Sames NANOGUN-MV LR, GNM 6080 LR, NANOGUN-MV HR, GNM 6080 HR User Manual

Index revision: C - March 2016 1 7105
User manual
SAS SAMES Technologies. 13 Chemin de Malacher -
Inovallée - CS 70086 - 38243 Meylan Cedex France Tel. 33 (0)4 76 41 60 60 - Fax. 33 (0)4 76 41 60 90 - www.sames.com
NANOGUN-MV and GNM 6080
versions LR - HR
Index revision : C - March 2016 2 7105
This document may not be passed on or reproduced in any form whatsoever nor may its contents be used or disclosed without express written permission from SAMES Technologies.
The descriptions and characteristics contained in this document are subject to change without notice.
© SAMES Technologies 2014
WARNING : SAS Sames Technologies is registered with the Ministry of Labour as a training
institution. Throughout the year, our company offers training courses in the operation and maintenance of your equipment. A catalogue is available on request. Choose from a wide range of courses to acquire the skills or knowledge that is required to match your production requirements and objectives. Our training courses can be delivered at your site or in the training centre at our Meylan head office.
Training Department: Tel.: 33 (0)4 76 41 60 04 E-mail : formation-client@sames.com
SAS Sames Technologies user manuals are written in French and translated into English, German, Spanish, Italian and Portu-
guese. The French version is deemed the official text and Sames will not be liable for the translations into other language
Index revision : 3
NANOGUN-MV and GNM 6080 versions LR - HR
1. Product identification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.1. Identifying the version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.1. By the barrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.2. By the base support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2. GNM 6080 control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Health and Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
2.1. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2. Installation rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3. Operating rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4. Maintenance rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.1. Products used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3. Description of spray gun and GNM 6080 control module- - - - - - - - - 12
3.1. Functions available on spray gun . . . . . . . . . . . . . . . . . . . . . . 12
3.2. GNM 6080 Control module . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Technical characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
4.1. General spray gun characteristics . . . . . . . . . . . . . . . . . . . . . 15
4.2. GNM 6080 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3. Compressed air characteristics . . . . . . . . . . . . . . . . . . . . . . . . 16
5. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
6. Special tools- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
6.1. Using the multipurpose spanner . . . . . . . . . . . . . . . . . . . . . . . 20
7. Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
7.1. With piston pump for all versions . . . . . . . . . . . . . . . . . . . . . . . 21
7.2. With diaphragm pump for all versions . . . . . . . . . . . . . . . . . . . 22
7.3. With a pressure tank for all versions . . . . . . . . . . . . . . . . . . . . 23
8. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
8.1. Paint Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1.1. Viscosity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1.2. Resistivity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.1.3. Flash point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.2. Settings of the spraying parameters . . . . . . . . . . . . . . . . . . . . 25
9. Misuse of the Apparatus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
10. Maintenance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
10.1. Preventive maintenance table . . . . . . . . . . . . . . . . . . . . . . . . 29
10.2. Electropneumatic coupling . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10.3. Paint Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.3.1. Paint hose - QD version (HR) . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.3.2. Paint hose LR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
10.4. Spray head assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Index revision : 4
10.5. Barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
10.6. Paint needle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.7. Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
10.8. Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.9. Air valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
10.9.1. Repairing the air valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
10.10. Fixing hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10.11. High voltage cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10.12. Barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
10.13. Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10.14. Electric diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
10.14.1. Connection cable GNM 6080 / NANOGUN-MV. . . . . . . . . . . 42
10.14.2. GNM 6080 trigger cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
11. Cleaning- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43
11.1. Cleaning the product circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11.2. Cleaning the spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11.3. Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
11.4. Demolition and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
11.4.1. NANOGUN-MV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
11.4.2. GNM 6080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
12. Troubleshooting Guide- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47
13. Spare Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
13.1. NANOGUN-MV spray guns low pressure for high resistivity
(HR) solvent paint ρ > 10MΩ.cm . . . . . . . . . . . . . . . . . . . . . . . . . . 49
13.2. NANOGUN-MV, low Pressure spray guns for solvent paint
0.5 MΩ.cm < ρ < 500 MΩ.cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
13.3. NANOGUN-MV spray guns, all versions . . . . . . . . . . . . . . . . 52
13.4. Barrel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
13.5. Air valve and Nut air valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
13.6. Air cap ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
13.7. Nozzle support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
13.8. Round Nozzle assemblies - LP Models . . . . . . . . . . . . . . . . . 57
13.9. Needle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
13.10. Electropneumatic coupling sets . . . . . . . . . . . . . . . . . . . . . . 58
13.11. Paint hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
13.11.1. For NANOGUN-MV Low Pressure and High Resistivity
spray guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
13.11.2. For NANOGUN-MV Low Pressure and Low Resistivity
spray guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
13.12. GNM 6080 Control module . . . . . . . . . . . . . . . . . . . . . . . . . 60
13.13. Options for NANOGUN-MV Low Pressure spray guns . . . . 61
13.13.1. Fan Spray Air Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
13.13.2. In-line product filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
13.14. Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
13.14.1. Protective hose covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
13.14.2. Protective case for spray gun . . . . . . . . . . . . . . . . . . . . . . . . 62
Index revision : 5
13.14.3. Warning notice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
13.14.4. Safety valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
14. The different versions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
14.1. Equipments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
14.2. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Index revision : C - March 2016 6 7105
1. Product identification
The various markings on NANOGUN-MV spray guns can be used to identify whether low pressure (LP) configuration is being used.
1.1. Identifying the version
1.1.1. By the barrel All NANOGUN-MV range products carry the same markings on the barrel.
1.1.2. By the base support
This marking groups together all spray gun configurations ope rating at the same product p ressure under the same number.
Marking no. Product pressure NANOGUN-MV models
910015741 7 bar
JR06-LR; JR06-HR JR08-LR; JR08-HR JR12-LR; JR12-HR JP-LR; JP-HR
DES05881
P max
7 bar / 101 psi
Index revision : C - March 2016 7 7105
1.2. GNM 6080 control module
The GNM 6080 control module should not be installed in an ATEX zone (potentially explosive atmosphere). It is defined as “associated material” for the purposes of the ATEX directive.
Markings
Example: * 2014: Year of manufacturing 26: Week number 123: Nth control module made in the week 26.
WARNING : Equipment Nanogun is in accordance with the functional safety standard (Standard EN13849, level SIL 1), the preservation of this level of safety imposes a periodic control of the equipment, in minima every 5 years or 15000 hours of functioning (to the first one 2 reached). This control concerns each of the electric and electronic components as well as on it or the very specific programs, you have to get in contact with your subsidiary, distributor or usual repre­sentative of Sames Technologies who will indicate you the steps to be carry out.
DES05878
DES05879
Version Software: S/ N :
Version Software: S/ N :
2014 26123 *
2014 26123 *
CE Marking
CSA
Marking
Index revision : C - March 2016 8 7105
2. Health and Safety Instructions
WARNING : This equipment may become a safety hazard if it is not operated, disassembled and
reassembled in accordance with the instructions given in this manual and in any European Standard or national safety regulations in force.
The warning notice summarizing the safety rules (p rocedures and precautions) laid out in this instruction manual must be clearly dis played in the area of t he spray ing workstation.
WARNING : Equipment performance is only guaranteed if original spare parts distributed by
SAMES Technologies are used.
2.1. Regulations
The NANOGUN-MV spray gun must always be used according to the requirements stipulated in the standards and regulations in force concerning painting and clear coat methods (see Standards and Directives EN 50.053 part 1 ISO 12100, EN 1953 and 99/92/CE). In Canada, the installation has to be in compliance with the code " electrica l C22.1 Canadia n code, part I, standard safety for electrical installations ". In the USA, the installation has to be in compliance with the code " NFPA 70: National Electrical Code ".
The Pollution Degree Rating of the NANOGUN-MV is ”Pollution Degree 2” following IEC-664-1 standa rd Pollution Degree 2: Normally only non-conductive pollution occurs. Temporary conductivity caused by condensation is to be expected.
WARNING : Before any use of the NANOGUN-MV spray gun, check that all operators
• have previously been trained by the company Sames Technologies, or by their distributors registered by them for this purpose.
• have read and understood the user manual and all rules for installation and operation, as listed below.
It is the responsibility of the operator’s workshop manager to ensure these two points and it is also his responsibility to make sure that all operators have read and understood the user manuals for any peripheral electrical equipment present in the spraying area.
2.2. Installation rules
• The manual projection electrostatic material must be used on ly in proje ction ar ea accor ding to the standard EN 12215 or in equivalent conditions of ventilation.
• The control module must not be installed where there is a potential explosion risk.
• It must be impossible to start up the control module before the spray booth air extraction system is in operation.
• The control module must be properly connected to the ground terminal on the device.
• The paint (or solvent) pump and tank must be connected to a ground terminal on the device.
• All metal parts of the apparatus (paint pumps, containers, stools, turntables, etc.) less than three metres from the spray gun must be grounded.
• The spraying area must be kept clean and clear of any unnecessary items.
Index revision : C - March 2016 9 7105
• The floor on which the operator works must be dissipator (bare concrete or metal duckboard). Never use an insulating floor covering. In area potentially explosive, the assemblies of grounds have to be dissipators according to the standard EN 61340-4-1.
• Naked flames, glowing objects or a devices likely to produce sparks (o ther than the atomizer) must not be used inside the booth. The storage of inflammable pro ducts, or ves sels that have contained th em, close t o the booth or in front of the doors is prohibited.
• Pots and tubs containing paint or solvent must always be closed after use.
• The paint supply pump used must have a maximum ratio of 1:1 and the pump air supply must be fitted with a safety valve limiting the pressure to 6.5 bar maximum.
In the explosive area, it is forbidden to use any non-certified electrical or non-electrical equipment such as electronic extension leads, multiple socket adap te r s, switches, etc.
2.3. Operating rules
• The ventilation system must be checked on a daily basis to ensure it is working properly.
• Performance checks must be carried out on the extraction control system once a week.
Before starting to spray, check that the nozzle/tip and air cap are fitted to the gun and that the air cap ring is fully tightened.
• All metal parts of the booth and parts to be painted must be correctly grounded. Ground resistance must be less than or equal to 1MΩ (measurement voltage 500 V). This resistance value must be regularly checked.
• The operator must wear dissipator shoes according Standard EN 61340-4-3 and hold the NANOGUN-MV spray gun bare-handed or with gloves that are either dissipators or specially adapted to allow direct contact between the handle and the operator’s hand. Shoes intended to be worn by the operator have to be in accordance with the standard ISO 20344. The measured insulating resistance does not have to exceed 100MΩ.
• Protective clothings intended to be worn, including gloves, have to be in accordance with the standard EN 1149-5. The measured insulating resistance does not have to exceed 100MΩ.
• The operator must also wear ear defenders when using NANOGUN-MV spray guns ( see § 4 page
15).
• Ensure that anyone who enters the spraying area is wearing dissipator shoes or is otherwise grounded.
• Never throw or drop deliberately the electrostatic spray gun. Dropping the gun could damage the high voltage generator. After a drop, it is advised to verify the functioning of the pistol out off zone before its re-use.
• Never point the spray gun towards a person.
• Check the spray gun at least 1 time a week.
• Never use the apparatus in the following situa tion s:
1 If you notice an air leak from the spray gun when the trigger is released. 2 If the spray gun electrical connector catch is not held securely in place with two safety screws. 3 If the spray gun barrel, handle show signs of an impact that may have deteriorated the air-
tightness of internal components.
• The manual electrostatic projection equipment must be exploited only if it is in a perfect state. A damaged equipment must be immediately removed from the installation and must be repaired. The worn out components must be immediately replaced.
• Use paints whose flash point is at least 15°C higher than the ambient temperature.
• Follow the precautions specified for the paints and solvents used (e.g. wear a mask etc.).
• Close and dump the air and paint supply before leaving the device shut down for an extended period.
• Check the paint hose is in good condition before starting to operate the device.
• The electropneumatic coupling, held in place by two safety screws
MUST NEVER BE
DISCONNECTED IN A POTENTIALLY EXPLOSIVE ATMOSPHERE.
• If any of the following elements are damaged, all operations with the device must be stopped: barrel, handle, electropneumatic coupling, air cap or air cap ring.
Index revision : C - March 2016 10 7105
2.4. Maintenance rules
• Service regularly and repaire the electrostatic spraying equipment in accordance with the instructions in this user manual.
• Metal containers only should be used to hold cleaning liquids and they must have a reliable ground connection.
• Before any maintenance or servicing operation:
1 Disconnect the control module from the power supply. 2 Check that the air and paint circuits are not pressurized. 3 Dump the paint Circuit 4 All the energy sources must be consigned.
• Cleaning operations must be carried out either in authorised areas equipped with a mechanical ventilation system, or using cleaning liquids with a flash point at least 15 °C higher than the ambient temperature.
• Use non flammable cleaning products preferably.
• Do not reconnect the electrical power supply until the air cap and nozzle/tip have been correctly reassembled on the spray gun.
• Never soak or immerse the spray gun in solvent. If required, the spray gun may be cleaned by wiping with a cloth soaked in solvent and then immediately dried to prevent the solvent entering the spray gun.
WARNING : Never spray solvent whilst the control module is live and/or the switch located on
the back of the gun is in position «I».
WARNING : The cut of the compressed air supply does not prohibit the release of the high
voltage when the trigger is activate.
• Operators must be trained by Sa me s T ech n olo g ies, or by their distributors registered by them for this purpose, to perform NANOGUN-MV spray gun maintenance operations.
WARNING : It is forbidden to use oil-based solvent and products containing such solvents if
aluminium or zinc are present. Users who do not follow these instructions are exposed to explosion risks.
Index revision : C - March 2016 11 7105
2.4.1. Products used Given the wide range of products used, and that fact that it is impossible to prod uce an inventory of these products, Sames Technologies cannot be held liable for:
• incompatibility of product material used when in contact with materials listed below:
• Stainless steel
• Fluoroethylenepropylene (FEP)
• Polyamide-imide (PAI)
• Polyoxymethylene (POM)
• Tungsten carbide and Tungsten
•PTFE elastomer
• Polypropylene
• IXEF
• Glass fibre
• Ceramics
•Aluminium
• Titanium
• PEEK
• PEHD andPEBD
• Chemically inert rubber
• Risks related to the use of these products for personnel and the environment inclu de.
• Wear, incorrect adjustments or malfunction of equipment or machines, together with the non­quality of the application caused by the use of these products.
Index revision : C - March 2016 12 7105
3. Description of spray gun and GNM 6080 control module
NANOGUN-MV spray guns are designed to spray paint or clear coat whose resistivity is greater than
0.5 MΩ.cm only. The configurations LR can moreover spray hydrodiluable paints or clear coats when th ey are eq uipped with the suitable produced means of supply. The use of any other type of paint is excluded.
NANOGUN-MV spray guns are to be connected to the GNM 6080 control module. The models in the NANOGUN-MV range can be differentiated by their air cap, air cap ring, the base
support and the paint hose.
3.1. Functions available on spray gun
• The switch (Item1) allows to start or to cut the high voltage. When this switch is on the position " I ", an action on the trigger starts up the high voltage. When this switch is on the position " 0 ", an action on the trigger does not start the high voltage.
• The notched button on the back of the gun (Item 2) allows to regulate the product flow.
• The side notched button (Item 3) allows to regulate the dimension of the spray.
Characteristics
NANOGUN-MV JR06
Super Vortex Round Spray - Low Pressure - Dia: 6 mm
NANOGUN-MV JR08
Super Vortex Round Spray - Low Pressure - Dia: 8 mm
NANOGUN-MV JR12
Super Vortex Round Spray - Low Pressure - Dia: 12 mm
NANOGUN-MV JP Flat Spray - Low Pressure - Dia : 12 mm
1
2
3
Index revision : C - March 2016 13 7105
3.2. GNM 6080 Control module
The GNM 6080 control module allows the display of the parameters of use as well as their adjustments.
Temperature fault : The temperature fault forces the indicator lights (Item11 and 12). As soon as the temperature decrease under the minimum, the temperature in dicator light (Item
11) goes out and the operator can delete the fault by pre ssing on the button «Reset of faults» (Item 3).
Control module fault: this fault collects all the internal faults of the control module. If this fault can not resetted, the problem requires the intervention of the repair department , contact Sames Technologies.
1 Maintenance indicator light 2 Indicator light of high voltage fault 3 Reset of faults 4 Display of setpoint of high voltage 5 Increase of the setpoint voltage 6 Bargraph of the current consumption 7 Indicator lights of active preset memory 8 Selection of the active memory
9 Bargraph of the voltage 10 Decrease of the setpoint voltage 11 Indicator light of temperature fault 12 Indicator light of control module fault 13 Indicator light of low voltage cable
Front face of the GNM 6080 control module
12
4
3
5
6
7
8
9
10
11
12 13
Index revision : C - March 2016 14 7105
Low voltage connection fault: the control module does not detect or any more the presence of the gun. Switch off the main power supply, check the connection between the control module and the gun.
High voltage faults: faults specific to the operation of the gun related to the high voltage:
• Startup of the control module with the engaged trigger.
• Peak of an important over-current during the high voltage.
• Bad functioning of the high voltage unit.
Maintenance indicator light: This indicator light ig nites (orange) from 80000 0 operations of the trigger or at the 1000 hours of functioning of th e gu n (see § 10.1 page 29
). The ignition of this light indicates that the maintenance of the gun must be carried out. No specific maintenance on the GNM 6080. The control module can manage up to 20 different guns.
12 Plug for gun cable 13 Plug for external cablings 14 Switch ON / OFF 15 Main power supply 16 Ground connection 17 Diaphragm of pressure balancing 18 Diagnosis plug (type mini USB)
Side face of the GNM 6080 control module
12
13
15
14
161718
Index revision : C - March 2016 15 7105
4. Technical characteristics
4.1. General spray gun characteristics
(*)
The weighted equivalent continuous sound pressure level is between 93.8 et 98.6dBA, depending on spray gun version.
Measurement conditions:
The apparatus was operated to maximum capacity and the measurements taken in the manual paint test booth (sealed booth with glass panels) located in the Sames site in Meylan, France.
Measurement method:
The weighted equivalent sound pressure l evel ( 93.8 et 98.6 dBA) is an LEQ value measured during observation periods over at least 30 seconds.
JR06 JR08 JR12 JP
Spray type
Round Super
Vortex
Round Super
Vortex
Round Super
Vortex
Fan spray
Air cap fitted as standard JR06 JR08 JR12 P15 Max. paint intake pressure 7 bar 7 bar 7 bar 7 bar
Compressed-air intake pressure
6 bar ± 1 bar
Mini/ maxi ambient temperature
0°C - 40°C
Max. paint flow rate (paint viscosity 25s when measured with AFNOR Cup 4) in cm
3
/min
650 650 750 750
Spray width, 25 cm away 19 cm 20 cm 21 cm 37 cm Air flow rate Nm
3
/h
6.6 - 16.8 7.8 - 16.8 9.4 - 22.5 10,3 - 25,2
Sound pressure (*)
93.8 dB(A) 93.8 dB(A) 93.8 dB(A) 98.6 dB(A)
Recommended paint viscosity (measured with AFNOR Cup 4)
14 to 50 s
Dimensions 273 x 220 x 52 Weight without hoses or cables 570 g Output voltage Max. 60 kV [+0 kV; -1,5 kV] (adjustable on GNM 6080)
Output current
80 μA max.
Short-circuit output current < 20 μA HV cascade input voltage 45 V AC max.
HV cascade input current
300 mA max.
Air coupling
1/4 NPS - F
Paint fitting
1/2 JIC - M
Paint resistivity ρ
10 MΩ.cm < ρ < 500 MΩ.cm QD Version (high resistivity)
0.5 MΩ.cm < ρ < 500 MΩ.cm LR Version (low resistivity)
Electrical functions available on the gun
High voltage ON / OFF switch
Electrical / pneumatic connector
The electropneumatic coupling, held in place by two safety screws
MUST NEVER BE DISCONNECTED IN A POTENTIALLY EXPLOSIVE
ATMOSPHERE.
Altitude
2000 m maxi.
Ambiant humidity
0-95% non-condensing
Surface temperature
T6
Index of protection
IP 54
Transportation / Storage
Time of storage Maxi. 2ans Temperature of mini / maxi storage -10°C + 45°C Humidity 95% without condensation Mini pressure 750 mBar Exposure to the UV radiations Stored shielded from the light Exposure to the ionizing radiations No admitted
Index revision : C - March 2016 16 7105
4.2. GNM 6080 Characteristics
4.3. Compressed air characteristics
Required characteristics for compressed-air supply according to standard NF ISO 8573-1
(*): Values are given for a temperature of 20 ° C (68 °F) at 1013 mbar atmospheric pressure.
General
Weight 1.7 kg Dimensions
Diameter: 168 mm Height: 91 mm
Operating temperature 0-40°C
GNM 6080 Input
Voltage 88 - 264 V AC Frequency 50 - 60 Hz Max. current 0,25 A Max. power 25 V.A
GNM 6080 output
Voltage 40 V rms Current 200 mA rms
Characteristics Value
Maximum dew point at 6 bar (87 psi) Class 4, i.e. + 3 °C (37° F) Maximum particle size of solid contaminants Class 3, i.e. 5 μm
Maximum oil concentration
Class 1, i.e. + 0.01mg/m
0
3
*
Maximum concentration of solid contaminants
5 mg/m
0
3
*
Index revision : C - March 2016 17 7105
5. Operation
Pressing the trigger controls non-simultaneous opening of the air valve then engaging of high voltage and then the paint needle. The high voltage pilot can be disabled by using the switch on the gun.
NANOGUN-MV spray guns are fitted with a magnetic sensor which detects the position of the trigger.This sensor allows to supply the high-voltage as soon as the air valve of air moves back of a value between 1 and 1,8 mm:
• The button at the rear of the spray gun allows to adjust the paint flow.
• Selector fully turned to the left: max. spray flow.
• Selector fully turned to the right: reduced paint flow.
• The side button allows to adjust the spray.
• Tighten screw: reduced impact.
• Loosen screw: wide impact.
Index revision : C - March 2016 18 7105
6. Special tools
Part number Description Qty
Unit of
sale
900010674 Multipurpose spanner 1 1
Part number Description Qty
Unit of
sale
900010973 Disassembly/Reassembly tool for flat nozzle
option 1
Part number Description Qty
Unit of
sale
H1GMIN017 White vaseline (1 00 m l ) 1 1
H1GSYN037
Red dielectric lubricant for high voltage cascade and needle duct (50 g)
11
Part number Description Qty
Unit of
sale
1402015 Flat spray diffuser removal tool
1 1
443678 JR06/JR08/JR12 diffuser removal tool
option 1
DES04116
DES05
876
Index revision : C - March 2016 19 7105
Additional tools and accessories required: The tools listed below should be available for product installatio n and maintenance operations.
• Flathead screwdriver (2.5x75; 4x100, 5.5x100)
• Phillip's screwdriver (0x75; 2x125)
• Allen keys (3 - 6 mm)
• Torque wrench 1 to 5 Nm (R.304DA Facom) (Sames P/N: 240000095)
• Open-ended spanners (5 - 5.5 - 15 - 17 - 18 - 21 - 24 - 27 mm)
• Socket wrench (socket diameters 4)
• Flat nose pliers
• Cutting pliers
Part number Description Qty
Unit of
sale
444239 JR06 diffuser reassembly and alignment tool 1 1 003008 JR08 diffuser reassembly and alignment tool 1 1 003009 JR 12 diffuser reassembly and alignment tool 1 1
Part number Description Qty
Unit of
sale
240000301 Seal extractor tool 1 1
Part number Description Qty
Unit of
sale
129400923 Air cap cleaning brush 1 10
Index revision : C - March 2016 20 7105
6.1. Using the multipurpose spanner
1 : Tighten the air cap ring. 2 : Tighten the ring of the nozzle support. 3 : Tighten the fitted low pressure nozzle assembly (round spray). 4 : Tighten the injector (Dia.: 6 and 8 mm) onto the air cap (round spray). 5 : Tighten the injector (Dia 12 mm) onto the air cap (round spray). 6 : Remove the seal cartridge from the barrel.
DES05874
1
3
4
2
6
5
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