573.359.050

BAIE DE COMMANDE / CONTROL CABINET / STEUERGEHÄUSE / ARMARIO DE MANDO

Ind # Désignation Description Bezeichnung Denominación Qté

*1 155 660 917 Carte µ avec afficheur µ card with display unit Elektronische Karte mit

integriertem Display

Carta µ con visualizador 1

2 055 660 918 Façade Front part Frontplatte Parte delantera 1

- 901 280 192 Interrupteur Switch Schalter Interruptor 1

3 155 660 925 Ensemble capteur et

aimant

Sensor and magnet assembly

Sensor und Magnet Einheit

Conjunto captador e imán

- 901 280 193 Buzzer 24V - 100 db Buzzer 24V - 100 db Summer 24V - 100 dB Sirena 24V - 100 db 1

PARTIE PRODUIT / MIXING UNIT / MATERIALTEIL / PARTE PRODUCTO

SAMES KREMLIN 3 Doc. / Dok. 573.359.050

CYCLOMIXTM MICRO & CYCLOMIXTM MICRO+

Ind # Désignation Description Bezeichnung Denominación Qté

*10 903 050 525 Débistat Flow switch Fließschalter Debistat 1 *11 155 660 078 Ensemble compteur

(voir détail)

Meter assembly (see detail)

Volumenmessgerät kpl. (siehe Detail)

Conjunto contador (ver detalle)

15a 155 528 010 Clapet HP 200 bar

(voir détail)

HP valve, 200 bar / 2900 psi (see detail)

Ventil HP 200 bar (siehe Detail)

Válvula AP 200 bar (ver detalle)

16 055 528 002 Bouchon Plug Blindstopfen Tapón 1 17 903 160 510 Clapet anti retour inox Non-return valve,

stainless steel

Rückschlagventil, Edelstahl

Válvula anti-retorno inox 2

18 055 660 070 Bloc d'injection Injection unit Injektions-Block Bloque de inyección 1

*- 155 660 071  Buse Ø 2  Nozzle, model Ø 2  Düse Ø 2  Boquilla, tipo Ø 2 1

*19 155 660 080 Ensemble mélangeur

souple (1m - 240 bar)

Flexible mixer assembly (1 m / 39.4"

- 240 bar / 3480 psi)

Mischer-Schlauch mit Anschlüssen (1m - 240 bar)

Conjunto mezclador flexible (1m - 240 bar)

20 903 090 221 Vanne 3 voies FFF 1/4

BSP (inox)

Three way valve FFF 1/4 BSP (stainless steel)

3-Wege Ventile AG AG AG 1/4 BSP (Edelstahl)

Válvula 3 vías HHH 1/4 BSP (inox)

21 050 450 651

Tuyau produit ( 4,8 mm, long. 0,6 m, raccords inox, 240 bar)

Fluid hose (3/16" dia,

0.6 m / 23.6" long, stainless steel hoses, 240 bar / 3481 psi)

Materialschlauch ( 4,8 mm, Länge: 0,6 m, Anschlüsse Edelstahl, 240 bar)

Tubería producto (Ø 4,8 mm, 0,6 m de largo, racores de inox, 240 bar)

22 901 250 216 Cordon de liaison

(lg. 5 m)

Connecting bead (length 5 m / 196.85")

Verbindungskabel (Länge 5 M)

Cordón de conexión (5 m de largo)

30 000 972 025 Raccord produit droit

(M 1/4 NPT - M 1/2 JIC)

Straight fluid fitting (M 1/4 NPT - M 1/2 JIC)

Gewindenippel (AG 1/4 NPT - AG 1/2 JIC)

Racor recto producto (M 1/4 NPT - M 1/2 JIC)

31 905 210 602 Raccord coudé inox

(M 1/4 NPT - M 1/2 JIC)

Elbow fitting, stainless steel (male 1/4 NPT male # 5 JIC)

Winkelnippel, Edelstahl (AG 1/4 NPT - AG 1/2 JIC)

Racor acodado inox (M 1/4 NPT - M 1/2 JIC)

41 903 050 516 Electrovannes 24V DC Electrovalves, 24V DC Elekroventil 24V DC Electroválvulas 24V DC x 42 903 050 517 Embase Base Anschlussplatte Base x 43 903 050 518 Embase juxtaposable Base Anschlussplatte Base 1 50 - Ensemble changement de

teintes (voir détail)

Color changer assembly (see detail)

Farbwechselblock (siehe Detail)

Conjunto cambiador de tintes (ver detalle)

CYCLOMIXTM MICRO+ PH

Pièces spécifiques - Specific parts - Spezifische Teile - Partes específicas

ind # Désignation Description Bezeichnung Denominación Qté

11a 155 660 078 Ensemble compteur

(BASE) (voir détail)

Meter assembly (BASE) (see detail)

Volumenmessgerät kpl. (BASIS) (siehe Detail)

Conjunto contador (BASE) (ver detalle)

11b NC / NS Ensemble compteur

(CATA) (voir détail)

Meter assembly (CATA) (see detail)

Volumenmessgerät kpl. (HÄRTER) (siehe Detail)

Conjunto contador (CATA) (ver detalle)

11c 155 660 079 Ensemble compteur

(CATA) (voir détail)

Meter assembly (CATA) (see detail)

Volumenmessgerät kpl. (HÄRTER) (siehe Detail)

Conjunto contador (CATA) (ver detalle)

15b 155 536 500 Clapet 200 bar

(inox 316L) (voir détail)

Valve, 200 bar / 2900 psi (stainless steel, 316 L) (see detail)

Ventil 200 bar (Edelstahl 316L) (siehe Detail)

Válvula 200 bar (inox 316L) (ver detalle)

18 055 660 470 Bloc d'injection

(inox 316L)

Injection unit (stainless steel, 316 L)

Injektions-Block (Edelstahl 316L)

Bloque de inyección (inox 316L)

SAMES KREMLIN 4 Doc. / Dok. 573.359.050

CYCLOMIXTM MICRO+ PH+

Pièces spécifiques - Specific parts - Spezifische Teile - Partes específicas

ind # Désignation Description Bezeichnung Denominación Qté

11a 155 660 078 Ensemble compteur

(BASE) (voir détail)

Meter assembly (BASE) (see detail)

Volumenmessgerät kpl. (BASIS) (siehe Detail)

Conjunto contador (BASE) (ver detalle)

11d NC / NS Ensemble compteur

(CATA) (voir détail)

Meter assembly (CATA) (see detail)

Volumenmessgerät kpl. (HÄRTER) (siehe Detail)

Conjunto contador (CATA) (ver detalle)

11e NC / NS Ensemble compteur

(CATA) (voir détail)

Meter assembly (CATA) (see detail)

Volumenmessgerät kpl. (HÄRTER) (siehe Detail)

Conjunto contador (CATA) (ver detalle)

15c 155 662 030 Clapet 200 bar

(inox 316L NPTF) (voir détail)

Valve, 200 bar / 2900 psi (stainless steel, 316 L NPTF) (see detail)

Ventil 200 bar (Edelstahl 316L NPTF) (siehe Detail)

Válvula 200 bar (inox 316L NPTF) (ver detalle)

18 055 660 470 Bloc d'injection

(inox 316L)

Injection unit (stainless steel, 316 L)

Injektions-Block (Edelstahl 316L)

Bloque de inyección (inox 316L)

SAMES KREMLIN 5 Doc. / Dok. 573.359.050

DEBITMETRES ET CAPTEURS / FLOWMETERS AND SENSORS

MESSZELLEN UND SENSOREN / CAUDALÍMETROS Y CAPTADORES

Anciens débitmètres et capteurs / Former flowmeters and sensors

/ Alte Messzellen und Sensoren / Caudalímetros y captadores anteriores

 CYCLOMIX

MICRO+ PH

Ind # Désignation Description Bezeichnung Denominación Qté

11b NC / NS Ensemble compteur

(CATA)

Meter assembly (CATA) Volumenmessgerät kpl.

(HÄRTER)

Conjunto contador (CATA)

12b 055 660 501  Débitmètre (CATA)

(inox 316 L)

 Flowmeter (CATA)

(stainless steel, 316 L)

 Messzelle (HÄRTER)

(Edelstahl 316 L)

 Caudalímetro (CATA)

(inox 316 L)

14b 055 660 002  Capteur  Sensor  Sensor  Captador 1

Nouveaux débitmètres et capteurs / New flowmeters and sensors

/ Neue Messzellen und Sensoren

/ Nuevos caudalímetros y captadores

 CYCLOMIX

MICRO & CYCLOMIXTM MICRO+

Ind # Désignation Description Bezeichnung Denominación Qté

*11 155 660 078 Ensemble compteur Meter assembly Volumenmessgerät kpl. Conjunto contador 2 *12 155 660 041  Débitmètre  Flowmeter  Messzelle  Caudalímetro 1

*- 155 660 082   Joint (x 1)   Seal (pack of 1)   Dichtung (1 St.)   Junta (bolsa de 1) 1 *- 155 660 086  Ensemble capteur  Sensor assembly  Sensor kpl.  Conjunto captador 1

*14 910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

Ind # Désignation Description Bezeichnung Denominación Qté

* 155 660 165 Pochette de

maintenance débitmètre (ind. 12 + joint)

Servicing kit Flowmeter (ind. 12 + seal)

Servicekit für Messzelle (Pos. 12 + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12 + junta)

12 & 12a

12c

14 & 14a 14c

14b

12b

SAMES KREMLIN 6 Doc. / Dok. 573.359.050

 MICRO+ PH

Ind # Désignation Description Bezeichnung Denominación Qté

11a

155 660 078 Ensemble compteur

(BASE)

Meter assembly (BASE) Volumenmessgerät kpl.

(BASIS)

Conjunto contador (BASE)

12a

155 660 041  Débitmètre (BASE)  Flowmeter (BASE)  Messzelle (BASIS)  Caudalímetro (BASE) 1

14a

910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1 *

11c

155 660 079 Compteur (CATA) Meter (CATA)

Volumenmessgerät kpl. (HÄRTER)

Contador (CATA) 1

12c

155 660 042  Débitmètre (CATA)

(inox 316 L)

 Flowmeter (CATA)

(stainless steel, 316 L)

 Messzelle (HÄRTER)

(Edelstahl 316 L)

 Caudalímetro (CATA)

(inox 316 L)

14c

910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

Ind # Désignation Description Bezeichnung Denominación Qté

* 155 660 165 Pochette de

maintenance débitmètre (ind. 12a + joint)

Servicing kit Flowmeter (ind. 12a + seal)

Servicekit für Messzelle (Pos. 12a + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12a + junta)

* 155 660 166 Pochette de

maintenance débitmètre (ind. 12c + joint)

Servicing kit Flowmeter (ind. 12c + seal)

Servicekit für Messzelle (Pos. 12c + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12c + junta)

SAMES KREMLIN 7 Doc. / Dok. 573.359.050

 MICRO+ PH+

Ind # Désignation Description Bezeichnung Denominación Qté

11a

155 660 078 Ensemble compteur

(BASE)

Meter assembly (BASE) Volumenmessgerät kpl.

(BASIS)

Conjunto contador (BASE)

12a

155 660 041  Débitmètre (BASE)  Flowmeter (BASE)  Messzelle (BASIS)  Caudalímetro (BASE) 1

14a

910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

11d NC / NS Compteur (CATA) Meter (CATA)

Volumenmessgerät kpl. (HÄRTER)

Contador (CATA) 1

12d

NC / NS  Débitmètre (CATA)

(inox 316 L)

 Flowmeter (CATA)

(stainless steel, 316 L)

 Messzelle (HÄRTER)

(Edelstahl 316 L)

 Caudalímetro (CATA)

(inox 316 L)

14c

910 060 106   Capteur   Sensor   Sensor   Captador 1

- NC / NS   Connecteur   Connector   Anschluss   Conectador 1

Ind # Désignation Description Bezeichnung Denominación Qté

* 155 660 165 Pochette de

maintenance débitmètre (ind. 12a + joint)

Servicing kit Flowmeter (ind. 12a + seal)

Servicekit für Messzelle (Pos. 12a + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12a + junta)

* 155 660 166 Pochette de

maintenance débitmètre (ind. 12c + joint)

Servicing kit Flowmeter (ind. 12c + seal)

Servicekit für Messzelle (Pos. 12c + Dichtung)

Bolsa de mantenimiento caudalímetro (índ. 12c + junta)

Nota :

A partir d'août 2014

de nouveaux débitmètres et capteurs seront installés sur nos machines.

Il y aura une phase de transition pendant laquelle il est possible que vous disposiez des anciens débimètres et capteurs sur la partie CATA et des nouveaux débimètres et capteurs sur la partie BASE. Cette combinaison d’éléments n’altère pas la qualité de dosage ni la fiabilité de l’équipement. Si vous possédez une machine dont le numéro de série est antérieur à 14Y1139 et que vous désirez remplacer l’un de vos débimètres ou de vos capteurs merci de vous référer au document 573.705.070.

Nota :

From August 2014

new flowmeters and sensors will be installed on our machines.

There will be a transition phase during wich you may have the former flowmeters and sensors on the CATA part and of the new flowmeters and sensors on the BASE part. This combination of elements affects neither the mixing ratio quality nor the equipment reliability. If you have a machine wich reference number is prior to 14Y1139 and if you want to replace one of your flowmeters or sensors, please refer to the document 573.705.070.

Anmerkung : Seit August 2014 werden in unsere Anlagen neue Messzellen und Sensoren eingebaut.

In einer Übergangsphase kann es sein, dass an der Maschine alte und neue Volumenmessgeräte nebeneinander eingebaut sind. Dies hat keinerlei Einfluss auf die Mischqualität und Zuverlässigkeit der Anlage. Wenn Sie eine Maschine mit der Seriennummer kleiner als 14Y1139 haben, und Sie wollen eine Messzelle oder Sensor ersetzen, dann schauen Sie im Dokument 573.705.070 nach.

Nota :

A partir de Agosto de 2014

, se instalarán nuevos caudalímetros y captadores en nuestras máquinas.

Durante una fase de transición, es posible encontrar anteriores caudalímetros y captadores en la parte CATA y nuevos en la parte BASE. La combinación de los dos no afecta ni la calidad de dosificación ni la fiabilidad del equipo. Si tiene una máquina cuyo número de série es anterior a 14Y1139 y si desea cambiar uno de sus caudalímetros o captadores por favor consulte el documento 573.705.070.

SAMES KREMLIN 8 Doc. / Dok. 573.359.050

CTM : ENSEMBLE CHANGEUR DE TEINTES / COLOR CHANGER ASSEMBLY

/ FARBWECHSELBLOCK / CONJUNTO CAMBIADOR DE TINTES

(AIRMIX® 200 bar / 2900 psi) (Ind. 50)

(Doc. 573.187.050 & 573.188.050)

Ind # Désignation Description Bezeichnung Denominación Qté

51 155 660 020 Ensemble changement de

teintes (1 Base)

Color changer assembly (1 Base)

Farbwechselblock (1 Basis)

Conjunto cambiador de tintes (1Base)

52 155 660 931 Ensemble changement de

teintes (3 Bases)

Color changer assembly (3 Bases)

Farbwechselblock (3 Basis)

Conjunto cambiador de tintes (3 bases)

53 155 660 020 Ensemble changement de

teintes (1 Cata)

Color changer assembly (1 Cata)

Farbwechselblock (1 Härter)

Conjunto cambiador de tintes (1 Cata)

54 - E nsemble changement de

teintes (1 Cata) inox 316L

Color changer assembly (1 Cata) 316L stainless steel

Farbwechselblock (1 Härter) Edelstahl 316L

Conjunto cambiador de tintes (1 Cata) inox 316L

55 - E nsemble changement de

teintes (1 Cata) inox 316L NPTF

Color changer assembly (1 Cata) 316L NPTF stainless steel

Farbwechselblock (1 Härter) Edelstahl 316L NPTF

Conjunto cambiador de tintes (1 Cata) inox 316L NPTF



CYCLOMIXTM Base / Basis

Cata / Härter

Ind. 51

(Ind. 70a

+ 73a)

Ind. 52

(Ind. 70a + 71

+ 73a)

Ind. 53

(Ind. 70a

+ 73a)

Ind. 54

(Ind. 70b

+ 73b)

Ind. 55

(Ind. 70c

+ 73b)

MICRO

1A + 1SA / 1B

- - - -

3A + 1SA / 1B -

- - -

MICRO+

1A + 1SA / 1B + 1SB

- -

3A + 1SA / 1B + 1SB -

1 1

- -

MICRO+ PH

1A + 1SA / 1B + 1SB

- -

3A + 1SA / 1B + 1SB -

MICRO+ PH+

1A + 1SA / 1B + 1SB

- - -

3A + 1SA / 1B + 1SB -

- -

A : base / Basis B : cata / Härter S : solvant / solvent / Verdünnung / disolvente

70a / 70b / 70c

73a / 73b

CTM (Ind. 52) CTM (Ind. 51, 53, 54, 55)

70a / 70b / 70c

73a / 73b

SAMES KREMLIN 9 Doc. / Dok. 573.359.050

CTM (Ind. 51, 52, 53)

Ind # Désignation Description Bezeichnung Denominación Qté

*70a 155 535 350 Module d'extrémité

AIRMIX® 200 bar (voir Doc. 573.187.050)

End module 200 bar / 2900 psi (refer to Doc. 573. 187.050)

Unteres Modul 200 bar (siehe Dok. 573.187.050)

Modulo AIRMIX® de extremidad 200 bar (consultar Doc.

573.187.050)

*71 155 535 450 Module de commutation

AIRMIX® 200 bar (voir Doc. 573.187.050)

Intermediate module 200 bar / 2900 psi (refer to Doc. 573. 187.050)

Zwischen Modul 200 bar (siehe Dok. 573.187.050)

Modulo AIRMIX® intermediario 200 bar (consultar Doc.

573.187.050)

*73a 155 535 500 Bride de sortie équipée Flange assembly, outlet

material

Ausgangsflansch, kpl Brida de salida equipada 1

76 906 314 211 Bouchon 1/4 " Plug, 1/4" Blindstopfen 1/4" Tapón 1/4" 2 77 - Ensemble 2 tirants Set of 2 tie-rods Verbindungsbolzen (Satz

mit 2 Stück)

Conjunto de 2 tirantes 1

- 155 535 610 - pour 1 mo du le - for 1 module - für 1 Modul - para 1 modulo -

- 155 535 620 - pour 2 mo du les - for 2 modules - für 2 Module - para 2 modulos -

CTM (Ind. 54) (inox 316L / Stainless steel, 316L / Edelstahl 316L / inox 316L)

Ind # Désignation Description Bezeichnung Denominación Qté

30 905 160 218 Raccord produit tournant

(M 1/4 G - F 1/2 JIC)

Swivel fluid fitting (M 1/4 G - F 1/2 JIC)

Drehgelenk (AG 1/4 G - IG 1/2 JIC)

Racor producto giratorio (M 1/4 G - H 1/2 JIC)

*70b 155 536 200 Module d'extrémité

AIRMIX® 200 bar (inox 316L) (voir Doc. 573.187.050)

End module 200 bar / 2900 psi (stainless steel, 316 L) (refer to Doc. 573. 187.050)

Unteres Modul 200 bar (Edelstahl 316L) (siehe Dok. 573.187.050)

Modulo AIRMIX® de extremidad 200 bar (inox 316L) (consultar to Doc.

573.187.050)

*73b 155 536 410 Bride de sortie équipée

(inox 316L) (voir Doc. 573.187.050)

Flange assembly, outlet material (stainless steel, 316 L) (refer to Doc. 573.187.050)

Ausgangsflansch, kpl (Edelstahl 316L) (siehe Dok. 573.187.050)

Brida de salida equipada (inox 316L) (consultar Doc. 573.187.050)

76 906 314 211 Boucho n 1/4 " inox Plug, 1/4" Blindstopfen 1/4" Tapón 1/4" 2 77 155 535 610 Ensemble 2 tirants Set of 2 tie-rods Verbindungsbolzen (Satz

mit 2 Stück)

Conjunto de 2 tirantes 1

CTM (Ind. 55) (inox 316L NPTF / Stainless steel, 316L NPTF / Edelstahl 316L NPTF / inox 316L NPTF)

Ind # Désignation Description Bezeichnung Denominación Qté

30 905 160 218 Raccord produit tournant

(M 1/4 G - F 1/2 JIC)

Swivel fluid fitting (M 1/4 G - F 1/2 JIC)

Drehgelenk (AG 1/4 G - IG 1/2 JIC)

Racor producto giratorio (M 1/4 G - H 1/2 JIC)

*70 c 155 662 050 Module AIRMIX®

d'extrémité (200 bar) (inox 316 L NPTF) (voir Doc. 573.187.050)

End module (material or solvent or air inlet) (200 bar / 2900 psi) (stainless steel, 316 L NPTF) (refer to Doc. 573.187.050)

Unteres Modul (Endmodul) (200 bar) (Edelstahl 316 L NPTF) (siehe Dok. 573.187.050)

Modulo AIRMIX® de extremidad (200 bar) (inox 316 L NPTF) (consultar Doc.

573.187.050)

*73b 155 536 410 Bride de sortie équipée

(inox 316L) (voir Doc. 573.187.050)

Flange assembly, outlet material (stainless steel, 316 L) (refer to Doc. 573.187.050)

Ausgangsflansch, kpl (Edelstahl 316L) (siehe Dok. 573.187.050)

Brida de salida equipada (inox 316L) (consultar Doc. 573.187.050)

76 906 314 211 Bouchon 1/4 " inox P lug, 1/4" Blindstopfen 1/4" Tapón 1/4" 2 77 155 535 610 Ensemble 2 tirants Set of 2 tie-rods Verbindungsbolzen (Satz

mit 2 Stück)

Conjunto de 2 tirantes 1

SAMES KREMLIN 10 Doc. / Dok. 573.359.050

CLAPET PILOTÉ / PILOTED VALVE / VENTIL / VÁLVULA PILOTADA (200 bar / 2900 psi)

Ind. 15a inox / stainless steel / Edelstahl / inox # 155.528.010

Ind. 15b inox 316L / stainless steel, 316L

Edelstahl 316L / inox 316L # 155.536.500

Ind. 15c inox 316L NPTF / stainless steel, 316L NPTF

Edelstahl 316L NPTF / inox 316L NPTF # 155.662.030

68a / 68b / 68c

69a / 69b / 69c

 CYCLOMIXTM MICRO & CYCLOMIXTM MICRO+

Ind # Désignation Description Bezeichnung Denominación Qté

68a 055 528 001 Corps Body Körper Cuerpo 1

*69a 155 535 315 Vanne AIRMIX® 200 bar

(voir Doc. 573.188.050)

AIRMIX® valve, 200 bar / 2900 psi (refer to Doc. 573.188.050)

AIRMIX®-Ventil 200 bar (siehe Dok. 573.188.050)

Válvula AIRMIX® 200 bar (consultar Doc.

573.188.050)

 CYCLOMIXTM MICRO+ PH

Ind # Désignation Description Bezeichnung Denominación Qté

68b 055 536 501 Corps (inox 316 L) Body

(stainless steel, 316 L)

Körper (Edelstahl 316 L)

Cuerpo (inox 316 L) 1

*69b 155 536 300 Vanne AIRMIX® 200 bar

(inox 316 L) (voir Doc. 573.188.050)

AIRMIX® valve, 200 bar / 2900 psi (stainless steel, 316 L) (refer to Doc.

573.188.050)

AIRMIX®-Ventil 200 bar (Edelstahl 316L) (siehe Dok. 573.188.050)

Válvula AIRMIX® 200 bar (inox 316 L) (consultar Doc.

573.188.050)

- 055 528 003 Bouchon pour clapet (inox 316 L)

Plug, valve (stainless steel, 316 L)

Blindstopfen für Ventil (Edelstahl 316 L)

Tapón para válvula (inox 316 L)

 CYCLOMIXTM MICRO+ PH+

Ind # Désignation Description Bezeichnung Denominación Qté

68c 055 662 031 Corps (inox 316 L NPTF) Body

(stainless steel, 316 L NPTF)

Körper (Edelstahl 316 L NPTF)

Cuerpo (inox 316 L NPTF)

*69c 155 662 020 Vanne AIRMIX® 200 bar

(inox 316 L) (voir Doc. 573.188.050)

AIRMIX® valve, 200 bar / 2900 psi (stainless steel, 316 L) (refer to Doc.

573.188.050)

AIRMIX®-Ventil 200 bar (Edelstahl 316L) (siehe Dok. 573.188.050)

Válvula AIRMIX® 200 bar (inox 316 L) (consultar Doc.

573.188.050)

SAMES KREMLIN 11 Doc. / Dok. 573.359.050

ACCESSOIRES - ACCESSORIES - ZUBEHÖR - ACCESORIOS

Ind # Désignation Description Bezeichnung Denominación Qté

- 910 090 102 Gobelet gradué (650 ml) Graduated cup (650 ml) Messbecher (650 ml) Copa graduada (650 ml) 2

- 903 090 806 Vanne F 1/4 BSP (pour alimentation en air du pistolet)

Valve, F 1/4 BSP (for gun air supply)

Ventil, IG 1/4 BSP (für die Luftversorgung der Pistole)

Válvula H 1/4 BSP (para alimentar con aire la pistola)

- - Raccord d'adaptation pour test "TB" (inox)

Adjustment fitting for "TB" test (stainless steel)

Anpassunganschluss für das Ausliterventil “TB” (Edelstahl)

Racor de adaptación para prueba "TB" (inox)

- 055 660 929 Raccord F 3/4 JIC - F 1/4 BSP

Fitting, F 3/4 JIC - F 1/4 BSP

Anschluss IG 3/4 JIC - IG 1/4 BSP

Racor, H 3/4 JIC - H 1/4 BSP

- 905 121 024 Raccord M 1/4 BSP - T 2,7 x4

Fitting, M 1/4 BSP - T 2,7 x4

Anschluss AG 1/4 BSP Schlauch 2,7× 4

Racor, M 1/4 BSP - T 2,7 x4

- 155 660 935 Kit Impression Printing kit Druckereinheit Kit impresión 1

SAMES KREMLIN 12 Doc. / Dok. 573.359.050

OPTION - ON REQUEST - OPTION - OPCIÓN

# Désignation Description Bezeichnung Denominación

155 010 100

Filtre Airmix en ligne (voir Doc. 573.253.050)

Airmix filter in-line (refer to Doc. 573.253.050)

Airmix-In Line Filter (siehe Dok. 573.253.050)

Filtro Airmix en línea (consultar Doc.

573.253.050)

155 660 955 Kit mélangeur pour

Cyclomix Micro+PH

Mixing kit for Cyclomix Micro+PH

Mischer Kit für Cyclomix Micro+ PH

Kit mezclador para Cyclomix Micro+PH

055 660 074 Kit electrovanne Electrovalve Elekroventilsatz Kit electroválvula

KIT COMMANDE EN CABINE

BOOTH CONTROL KIT

SET FÜR KABINENSTEU ERUNG

KIT MANDO EN CABINA

# 155.660.340

AUTO-WASH

# 155.660.300

* Pièces de maintenance préconisées * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas.

N C : Non commercialisé. N S : Denotes parts are not serviceable. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur komplett. N S : no suministrado.

Doc. 573.188.050

Date/Datum/Fecha : 02/01/19 Annule/Cancels/

Ersetzt/Anula : 31/05/16

Modif. / Änderung :

Mise à jour / Update / Aktualisierung / Actualización

Pièces de rechange

Spare parts list

Ersatzteilliste

Piezas de repuesto

VANNE CTM en inox pour changeur de teintes

CTM VALVE (stainless steel) for color changer

CTM FARBWECHSEL-VENTIL (Edelstahl) VÁLVULAS CTM de inox

para cambiador de color

Respecter la cote de montage A

(1+9+6+8a).

Comply with the dimension value A

(1+9+6+8a).

Bei der Montage das Maß A

einhalten (1+9+6+8a).

Cumplir con la cota de montaje A

(1+9+6+8a).

A (mm / ")

155 535 110 155 535 310 155 535 315 155 536 300 155 662 020

78,5 / 3.09 77 / 3.03 82,9 / 3.26

SAMES KREMLIN 2 Doc. / Dok. 573.188.050

VANNE PNEUMATIQUE AIRSPRAY VALVE #

NIEDERDRUCK-VENTIL VÁLVULA NEUMÁTICA 155.535.110

VANNE AIRMIX 120 bar

AIRMIX VALVE (120 bar / 1740 psi) #

AIRMIX - VENTIL (120 bar) VÁLVULA AIRMIX 120 bar

155.535.310

VANNE AIRMIX GT 200 bar

GT AIRMIX VALVE (200 bar / 2900 psi) #

AIRMIX GT - VENTIL (200 bar) VÁLVULA AIRMIX GT 200 bar

155.535.315

VANNE AIRMIX 200 bar (inox 316 L)

AIRMIX VALVE (200 bar / 2900 psi) (stainless steel, 316 L)

AIRMIX - VENTIL (200 bar), (Edelstahl 316 L)

VÁLVULA AIRMIX 200 bar (inox 316 L)

155.536.300

VANNE AIRMIX 200 bar (inox 316 L NPTF)

AIRMIX VALVE (200 bar / 2900 psi) (stainless steel, 316 L NPTF)

AIRMIX - VENTIL (200 bar), (Edelstahl 316 L NPTF)

VÁLVULA AIRMIX 200 bar (inox 316 L NPTF)

155.662.020

Pièces communes - Common parts - Gleiche Teile - Partes comunes

Ind # Désignation Description Bezeichnung Denominación Qté

3 905 120 944 Raccord droit M 5 (air

commande ouverture)

Air connector, M 5 (control air)

Steckanschluss, M 5 (Steuerluft)

Racor recto M 5 (aire de mando de aperture)

6 055 501 003 Entraîneur de tige Rod carrier Stangenführung Arrastre de eje 1 7 933 151 221 Vis CHc M 5 x 16 S crew,

model CHc M 5 x 16

Schraube, CHc M 5 x 16 Tornillo,

tipo CHc M 5 x 16

13 029 875 301 Piston seul Piston only Kolben, einzeln Pistón solo 1

*14 029 711 302 Garniture Packing Kolbenmanschette Guarnición 1

15 029 711 303 Rondelle d'appui Support washer Scheibe Arandela de apoyo 1 16 029 711 304 Ecrou M 16 x 100 Nut, model M 16 x 100 Mutter, M 16 x 1,00 Tuerca, tipo M 16 x 100 1

* Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas.

N C : Non commercialisé. N S : Denotes parts are not serviceable. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur komplett . N S : no suministrado.

SAMES KREMLIN 3 Doc. / Dok. 573.188.050

Pièces spécifiques - Specific parts - Spezifische Teile - Partes específicas

Pour / for / für / para # 155.535.110

Ind # Désignation Description Bezeichnung Denominación Qté

*1a 155 501 004 Pointeau Needle Nadel Aguja 1

2a 055 535 121 Support cylindre Support, cylinder Zylinderhalterung Soporte cilindro 1 4a 029 711 401 Cylindre Cylinder Zylinder Cilindro 1 5a 050 313 504 Ressort Spring Feder Muelle 1

8 155 501 007 Témoin d'ouverture Valve opening indicator Schaltzustandsanzeiger Testigo de apertura 1

8c 055 501 008  Tige  Rod  Stange  Eje 1

8b 055 501 009  Guide  Guide  Führung  Guía 1

*9a 155 535 140 Cartouche équipée Cartridge assembly Packung, kpl Cartucho equipado 1

10 NC / NS  Cartouche avec tige  Cartridge with rod  Packung mit Stange  Cartucho con eje 1

*11a 129 529 918  Joint PTFE (les 10)  Seal, PTFE (pack of 10)  Dichtung PTFE (10 St.)  Junta PTFE (bolsa de

10)

Pour / for / für / para # 155.535.310

Ind # Désignation Description Bezeichnung Denominación Qté

*1b 155 507 013 Pointeau Needle Nadel Aguja 1

2a 055 535 121 Support cylindre Support, cylinder Zylinderhalterung Soporte cilindro 1 4a 029 711 401 Cylindre Cylinder Zylinder Cilindro 1 5a 050 313 504 Ressort Spring Feder Muelle 1

8 155 501 007 Témoin d'ouverture Valve opening indicator Schaltzustandsanzeiger Testigo de apertura 1

8c 055 501 008  Tige  Rod  Stange  Eje 1

8b 055 501 009  Guide  Guide  Führung  Guía 1

*9a 155 535 140 Cartouche équipée Cartridge assembly Packung, kpl Cartucho equipado 1

10 NC / NS  Cartouche avec tige  Cartridge with rod  Packung mit Stange  Cartucho con eje 1

*11a 129 529 918  Joint PTFE (les 10)  Seal, PTFE (pack of 10)  Dichtung PTFE (10 St.)  Junta PTFE (bolsa de

10)

SAMES KREMLIN 4 Doc. / Dok. 573.188.050

Pour / for / für / para # 155.535.315

Ind # Désignation Description Bezeichnung Denominación Qté

*1b 155 507 013 Pointeau Needle Nadel Aguja 1

2a 055 535 121 Support cylindre Support, cylinder Zylinderhalterung Soporte cilindro 1 4b 055 535 316 Cylindre Cylinder Zylinder Cilindro 1 5b 050 316 501 Ressort Spring Feder Muelle 1

8 - Témoin d'ouverture Valve opening indicator Schaltzustandsanzeiger Testigo de apertura 1

8a 055 501 010  Tige  Rod  Stange  Eje 1 8b 055 501 009  Guide  Guide  Führung  Guía 1

*9b 155 528 012 Cartouche équipée Cartridge assembly Packung, kpl Cartucho equipado 1

10 NC / NS  Cartouche avec tige  Cartridge with rod  Packung mit Stange  Cartucho con eje 1

*11a 129 529 918  Joint PTFE (les 10)  Seal, PTFE (pack of 10)  Dichtung PTFE (10 St.)  Junta PTFE (bolsa de

10)

SAMES KREMLIN 5 Doc. / Dok. 573.188.050

Pour / for / für / para # 155.536.300

Ind # Désignation Description Bezeichnung Denominación Qté

*1c 155 507 014 Pointeau Needle Nadel Aguja 1

2a 055 535 121 Support cylindre Support, cylinder Zylinderhalterung Soporte cilindro 1 4b 055 535 316 Cylindre Cylinder Zylinder Cilindro 1 5b 050 316 501 Ressort Spring Feder Muelle 1

8 - Témoin d'ouverture Valve opening indicator Schaltzustandsanzeiger Testigo de apertura 1

8a 055 501 010  Tige  Rod  Stange  Eje 1 8b 055 501 009  Guide  Guide  Führung  Guía 1

*9c 155 536 350 Cartouche équipée

(inox 316 L)

Cartridge assembly (stainless steel, 316 L)

Packung, kpl (Edelstahl 316 L)

Cartucho equipado (inox 316L)

10 NC / NS  Cartouche avec tige  Cartridge with rod  Packung mit Stange  Cartucho con eje 1

*11a 129 529 918  Joint PTFE (les 10)  Seal, PTFE (pack of 10)  Dichtung PTFE (10 St.)  Junta PTFE (bolsa de

10)

Pour / for / für / para # 155.662.020

Ind # Désignation Description Bezeichnung Denominación Qté

*1d 155 662 011 Pointeau Needle Nadel Aguja 1

2b 155 662 021 Support cylindre Support, cylinder Zylinderhalterung Soporte cilindro 1 4b 055 535 316 Cylindre Cylinder Zylinder Cilindro 1 5b 050 316 501 Ressort Spring Feder Muelle 1

8 - Témoin d'ouverture Valve opening indicator Schaltzustandsanzeiger Testigo de apertura 1

8a 055 501 010  Tige  Rod  Stange  Eje 1 8b 055 501 009  Guide  Guide  Führung  Guía 1

*9d 155 662 010 Cartouche équipée

(inox 316 L)

Cartridge assembly (stainless steel, 316 L)

Packung, kpl (Edelstahl 316 L)

Cartucho equipado (inox 316L)

10 NC / NS  Cartouche avec tige  Cartridge with rod  Packung mit Stange  Cartucho con eje 1

*11b 155 662 099  Joint FFKM (les 10)  Seal FFKM (pack of 10)  Dichtung FFKM (10 St.)  Junta FFKM (bolsa de

10)

* Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas.

N C : Non commercialisé. N S : Denotes parts are not serviceable. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur komplett . N S : no suministrado.

Doc. 573.187.050

Date/Datum/Fecha : 03/01/19 Annule/Cancels/

Ersetzt/Anula : 31/05/16

Modif. / Änderung :

Mise à jour / Update / Aktualisierung / Actualización

Pièces de rechange

Spare parts list

Ersatzteilliste

Piezas de repuesto

CTM

CHANGEUR DE TEINTES INOX / STAINLESS STEEL COLOR CHANGER

FARBWECHSELBLOCK - EDELSTAHL / CAMBIO DE COLOR INOX

 Ind 3 & 6



Doc. / Dok. 573.188.050

SAMES KREMLIN 2 Doc. / Dok. 573.187.050

Pièces spécifiques - Specific parts - Spezifische Teile - Partes específicas

Version pneumatique / Airspray version / Niederdruck Version / Versión neumática

Ind # Désignation Description Bezeichnung Denominación Qté

*1 155 535 100 Module pneumatique

d'extrémité

End module (material or solvent or air inlet)

Unteres Modul (Endmodul)

Modulo neumático de extremidad

2 055 535 101

 Corps du module  Body  Modulkörper  Cuerpo del modulo

*3 155 535 110

 Vanne pneumatique  Airspray valve  Niederdruckventil  Válvula neumática

*4 155 535 200 Module pneumatique

de commutation

Intermediate module (material inlet only)

Zwischen-Modul (Materialeingang)

Modulo neumático intermediario

5 055 535 201

 Corps du module  Body  Modulkörper  Cuerpo del modulo

*6 155 535 110

 Vanne pneumatique  Airspray valve  Niederdruckventil  Válvula neumática

*7 155 535 710

 Joint PTFE (x 10)  Seal, PTFE (x 10)  PTFE-Dichtung (10 St.)  Junta PTFE (x 10)

Version Airmix® (120 bar) / Airmix Version (120 bar / 1740 psi)

*1 155 535 300 Module AIRMIX®

d'extrémité (120 bar)

End module (material or solvent or air inlet)

Unteres Modul (Endmodul) (120 bar)

Modulo AIRMIX® de extremidad (120 bar)

2 055 535 301

 Corps du module  Body  Modulkörper  Cuerpo del modulo

*3 155 535 310

 Vanne AIRMIX®

(120 bar)

 AIRMIX valve

(120 bar / 1740 psi)

 Airmix® -Ventil

(120 bar)

 Válvula AIRMIX®

(120 bar)

*4 155 535 400 Module AIRMIX® de

commutation (120 bar)

Intermediate module (material inlet only) (120 bar / 1740 psi)

Zwischen-Modul (Materialeingang) (120 bar)

Modulo AIRMIX® intermediario (120 bar) 1XN

5 055 535 401

 Corps du module  Body  Modulkörper  Cuerpo del modulo

*6 155 535 310

 Vanne AIRMIX®

(120 bar)

 AIRMIX valve

(120 bar / 1740 psi)

 AIRMIX® -Ventil

(120 bar)

 Válvula AIRMIX®

(120 bar)

*7 155 535 710

 Joint PTFE (les 10)  Seal, PTFE (x 10)  PTFE-Dichtung (10 St.)  Junta PTFE (x 10)

Version Airmix® (200 bar) / Airmix® Version (200 bar / 2900 psi)

Ind # Désignation Description Bezeichnung Denominación Qté

*1 155 535 350 Module d’extrémité

AIRMIX® GT (200 bar) (pour machine dont le numéro de série est > à 15T1003)

GT AIRMIX end module (material or solvent or air inlet) (200 bar / 2900 psi) (for machine which part number is > to 15T1003)

Unteres Modul GT (Endmodul für Material und Spülmittel oder Spülmittel und Pulsluft) (200 bar) (ab Seriennummer > 15T1003)

Modulo de extremidad AIRMIX® GT (200 bar) (para máquina cuyo número de serie es superior a 15T1003)

2 055 535 301

 Corps du module  Body  Modulkörper  Cuerpo del modulo

*3 155 535 315

 Vanne AIRMIX® GT

(200 bar)

 GT AIRMIX valve

(200 bar / 2900 psi)

 AIRMIX® GT -Ventil

(200 bar)

 Válvula AIRMIX® GT

(200 bar)

*4 155 535 450 Module AIRMIX® de

commutation (200 bar)

Intermediate module (material inlet only) (200 bar / 2900 psi)

Zwischen-Modul (Materialeingang) (200 bar)

Modulo AIRMIX® intermediario (200 bar) 1XN

5 055 535 401

 Corps du module  Body  Modulkörper  Cuerpo del modulo

*3 155 535 315

 Vanne AIRMIX® GT

(200 bar)

 GT AIRMIX valve

(200 bar / 2900 psi)

 AIRMIX® GT -Ventil

(200 bar)

 Válvula AIRMIX® GT

(200 bar)

*7 155 535 710

 Joint PTFE (les 10)  Seal, PTFE (x 10)  PTFE-Dichtung (10 St.)  Junta PTFE (x 10)

SAMES KREMLIN 3 Doc. / Dok. 573.187.050

Pièces communes - Common parts - Gleiche Teile - Partes comunes

Ind # Désignation Description Bezeichnung Denominación Qté

*8 155 535 500 Bride de sortie équipée Flange assembly,

material outlet

Ausgangsflansch (Materialausgang) kpl.

Brida de salida equipada

9 NC / NS

 Bride de sortie nue  Bare outlet flange  Ausgangsflansch, nackt  Brida de salida sola

*10 155 535 710

 Joint PTFE (les 10)  Seal, PTFE (x 10)  PTFE- Dichtung (10 St.)  Junta PTFE (x 10)

CHANGEUR DE TEINTES INOX 316 L COLOR CHANGER, 316 L STAINLESS STEEL FARBWECHSELBLOCK, EDELSTAHL 316 L CAMBIO DE COLOR INOX 316 L

Version Airmix® (200 bar) / Airmix Version (200 bar / 2900 psi)

Ind # Désignation Description Bezeichnung Denominación Qté

*1 155 536 200 Module AIRMIX®

d'extrémité (200 bar) (inox 316 L)

End module (material or solvent or air inlet) (200 bar / 2900 psi) (stainless steel, 316 L)

Unteres Modul (Endmodul) (200 bar) (Edelstahl 316 L)

Modulo AIRMIX® de extremidad (200 bar) (inox 316 L)

2 055 536 301

 Corps du module

(inox 316 L)

 Body

(stainless steel, 316 L)

 Modulkörper

(Edelstahl 316 L)

 Cuerpo del modulo

(inox 316 L)

*3 155 536 300

 Vanne AIRMIX®

(200 bar) (inox 316 L)

 AIRMIX valve

(200 bar / 2900 psi) (stainless steel, 316 L)

 AIRMIX® -Ventil

(200 bar) (Edelstahl 316 L)

 Válvula AIRMIX®

(200 bar) (inox 316 L)

*4 155 536 320 Module AIRMIX® de

commutation (200 bar) (inox 316 L)

Intermediate module (material inlet only) (200 bar / 2900 psi) (stainless steel, 316 L)

Zwischen-Modul (Materialeingang) (200 bar) (Edelstahl 316 L)

Modulo AIRMIX® intermediario (200 bar) (inox 316 L)

5 NC / NS

 Corps du module

(inox 316 L)

 Body

(stainless steel, 316 L)

 Modulkörper

(Edelstahl 316 L)

 Cuerpo del modulo

(inox 316 L)

*6 155 536 300

 Vanne AIRMIX®

(200 bar) (inox 316 L)

 AIRMIX valve

(200 bar / 2900 psi) (stainless steel, 316 L)

 Airmix® -Ventil

(200 bar) (Edelstahl 316 L)

 Válvula AIRMIX®

(200 bar) (inox 316 L)

*7 155 535 710

 Joint PTFE (les 10)  Seal, PTFE (x 10)  PTFE-Dichtung (10 St.)  Junta PTFE (x 10)

*8 155 536 410 Bride de sortie équipée Flange assembly,

material outlet

Ausgangsflansch (Materialausgang) kpl.

Brida de salida equipada

9 NC / NS

 Bride de sortie nue

(inox 316 L)

 Bare flange

(stainless steel, 316 L)

 Ausgangsflansch, nackt

(Edelstahl 316 L)

 Brida de salida sola

(inox 316 L)

*10 155 535 710

 Joint PTFE (les 10)  Seal, PTFE (x 10)  PTFE-Dichtung (10 St.)  Junta PTFE (x 10)

SAMES KREMLIN 4 Doc. / Dok. 573.187.050

CHANGEUR DE TEINTES INOX 316 L NPTF COLOR CHANGER, 316 L NPTF

STAINLESS STEEL

FARBWECHSELBLOCK, EDELSTAHL 316 L NPTF

CAMBIO DE COLOR INOX 316 L NPTF

Version Airmix® (200 bar) / Airmix Version (200 bar / 2900 psi)

Ind # Désignation Description Bezeichnung Denominación Qté

*1 155 662 050 Module AIRMIX®

d'extrémité (200 bar) (inox 316 L NPTF)

End module (material or solvent or air inlet) (200 bar / 2900 psi) (stainless steel, 316 L NPTF)

Unteres Modul (Endmodul) (200 bar) (Edelstahl 316 L NPTF)

Modulo AIRMIX® de extremidad (200 bar) (inox 316 L NPTF)

2 155 662 051

 Corps du module

(inox 316 L NPTF)

 Body

(stainless steel, 316 L NPTF)

 Modulkörper

(Edelstahl 316 L NPTF)

 Cuerpo del modulo

(inox 316 L NPTF)

*3 155 662 020

 Vanne AIRMIX®

(200 bar) (inox 316 L NPTF)

 AIRMIX valve

(200 bar / 2900 psi) (stainless steel, 316 L NPTF)

 AIRMIX® -Ventil

(200 bar) (Edelstahl 316 L NPTF)

 Válvula AIRMIX®

(200 bar) (inox 316 L NPTF)

*4 155 662 060 Module AIRMIX® de

commutation (20 0 bar) (inox 316 L NPTF)

Intermediate module (material inlet only) (200 bar / 2900 psi) (stainless steel, 316 L NPTF)

Zwischen-Modul (Materialeingang) (200 bar) (Edelstahl 316 L NPTF)

Modulo AIRMIX® intermediario (200 bar) (inox 316 L NPTF)

5 155 662 062

 Corps du module

(inox 316 L NPTF)

 Body

(stainless steel, 316 L NPTF)

 Modulkörper

(Edelstahl 316 L NPTF)

 Cuerpo del modulo

(inox 316 L NPTF)

*6 155 662 020

 Vanne AIRMIX®

(200 bar) (inox 316 L NPTF)

 AIRMIX valve

(200 bar / 2900 psi) (stainless steel, 316 L NPTF)

 Airmix® -Ventil

(200 bar) (Edelstahl 316 L NPTF)

 Válvula AIRMIX®

(200 bar) (inox 316 L NPTF)

*7 155 535 710

 Joint PTFE (les 10)  Seal, PTFE (x 10)  PTFE-Dichtung (10 St.)  Junta PTFE (x 10)

*8 155 536 410 Bride de sortie équipée Flange assembly,

material outlet

Ausgangsflansch (Materialausgang) kpl.

Brida de salida equipada

9 NC / NS

 Bride de sortie nue

(inox 316 L)

 Bare flange

(stainless steel, 316 L)

 Ausgangsflansch,nackt

(Edelstahl 316 L)

 Brida de salida sola

(inox 316 L)

*10 155 535 710

 Joint PTFE (les 10)  Seal, PTFE (x 10)  PTFE-Dichtung (10 St.)  Junta PTFE (x 10)

* Pièces de maintenance préconisées * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas.

N C : Non commercialisé. N S : Denotes parts are not serviceable. N S : Bezeichnete Teile gibt nicht einzeln, sondern nur komplett. N S : no suministrado.

SAMES KREMLIN 5 Doc. / Dok. 573.187.050

TIRANT / TIE-RODS / VERBINDUNGSBOLZEN / TIRANTE

Ind # Désignation Description Bezeichnung Denominación Qté *11 --- Ensemble de 2 tirants

pour :

Set of 2 tie-rods for : Verbindungsbolzen

(Satz mit 2 Stück) für:

Conjunto de 2 tirantes para :

- 155 535 610

 1 module

(1 d'extrémité + 1 bride)

 1 module (1 end

module + 1 flange)

 1 Modul (1 Endmodul

+ 1 Ausgangsflansch)

 1 modulo (1 de

extremidad + 1 brida)

- 155 535 620

 2 modules

(1 d'extrémité + 1 de commutation + 1 bride)

 2 modules (1 end

module + 1 intermediate module + 1 flange)

 2 Module (1 Endmodul

+ 1 Zwischenmodul + 1 Ausgangsflansch)

 2 modulos

(1 de extremidad + 1 intermediario + 1 brida)

- 155 535 630

 3 modules

(1 d'extrémité + 2 de commutation + 1 bride)

 3 modules (1 end

module + 2 intermediate modules + 1 flange)

 3 Module (1 Endmodul

+ 2 Zwischenmodule + 1 Ausgangsflansch)

 3 modulos

(1 de extremidad + 2 intermediario + 1 brida)

- 155 535 640

 4 modules

(1 d'extrémité + 3 de commutation + 1 bride)

 4 modules (1 end

module + 3 intermediate modules + 1 flange)

 4 Module (1 Endmodul

+ 3 Zwischenmodule + 1 Ausgangsflansch)

 4 modulos

(1 de extremidad + 3 intermediario + 1 brida)

- 155 535 650

 5 modules

(1 d'extrémité + 4 de commutation + 1 bride)

 5 modules (1 end

module + 4 intermediate modules + 1 flange)

 5 Module (1 Endmodul

+ 4 Zwischenmodule + 1 Ausgangsflansch)

 5 modulos

(1 de extremidad + 4 intermediario + 1 brida)

Chaque tirant est équipé d'un écrou et d'une rondelle. Each tie-rod is supplied with 1 nut and 1 washer. Jeder Verbindungsbolzen wird mit 1 Mutter und 1 Beilagscheibe geliefert. Cada tirante está equipado con una tuerca y una arandela.

OPTIONS - ON REQUEST - OPTIONEN - OPCIONES

Ind # Désignation Description Bezeichnung Denominación Qté

12 155 535 700 Ensemble de 2 équerres

de fixation

Set of 2 wall mounting brackets

Haltewinkel (Satz mit 2 Winkel)

Conjunto de 2 escuadras de fijación

SYSTEME DE DOSAGE

CYCLOMIX

MICRO

CYCLOMIXTM MICROTM

ELEKTRONISCHE 2-K-ANLAGE

ANNEXES

CYCLOMIXTM MICROTM

MIXING SYSTEM

SISTEMA DE DOSIFICACIÓN

CYCLOMIX

MICROTM

Manuel / Manual / Betriebsanleitung / Libro : 1812 573.191.120

Date / Datum / Fecha : 07/12/18 - Annule / Supersede / Ersetzt / Anula : 02/01/12

Modif./Änderung : Mise à jour / Update / Aktualisierung / Actualización

NOTICE ORIGINALE / TRANSLATION FROM THE ORIGINAL MANUAL

/ ÜBERSETZUNG DER ORIGINALE BETRIEBSANLEITUNG / TRADUCCIÓN DEL LIBRO ORIGINAL

Rapport de dosage Mix ratio Mischungsverhältnis Relación de mezcla Schéma pneumatique Pneumatic diagram Pneumatikschema Esquema neumático Schéma électrique Electrical diagram Elektroschema Esquema eléctrico

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

SAMES KREMLIN - 1 - Doc. / Dok. : 573.191.120

RAPPORT DE DOSAGE - MIX RATIO - MISCHUNGSVERHÄLTNIS - RELACIÓN DE MEZCLA

A : Base / Basis B / A x 100 = X% B : Catalyseur / Catalyst / Härter / Cata

Ex : A = 2.5 B = 1  1 / 2.5 x 100 = 40%

A B % A B %

0.6 1 167 10.5 1 9.524 1 1 100 11 1 9.091

1.5 1 66.7 11.5 1 8.696 2 1 50 12 1 8.333

2.5 1 40 12.5 1 8 3 1 33.3 13 1 7.692

3.5 1 28.6 13.5 1 7.407 4 1 25 14 1 7.143

4.5 1 22.2 14.5 1 6.897 5 1 20 15 1 6.667

5.5 1 18.2 15.5 1 6.452 6 1 16.7 16 1 6.25

6.5 1 15.4 16.5 1 6.061 7 1 14.3 17 1 5.882

7.5 1 13.3 17.5 1 5.714 8 1 12.5 18 1 5.556

8.5 1 11.8 18.5 1 5.405 9 1 11.1 19 1 5.263

9.5 1 10.5 19.5 1 5.128

10 1 10 20 1 5

SAMES KREMLIN - 2 - Doc. / Dok. : 573.191.120

Ind. Désignation Description Bezeichnung Descripción

R1 Alimentation en air Air supply Lufteingang Alimentación en aire R2 Air de pulvérisation ( pistolet) Spraying air ( gun) Zerstäuberluft zur Pistole Aire de pulverización ( pistola) DB1 Débistat Flow switch Fließschalter Caudalímetro EV xx Electrovannes Electrovalves Elektroventil Electroválvulas AR 1 Clapet anti-retour (base) Non-return valve (base) Rückschlagventil (Basis) Válvula anti-retorno (base) AR 2 Clapet anti-retour (cata) Non-return valve (cata) Rückschlagventil (Härter) Válvula anti-retorno (cata) CA Compteur base Base meter Basis-Messzelle Contador base CB Compteur cata Catalyst meter Härter-Messzelle Contador cata SA Vanne solvant A Solvent A valve Spülmittel-Ventil A Válvula disolvente A A1 Vanne produit Base A1 Base valve, A1 Basis-Ventil, A1 Válvula producto Base, A1 A2 Vanne produit Base A2 Base valve, A2 Basis-Ventil, A2 Válvula producto Base, A2 A3 Vanne produit Base A3 Base valve, A3 Basis-Ventil, A3 Válvula producto Base, A3 B1 Vanne produit Cata B1 Catalyst valve, B1 Härter -Ventil, B1 Válvula producto Cata, B1 SB Vanne solvant B Solvent B valve Spülmittel-Ventil B Válvula disolvente B IN Vanne 3 voies Three way valve 3-Wege Ventile Válvula 3 vias TA Vanne test base Base test valve Basis-Ausliterrohr Válvula test base VP 6 Vanne injection Injection valve Injektions-Ventil Válvula inyección

Schema

electrique et pneumatique

1 Teinte

3 Teintes

1 Teinte et 1 rinçage cata

3 Teintes et 1 rinçage cata

13FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice :

Par :

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

CYCLOMIX MICRO

9765 2815

19/02/2009 17/01/2011

FOLIO

055 660 999

13FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice :

Par :

Schema electrique

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

9765 2815

19/02/2009 17/01/2011

FOLIO

055 660 999

Schema electrique

17 18

18 19

19 202021

21 22

22 232324

L N

Noire

Rouge

Buzzer

901280193

KIT D'INPRESSION

Touche (ENT)

Touche (+)

Touche (-)

Touche (Cancel)

CN1

RR1

100£

RR2

100£

RR3

100£

RR4

100£

Strap **

220 V 1 ph 1A

Folio 3 : 1 Teinte Folio 4 : 3 Teintes Folio 5 : 1 Teinte et 1 rinçage cata Folio 6 : 3 Teintes et 1 rinçage cata

Voir folio 8 See folio 8

A only

connecteur SUB-D 25 pts

J14 J18

J16 J17 J5 J7 J4

Fu1

CARTE

1 2 31 2 3 4 5 6 7 81 21 2 3 4 5 61 21 2 31 2 3

13 12 11 10 9 3 2 1

25 24 23 22 21 15 14

8 7 6 5 4

20 19 18 17 16

1 Teinte

3 Teintes

1 Teinte et

1 rinçage cata

1 et 2

5 et 6

3 Teintes et

1 rinçage cata

1 et 2 5 et 6

Strapper

A B C D E F G H I J K L M N O P Q R S T U V W X Y

FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice : Par :Schema electrique

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

CYCLOMIX MICRO

9765

2815

19/02/2009 17/01/2011

055 660 999

CYCLOMIX MICRO

9 10

111112

13 14

Blanc

Marron

noir

orange

Vert

CACB

DB1

EV1

EV2

EV3

VP6

CN1

1 Teinte Strapper 1-2 (J4)

13 12 11 10 9 3 2 1

25 24 23 22 21 15 14

8 7 6 5 4

20 19 18 17 16

A B C D E F G H I J K L M N O P Q R S T U V W X Y

FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice : Par :Schema electrique

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

CYCLOMIX MICRO

9765

2815

19/02/2009 17/01/2011

055 660 999

CYCLOMIX MICRO

9910

10111112

1213

13 14

272728

292930

Blanc

Marron

noir

orange

Vert

CACB

DB1

EV1

EV2

EV3

VP6

EV4

EV5

CN1

3 Teintes Strapper 1-2 (J7)

13 12 11 10 9 3 2 1

25 24 23 22 21 15 14

8 7 6 5 4

20 19 18 17 16

A B C D E F G H I J K L M N O P Q R S T U V W X Y

FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice : Par :Schema electrique

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

CYCLOMIX MICRO

9765

2815

19/02/2009 17/01/2011

055 660 999

CYCLOMIX MICRO

9 10

11 12

1213

13 14

313132

33 34

Blanc

Marron

noir

orange

Vert

CACB

DB1

EV1

EV2

EV3

VP6

EV5

EV4

CN1

1 Teinte et 1 rinçage cata Strapper 5-6 (J7)

13 12 11 10 9 3 2 1

25 24 23 22 21 15 14

8 7 6 5 4

20 19 18 17 16

A B C D E F G H I J K L M N O P Q R S T U V W X Y

FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice : Par :Schema electrique

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

CYCLOMIX MICRO

9765

2815

19/02/2009 17/01/2011

055 660 999

CYCLOMIX MICRO

9 10

11 12

131314

14 272728

29 30

35 36

373738

Blanc

Marron

noir

orange

Vert

CACB

DB1

EV1

EV2

EV3

VP6

EV6

EV5

EV7

EV4

CN1

3 Teintes et 1 rinçage cata Strapper 1-2 et 5-6 (J7)

13 12 11 10 9 3 2 1

25 24 23 22 21 15 14

8 7 6 5 4

20 19 18 17 16

A B C D E F G H I J K L M N O P Q R S T U V W X Y

FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice : Par :Schema electrique

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

CYCLOMIX MICRO

9765

2815

19/02/2009 17/01/2011

055 660 999

CYCLOMIX MICRO

Nouvelle carte Electronique

Avec led et résistance

New electronic board

With DEL resistor

Ancienne carte Electronique

Sans led et résistance

Electronic board

Without DEL resistor

A B C D E F G H I J K L M N O P Q R S T U V W X Y

FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice : Par :Schema pneumatique

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

CYCLOMIX MICRO

9765

2815

19/02/2009 17/01/2011

055 660 999

CYCLOMIX MICRO

13FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice :

Par :

Schema pneumatique

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

9765 2815

19/02/2009 17/01/2011

FOLIO

055 660 999

Schema pneumatique

1 1

3 4

VP6

EV1

EV2

EV3

DB1

Changeur de teintes base

A1 SA

Embase des EV

1 Teintes

A B C D E F G H I J K L M N O P Q R S T U V W X Y

FRIAA

Bordereau :

93245 STAINS

Bordereau Modif :

KREMLIN REXSON

Dessiné le :

Indice : Par :Schema pneumatique

Modifié le :

N° D'AFFAIRE :

150, avenue de Stalingrad

CYCLOMIX MICRO

9765

2815

19/02/2009 17/01/2011

055 660 999

CYCLOMIX MICRO

SAMES KREMLIN Cyclomix Micro, Cyclomix Micro+ PH User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual