Sames PPH 607 User Manual

FRANCE
USA

PPH 607 rotary atomizer,

bellcup 65 EC

P/N 1516592

User manual

Robotic single circuit with regulator

metric fittings

SAMES Technologies. 13 Chemin de Malacher 38243 Meylan Cedex

Tel. [phone] - Fax. [phone] - Email : [e-mail] (www.sames.com)

SAMES Technologies Inc. 11998 Merriman Road, Livonia, Michigan, 48 150

Tel. [phone] - Fax. [phone] - Email : [e-mail] (www.sames.com)

Revised : A 1 6301

The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without express authorization from SAMES Technologies is prohibited.

All descriptions and characteristics given in this user manual are not contractually binding and

SAMES Technologies reserves the right to modify this equipment without prior notice.

© SAMES Technologies 2002

Revised : A 2 6301

Robotic single circuit with regulator metric fittings

1. Safety warnings and warranty limits - - - - - - - - - - - - - - - - - - - - - - - - 7

2. Introduction to atomizer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

2.1. PPH 607, single circuit with regulator . . . . . . . . . . . . . . . . . . . 12

2.2. Parts description and functions . . . . . . . . . . . . . . . . . . . . . . . . 13

3. Technical characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

3.1. Dimensions (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2. Working characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3. Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3.1. Turbine rotation speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3.2. Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3.3. Turbine Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4. Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26

4.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.2. Paint circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4.3. External bellcup wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.4. Injector wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.5. Microphone air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.6. Turbine drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.7. Shaping air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.8. Compensation air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.9. Color change and circuit flushing examples . . . . . . . . . . . . . . 30

5. Maintenance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

5.1. Shut down / Start up procedures . . . . . . . . . . . . . . . . . . . . . . . 31

5.1.1. Shut-down procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.1.2. Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.2. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.3.1. Quick disconnect robot plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.3.2. Low voltage connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.3.3. Low voltage connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

5.3.4. Low voltage cable wiring instructions. . . . . . . . . . . . . . . . . . . . . 39

5.3.5. UHT 153 Cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.3.6. Nano-valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.3.7. Injector and bellcup wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.3.8. Turbine repair procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.3.9. Speed settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

6. Assembly / disassembly- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48

6.1. Aluminium cover and shaping air shroud 65EC version . . . . . 48

6.1.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

6.1.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

6.2. Bellcup, clip and distributor 65EC version . . . . . . . . . . . . . . . . 50

6.2.1. Disassembly (bellcup clip assembly) . . . . . . . . . . . . . . . . . . . . . 50

6.2.2. Distributor removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Revised : 3

6.2.3. Distributor reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

6.2.4. Assembly (bellcup and clip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

6.3. Nano-valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6.3.1. Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6.3.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

6.4. Turbine motor, injector, restrictor . . . . . . . . . . . . . . . . . . . . . . . 54

6.4.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6.4.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

6.5. Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6.5.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6.5.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

6.6. Robotic elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

6.6.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

6.6.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

6.7. Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

6.7.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

6.7.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

6.8. Fittings and hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

6.8.1. Fittings removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

6.8.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

7. Cleaning procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65

7.1. Procedure A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

7.2. Procedure B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

7.2.1. Bellcup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

7.2.2. Shaping air shroud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

7.2.3. Injector and injector holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

7.3. Procedure C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

7.4. Nano-valve clean up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

8. PPH 607 SCAR metric spare parts list - - - - - - - - - - - - - - - - - - - - - 71

8.1. Robotic mount P/N 1516592 (65 EC bellcup not included) . . . 71

8.2. Bellcup, clip, shaping air assembly, 65 EC version . . . . . . . . . 76

8.3. Manifold o-rings-atomizer side . . . . . . . . . . . . . . . . . . . . . . . . 77

8.4. Manifold o-rings / pipette robot side . . . . . . . . . . . . . . . . . . . . 78

8.5. Nano-valve assembly - P/N 1508317 . . . . . . . . . . . . . . . . . . . 79

8.6. Regulator P/N 757968 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

8.7. Tube fittings/o-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

8.8. Turbine P/N 1505874 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

8.9. Turbine o-rings/restrictors and injectors . . . . . . . . . . . . . . . . . 83

9. Optional spare parts list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84

9.1. O-ring kit for 65EC and 60-70mm versions shaping air assembly 84

9.2. O-ring kit, robotic elbow/ turbine side . . . . . . . . . . . . . . . . . . . 85

9.3. O-ring kit, manifold/turbine side and robot side . . . . . . . . . . . 86

9.4. Regulator by-pass and dump valve . . . . . . . . . . . . . . . . . . . . . 88

9.5. Screw for grounding method of UHT 153 Cascade . . . . . . . . . 88

9.6. Repelling shied assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Revised : 4

CAUTION :

SAFETY :

Please take note of all caution and warning statements to ensure
your personal safety, as well as optimum system operation.

• Caution statements presents information to maintain optimum opera­tion of the system. Failure to f ollo w caution statements hinders paint
production and may damage equipment.

• Safety warning information for y our personal protection. F ailure to
follow Safety Warnings may result in severe personal injury and
even death. Follow all Safety Warnings while operating SAMES
Technologies equipment.

• Before start-up, remove any loose items such as tools, rags, etc.

• When disassembling and assembling the rotary atomizer, make sure the atomizer
cannot slip out of your hands. Take appropriate measures such as wearing rubber
gloves and being assisted by a second person.

• Make sure the PPH 607 is correctly assembled before operating the equipment.

Revised A 5 6301

WARNING :

• Always follow the procedures described below:

• Always wear safety glasses.

• No fire, smoking or sparks near equipment.

• Comply with all local, state and national safety regulations in regards to this type of

applicator and equipment.

SAFETY :

• Do not stop rotary bellcup by hand or with any object.

• Protect yourself by following the proper “SHUT OFF” procedures in force in your

facility. Refer to your supervisor for detailed instructions.

• Ensure high voltage is “shut off” when servicing in the spray booth.

• Prior to working on the PPH 607 make sure that the turbine has come to a complete

stop. Make sure that no one can start the turbine while it is being worked on.

• Disassemble the atomizer only after all fluid and pneumatic tubes are depressurized

and isolated from compressed air during repair.

Revised A 6 6301

1. Safety warnings and warranty limits

• Prior to cleaning the atomizer or undertaking any other work in the spraying area, power to the high
voltage generator and system must be shut off and locked out.

• Metal containers, properly grounded, should be used for cleaning solvents.

• The mechanical and electrical properties of the SAMES Technologies high voltage electrostatic
generators and atomizers are designed to reduce this risk of sparks. The HV applicator must main­tain at least a 1 inch per 10kV, distance from ground.

Moreover , it is essential to ensure that all conductive and semi conductive parts less than 10 feet from the
atomizer are properly grounded, otherwise it is possible to accumulate electrical charges which could
generate a spark. The same rules apply to personnel however the wearing of antistatic footwear and
gloves will limits this risk.

The spraying area must be fitted with an antistatic floor , such as unpainted concrete, metal g rating, etc....

CAUTION : In all cases, the codes in force concerning spraying of paints and flammable liquids

must be strictly observed.

WARNING : Al ways s witch the po wer supply off bef ore disconnecting the low v oltage cable fr om

the UHT 153 high voltage cascade.

Always make sure the UHT 153 high voltage cascade is connected before
switching the power supply on.

Revised A 7 6301

Foreword

This paragraph contains information that an operator should know and understand before using the
PPH 607. The purpose of this information is to indicate precautions that must be taken to prevent
potentially serious damage to the atomizer.

Bearing air filtration

The air has to be suitably filtered to ensure a long lifetime and to pre v ent an y contamination during paint
application. Incorrectly filtered air can contaminate the bearing causing damage to the turbine. In
particular, a filtering system has to be installed to stop particles bigger than 5 micron.
Filter cartridges have to be regularly changed to ensure clean air. The filter has to be installed as near
as possible to the atomizer.

CAUTION : The warranty does not cover damage caused by air improperly cleaned and filtered
according to specifications.

The inside of the air hoses supplying the atomizer should be free of any paint or solvent contamination.

CAUTION : The warranty does not co ver an y dama ge caused by impurities (paint, solvent or any

other foreign matter) introduced in the pneumatic circuits of the PPH 607.

Bearing air

The bearing air must always be «on» during operation otherwise serious damage to the turbine will
occur. Once the turbine has coasted to a complete stop, it is safe to turn off the bearing air.

To turn off the bearing air :

• Turn off turbine drive air

• Wait until turbine stops (150 sec. minimum)

• Turn off bearing air

Bearing air pressure below 90 psi (6 bars) (at the atomizer inlet) can damage the bearing. The
minimum dynamic air pressure is 90 psi (6 bars) (at the pneumatic control panel).

Minimum dynamic air pressure must be measured at the atomizer inlet. If the bearing pressure
falls below 90 psi (6 bars) at the turbine inlet or at the atomizer inlet, stop turbine drive air.

CAUTION : The warranty does not cover damages to the turbine resulting from insufficient

bearing air pressure.

Revised A 8 6301

Safety interlocks

Rotation - Recommendations :

Triggering paint or solvents at speeds < 15,000 rpm may result in fluids entering the turbine bearing and
control circuit. Do not spr ay if the bellcup is not turning at a speed under 15,000 rpm. Therefore the trig­ger valve, the injector flush valve and the outside bellcup wash valve must be closed when the bellcup
is not spinning

CAUTION : When the turbine is first started, the bellcup rotation speed must be rotating at least

15,000 rpm before opening the paint trigger valve.

Shaping air - Recommendations :

Do not spray if the shaping air is not at least 80 NI/mn (3 CFM). Inadequate shaping air flow can cause
material to flow back and contaminate the outside and inside of the shaping air shroud and cover, caus­ing application defects.

High voltage - Recommendations :

To avoid air ionization and possible accumulation of electrostatic charges in the spray booth, turn off
the E.STAT when the trigger is turned off for any extended period of time (conveyor stops, absence of
parts, etc.).

Maximum speed

Excessive speed can cause serious damage to the turbine. Do not run at more than 45,000 rpm
maximum (loaded) and / or loaded.

CAUTION : The warranty does not cover damage caused by a rotation speed in excess of

45,000 rpm.

Vibrations:

If the PPH 607 vibrates abnormally, this generally means the rotating parts are unbalanced.
There may be dry paint deposits on the bellcup, or it might be physically damaged or dry paint might be
trapped between the injector and the clip. There also ma y be paint on the groo ve receiving the clip or on
the clip itself causing unbalance. If this happens, the problem must be corrected. Significant unbalance
will damage the bearing surface and cause the turbine to fail.

CAUTION : The warranty does not cover damage caused by running an unbalanced turbine.

Revised A 9 6301

O-rings :

Only use o-rings as specified in this manual. In the case of solvent borne mater ials, wetted rings are
chemically inert to prevent any swelling or chemical deterioration.
The proper operation of the PPH 607 is warranted only if used with the right size and material rings.

Mechanical crash :

The warranty does not apply to damages resulting from environmental causes: for example in case of a
robot crashing.

Revised A 10 6301

•

Warranty - Responsibility

SAMES Technologies agrees to correct an y malfunction resulting from a fault in the design, the material
or the fabrication within limitations listed below.

Any request that the warranty be applied must be made in writing and precisely state the claim.

SAMES Tec hnologies never warranties any equipment which has not been operated, maintained and

cleaned according to their recommendations.
In addition, SAMES Tec hnologies does not warranty their equipment if outfitted with spare parts not

approved by SAMES Tec hnologies .
Specifically, the warranty does not cover damage resulting of:

• negligence or lack of supervision from the customer

• incorrect utilization

• improper procedure follow up

• use of non

• accident and/or collision

• acts of God

• bad air filtration (solid particles > 5 micron diameter)

• bad paint / solvent

• use of o-rings not complying with SAMES Tec hnologies specifications

• usage of turbine below minimum bearing air pressure (< 90 PSI (6 bars) at atomizer inlet and

90 psi at the pneumatic control panel)

maximum speed exceeding 45,000 rpm limit

• usage with unbalanced components (dry paint on bellcup, clip, rotor or damaged bellcups),

• air circuits contaminated by fluids or other substances

The SAMES Technologies PPH 607 atomizer is covered by a 12-months warranty (two eight hours
working shift).

In addition, the warranty covers 10,000 hours of operation for the PPH 607 bearing air turbine.
The warranty does not apply to wearing parts such as bellcups, removable regulator components , clips ,
and o-rings.

SAMES Tec hnologies approved control system

The warranty starts from the date the customer provides Code : RT 6301 acceptance (buy off).
Under no circumstances within the frame of this warranty will SAMES Technologies be held responsible

for any bodily injury or loss of production.

Revised A 11 6301

2. Introduction to atomizer

2.1. PPH 607, single circuit with regulator

The PPH 607 rotary atomizer is designed for use in an automatic electrostatic spraying
environment which requires equipment with fast and simple maintenance qualities.
Equipped with a magnetic air bearing turbine, the PPH 607 is designed to atomize and apply various
types of paints at a maximum loaded rotation speed of 45,000 RPM.

Main components :

Turbine

Bellcup clip

Outer/inner ring

(Shaping air)

Bellcup

Regulator

Quick disconnect

tightening ring

Robotic

elbow

Restrictor

Injector holder

Manifold cover

Elbow nut

Split ring

Restrictor

Manifold

Nano-valve

Zero degree

Robot adaptor

Electrical connector

Robot

Quick disconnect plate

UHT 153

High voltage cascade

DES02091

Revised A 12 6301

2. Introduction to atomizer (continued)

2.2. Parts description and functions

Parts Function

Bellcup

Turbine motor

Manifold

Cover / shaping air shroud
(shaping air assy)

Robot quick disconnect plate Provides a sealed interface without contamination for fluid/air

UHT 153 High voltage cascade Supplied with low voltage, the cascade is designed to generate

Protective cover

Quick disconnect tightening
ring

Clip

Injector holder

Injector/restrictor

Regulator

Robotic elbow
Nano-valve

Designed to atomize various types of paints. Specific bellcup
design is selected by the type of product being sprayed.

Designed as a high speed, durable, bearing-less drive motor;
the turbine is responsible for rotating the bellcup. Atomization is
achieved by the centrifugal forces generated by the bellcup
rotation. The size of sprayed paint particles decrease as the
speed of the turbine motor increases.

It encloses all fluid circuits and provides housing for Nano­valves (air, paint, solvent) a paint regulator and a restrictor.

Designed to precisely direct compressed air to the outer edge of
the bellcup. This air is used to form or shape the atomized paint
particles into a controlled pattern that maximizes transfer
efficiency. It also protects internal components and eases
cleaning.

supplies. It eases atomizer installation and removal.

a high voltage output which is used to charge atomized paint
particles. Transfer efficiency increases with the use of high
voltage.

Protects internal components from paint contamination and
eases cleaning operations.

Ensure a tight junction between robot atomizer quick disconnect
plates.

Designed to attach the bellcup to the turbine motor. The under
side also includes a half-moon groove. This groove is used by
the speed feedback circuit to measure bellcup rotation.

Positions the injector in the center of the bellcup. Also
incorporated in this small manifold or holder are microphone air
supply and return passages.

The injector/restrictor directs the fluid flow into the bellcup. Both
the fluid output velocity and fluid back pressure are affected by
the inner size (dia.) of the injector/restrictor. Proper size selec­tion is determined by paint viscosity and film build desired.

The regulator is used to precisely control fluid flow to the
bellcup. Working in conjunction with a fluid flow meter, accurate
“Closed Loop” fluid control can be achieved.

Provides a 60
Air actuated, two positions, normally closed valves, which per-

form, varies operations; paint trigger, paint dump external cup
wash, injector wash. Refer to operating sequences and dia­grams for detailed paint, solvent and air paths section 3.

o

angle to body.

Revised A 13 6301

3. Technical characteristics

3.1. Dimensions (mm)

Ø 120

F

CG

B

E

Cup

TCP

A

D

TCP @ 300mm

C

DES01631

TCP @ cup TCP @300 mm GC
Installed cups
65 EC cup
60 mm, Negative edge
70 mm, Vortex 420 116 570 376 280 31

Note:
GC = gravity center
TCP = Tool center point

Revised A 14 6301

ABCDEF

431 135 581 395 280 31
420 116 570 376 280 31

3. Technical characteristics (continued)

3.2. Working characteristics

Weight US units Metric units

Atomizer without cables or hoses 7.716 lbs 3.5 kg
Body only 2.97 lbs 1.35 kg
Bellcup with deflector 0.09 lbs 0.04 kg
Turbine 0.925 lbs 0.420 kg
Nano-valve 0.013 lbs 0.006 kg
UHT 153 cascade 0.718 lbs 0.326 kg

Voltage

Maximum operating voltage 90 kV

Speed

Recommended rotation speed 15 to 45 KRpm 15 to 45 K tr/min.

Paint

Flow rate 0 to 500 cc/ min. Max (according to paint used)
Pressure normal setting 90 to 120 PSI 6 to 8 bar
Pressure maximum setting 150 PSI 10 bar
Viscosity range 20 to 40 seconds - FORD cup # 4

Air pressure

Air quality

Nano-valve pilot 90 - 150 PSI 6 bar min. - 10 bar max
Bearing air 90 - 150 PSI 6 bar min. - 10 bar max

@ 85 l/min.
Shaping air 90 PSI constant 6 bar constant
Microphone air 25 - 45 PSI 1.9 to 3 bar constant

Filtration (bearing air) must be dry, oil and dust free

Solids
Oil < 2 mg / m3

Oil < 0.1 p.p.m

< 5 mg /m

3

Revised A 15 6301

3. Technical characteristics (continued)

L/mn

(

at

atmospheric

pressure)

3.2 Working characteristics (continued)
Air quality US units Metric units

Water
Dew point <+14˚ F < -10°C

Dew point < 36˚ F air at 105 PSI < 2°C air at 7 bar
Particles diameter < 5 micron

Air consumption

Pilot 0.35 CFM 10L/min.
Bearing air 4.41 CFM 125L/min.
Shaping air 0 to 600 Nl/min. (21.18CFM)

according to type of shaping air ring being used

Turbine Refer to the following charts

Air use for PPH 607 with load (SLPM) with 65EC bellcup.
Solvent borne paint
Viscosity: 28 seconds - Ford cup # 4

< 2 mg/Nm

3

depressurized air

x 1000

Rpm

15 120 129 140
18 125 131 148
20 135 146 158
22 144 156 170
24 154 167 178
26 164 176 196
28 174 205 212
30 192 226 230
32 240 256 262
34 244 263 270
36 253 275 285
38 267 285 302
40 280 302 320

Load:

150cc/min

Load:

250cc/min

Load:

350cc/min

PPH 607 Turbine Air consumption under load.

400

350

.

300

250

200

150

100

50

0

01020304050

Load: 150cc/mn Load: 250cc/mn Load: 350cc/mn

42 301 319 338
44 322 332 358
46 334 342 363

Note : the speed board card is 100% readable from 15.000 Rpm.

x 1000 Rpm

Revised A 16 6301

3. Technical characteristics (continued)

3.2 Working characteristics (continued)

Turbine drive air consumption UNLOADED (relative to bellcup used)

350

300

250

200

150

Air flow L/min.

100

Rev

(k Rpm)

Vortex

bellcup

(L/min.)

Negative edge

bellcup

(L/min.)

15 40 77 85
20 51 106 85
30 85 165 85
35 94 192 85
40 120 234 85
45 145 275 85
50 180 330 85

Bearing air

(L/min.)

Vortex bellcup

Negative edge
bellcup

Bearing air

50

0

30 40 5020100

DES01227

K rpm (K tr/mn)

Revised A 17 6301

3. Technical characteristics (continued)

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED as per
bellcup used

Viscosity: 60 seconds @ 80° F - Ford cup # 4

Fluid flow 75cc/min.

Rev.

(k Rpm)

Vortex

bellcup

l/min.

Negative

edge bellcup

l/min.
15 97 98
20 120 120
30 188 180
35 226 210
40 271 262
45 324 315
50 370 370

400
350

300
250

200

150

Air flow L/min.

100

50

0

15

75 cc/min

30

40

Vortex bellcup
Negative edge bellcup

5020

DES01228

Fluid flow 150cc

Rev.

(k Rpm)

Vortex

bellcup

l/min.

edge bellcup

15 107 103
20 135 129
30 191 190
35 244 201
40 292 276
45 360 336
50 370 373

Negative

l/min.

400
350

300
250

200

150

Air flow L/min.

100

50

0

15

150 cc/min

30

40

Vortex bellcup

Negative edge bellcup

5020

DES01229

Revised A 18 6301

3. Technical characteristics (continued)

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED as per bellcup used
Viscosity: 60 seconds @ 80° F - Ford cup # 4

400
350

300
250

200

Air flow L/min.

150
100

50

0

Vortex bellcup Dia. 70 mm

15

30

75 cc/min. Vortex bellcup

150 cc/min. Vortex bellcup

40

5020

Negative edge bellcup Dia. 60 mm

400
350

300
250

200

Air flow L/min.

150
100

50

0

15

30

75 cc/min. negative edge bellcup

DES01230

150 cc/min. negative edge bellcup

40

5020

DES01231

Revised A 19 6301

3. Technical characteristics (continued)

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED relative as per bellcup used
Viscosity: 25 sec. Ford cup # 4 @ 80°F (27°C)

Fluid flow 75cc/min.

Rev.

(k Rpm)

Vortex

bellcup

l/min.

edge bellcup

15 97 94
20 123 120
30 192 180
35 230 220
40 270 250
45 324 314
50 370 370

Negative

(l/min.)

400
350

300
250

200

Air flow l/min.

150
100

50

0

400

15

30

40

Vortex bellcup

Negative edge bellcup

5020

DES01232

350
300

Fluid flow 150cc/min.

Rev.

(k Rpm)

Vortex

bellcup

l/min.

edge bellcup

15 108 109

Negative

(l/min.)

250

200

150

Air flow l/min.

20 140 132
30 200 185
35 245 230

100

50

40 302 280
45 360 325
50 375 370

0

15

30

40

5020

Vortex bellcup

Negative edge bellcup

Revised A 20 6301

DES01233

3. Technical characteristics (continued)

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED as per bellcup used
Viscosity: 25 sec. Ford cup # 4 @ 80°F (27°C)

Fluid flow 300cc /min.

Rev.

(k Rpm)

Vortex

bellcup

(l/min.)

edge bellcup

15 126 116
20 153 147
30 230 220
35 280 256
40 335 310
45 373 370
50 389 373

Negative

(l/min.)

400
350

300
250

200

Air flow L/min.

150
100

50

0

15

30

40

Vortex bellcup

Negative edge bellcup

5020

DES01234

400
350

300
250

200

150

Air flow L/min.

100

50

0

15

Vortex bellcup Dia. 70 mm

30

40

75 cc/min. Vortex bellcup
150 cc/min. Vortex bellcup

300 cc/min. Vortex bellcup

Negative edge bellcup Dia. 60 mm

400
350

300
250

200

150

Air flow L/min.

100

50

0

5020

15

30

40

5020

75 cc/min. negative edge bellcup

150 cc/min. negative edge bellcup

DES01235

300 cc/min. negative edge bellcup

DES01236

Revised A 21 6301

3. Technical characteristics (continued)

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED relative as per bellcup used
Viscosity: 44.7 sec. Ford cup # 4 @ 80°F (27°C)

Fluid flow 75cc/min.

Rev.

(k Rpm)

Vortex

bellcup

(l/min.)

edge bellcup

15 105 108
20 133 130
30 206 198
35 251 220
40 302 273
45 360 374
50 400 405

Negative

(l/min.)

400
350

300
250

200

150

Air flow L/min.

100

50

0

15

75 cc/min

30

40

Vortex bellcup

Negative edge bellcup

5020

DES01237

150 cc/min

Fluid flow 150cc/min.)

Rev.

(k Rpm)

Vortex

bellcup

(l/min.)

edge bellcup

15 110 110

400
350

300

Negative

250

(l/min.)

200

20 150 138

Air flow L/min.

30 211 205
35 266 250

150
100

40 320 299
45 390 370
50 401 410

50

0

15

30

40

5020

Vortex bellcup
Negative edge bellcup

DES01238

Revised A 22 6301

3. T echnical characteristics (continued)

3.2 Working characteristics (continued)

Turbine drive air consumption LOADED relative as per bellcup used (continued)
Viscosity: 44.7 sec. Ford cup # 4 @ 80°F (27°C)

400
350

300
250

200

Air flow L/min.

150
100

50

0

Vortex bellcup Dia. 70 mm

15

30

75 cc/min. Vortex bellcup

150 cc/min. Vortex bellcup

40

Negative edge bellcup Dia. 60 mm

400
350

300
250

200

Air flow L/min.

150
100

50

0

5020

15

30

40

5020

75 cc/min. negative edge bellcup

DES01239

150 cc/min. negative edge bellcup

DES01240

Revised A 23 6301

3.3. Operating principle

3.3.1. Turbine rotation speed
The reading is obtained using a microphone. The air supply arrives at the clip holding the bellcup.

This clip is machined with a groove in which air passes with every rotation of the bellcup. This pres­sure variation causes a noise or “frequency signal”, which is sent through the injector holder to a
microphone. The microphone in turn conv erts this frequency signal into electrical variations which are
sent to the speed regulation board.

For extra hose length,

increase microphone IN pressure 0.6 psi/feet of tubing

OD

1/4” tube

Microphone IN

Required pressure

25 - 45 PSI

3.3.2. Microphone

11

To speed control board

15 feet / 4.5m

Required minimum length

7

9

10

8

Mic Return air (Mic OUT)

DES01295

S01486

DES01241

26 feet / 8m

Maximum length

1 Half moon groove
2 Microphone air return (Mic. OUT)
3 Microphone air supply (Mic. IN)
4 Microphone
5 Speed regulator board
6 Manual air regulator
7 1/4” T ube = (15 to 26 ft) or (4.5 to 8m)

8 Microphone air return1/4” tube
9 Microphone assembly (w/connector)

P/N: 851488 (6mm)
P/N: 459881(1/4”)

10 Microphone sleeve

PN: 546994

11 Microphone cable assembly

PN: 63-1080-00 (40m w/connector)

Revised A 24 6301

3.3 Operating principle (continued)

3.3.3. Turbine Motor
The bearing air flows uniformly to the surface of the stator creating an air cushion which separates

the rotor from the stator. The balance between air pressure and electromagnetic forces enables the
rotor to float freely while maintaining its center above the stator.
Drive air is used to accelerate the turbine through the turbine drive vane which is attached to the rotor .
Brake air is used to slow down the turbine during an over-speed or shutdown condition.

2

3

4

1 Turbine wheel for braking and drive
2 Turbine body (Stator) supplying air to:

- Bearing air

- Turbine drive and brake

- Shaping air

1

3 Stator magnet
4 Rotor
5 Turbine brake holes
6 Turbine drive identations
7Deflector with o-ring

7

DES01013

6

5

5

2

6

Bearing air

1

Revised A 25 6301

DES01014

4. Diagrams

4.1. General

OD 6/8 NYLON

OD 8/10 NYLON

OD 4/6 NYLON

OD 6/8 NYLON

OD 8/10 NYLON

OD 4/6 NYLON

OD 6/8 PFA

OD 2,7/4 NYLON
OD 2,7/4 NYLON

OD 6/8 PFA

OD 2,7/4 NYLON

25
24
23
22
21

26
41

53
63

11

51

25 Compensation air
24 Shaping air
23 Bearing air
22 Turbine brake
21 Turbine drive
26 Microphone IN
41 Dump valve 1
53 Dump valve pilot 1

OD 2,7/4 NYLON

OD 2,7/4 PFA

OD 4/6 NYLON

OD 2,7/4 PFA

OD 2,7/4 NYLON

56

32

43

31
58

DES02090

63 Regulator pilot
11 Paint supply 1
51 Paint valve pilot 1
56 Injector wash pilot
32 Injector wash solvent or air
43 Microphone OUT
31 External bellcup wash solvent or air

Magnetic turbine

58 External bellcup wash pilot air

Note: PFA = teflon tubing should not be replaced with nylon tubing.

4.2. Paint circuit

Circuit cleaning (typically color change)

D:6/8 Nylon

OD 5/16" PFA

D:2,7/4 Nylon

OD 3/16"NYLON

OD 3/16" NYLON

D:2,7/4 Nylon

OD 5/16" PFA

D: 6/8 PFA

OD 3/16" NYLON

D:2,7/4 Nylon

41

53

63
11
51

Magnetic turbine

41 Dump 1
53 Dump valve pilot
63 Regulator pilot
11 Paint supply 1
51 Paint valve pilot 1

DES01016

Revised A 26 6301

4. Diagrams (continued)

4.3. External bellcup wash

31 External bellcup wash solvent or air
58 External bellcup wash pilot air

D:2,7/4 PFA

OD 3/16" PFA

OD 3/16" NYLON

D:2,7/4 Nylon

31

58

4.4. Injector wash

OD 3/16" NYLON

D:2,7/4 Nylon
D:2,7/4 PFA

OD 3/16" PFA

56

32

Magnetic turbine

31: Bellcup wash, solvent/air supply, cleans the
bellcup.

DES01017

56 Injector wash pilot
32 Injector wash solvent or air

32: Solvent/air supply cleans the paint supply

passage to the bellcup.

DES01018

Magnetic turbine

Note: PFA = (teflon) tubing should not be replaced with nylon tubing.

Revised A 27 6301

4. Diagrams (continued)

4.5. Microphone air

Microphone supply air is set by use of a remote regulator.

D:4/6 Nylon

OD 1/4" NYLON

D:4/6 Nylon

OD 1/4" NYLON

26

43

Magnetic turbine

DES01019

4.6. Turbine drive

Turbine drive air is controlled through a remote transducer.

D:4/6 Nylon

OD 1/4" NYLON

D:6/8 Nylon

OD 5/16" NYLON

OD 3/8" NYLON

D:8/10 Nylon

23

22

21

26 Microphone IN
43 Microphone OUT

23 Bearing air
22 Turbine brake air
21 Turbine drive air

23: The bearing air separates the rotor from the

stator.
22: Supplies air for turbine brake.
21: Supplies air for turbine drive.

DES01020

Magnetic turbine

The bellcup speed controller activates #21
through a remote transducer and #22 through
a solenoid.

Revised A 28 6301

4. Diagrams (continued)

4.7. Shaping air

D:8/10 Nylon

24OD 3/8" NYLON

4.8. Compensation air

D:6/8 Nylon

OD 5/16" NYLON

25

Magnetic turbine

24 Shaping air

24: The shaping air supply controls the pattern size

diameter and is controlled through a remote

transducer.

DES01021

25 Compensation air

25: Compensation air stops shaping air shroud con-

tamination and is controlled through a remote
regulator.

DES01022

Magnetic turbine

Revised A 29 6301

4. Diagrams (continued)

4.9. Color change and circuit flushing examples

• Standard conditions: 90 psi (6 bars) air, solvent and paint.

• Color change block and rinsing block distance to the atomizer (3 to 5 ft - 1 to 1.5 meter).

Seconds

0

Color change cycle

12

3

4

5

6

Main Air
Main Solvent
Injector Wash

Solvent

Injector wash air

Bell wash solvent

Bell wash air

• Typical solvent consumption: 30cc

• Recommended injector solvent flow rate: 300 cc/min.

• Bellcup wash solvent flow rate: 250 cc/min.

• The use of restrictors is recommended if solvent flow rates are greater than specified above.

• The last air pulse is used to blow out and dry the exterior bell wash circuit in order to av oid solvent

spitting.

Circuit flushing example

Seconds

0

1 2

3

4

5

Main Air

DES01243

6

Main Solvent

Paint regulator

High output (60psi (4 bar) pilot pressure

Dump valve

• Typical solvent consumption: 100 cc

Seconds

Typical

0 1 2 2.5

Color valve

Dump valve

Trigger valve

Low output

7.5 to 15 PSI

Paint regulator

High output 90 psi

Typical paint flow when trigger is on: 150 cc/min.
D = Delay to decrease the pilot air pressure of the paint regulator before opening the trigger.
X = Time for paint to flow from the color changer to bellcup
Y = Time of paint output from bellcup
NOTE: The optional fill cycle is normally used in situations where high voltage tracking through the dump line becomes an issue .

Filling cycle example

1.6

D

Seconds

Color valve
Dump valve
Trigger valve

Paint regulator

0

Low output

7.5 to 15 PSI

500cc/min. (max)

Optional

X

Y

0.5s

DES01245

DES01244

Revised A 30 6301

5. Maintenance

5.1. Shut down / Start up procedures

Important recommendations

Follow the compressed air settings as described in section 3.2.
The rotor and the stator will be damaged if the bearing air is turned off.
Bearing air must be set at 90 PSI (6 bars) minimum at the quick disconnect plate.
(*For tubing lengths over 15’, measure air pressure at the quick disconnect to determine correct
setting.)
Make sure that there is a signal emitting from the speed board.

5.1.1. Shut-down procedures

Important steps to follow:

Step 1 - Stop atomizing
Step 2 - High voltage supply OFF
Step 3 - Circuit flushing cycle
Step 4 - Stop shaping air flow
Step 5 - Stop turbine drive and wait until Rpm = 0
Step 6 - Stop bearing air

5.1.2. Start-up procedures
Important steps to follow:

Bearing air on

Start turbine rotation

Shaping air on

Timing

High voltage on
Paint flow on

Step 1

Step 2

Step 3

Step 4

DES01630

Revised A 31 6301

5. Maintenance (continued)

5.2. Tools

DES01023

USA P/N Sames P/N Tool description Qty

1308689 1308689 Tool, aluminium cover, nut and quick discon-

11

Sale

unit

nect tightening ring removal

DES00016

USA P/N Sames P/N Tool description Qty

Sale

unit

72-1107-00 1517728 Tool, 65EC bellcup and clip removal 1 1

DES01025

USA P/N Sames P/N Tool description Qty

DES01641

Sale

unit

1301832 1301832 Tool, nano-valve removal 1 1
1403498 1403498 Tool, nano-valve torque 1 1

Revised A 32 6301

5. Maintenance (continued)

5.2 T ools (continued)

DES01026

USA P/N Sames P/N Tool description Qty

1308679 1308679 Tool, drive vane removal 1 1

DES01027

Sale

unit

USA P/N Sames P/N Tool description Qty

Sale

unit

1305453 1305453 Tool, fittings 2 1

2,7/4

4/6

6/8

8/10

DES01028

USA P/N Sames P/N Tool description Qty

Sale

unit

1406390 1406390 Tube depth gauge 1 1

DES01029

USA P/N Sames P/N Tool description Qty

Sale

unit

1308680 1308680 Tool, regulator cover + seat removal 1 1

Revised A 33 6301

5. Maintenance (continued)

5.2 T ools (continued)

60˚ QD NUT

DES01030

USA P/N Sames P/N Tool description Qty

1308678 1308678 Adaptor, wrench, 60° 11

DES01642

Sale

unit

USA P/N Sames P/N Tool description Qty

Sale

unit

1408598 1408598 Tool, restrictor removal 1 1

USA P/N Sames P/N Tool description Qty

DES01481

Sale

unit

1408599 1408599 Tool, injector 1 1

DES01633

USA P/N Sames P/N Tool description Qty

Sale

unit

72-0581-00 - Tool, diaphragm removal 1 1

Revised A 34 6301

5. Maintenance (continued)

5.2 T ools (continued)

DES01484

USA P/N Sames P/N Tool description Qty

72-1126-00 1408335 Tool, 65EC shaping air nut removal and instal-

lation

Other tools and accessories required

• Plastic mallet

• 6 mm steel rod

Sale

unit

11

Revised A 35 6301

5. Maintenance (continued)

5.3. Installation

(see § 8.1 page 71 for details.)

The robot quick disconnect plate is used to hold the atomizer onto the robot wrist.
The UHT 153 is installed in the robot quick disconnect plate as illustrated.
The quick disconnect tightening ring holds the body onto the quick disconnect robot plate.

Zero index

Robot adaptor

Low voltage cables

5 screws M6 x 50

Nylon + glass filled

UHT 153 cascade

Quick disconnect tightening

ring

PPH 607

Robot wrist

5 screws

(M5 x 50) 60% glass

filled

Quick disconnect robot plate

DES01431

Revised A 36 6301

5. Maintenance (continued)

5.3.1. Quick disconnect robot plate
Please see § 8.7 page 81 for details.

Alignment

pin

Dia 12 mm

DES01032

Tube fittings:

Cascade holding screw

Please refer to sections 8.1 and 8.9

11 Paint supply
21 Turbine drive
22 Turbine brake

24

23

51

22

53

26

41

56

43

21

32

31

25

11

58

63

23 Bearing air
24 Shaping air
25 Compensation air
26 Microphone IN
31 External bellcup wash solvent or air
32 Injector wash solvent or air
41 Dump valve
43 Microphone OUT
51 Paint valve supply

DES01114

53 Dump valve pilot
56 Injector wash pilot
58 External bellcup wash pilot air
63 Regulator pilot

.

Revised A 37 6301

5. Maintenance (continued)

5.3.2. Low voltage connector

1

2

4

5

3

5

DES01036

Item Description Qty

1 Low voltage connector 1 2 O-ring 7.65 x 1.68 2 3 Low voltage cable 2 4 O-ring 23.52 x 1.78 1 5 Screw M4 x 12 s/s 2

Note: see § 8.1 page 71, for Sames spare part list for details.

5.3.3. Low voltage connection

2

4

1

DES01037

6 + 6a

5

4

UHT 153

2

1

8

7

9

3

DES01038

Item Description Qty

1 Washer UHT 153 position plug 1
2 Electrical male connector 1
3 Washer UHT 153 1
4 O-ring 23.52 x 1.78 1
5 Screw M3 x 10 nylon 4
6 Low voltage connector 1

6a Screw M4 x 12 s/s 2

7 O-ring 7.65 x 1.68 2
8 Low voltage cable 2
9 5/16” nylon tubing 2

3

2

1

Note: see § 8.1 page 71 for Sames spare part list for details.

Revised A 38 6301

5. Maintenance (continued)

5.3.4. Low voltage cable wiring instructions
Assembly

Step 1:

Strip insulation back 1/4” on each of the 3 wires.
Repeat operation on the second low voltage
cable.

1/4"

Step 2:

Crimp pins on each of the 3 wires on the low

P/N : E4PTFD482

DES01297

voltage cable. Tag cable #1 using a solvent
resistant marker at other end.

Step 3:

Crimp pins on the red, black and white wires on
the 2nd low voltage cable. Tag #2 cable using
a solvent resistant marker at other end.

Step 4:

Feed cable ends through the connector assembly and the robot adaptor. The two seals are
previously inserted into the connector assembly.

1

DES01489

Back view

DES01300

1

DES01301

2

DES01301

Note: * Screw (M3 x 8) (see § 9.5 page 88) not included with connector assembly, necessary only if

grounded method is required. Contact your Sames representative for more details.

Revised A 39 6301

5. Maintenance (continued)

5.3.4 Low voltage cable wiring instructions (continued)

Step 5:

Insert low voltage cable assemblies into the
connector body using the wiring diagram below.

Pin Wire Cable

L Red

J White
K Black
D Shield
B Red
C White

M Black

Note: Holes A, E, F, G, & H are not used.

1

2

J

H

G

M

F

A

L

K

D

E

Wiring diagram

1

2

DES01482

B

C

ES01303

Step 6:

Feed the low voltage cable ends through the
positioning plug washer with its flat side and pin
facing out, then through the PPH 607 quick
disconnect assembly.

Step 7:

Assemble the two washers and electrical male connector together making sure all parts are correctly
aligned and the mating is flush.

Step 8:

Position the above mentioned assembly into the UHT well by pulling on the cables and using two
fingers to hold the assembly together.

Step 9:

The three o-rings must be in place before tightening connections (please refer to section 5.3.3. for
details).

Step 10:

Tighten the assembly into the robot adaptor.

Alignment Pin

DES01298

Revised A 40 6301

5. Maintenance (continued)

5.3.4 Low voltage cable wiring instructions (continued)
Step 10:

Secure the electrical connector assembly with the (4) plastic screws.

Step 11:

Feed cable ends through the 5/16” nylon tubing.

Step 12:

Place the nylon tubing inside the connector and secure with connector and 2 S/S screws.

5.3.5. UHT 153 Cascade

Zero degree indexing position

High voltage

contact

Cascade set screw

Note:

• After installing the UHT 153 into the quick disconnect, apply a light film of dielectric grease to the
rod and high voltage contact before installing the PPH 607 manifold.

• Be sure to tighten the cascade set screw to prevent the cascade from falling out and breaking.

Revised A 41 6301

5. Maintenance (continued)

5.3.6. Nano-valve
The compact size of SAMES nano-valves means they can be positioned near to the atomizer, reducing

paint and solvent consumption and color changing time.

Close Open

DES01632

CAUTION : Valve not repairable, only replaceable as a whole unit.

Revised A 42 6301

5. Maintenance (continued)

5.3.6 Nano-valve (continued)

B-B

1

4

2

3

B

Item Function Qty

1 Paint trigger nano-valve (11) 1
2 Dump nano-valve (41) 1
3 Injector wash nano-valve (32) 1
4 Bellcup wash nano-valve (31) 1

B

DES01654

Revised A 43 6301

5. Maintenance (continued)

5.3.7. Injector and bellcup wash

• Injector wash: the solvent passes directly through the injector.

• External bellcup wash: the solvent passes through a hole in the shaping air shroud to wash the

external surfaces of the bellcup.

Solvent injector’s pipettes

Typical connection

External Moduflow

Injector wash nano-valve

Bellcup wash

nano-valve

DES01263

O-rings

CAUTION : Inspect to make certain the o-rings on the solvent injector’s pipette and on the
shaping air shroud are in place before installing the aluminium cover.

Revised A 44 6301

5. Maintenance (continued)

5.3.8. Turbine repair procedures

Tools required:

• 400 grit wet sandpaper

• 600 or finer grit wet sandpaper

• Lapping surface / flat marble stone / flat glass surface

• Compressed air line

Clean all components with solvent, and follow the steps described below:

Wet sanding method:
Step 1:

Place a 5 x 5 inches lapping surface in a basin or a sink and cover
with at least 1/4” of water.

Note: Best results are obtained if sanding is done under running
water.

Step 2:

The first sanding is done with a 400 grit paper.

Note: Be certain that the paper, the w ater and the slab remain clean
at all time to avoid damage to the surfaces.

Step 3 and 4:

Place the paper under water over the lapping surface and smooth

out the paper with the fingers to remove any air bubbles.

Note: Roll up paper if edges curl upward in the water.

Revised A 45 6301

5. Maintenance (continued)

5.3.8 Turbine repair procedures (continued)

Step 5:

Hold the part (stator or rotor) flat on the sanding paper applying
even pressure and slide in a figure 8 without lifting the part while
sanding, change sand paper if required then proceed with sanding
the part until all surfaces are free of imperfections, repeat if
necessary.

Note: Always use fresh water and new sand paper after each
sanding operation.

Step 6:

Final sanding is done using sand paper 600 or finer until all sur-

faces are well polished, this time starting with the rotor.

Step 7, 8 and 9:

(Make sure there is no water or grit left in the bearing holes). Dr y
all components with compressed air then wipe with a clean soft
cloth. Reassemb le the turbine according to instruction see § 6.4.2

page 58.

Revised A 46 6301

5. Maintenance (continued)

5.3.9. Speed settings

Note: These settings are typical examples. For more precise or different configurations, please

contact your SAMES Technologies representative.

65 EC bellcup for Metallic base coat

• Viscosity : 18 s Ford cup #4 @ 80° F

• Weight solids : 32 %

• Target distance : 9.5 inches

• Estat : 90 kV

Settings Flow rates

(cc/min)
Low 100 100 29 75 23 0.43
Medium 135 130 35 75 21 0.52
High 160 155 42 75 21 0.65

60 mm negative edge bellcup for Base coat (solid)

• Viscosity : 34 s Ford cup #4 @ 80° F

• Weight solids : 44 %

• Target distance : 9.5 inches

• Estat : 90 kV

Settings Flow rates

(cc/min)
Low 150 120 29 75 27 0.75
Medium 190 150 36 75 24 0.9
High 230 180 43 75 26 1.1

Shaping air

(l/min)

Shaping air

(l/min)

Bellcup speed

(kRpm)

Bellcup speed

(k Rpm)

Tip speed

(mm/s)

Tip speed

(mm/s)

Pattern

Width (inch)

Pattern

Width (inch)

Film buid

(mils)

Film buid

(mils)

Revised A 47 6301

6. Assembly / disassembly

6.1. Aluminium cover and shaping air shroud 65EC version

6.1.1. Disassembly

• Step 1: Make sure that the high voltage is OFF.

• Step 2: Remove the aluminium cover with the wrench P/N # 1308689.

2

5

4

3

8

10

11

9

7

6

1

12

Item Description Qty

1 Aluminium cover 1
2 O-ring 84 x 2 teflon encapsulated - viton 1
3 Shaping air insert OD: 65mm 1
4 O-ring 2.0 x 1.25 chemically inert 1
5 O-ring 82 x 1.6 teflon encapsulated - viton 1
6 Shaping air shroud 1
7 Shaping air nut OD: 65mm 1
8 O-ring 88.62 x 1.78 mm teflon encapsulated - viton 1

9Deflector 1
10 Bellcup 65 EC, body 1
11 Clip 1
12 Shaping air nut removal and installation tool 1

Note: see § 8.2 page 76

for Sames spare parts lists.

DES01496

Shaping air nut

• Step 2:
The shaping air shroud and shaping air insert

Fig. 1

are fastened together (see fig.1) with the
shaping air nut and can be disassembled using
the tool P/N # 72-1126-00 as illustrated

• Step 3:
Remove the o-rings (item 4-5-8) from the

shaping air shroud (item 6).

To remove

• Step 4:
Remove bellcup and clip assembly (see § 6.2.1

page 50 )

Revised A 48 6301

6. Assembly and disassembly (continued)

6.1 Aluminium cover and shaping air shroud 65EC version (continued)

6.1.2. Assembly
Clean all components and inspect for damage, replace if necessary (see § 7 page 65.)

Note: O-ring kit available see § 9.1 page 84.

• Step 1: Place the o-rings onto the shaping air shroud

(item 4-5-8)

• Step 2: Slide o-ring ov er the shaping air insert until it sits
in its groove.

Alignment pins

• Step 3: Align the shaping air insert to the shaping air

Alignment holes

shroud, be careful not to damage the o-rings.

Alignment pins

Shaping air nut

• Step 4: Secure the shaping air insert to the shaping air
shroud by placing the shaping air nut evenly
inside the shaping air shroud as illustrated and
tighten lightly with fingers.

• Step 5: Secure in place with shaping air nut remo val and

installation tool P/N 72-1126-00.

• Step 6: Align the whole assembly to the robotic elbow,

place the aluminium cover over the assembly,
secure it by hand then tighten it with the wrench

1308689.

Revised A 49 6301

6. Assembly and disassembly (continued)

6.2. Bellcup, clip and distributor 65EC version

6.2.1. Disassembly (bellcup clip assembly)

Note: To disassemble the bellcup and clip assembly, use the tool P/N 72-1107-00.

Step 1

Step 2

DES01502

SAFETY :

- Wear rubber gloves or use a rag to protect your hands from the sharp edges of the bellcup,

- Bearing air must be turned OFF.

- Avoid damage to the bellcup and clip.

• Place the opened clamp around the bellcup and turn handle clockwise to tighten the clamp around
it. Turn the clamp counterclock-wise to unscrew bellcup from the clip.

• Hold clip firmly and unscrew the clip with the tool

Revised A 50 6301

6. Assembly and disassembly (continued)

6.2 Bellcup, clip and distributor 65 EC version (continued)

6.2.2. Distributor removal

• Step 1: Separate the clip from the bellcup as described before.

Required accessories to remove distributor from bellcup:

Plastic mallet

Soft plastic surface

Distributor

• Step 2: Place bellcup upside down as illustrated above on a soft surface to avoid damage to the

bellcup.

• Step 3: Insert the rod into the bellcup as illustrated below and hit the 6 mm rod with the mallet to

release the distributor.

6 mm steel rod

65 EC bellcup

6.2.3. Distributor reinstallation

• Step 1: Place the distributor into the bellcup (well centered).

• Step 2: Push with fingers.

Revised A 51 6301

6. Assembly and disassembly (continued)

6.2 Bellcup, clip and distributor 65 EC version (continued)

6.2.4. Assembly (bellcup and clip)

SAFETY : To avoid injury, it is recommended to wear rubber gloves or to use a rag to install the
bellcup and clip assembly.

Step 1

Step 2

DES01503

• Step 1: Secure the clip to the bellcup by turning the tool clockwise by hand.

• Step 2: Place the opened clamp to close the grip around the bellcup and tighten the bell-

cup onto the clip.

• Step 3: Press the bellcup and clip assembly to the turbine motor making sure it is well secured.

Revised A 52 6301

6. Assembly and disassembly (continued)

6.3. Nano-valve

6.3.1. Removal

Figure 1 Figure 2

DES01073

• Step 1: Use tool P/N 1301832.

• Step 2: Loosen the nano-valve by turning counterclock wise until it is released from the threads
(see fig. 1)

• Step 3: Flip the tool around (fig.2) and completely screw the tool onto the nano-valve and pull to

remove.

6.3.2. Assembly

Inspect nano-valve and components for damage and replace if necessary.

• Step 1: Clean all components (see § 7.4 page 70).

• Step 2: Apply a light film of dielectric grease (pure vaseline P/N H1GMIN017) to the nano-valve,

then insert the nano-valve into the manifold.

• Step 3: Insert the nano-valve tool onto the nano-valve and with the tool P/N 1403498 turn clock-
wise to a maximum torque of 1.8 ft/lbs (2,5 Nm).

Revised A 53 6301

6. Assembly and disassembly (continued)

6.4. Turbine motor, injector, restrictor

6.4.1. Disassembly

8

1

2

3

7

6

4

DES01432

5

Item Description Qty

1 Bellcup 1
2 Clip 1
3 Injector D: 1.8 mm 1
4 Injector o-ring 5.28 x 1.78 chemically inert 1
5 Injector holder 1
6 Injector o-ring 2.0 x 1.25 chemically inert 1
7 Restrictor (dia. 3mm) equipped with two o-rings size 3.1 x 1.6

chemically inert

8 Microphone o-ring 2.75 x 1.6 chemically inert 2

Note: see § 8.1 page 71, see § 8.9 page 83, for Sames spare parts list for
details.

1

Revised A 54 6301

6. Assembly and disassembly (continued)

6.4. Turbine motor, injector, restrictor (continued)

6.4.1 Disassembly (continued)

Turbine motor

2

Injector + holder

7

9

2

8

1

3

4

5

6

10

Item Description Qty

1 Rotor 1
2 Screw M3 x 12 socket head s/s 8
3 Stator 1
4 Stator magnet 1
5 Drive wheel 1
6Deflector with o-ring size 52.07 x 2.62 viton 1
7 O-ring 5.28 x 1.78 chemically inert 1
8 Injector 1.8 mm 1
9 O-ring 2.0 x 1.25 chemically inert 2

10 Injector holder 1
11 O-ring 3.1 x 1.6 chemically inert 2
12 Restrictor 3.0 mm 1

Note: see § 8.1 page 71 , see § 8.8 page 82 for Sames spare parts lists

11

12

DES01504

Turbine motor

• Step 1: Remov e the 5 screws holding the turbine to the robotic elbo w using a 2.5 mm allen wrench
then remove injector solvent and shaping air alignment pin.

Solvent injector

Turbine mounting screw

Shaping air ring alignment
pin

DES01505

Revised A 55 6301

6. Assembly and disassembly (continued)

6.4 Turbine motor, injector, restrictor (continued)

6.4.1 Disassembly (continued)

2

7

9

2

8

1

3

4

5

6

10

• Step 2: Remove the deflector (6) with its seal by sliding it with your thumbs .

• Step 3: Remove the drive wheel (5) using the tool (P/N. 1308679) .

• Step 4: Remove the rotor (1) by sliding it straight across the stator (3).

DES01506

11

12

DES01504

• Step 5: Remove the magnet (4).

• Step 6: Measure with a calliper the stator assy thickness. The reading should be between 35 mm

mini and 35.45 mm maxi.

CAUTION : Below 35 mm, the stator assy has to be replaced. Between 35 mm and 35.45 mm, the
stator can be repaired (see § 5.3.8 page 45).

Revised A 56 6301

6. Assembly and disassembly (continued)

6.4 Turbine motor, injector, restrictor (continued)

6.4.1Disassembly (continued)

Injector and injector holder

• Step 1: Remove the 3 screws holding the injector holder in place with an allen wrench size 2.5mm.

DES01508

DES01509

Note: Left hand threads injector.

• Step 2: Remo v e the injector using the injector tool P/N 1408599 (left hand threads), being careful
not to damage the injector and/or the o-rings.

• Step 3: With the restrictor tool P/N 1408598 pull the restrictor out from the manifold. Be careful
not to damage the o-rings.

Note: The o-ring located at the bottom of the restrictor may remain stuck in the manifold housing after
removing the restrictor, make sure it is retrieved.

Revised A 57 6301

6. Assembly and disassembly (continued)

6.4 Turbine motor, injector, restrictor (continued)

6.4.2. Assembly

Step 2

Step 3 Step 4 and 5

DES01511

Injector and injector holder

• Step 1: Clean and inspect all components for damage, replace if necessary.

• Step 2: Insert the microphone o-rings into the manifold. Assemble the restrictor with the correct

size o-rings to the correct size restrictor (see § 8.9 page 83 for Sames spare parts lists), and push
into the manifold until completely inserted as illustrated.

• Step 3: Align the injector holder to the alignment pin on the manifold and secure with the 3 screws

using an 2.5 mm allen wrench.

• Step 4: Install the injector equipped with the o-rings.

• Step 5: Place the injector assembly into the injector holder and tighten by turning counterclock

wise (left hand thread) with the injector tool to a maximum torque of 12.3ft/lbs (7 N.m).
(see § 8.9 page 83 for Sames spare parts lists).

Turbine motor

• Step 1: Slide the rotor onto the stator as illustrated and avoid sudden impact which could cause

damage to the rotor.

DES01509

34

1/3

2/3

DES00346

WARNING : A sudden impact to the rotor will damage the turbine.

Revised A 58 6301

6. Assembly and disassembly (continued)

6.4 Turbine motor, injector, restrictor (continued)

6.4.2 Assembly (continued)

• Step 2: Center the rotor to the stator.

5 6

DES00347

• Step 3: Insert the stator magnet into the stator.

• Step 4: Insert the turbine wheel into the stator and push in with the thumbs as illustrated. A click

should be heard if correctly in place.

78

DES00719

• Step 5: Insert the deflector equipped with the o-ring and press in with the thumbs as illustrated.

9

10

DES00720

• Step 6: Install the assembled turbine onto the manifold and secure with the 5 turbine mounting

screws, then install the solvent injector with o-rings and the shaping air alignment pin.

Turbine mounting screw

Injector solvent

Shaping air alignment pin

DES01505

Revised A 59 6301

6. Assembly and disassembly (continued)

6.5. Regulator

(Option available for by-pass see § 9.4 page 88 for details)

6.5.1. Disassembly

• Step 1: Proceed with the circuit flushing cycle.

• Step 2: Turn off all pneumatic and high voltage supplies

• Step 3: Slide out the cover.

• Step 4: Use tool P/N 1308680, and remove the regula-

tor cover.

• Step 5: Remove the regulator assembly (all compo-

nents).
Note: Do not damage the inner lip use the tool
P/N 72-0581-00 or a plastic object when removing the dia­phragm.

6.5.2. Assembly

• Step 1: Insert a new o-ring.

• Step 2: Insert the spring.

• Step 3: Insert the poppet, making sure the poppet is

free to move

• Step 4: Place the seat and tighten with the regulator
tool.

• Step 5: Place the diaphragm pusher.

• Step 6: Place o-ring into manifold.

• Step 7: Place the diaphragm with the black side out

make sure it is flat and properly placed.

• Step 8: Place o-ring into air pilot disk.

• Step 9: Place the air pilot disk with o-ring side down.

• Step 10: Place the cover and tighten with the wrench as illustrated above.

Regulator tool

P/N 1308680

DES01771

Cover
P/N 543894

Disk, air pilot
P/N 543891

O-ring 40 x 2.5

Regulator port

P/N J2FTDF410
Diaphragm

P/N 543893
O-ring 41 x 1.78
P/N J2FTDF416

Diaphragm pusher 38mm
P/N 543892

Seat
P/N 930624

DES01772

Poppet
P/N 641770

Spring

Replace only if
rebuilding the
regulator

P/N 742759
O-ring 10.5 x 2.0

P/N J3TTCN007

Revised A 60 6301

6. Assembly and disassembly (continued)

6.6. Robotic elbow

6.6.1. Disassembly

3

5

Item 7

High voltage contact also

used on the manifold

12

4 + 4a

3

Item Description Qty

1 O-ring 2.75 x 1.6 - chemically inert (Microphone air) 2
2 O-ring 3.68 x 1.78 - chemically inert (Bearing and compensation air) 4
3 O-ring 6.07 x 1.78 - chemically inert (Turbine drive and brake air) 6
4 O-ring 2.9 x 1.2 - chemically inert for injector 2

4a Solvent injector 1

5 O-ring 3.1 x 1.6 - chemically inert for restrictor 2
6 Shaping air alignment pin 1
7 High voltage contact and screw 1

Note: see § 8.1 page 71

• Step 1: Remove all o-rings

2

and see § 8.3 page 77 for Sames spare parts list

6

3

DES01513

• Step 2: Remove shaping air alignment pin.

• Step 3: Remove solvent injector and remove the two o-rings.

• Step 4: Remove high voltage contact.

6.6.2. Assembly

• Step 1: Install all o-rings.

• Step 2: Install shaping air alignment pin.

• Step 3: Apply a light film of dielectric grease on the solvent injector and install the two o-rings.

• Step 4: Install the high voltage contact and secure in place with one brass screw.

Revised A 61 6301

6. Assembly and disassembly (continued)

6.7. Manifold

6.7.1. Disassembly

1

2 + 2a

5

6

7

8

9

11

10

13

12

3

14

4

15

16

DES02089

Item Description Qty

1 High voltage contact assembly 1
2 Solvent injector 1

2a O-ring 2.9 x 1.2 - chemically inert 2

3 Regulator assembly 1
4 Pipette 6mm 9
5 O-ring 3.1 x 1.6 - chemically inert for restrictor 2
6 Restrictor Dia. 3.0mm 1
7 O-ring 6.07 x 1.78 - chemically inert (Turbine drive and brake air) 6
8 O-ring 2.75 x 1.6 - chemically inert (Microphone air) 2

9 Shaping air alignment pin 1
10 Alignment pin Dia. 12 2
11 O-ring 3.68 x 1.78 - chemically inert (Bearing and compensation air) 4
12 Nano-valve 4
13 Manifold body 1
14 Pipette 8mm 6
15 Pipette bracket 1
16 Screw nylon M4 x 10 3

Note: see § 8.1 page 71 for Sames spare parts list

Revised A 62 6301

6. Assembly and disassembly (continued)

6.7. Manifold (continued)

6.7.1. Disassembly (continued)

• Step 1: Remove all o-rings

• Step 2: Remove the solvent injector (item 2) then remove the two o-rings (item 2a) from the

solvent injector

• Step 3: Remov e the restrictor (item 6) and then remov e the two o-rings (item 5) from the restrictor .

• Step 4: Remove shaping air alignment pin (item 9).

• Step 5: Remove the alignment pins (item 10).

• Step 6: Remove the high voltage contact and screw assembly (item 1).

• Step 7: Remove the nano-valves (item 12), (see § 6.3.1 page 53 for details).

• Step 8: Remove the regulator (item 3), (see § 6.5.1 page 60 for details).

• Step 9: Remove the three screws (item 16), holding the pipette bracket.

• Step 10: Remove the pipette bracket (item 15).

• Step 11: Remove pipettes (item 4 and 14).

6.7.2. Assembly
Note: Clean all components and inspect for damage, replace if necessary.

• Step 1: Install o-rings coated with a light film of dielectric grease.

• Step 2: Install the solvent injector (item 2) equipped with the two o-rings (item 2a)

• Step 3: Install the restrictor (item 6) equipped with the two o-rings (item 5).

• Step 4: Install the shaping air alignment pin (item 9).

• Step 5: Install the alignment pins (item 10).

• Step 6: Install the high voltage assembly. (item 1).

• Step 7: Install the nano-valves (item 12), (see § 6.3.2 page 53 for details).

• Step 8: Install the regulator (item 3), (see § 6.5.2 page 60 for details).

• Step 9: Install the pipettes (item 4 and 14) equipped with their o-rings.

• Step 10: Install the pipette bracket (item 15), fit and secure with the three nylon screws (item 16).

Revised A 63 6301

6. Assembly and disassembly (continued)

6.8. Fittings and hoses

6.8.1. Fittings removal
Remove fittings and hoses from the atomizer robot adaptor

• Step 1: Use one tool P/N 1305453 and to hold the hose

• Step 2: Place the second tool P/N 1305453 and turn counterclock wise to remove.

• Step 3: Install new hoses on fittings

DES01090

6.8.2. Assembly
Note: Make sure to shorten hose by 0.6 Inch (15 mm) if previously used.

• Step 1: Fit hose in the tool P/N 1406390 mark as shown

• Step 2: Place tool and fitting onto hose and turn clockwise to tighten until it reaches the mark

Mark the tubing with a

permanent marker

DES01091

WARNING : Do not apply too much force while tightening. If hose turns, cut again and re-install
the fitting. For correct tube fittings and o-rings see § 8.7 page 81.

DES01090

• Step 3: Reconnect the fitting and hose on the quick disconnect robot plate

Revised A 64 6301

7. Cleaning procedures

At the end of each shift or as required by plant practices, activate the purge cycle.

• Stop and shut down the system.

• Clean the atomizer using dump solvent rag.

CAUTION : On no account should the atomizer or any of its component be sprayed with solvent

or high/low pressure water.

SAMES Tec hnologies does not recommend the use of covers.

Although, if the plant chooses to protect atomizers with covers , do not use “anti-static quality” plastic films
as these are conductive, and can short-circuit the high voltage.

A thin layer of dielectric grease (pure vaseline P/N # H1GMIN017) applied before covering the parts,
facilitates removal of the cover.

WARNING : Always wear safety glasses or goggles

Always wear rubber gloves when handling solvent
Work in well ventilated area when handling solvent.

Procedure Components Frequency

A Tightening ring, outer ring, outer bellcup surface 8 hours
B Bellcup, inner and outer ring, outer injector surface,

outer bellcup surface, outer clip surface

C Clip 480 hours

WARNING : Do not soak the turbine in solvent or use a solvent spra y gun. Use a rag and soft

bristle brush using an approved cleaning solution.

120 hours

Revised A 65 6301

7. Cleaning procedures (continued)

7.1. Procedure A

WARNING : T urbine must be OFF. Bearing air and shaping must remain under pressure in order

to stop solvent flow between the bellcup and the inner ring.

• Step 1: Clean the tightening ring, the aluminium cover and the outer bellcup surface with a clean
rag.

• Step 2: Make sure that the grooves of the aluminium cover are clean

• Step 3: Dry with compressed air

3

2

1

1 Bellcup
2 Aluminium cover
3 Aluminium cover groove

DES01515

Revised A 66 6301

7. Cleaning procedures (continued)

7.2. Procedure B

SAFETY : Stop turbine and shaping air.

7.2.1. Bellcup

• Step 1: Remove the bellcup see § 6.2.1 page 50

• Step 2: Soak one hour in ethanol only and clean with a clean rag and a soft bristle brush.

Note: Make certain that all surface is clean and free of any contaminant to
ensure proper fitting onto the clip.

Solvent

Step 2

• Step 3: Dry well using compressed air

DES01717

DES01716

Step 3

DES01718

Note: It ma y be necessary to disassemble in order to clean the bellcup completely see § 6.2.1 page

50. Use the appropriate tool for specific bellcup .

Revised A 67 6301

7. Cleaning procedure (continued)

7.2.2. Shaping air shroud

• Step 1: Remove the aluminium cover to remove the shaping air shroud

3

4

2

1

DES01052

1 Aluminium cover 2 O-ring 88.62 x 1.78 teflon encapsulated 3 Shaping air shroud

4 Injector solvent with o-ring 2.9 x 1.2 chemically inert

• Step 2: Clean outside and inside surfaces with a rag dipped in solvent and a nylon brush.

• Step 3: Dry well with compressed air and a clean dry rag.

Step 2

Step 3

DES01099

7.2.3. Injector and injector holder

• Step 1: Remove injector as per instruction (see § 6.4.1 page 54)

• Step 2: Soak 1 hour in approved cleaning solution

• Step 3: Dry with compressed air

Revised A 68 6301

7. Cleaning procedures (continued)

7.3. Procedure C

SAFETY : Switch off all electrical supply.

• Step 1: Remove the shaping air assembly (do not damage o-ring) see § 6.1.1 page 48.

Remove bellcup see § 6.2.1 page 50 .

• Step 2: Remove clip see § 6.2.1 page 50.

• Step 3: Clean the clip with a nylon brush and solvent (MEK). Never soak the clip into solvent

Note: Make sure that the clip is not damaged

DES01100

• Step 4: Clean both sides of the bellcup

DES01101

• Step 5: Dry with compressed air

DES01103

Revised A 69 6301

7. Cleaning procedures (continued)

7.4. Nano-valve clean up

CAUTION : Do not soak the nano-valve in solvent

• Step 1: Remove all o-rings

• Step 2: Wipe nano-valve with a moistened rag

• Step 3: Clean nano-valve with a stiff nylon brush

• Step 4: Wipe again with a dry rag

• Step 5: Blow out with clean compressed air

Note: for assembly see § 6.3.2 page 53

DES01634

Revised A 70 6301

8. PPH 607 SCAR metric spare parts list

8.1. Robotic mount P/N 1516592 (65 EC bellcup not included)

1506878

1506298

DES01105

1506300

1516592

1513963

Revised A 71 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.1 Robotic mount, 65 EC version (continued)

73 /74

68

65

57

71

70

66

67

61

60

59

58

56

55
54

72

63

69

64

53

45

44

44a

46 & 46a

43 + 43 a

37

36a

36

51 51a

38

42a

40 41 42

38a

39

49 & 49a

41a

27

52

35

32

34

33

31

28 + 28a

29

30

16

24

23

22

21

29a

17

29 b

25 26

29c

20

5a

10
9
8

7

6

5

1a

4

3

2

1

DES02088

Revised A 72 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.1 Robotic mount, 65 EC version (continued)

Item USA P/N Sames P/N Description Qty

1 72-1124-01 1202996 Aluminium cover 1

1a 62-1137-00 1514409 Shaping air assembly 1

2 82-0993-05 J2FENV386 O-ring 84 x 2 teflon encapsulated - viton 1
3 72-1039-02 1202570 Shaping air insert OD: 65mm 1
4 82-0993-04 J2FENV385 O-ring 82 x 1.6 teflon encapsulated 1
5 72-1125-00 1202995 Shaping air shroud 1

5a 82-0410-31 J3STKL014 O-ring 2.5 X 1.25 chemically inert 1

6 72-1123-00 1310370 Shaping air nut OD: 65mm 1
7 J2FENV622 J2FENV622 O-ring 88.62 x 1.78mm, teflon encapsulated 1
8 1309562 1309562 Deflector 1

9 1202905 1202905 Bellcup 65 EC 1
10 1308547 1308547 Clip , 65EC 1
16 1505874 1505874 Turbine motor

(see § 8.8 page 82.)

17 X4FVSY068 X4FVSY068 Screw Chc - M3 x 12 stainless steel socket

head

20 K6RKBL361 K6RKBL361 Ball bearings see § 6.4.1 page 54 and see §

8.8 page 82)

21 82-0410-19 J3STKL005 O-ring 5.28 x 1.78 chemically inert (see § 8.9

page 83)

22 738635 738635 Injector, 1.8mm 4 grooves

(see § 8.9 page 83)

23 82-0410-31 J3STKL014 O-ring 2.0 x 1.25 - chemically inert

(see § 8.9 page 83)

24 X4FVSY068 X4FVSY068 Screw Chc - M3 x 12 stainless steel socket

head
25 738354 738354 Injector holder 1
26 640464 640464 Restrictor dia 3.0mm (see § 8.9 page 83)1
27 82-0410-18 J3STKL002 O-ring 3.1 x 1.6 mm, chemically inert

(see § 8.9 page 83)
28 1405145 1405145 Solvent injector - stainless steel 1

28a 82-0410-24 J3STKL027 O-ring 2.9 x 1.2 - chemically inert

(see § 8.3 page 77)
29 1409802 1409802 Alignment Pin dia.12 (shaping air) - stainless

steel

29a 82-0410-23 J3STKL026 O-ring 2.75 x 1.6 - chemically inert (Mic. IN/

OUT)

29b 82-0884-26 J3STKL035 O-ring 3.68 x 1.78 - chemically inert 4
29c 82-0884-10 J3STKL078 O-ring 6.07 x 1.78 - chemically inert 6

30 X7CVCB069 X7CVCB069 Screw M3 x 16 brass 1
31 1401208 1401208 High voltage contact 1

32 1506878 1506878 Equipped robotic elbow 1

33 1302692 1302692 Split ring 1
34 1304309 1304309 Elbow nut 1
35 J2FENV638 J2FENV638 O-ring 94.97 x 1.78 mm teflon encapsulated. 1

1

5

41

1

1

1

3

2

2

1

2

Revised A 73 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.1 Robotic mount, 65 EC version (continued)
Item USA P/N Sames P/N Description Qty

36 1305059 1305059 Manifold cover extended 1

36a 1201454 1201454 Nut, quick disconnect tightening ring 1

37 82-0410-18 J3STKL002 O-ring 3.1 x 1.6 mm, chemically inert 2
38 640464 640464 Restrictor dia 3.0mm (see § 8.9 page 83.) 1

38a 82-0410-23 J3STKL026 O-ring 2.75 x 1.6 - chemically inert

(see § 9.3 page 86 )
39 82-0884-26 J3STKL035 O-ring 3.68 x 1.78 - chemically inert 4
40 1402691 1402691 Alignment pin shaping air - nylon 1
41 82-0884-10 J3STKL078 O-ring 6.07 x 1.78 - chemically inert 6

41a 1403825 1403825 Pin, alignment dia.12 2

42 1508317 1508317 Nano-valve with o-rings

(see § 6.3.1 page 53 and see § 8.5 page 79)

42a 1506300 1506300 Equipped manifold body 1

43 1402690 1402690 Solvent injector - nylon 1

43a 82-0410-24 J3STKL027 O-ring 2.9 x 1.2 - chemically inert 2

44 1401208 1401208 High voltage contact 1

44a X7CVCB069 X7CVCB069 Screw M 3 x 16, brass 1

45 759968 759968 Regulator (rebuilding kit only).

see § 6.5.1 page 60 and see § 8.6 page 80,

and see § 9.4 page 88. for option kit -

”By-pass”
46 1403758 1403758 Pipette, 6 mm (see § 8.4 page 78)10

46a 82-0884-10 J3STKL005 O-ring 5.28 x 1.78 chemically inert 10

49 1403759 1403759 Pipette, 8 mm (see § 8.4 page 78)6

49a 82-0884-12 J3STKL094 O-ring 7.65 x 1.78 6

51

51a X9NVFP118 X9NVFP118 Screw M4 x10, cheese head, nylon 3

52 1508750 1508750 UHT 153, high voltage cascade 1

53 X9SVCB232 X9SVCB232 Screw, CH M6 x 50, nylon/fiber glass filled 5
54 - - Tubes fittings and o-rings (see § 8.7 page 81)16

55

56 X9NSFA706 X9NSFA706

57 1513090 1513090 Equipped quick disconnect robot plate 1

1305033

1403825

1305033 Bracket, pipette 1

1403825 Pin, alignment dia. 12 2

Cascade set screw M6 x 7 nylon,

Alternate M6 x 8 grub slot set

(see § 5.3.5 page 41 )

2

4

1

1

Revised A 74 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.1. Robotic mount, 65 EC version (continued)

Item USA P/N Sames P/N Description Qty

58 X9NVFP067 X9NVFP067 Screw M3 x 10 nylon 4
59 1404599 1404599 Orientation washer plug UHT 153 1
60 E4PTFS481 E4PTFS481 Male connector, 12 cts 1
61 1404600 1404600 Washer UHT 153 1
63 E4PTFD482 E4PTFD482 Pin, male contact 12
64 82-2169-00 X9SVCB192 Screw, M5 x 50 CH, nylon, 60% glass filled 5
65 1102291 1102291 PPH 607 adaptor SCAR / robot 1
66 J2FENV288 J2FENV288 O-ring 23.52 1.78 teflon encapsulated 1
67 1305414 1305414 Low voltage connector 1
68 X4FVSY066 X4FVSY066 Screw M3 x 8 socket head s/s (see § 5.3.4

page 39 and see § 9.5 page 88)

69 X4FVSY119 X4FVSY119 Screw M4 x 12 socket head s/s 2
70 82-0884-11 J3STKL094 O-ring 7.65 x 1.78 2
71 84-0038-04 - Low voltage cable 198 O.D. used on robot 2 *
72 85-0128-15 - Nylon tubing 5/16” O.D. x .233 I.D. 2 *
73 63-1128-01 - Low voltage cable assy 1
74 63-1128-00 - Low voltage cable assy (with item 65 robot

adaptor)

1

1

Note : * x length as required

Revised A 75 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.2. Bellcup, clip, shaping air assembly, 65 EC version

Recommended for metallic base coat and clear coat and cut-in applications

B

A

C

DES01520

5a

3

1

2

Item USA P/N Sames P/N Description Qty

A 62-1137-00 1514409 65EC shaping air assembly 1
B 1516662 1516662 Bellcup and distributor 1
C 1518056 1518056 65 EC complete assembly 1

1 72-1124-01 1202996 Aluminium cover 1
2 82-0993-05 J2FENV386 O-ring 84 x 2 teflon encapsulated - viton 1
3 72-1039-02 1202570 Shaping air insert OD: 65mm 1
4 82-0993-04 J2FENV385 O-ring 82 x 1.6 teflon encapsulated - viton 1
5 72-1125-00 1202995 Shaping air shroud 1

5a 82-0410-31 J3STKL014 O-ring 2.5 X 1.25 chemically inert 1

6 72-1123-00 1310370 Shaping air nut OD: 65mm 1
7 J2FENV622 J2FENV622 O-ring 88.62 x 1.78mm, teflon encapsulated 1
8 1309562 1309562 Deflector 1
9 1202905 1202905 Bellcup EC 65mm, body 1

10 1308547 1308547 Clip 1

4

5

7

8

6

10

9

DES01405

Note: O-ring kit available see § 9.1 page 84.

WARNING : When using shaping air assembly 65 EC version # 1514409, the stainless steel
solvent pipette # 1405145 will replace the nylon genuine one (# 1402690).

Revised A 76 6301

8. PPH 607 SCAR coil spare parts lists (continued)

8.3. Manifold o-rings-atomizer side

Item 4

Elbow alignment pin

Item 6

Shaping air pin

3

2

4

3

4

1

5

1

3

3

3

Item 5a

O-ring 2.9 x 1.2

Item USA P/N Sames P/N Description Qty

1 82-0410-23 J3STKL026 O-ring 2.75 x 1.6 - chemically inert

2 82-0884-26 J3STKL035 O-ring 3.68 x 1.78 - chemically inert

3 82-0884-10 J3STKL078 O-ring 6.07 x 1.78 - chemically inert

4 1403825 1403825 Alignment pin dia. 12 2
5 1402690 1402690 Solvent injector 1

5a 82-0410-24 J3STKL027 O-ring 2.9 x 1.2 - chemically inert for solvent

6 1402691 1402691 Shaping air pin 1
7 X7CVCB064 X7CVCB064 Screw M 3 x 16, brass 1
8 1401208 1401208 High voltage contact 1

Item 5

Solvent injector

(Microphone air)

(Bearing and compensation air)

(Turbine drive and brake air)

injector

2

2

2

3

DES01113

2

4

6

2

Revised A 77 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.4. Manifold o-rings / pipette robot side

E: Pipette bracket

Item USA P/N Sames P/N Description Qty

B X9NVFP118 X9NVFP118 Screw M4 x 10 nylon flat head 3
E 1305033 1305033 Pipette bracket 1

Pipette

Screw (item B)

housing

Screw (item B)

housing

DES01112

Couterbored holes USA P/N Sames P/N Description Qty

11, 21, 22, 24, 25, 41 82-0884-11 J3STKL094 O-ring 7.65 x 1.78 chemically inert 6

23, 26, 31, 32, 43,

82-0410-19 J3STKL005 O-ring 5.28 x1.78 chemically inert 10

51, 53, 56, 58, 63

Couterbored holes USA P/N Sames P/N Description Qty

11, 21, 22, 24, 25, 41 1403759 1403759 Pipette 8 mm 6

23, 26, 31, 32, 43,

1403758 1403758 Pipette 6 mm 10

51, 53, 56, 58, 63

Revised A 78 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.5. Nano-valve assembly - P/N 1508317

2

1

DES01117

Nano-valve removal tool: P/N 1301832

DES01025

Item USA P/N Sames P/N Description Qty

1 82-0884-14 J3STKL160 O-ring 12.42 x 1.78 - chemically Inert 2
2 J3STKL121 J3STKL121 O-ring 9.52 x 1.78 - chemically Inert 1

H1GMIN017 H1GMIN017 Dielectric grease (pure vaseline) 1

Revised A 79 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.6. Regulator P/N 757968

1

10

2

3

4

9

8

7

5

6

DES01118

Item USA P/N Sames P/N Description Qty

757968 757968 Regulator rebuilding kit 1

1 742759 742759 Regulator spring 1
2 J3TTCN007 J3TTCN007 O-ring 10.5 x 2.0 - teflon 1
3 930624 930624 Seat 1
4 543892 543892 Diaphragm pusher Dia. 38 x 3.9 DP mm, black

1

or white
5 543891 543891 Air pilot disk 1
6 543894 543894 Regulator cover 1
7 543893 543893 Diaphragm Dia. 47mm 1
8 J2FTDF410 J2FTDF410 O-ring 40 x 2.5 viton 1
9 J2FTDF416 J2FTDF416 O-ring 41 x 1.78 viton 1

10 641770 641770 Poppet with carbide insert 1

Revised A 80 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.7. Tube fittings/o-rings

Alignment pin

P/N 1403825

Qty 2

Screws nylon +

glass filled

M6 x 50

X9SVCB232

Counterbored holes P/N Description

21 and 24

1406543

F6RXZX068

82-0884-11 USA

(J3STKL094) Sames

25

21

31

24

23

22

51

56

41

53

26

43

32

11

58

63

Fitting 8/10

Stainless steel sleeve

O-ring 7.65 x 1.78 (Qty 2)

ES01114

22 and 25

23,26 and 43

51,53,56,58 and 63

31 and 32

DES01290

DES01291

DES01292

DES01293

1406542

82-0884-11 USA

(J3STKL094) Sames

1406541

82-0410-19 USA

(J3STKL005) Sames

1406540

82-0410-19 USA

(J3STKL005) Sames

82-0884-26 USA

(J3STKL035) Sames

1406544

82-0410-19 USA

(J3STKL005) Sames

82-0884-26 USA

(J3STKL035) Sames

Fitting 6/8

O-ring 7.65 x 1.78 (Qty 3)

Fitting 4/6

O-ring 5.28 x 1.78 (Qty 3)

Fitting 2,7/4

O-ring 5.28 x 1.78 (Qty 2)

O-ring 3.68 x 1.78 (Qty 1)

Fitting 2,7/4 w/check valve

O-ring 5.28 x 1.78 (Qty 2)
O-ring 3.68 x 1.78 (Qty 1)

1406545

Fitting 6/8 w/check valve

11 and 41

82-0884-11 USA

O-ring 7.65 x 1.78 (Qty 3)

(J3STKL094) Sames

DES01294

Revised A 81 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.8. Turbine P/N 1505874

1

3

4

5

6

7

9

11

8

10

2

Item USA P/N Sames P/N Description Qty

1505874 1505874 Turbine assembly 1

1
2

1200681 1200681 Rotor 1

1508460 1508460 Stator, assembly 1
3 K6RKBL361 K6RKBL361 Ball bearing 41
4 X4FVSY068 X4FVSY068 Screw M3 x 12 socket head s/s 5

5
6
7
8

1301793 1301793 Stator magnet 1

739980 739980 Drive wheel 1

J2FTDF480 J2FTDF480 Deflector seal 52.07 x 2.62 viton 1

1508461 1508461 Deflector with seal 1
9 1303016 1303016 Deflector 1

10 X4FVSY072 X4FVSY072 Screw M3 x 20, socket head s/s 1
11 X4FVSY073 X4FVSY073 Screw M3 x 25, socket head s/s 4

DES01636

Note : The stator assembly is shown as is for disassembly and cleaning but it is sold as one part.

Revised A 82 6301

8. PPH 607 SCAR metric spare parts list (continued)

8.9. Turbine o-rings/restrictors and injectors

Injector

1

3

2

Restrictor

4

DES01430

Restrictors

USA P/N Sames P/N Restrictor Qty of grooves Color

640400 640400 Dia. 0. 8 mm - Black

640401 640401 Dia. 0.9 mm 1 Black

640402 640402 Dia. 1.0 mm 2 Black
640403 640403 Dia. 1.2 mm - White
640456 640456 Dia. 1.5 mm 1 White
640464 640464 Dia. 3.0 mm 2 White

Injectors

USA P/N Sames P/N Injector Qty of grooves

738632 738632 Dia. 0.9 mm 1
738353 738353 Dia. 1.2 mm 2
738634 738634 Dia. 1.5 mm 3
738635 738635 Dia. 1.8 mm 4

O-rings

Item USA P/N Sames P/N Description Qty

1 82-0410-19 J3STKL005 O-ring 5.28 x 1.78 - chemically inert 1
2 82-0410-31 J3STKL014 O-ring 2.0 x 1.25 - chemically inert 1
3 82-0410-24 J3STKL027 O-ring 2.9 x 1.2 - chemically inert 2
4 82-0410-18 J3STKL002 O-ring 3.1 x 1.6 - chemically inert 2

Revised A 83 6301

9. Optional spare parts list

9.1. O-ring kit for 65EC and 60-70mm versions shaping air assembly

P/N 82-2179-02

65EC

2

4

3

DES01407

60mm or 70mm version

1

1

DES01406

Item USA P/N Sames P/N Description Qty

82-2179-02 O-ring kit shaping air assembly for 65EC

1

and 60 or 70 mm versions

Includes the following items
1 J2FENV622 J2FENV622 O-ring 88.62 x 1.78mm, teflon encapsulated 2
2 82-0993-05 J2FENV386 O-ring 84 x 2 teflon encapsulated 1
3 82-0410-31 J3STKL014 O-ring 2.0 x 1.25 chemically inert 1
4 82-0993-04 J2FENV385 O-ring 82 x 1.6 teflon encapsulated 1

Revised A 84 6301

9. Optional spare parts list (continued)

9.2. O-ring kit, robotic elbow/ turbine side

P/N - 82-2179-00

5

3

4

12

3

3

2

Item USA P/N Sames P/N Description Qty

82-2179-00 O-ring kit, robotic elbow/ turbine side 1

Includes the following items

1 82-0410-23 J3STKL026 O-ring 2.75 x 1.6 - chemically inert

(Microphone air)

2 82-0884-26 J3STKL035 O-ring 3.68 x 1.78 - chemically inert

(Bearing and compensation air)

3 82-0884-10 J3STKL078 O-ring 6.07 x 1.78 - chemically inert

(Turbine drive and brake air)

4 82-0410-24 J3STKL027 O-ring 2.9 x 1.2 - chemically inert

(for solvent injector)

5 82-0410-18 J3STKL002 O-ring 3.1 x 1.6 - chemically inert

(for restrictor)

2

4

6

2

2

DES01408

Revised A 85 6301

9. Optional spare parts list (continued)

9.3. O-ring kit, manifold/turbine side and robot side

P/N 82-2179-01 Also includes regulator o-rings, diaphragm and nano-valves o-rings.

Manifold turbine side

3

3

2

4

4

5

1

1

3

3

3

4

5

3

1

9

13

2

2

10

12

2
2

11

3

14

Nano-valve

DES01113

Regulator

8

7

Pipette

DES01774

Turbine side

Revised A 86 6301

Robot side

9. Optional spare parts list (continued)

9.3. O-ring kit, manifold/turbine side and robot side (continued)

P/N 82-2179-01 Also includes regulator o-rings, diaphragm and nano-valves o-rings.

Item USA P/N Sames P/N Description Qty

82-2179-01 O-ring kit manifold/turbine side and robot

side

Includes the following items

1 82-0410-23 J3STKL026 O-ring 2.75 x 1.6 - chemically inert

(Microphone air)

2 82-0884-26 J3STKL035 O-ring 3.68 x 1.78 - chemically inert

(Bearing and compensation air)

3 82-0884-10 J3STKL078 O-ring 6.07 x 1.78 - chemically inert

(Turbine drive and brake air)

4 82-0410-24 J3STKL027 O-ring 2.9 x 1.2 - chemically inert

(for solvent injector)

5 82-0410-18 J3STKL002 O-ring 3.1 x 1.6 - chemically inert

(for restrictor)
7 82-0410-19 J3STKL005 O-ring 5.28 x 1.78 chemically inert 10
8 82-0884-11 J3STKL094 O-ring 7.65 x 1.78 - chemically inert 6
9 J3TTCN007 J3TTCN007 O-ring 10.5 x 2 - teflon (Regulator) 1

10 J2FTDF410 J2FTDF410 O-ring 40 x 1.78 - viton (Regulator) 1
11 J2FTDF416 J2FTDF416 O-ring 41 x 1.78 - viton (Regulator) 1
12 82-0884-14 J3STKL160 O-ring 12.42 x 1.78 -chemically Inert 8
13 J3STKL121 J3STKL121 O-ring 9.52 x 1.78 - chemically Inert 4
14 543893 543893 Diaphragm (Regulator) 1

1

2

4

6

2

2

Revised A 87 6301

9. Optional spare parts list (continued)

9.4. Regulator by-pass and dump valve

1

Item USA P/N Sames P/N Description Qty

1 1307176 1307176 Nano-valve dump plug 1
2 82-0410-05 J3STKL008 O-ring 5.7 x 1.9 chemically inert 1
3 1307174 1307174 Regulator by-pass 1
4 1405005 1405005 Regulator nut 1
5 82-0884-26 J3STKL035 O-ring 3.68 x 1.78 chemically inert 1

2

3

4

DES01121

5

9.5. Screw for grounding method of UHT 153 Cascade

Note: Low voltage connector not included

1

DES01489

Item USA P/N Sames P/N Description Qty

1 X4FVSY066 X4FVSY066 Screw M 3 x 8 socket head S/S 1

Revised A 88 6301

9. Optional spare parts list (continued)

9.6. Repelling shied assy

2

3

8

4

1

5

6
7

DES02107

Item USA P/N Sames P/N Description Qty

1 82-1171-06 - Screw, set M6 x 6 1
2 72-1173-00 - Collar, threaded 1
3 72-1172-01 - Ring, slip 1
4 72-1174-06 - Shield support 1
5 72-1174-07 - Shield, PPH 607 1
6 85-0119-47 - Screw, M6 x 10 pan head 2
7 X9NEHU006 - Nut, hex M6 2
8 85-0119-46 - Screw, M6 x 8 pan head 2

Revised A 89 6301