Sames NANOGUN-MV LR, GNM 6080 LR, NANOGUN-MV HR, GNM 6080 HR User Manual

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User manual

SAS SAMES Technologies. 13 Chemin de Malacher -

Inovallée - CS 70086 - 38243 Meylan Cedex France Tel. 33 (0)4 76 41 60 60 - Fax. 33 (0)4 76 41 60 90 - www.sames.com

NANOGUN-MV and GNM 6080

versions LR - HR

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This document may not be passed on or reproduced in any form whatsoever nor may its contents be used or disclosed without express written permission from SAMES Technologies.

The descriptions and characteristics contained in this document are subject to change without notice.

WARNING : SAS Sames Technologies is registered with the Ministry of Labour as a training

institution. Throughout the year, our company offers training courses in the operation and maintenance of your equipment. A catalogue is available on request. Choose from a wide range of courses to acquire the skills or knowledge that is required to match your production requirements and objectives. Our training courses can be delivered at your site or in the training centre at our Meylan head office.

Training Department: Tel.: 33 (0)4 76 41 60 04 E-mail : [email protected]

SAS Sames Technologies user manuals are written in French and translated into English, German, Spanish, Italian and Portu-

guese. The French version is deemed the official text and Sames will not be liable for the translations into other language

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Index revision : 3

NANOGUN-MV and GNM 6080 versions LR - HR

1. Product identification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

1.1. Identifying the version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.1. By the barrel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.2. By the base support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2. GNM 6080 control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2. Health and Safety Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

2.1. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.2. Installation rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3. Operating rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.4. Maintenance rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.4.1. Products used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3. Description of spray gun and GNM 6080 control module- - - - - - - - - 12

3.1. Functions available on spray gun . . . . . . . . . . . . . . . . . . . . . . 12

3.2. GNM 6080 Control module . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4. Technical characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

4.1. General spray gun characteristics . . . . . . . . . . . . . . . . . . . . . 15

4.2. GNM 6080 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.3. Compressed air characteristics . . . . . . . . . . . . . . . . . . . . . . . . 16

5. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

6. Special tools- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18

6.1. Using the multipurpose spanner . . . . . . . . . . . . . . . . . . . . . . . 20

7. Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21

7.1. With piston pump for all versions . . . . . . . . . . . . . . . . . . . . . . . 21

7.2. With diaphragm pump for all versions . . . . . . . . . . . . . . . . . . . 22

7.3. With a pressure tank for all versions . . . . . . . . . . . . . . . . . . . . 23

8. Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24

8.1. Paint Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.1.1. Viscosity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.1.2. Resistivity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.1.3. Flash point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.2. Settings of the spraying parameters . . . . . . . . . . . . . . . . . . . . 25

9. Misuse of the Apparatus - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

10. Maintenance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29

10.1. Preventive maintenance table . . . . . . . . . . . . . . . . . . . . . . . . 29

10.2. Electropneumatic coupling . . . . . . . . . . . . . . . . . . . . . . . . . . 30

10.3. Paint Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

10.3.1. Paint hose - QD version (HR) . . . . . . . . . . . . . . . . . . . . . . . . . 31

10.3.2. Paint hose LR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

10.4. Spray head assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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10.5. Barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

10.6. Paint needle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

10.7. Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

10.8. Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

10.9. Air valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

10.9.1. Repairing the air valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

10.10. Fixing hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

10.11. High voltage cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

10.12. Barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

10.13. Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

10.14. Electric diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

10.14.1. Connection cable GNM 6080 / NANOGUN-MV. . . . . . . . . . . 42

10.14.2. GNM 6080 trigger cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

11. Cleaning- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 43

11.1. Cleaning the product circuit . . . . . . . . . . . . . . . . . . . . . . . . . . 43

11.2. Cleaning the spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

11.3. Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

11.4. Demolition and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

11.4.1. NANOGUN-MV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

11.4.2. GNM 6080 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

12. Troubleshooting Guide- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47

13. Spare Parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49

13.1. NANOGUN-MV spray guns low pressure for high resistivity

(HR) solvent paint ρ > 10MΩ.cm . . . . . . . . . . . . . . . . . . . . . . . . . . 49

13.2. NANOGUN-MV, low Pressure spray guns for solvent paint

0.5 MΩ.cm < ρ < 500 MΩ.cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

13.3. NANOGUN-MV spray guns, all versions . . . . . . . . . . . . . . . . 52

13.4. Barrel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

13.5. Air valve and Nut air valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

13.6. Air cap ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

13.7. Nozzle support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

13.8. Round Nozzle assemblies - LP Models . . . . . . . . . . . . . . . . . 57

13.9. Needle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

13.10. Electropneumatic coupling sets . . . . . . . . . . . . . . . . . . . . . . 58

13.11. Paint hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

13.11.1. For NANOGUN-MV Low Pressure and High Resistivity

spray guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

13.11.2. For NANOGUN-MV Low Pressure and Low Resistivity

spray guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

13.12. GNM 6080 Control module . . . . . . . . . . . . . . . . . . . . . . . . . 60

13.13. Options for NANOGUN-MV Low Pressure spray guns . . . . 61

13.13.1. Fan Spray Air Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

13.13.2. In-line product filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

13.14. Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

13.14.1. Protective hose covering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

13.14.2. Protective case for spray gun . . . . . . . . . . . . . . . . . . . . . . . . 62

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13.14.3. Warning notice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

13.14.4. Safety valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

14. The different versions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63

14.1. Equipments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

14.2. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

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1. Product identification

The various markings on NANOGUN-MV spray guns can be used to identify whether low pressure (LP) configuration is being used.

1.1. Identifying the version

1.1.1. By the barrel All NANOGUN-MV range products carry the same markings on the barrel.

1.1.2. By the base support

This marking groups together all spray gun configurations ope rating at the same product p ressure under the same number.

Marking no. Product pressure NANOGUN-MV models

910015741 7 bar

JR06-LR; JR06-HR JR08-LR; JR08-HR JR12-LR; JR12-HR JP-LR; JP-HR

DES05881

P max

7 bar / 101 psi

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1.2. GNM 6080 control module

The GNM 6080 control module should not be installed in an ATEX zone (potentially explosive atmosphere). It is defined as “associated material” for the purposes of the ATEX directive.

Markings

Example: * 2014: Year of manufacturing 26: Week number 123: Nth control module made in the week 26.

WARNING : Equipment Nanogun is in accordance with the functional safety standard (Standard EN13849, level SIL 1), the preservation of this level of safety imposes a periodic control of the equipment, in minima every 5 years or 15000 hours of functioning (to the first one 2 reached). This control concerns each of the electric and electronic components as well as on it or the very specific programs, you have to get in contact with your subsidiary, distributor or usual representative of Sames Technologies who will indicate you the steps to be carry out.

DES05878

DES05879

Version Software: S/ N :

2014 26123 *

CE Marking

CSA

Marking

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2. Health and Safety Instructions

WARNING : This equipment may become a safety hazard if it is not operated, disassembled and

reassembled in accordance with the instructions given in this manual and in any European Standard or national safety regulations in force.

The warning notice summarizing the safety rules (p rocedures and precautions) laid out in this instruction manual must be clearly dis played in the area of t he spray ing workstation.

WARNING : Equipment performance is only guaranteed if original spare parts distributed by

SAMES Technologies are used.

2.1. Regulations

The NANOGUN-MV spray gun must always be used according to the requirements stipulated in the standards and regulations in force concerning painting and clear coat methods (see Standards and Directives EN 50.053 part 1 ISO 12100, EN 1953 and 99/92/CE). In Canada, the installation has to be in compliance with the code " electrica l C22.1 Canadia n code, part I, standard safety for electrical installations ". In the USA, the installation has to be in compliance with the code " NFPA 70: National Electrical Code ".

The Pollution Degree Rating of the NANOGUN-MV is ”Pollution Degree 2” following IEC-664-1 standa rd Pollution Degree 2: Normally only non-conductive pollution occurs. Temporary conductivity caused by condensation is to be expected.

WARNING : Before any use of the NANOGUN-MV spray gun, check that all operators

• have previously been trained by the company Sames Technologies, or by their distributors registered by them for this purpose.

• have read and understood the user manual and all rules for installation and operation, as listed below.

It is the responsibility of the operator’s workshop manager to ensure these two points and it is also his responsibility to make sure that all operators have read and understood the user manuals for any peripheral electrical equipment present in the spraying area.

2.2. Installation rules

• The manual projection electrostatic material must be used on ly in proje ction ar ea accor ding to the standard EN 12215 or in equivalent conditions of ventilation.

• The control module must not be installed where there is a potential explosion risk.

• It must be impossible to start up the control module before the spray booth air extraction system is in operation.

• The control module must be properly connected to the ground terminal on the device.

• The paint (or solvent) pump and tank must be connected to a ground terminal on the device.

• All metal parts of the apparatus (paint pumps, containers, stools, turntables, etc.) less than three metres from the spray gun must be grounded.

• The spraying area must be kept clean and clear of any unnecessary items.

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• The floor on which the operator works must be dissipator (bare concrete or metal duckboard). Never use an insulating floor covering. In area potentially explosive, the assemblies of grounds have to be dissipators according to the standard EN 61340-4-1.

• Naked flames, glowing objects or a devices likely to produce sparks (o ther than the atomizer) must not be used inside the booth. The storage of inflammable pro ducts, or ves sels that have contained th em, close t o the booth or in front of the doors is prohibited.

• Pots and tubs containing paint or solvent must always be closed after use.

• The paint supply pump used must have a maximum ratio of 1:1 and the pump air supply must be fitted with a safety valve limiting the pressure to 6.5 bar maximum.

• In the explosive area, it is forbidden to use any non-certified electrical or non-electrical equipment such as electronic extension leads, multiple socket adap te r s, switches, etc.

2.3. Operating rules

• The ventilation system must be checked on a daily basis to ensure it is working properly.

• Performance checks must be carried out on the extraction control system once a week.

•

Before starting to spray, check that the nozzle/tip and air cap are fitted to the gun and that the air cap ring is fully tightened.

• All metal parts of the booth and parts to be painted must be correctly grounded. Ground resistance must be less than or equal to 1MΩ (measurement voltage 500 V). This resistance value must be regularly checked.

• The operator must wear dissipator shoes according Standard EN 61340-4-3 and hold the NANOGUN-MV spray gun bare-handed or with gloves that are either dissipators or specially adapted to allow direct contact between the handle and the operator’s hand. Shoes intended to be worn by the operator have to be in accordance with the standard ISO 20344. The measured insulating resistance does not have to exceed 100MΩ.

• Protective clothings intended to be worn, including gloves, have to be in accordance with the standard EN 1149-5. The measured insulating resistance does not have to exceed 100MΩ.

• The operator must also wear ear defenders when using NANOGUN-MV spray guns ( see § 4 page

15).

• Ensure that anyone who enters the spraying area is wearing dissipator shoes or is otherwise grounded.

• Never throw or drop deliberately the electrostatic spray gun. Dropping the gun could damage the high voltage generator. After a drop, it is advised to verify the functioning of the pistol out off zone before its re-use.

• Never point the spray gun towards a person.

• Check the spray gun at least 1 time a week.

• Never use the apparatus in the following situa tion s:

1 If you notice an air leak from the spray gun when the trigger is released. 2 If the spray gun electrical connector catch is not held securely in place with two safety screws. 3 If the spray gun barrel, handle show signs of an impact that may have deteriorated the air-

tightness of internal components.

• The manual electrostatic projection equipment must be exploited only if it is in a perfect state. A damaged equipment must be immediately removed from the installation and must be repaired. The worn out components must be immediately replaced.

• Use paints whose flash point is at least 15°C higher than the ambient temperature.

• Follow the precautions specified for the paints and solvents used (e.g. wear a mask etc.).

• Close and dump the air and paint supply before leaving the device shut down for an extended period.

• Check the paint hose is in good condition before starting to operate the device.

• The electropneumatic coupling, held in place by two safety screws

MUST NEVER BE

DISCONNECTED IN A POTENTIALLY EXPLOSIVE ATMOSPHERE.

• If any of the following elements are damaged, all operations with the device must be stopped: barrel, handle, electropneumatic coupling, air cap or air cap ring.

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2.4. Maintenance rules

• Service regularly and repaire the electrostatic spraying equipment in accordance with the instructions in this user manual.

• Metal containers only should be used to hold cleaning liquids and they must have a reliable ground connection.

• Before any maintenance or servicing operation:

1 Disconnect the control module from the power supply. 2 Check that the air and paint circuits are not pressurized. 3 Dump the paint Circuit 4 All the energy sources must be consigned.

• Cleaning operations must be carried out either in authorised areas equipped with a mechanical ventilation system, or using cleaning liquids with a flash point at least 15 °C higher than the ambient temperature.

• Use non flammable cleaning products preferably.

• Do not reconnect the electrical power supply until the air cap and nozzle/tip have been correctly reassembled on the spray gun.

• Never soak or immerse the spray gun in solvent. If required, the spray gun may be cleaned by wiping with a cloth soaked in solvent and then immediately dried to prevent the solvent entering the spray gun.

WARNING : Never spray solvent whilst the control module is live and/or the switch located on

the back of the gun is in position «I».

WARNING : The cut of the compressed air supply does not prohibit the release of the high

voltage when the trigger is activate.

• Operators must be trained by Sa me s T ech n olo g ies, or by their distributors registered by them for this purpose, to perform NANOGUN-MV spray gun maintenance operations.

WARNING : It is forbidden to use oil-based solvent and products containing such solvents if

aluminium or zinc are present. Users who do not follow these instructions are exposed to explosion risks.

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2.4.1. Products used Given the wide range of products used, and that fact that it is impossible to prod uce an inventory of these products, Sames Technologies cannot be held liable for:

• incompatibility of product material used when in contact with materials listed below:

• Stainless steel

• Fluoroethylenepropylene (FEP)

• Polyamide-imide (PAI)

• Polyoxymethylene (POM)

• Tungsten carbide and Tungsten

•PTFE elastomer

• Polypropylene

• IXEF

• Glass fibre

• Ceramics

•Aluminium

• Titanium

• PEEK

• PEHD andPEBD

• Chemically inert rubber

• Risks related to the use of these products for personnel and the environment inclu de.

• Wear, incorrect adjustments or malfunction of equipment or machines, together with the nonquality of the application caused by the use of these products.

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3. Description of spray gun and GNM 6080 control module

NANOGUN-MV spray guns are designed to spray paint or clear coat whose resistivity is greater than

0.5 MΩ.cm only. The configurations LR can moreover spray hydrodiluable paints or clear coats when th ey are eq uipped with the suitable produced means of supply. The use of any other type of paint is excluded.

NANOGUN-MV spray guns are to be connected to the GNM 6080 control module. The models in the NANOGUN-MV range can be differentiated by their air cap, air cap ring, the base

support and the paint hose.

3.1. Functions available on spray gun

• The switch (Item1) allows to start or to cut the high voltage. When this switch is on the position " I ", an action on the trigger starts up the high voltage. When this switch is on the position " 0 ", an action on the trigger does not start the high voltage.

• The notched button on the back of the gun (Item 2) allows to regulate the product flow.

• The side notched button (Item 3) allows to regulate the dimension of the spray.

Characteristics

NANOGUN-MV JR06

Super Vortex Round Spray - Low Pressure - Dia: 6 mm

NANOGUN-MV JR08

Super Vortex Round Spray - Low Pressure - Dia: 8 mm

NANOGUN-MV JR12

Super Vortex Round Spray - Low Pressure - Dia: 12 mm

NANOGUN-MV JP Flat Spray - Low Pressure - Dia : 12 mm

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3.2. GNM 6080 Control module

The GNM 6080 control module allows the display of the parameters of use as well as their adjustments.

Temperature fault : The temperature fault forces the indicator lights (Item11 and 12). As soon as the temperature decrease under the minimum, the temperature in dicator light (Item

11) goes out and the operator can delete the fault by pre ssing on the button «Reset of faults» (Item 3).

Control module fault: this fault collects all the internal faults of the control module. If this fault can not resetted, the problem requires the intervention of the repair department , contact Sames Technologies.

1 Maintenance indicator light 2 Indicator light of high voltage fault 3 Reset of faults 4 Display of setpoint of high voltage 5 Increase of the setpoint voltage 6 Bargraph of the current consumption 7 Indicator lights of active preset memory 8 Selection of the active memory

9 Bargraph of the voltage 10 Decrease of the setpoint voltage 11 Indicator light of temperature fault 12 Indicator light of control module fault 13 Indicator light of low voltage cable

Front face of the GNM 6080 control module

12 13

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Low voltage connection fault: the control module does not detect or any more the presence of the gun. Switch off the main power supply, check the connection between the control module and the gun.

High voltage faults: faults specific to the operation of the gun related to the high voltage:

• Startup of the control module with the engaged trigger.

• Peak of an important over-current during the high voltage.

• Bad functioning of the high voltage unit.

Maintenance indicator light: This indicator light ig nites (orange) from 80000 0 operations of the trigger or at the 1000 hours of functioning of th e gu n (see § 10.1 page 29

). The ignition of this light indicates that the maintenance of the gun must be carried out. No specific maintenance on the GNM 6080. The control module can manage up to 20 different guns.

12 Plug for gun cable 13 Plug for external cablings 14 Switch ON / OFF 15 Main power supply 16 Ground connection 17 Diaphragm of pressure balancing 18 Diagnosis plug (type mini USB)

Side face of the GNM 6080 control module

161718

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4. Technical characteristics

4.1. General spray gun characteristics

(*)

The weighted equivalent continuous sound pressure level is between 93.8 et 98.6dBA, depending on spray gun version.

Measurement conditions:

The apparatus was operated to maximum capacity and the measurements taken in the manual paint test booth (sealed booth with glass panels) located in the Sames site in Meylan, France.

Measurement method:

The weighted equivalent sound pressure l evel ( 93.8 et 98.6 dBA) is an LEQ value measured during observation periods over at least 30 seconds.

JR06 JR08 JR12 JP

Spray type

Round Super

Vortex

Round Super

Vortex

Round Super

Vortex

Fan spray

Air cap fitted as standard JR06 JR08 JR12 P15 Max. paint intake pressure 7 bar 7 bar 7 bar 7 bar

Compressed-air intake pressure

6 bar ± 1 bar

Mini/ maxi ambient temperature

0°C - 40°C

Max. paint flow rate (paint viscosity 25s when measured with AFNOR Cup 4) in cm

/min

650 650 750 750

Spray width, 25 cm away 19 cm 20 cm 21 cm 37 cm Air flow rate Nm

6.6 - 16.8 7.8 - 16.8 9.4 - 22.5 10,3 - 25,2

Sound pressure (*)

93.8 dB(A) 93.8 dB(A) 93.8 dB(A) 98.6 dB(A)

Recommended paint viscosity (measured with AFNOR Cup 4)

14 to 50 s

Dimensions 273 x 220 x 52 Weight without hoses or cables 570 g Output voltage Max. 60 kV [+0 kV; -1,5 kV] (adjustable on GNM 6080)

Output current

80 μA max.

Short-circuit output current < 20 μA HV cascade input voltage 45 V AC max.

HV cascade input current

300 mA max.

Air coupling

1/4 NPS - F

Paint fitting

1/2 JIC - M

Paint resistivity ρ

10 MΩ.cm < ρ < 500 MΩ.cm QD Version (high resistivity)

0.5 MΩ.cm < ρ < 500 MΩ.cm LR Version (low resistivity)

Electrical functions available on the gun

High voltage ON / OFF switch

Electrical / pneumatic connector

The electropneumatic coupling, held in place by two safety screws

MUST NEVER BE DISCONNECTED IN A POTENTIALLY EXPLOSIVE

ATMOSPHERE.

Altitude

2000 m maxi.

Ambiant humidity

0-95% non-condensing

Surface temperature

Index of protection

IP 54

Transportation / Storage

Time of storage Maxi. 2ans Temperature of mini / maxi storage -10°C + 45°C Humidity 95% without condensation Mini pressure 750 mBar Exposure to the UV radiations Stored shielded from the light Exposure to the ionizing radiations No admitted

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4.2. GNM 6080 Characteristics

4.3. Compressed air characteristics

Required characteristics for compressed-air supply according to standard NF ISO 8573-1

(*): Values are given for a temperature of 20 ° C (68 °F) at 1013 mbar atmospheric pressure.

General

Weight 1.7 kg Dimensions

Diameter: 168 mm Height: 91 mm

Operating temperature 0-40°C

GNM 6080 Input

Voltage 88 - 264 V AC Frequency 50 - 60 Hz Max. current 0,25 A Max. power 25 V.A

GNM 6080 output

Voltage 40 V rms Current 200 mA rms

Characteristics Value

Maximum dew point at 6 bar (87 psi) Class 4, i.e. + 3 °C (37° F) Maximum particle size of solid contaminants Class 3, i.e. 5 μm

Maximum oil concentration

Class 1, i.e. + 0.01mg/m

Maximum concentration of solid contaminants

5 mg/m

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5. Operation

Pressing the trigger controls non-simultaneous opening of the air valve then engaging of high voltage and then the paint needle. The high voltage pilot can be disabled by using the switch on the gun.

NANOGUN-MV spray guns are fitted with a magnetic sensor which detects the position of the trigger.This sensor allows to supply the high-voltage as soon as the air valve of air moves back of a value between 1 and 1,8 mm:

• The button at the rear of the spray gun allows to adjust the paint flow.

• Selector fully turned to the left: max. spray flow.

• Selector fully turned to the right: reduced paint flow.

• The side button allows to adjust the spray.

• Tighten screw: reduced impact.

• Loosen screw: wide impact.

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6. Special tools

Part number Description Qty

Unit of

sale

900010674 Multipurpose spanner 1 1

Part number Description Qty

Unit of

sale

900010973 Disassembly/Reassembly tool for flat nozzle

option 1

Part number Description Qty

Unit of

sale

H1GMIN017 White vaseline (1 00 m l ) 1 1

H1GSYN037

Red dielectric lubricant for high voltage cascade and needle duct (50 g)

Part number Description Qty

Unit of

sale

1402015 Flat spray diffuser removal tool

1 1

443678 JR06/JR08/JR12 diffuser removal tool

option 1

DES04116

DES05

876

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Additional tools and accessories required: The tools listed below should be available for product installatio n and maintenance operations.

• Flathead screwdriver (2.5x75; 4x100, 5.5x100)

• Phillip's screwdriver (0x75; 2x125)

• Allen keys (3 - 6 mm)

• Torque wrench 1 to 5 Nm (R.304DA Facom) (Sames P/N: 240000095)

• Open-ended spanners (5 - 5.5 - 15 - 17 - 18 - 21 - 24 - 27 mm)

• Socket wrench (socket diameters 4)

• Flat nose pliers

• Cutting pliers

Part number Description Qty

Unit of

sale

444239 JR06 diffuser reassembly and alignment tool 1 1 003008 JR08 diffuser reassembly and alignment tool 1 1 003009 JR 12 diffuser reassembly and alignment tool 1 1

Part number Description Qty

Unit of

sale

240000301 Seal extractor tool 1 1

Part number Description Qty

Unit of

sale

129400923 Air cap cleaning brush 1 10

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6.1. Using the multipurpose spanner

1 : Tighten the air cap ring. 2 : Tighten the ring of the nozzle support. 3 : Tighten the fitted low pressure nozzle assembly (round spray). 4 : Tighten the injector (Dia.: 6 and 8 mm) onto the air cap (round spray). 5 : Tighten the injector (Dia 12 mm) onto the air cap (round spray). 6 : Remove the seal cartridge from the barrel.

DES05874

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7. Installation

WARNING : Before any work, please refer to the installation rules (see § 2.2 page 8).

7.1. With piston pump for all versions

The paint supply must be installed in a well-ventilated area.

The paint container and pump must always be electrically grounded.

The dump hose must be submerged in the paint.

WARNING : The paint supply pump:

• must have a maximum ratio of 1:1.

• and the pump air supply must be fitted with a safety valve limiting pressure to 6.5 bar max.

1 General air supply 2 Air filter 3 Main air valve 4 Pump air shut-off valve 5 Air pressure regulator 6 Spraying air filter/regulator 7 Spraying air valve 8 GNM 6080 control module

9 Spray gun air supply hose 10 NANOGUN-MV Spray Gun 11 Low voltage power supply cable 12 Pump (complies with ATEX Directive) 13 Dump valve 14 Product filter 15 Product supply hose

Mains power cable (220V + ground) or

(115V + ground) 17 Warning sign 18 Potentially explosive atmosphere 19 Area with no risk of explosion

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7.2. With diaphragm pump for all versions

Note: m

/h volume at 1013 mbar atmospheric pressure and a temperatur e of 20°C (68°F) .

It is recommended to fit the diaphragm pump with a valve on the ret urn line to the paint cont ainer to prime the pump and stir the paint.

WARNING : For the safety of the painter, the paint container, the diaphragm pump, and the paint

filter, if it is metal, must be electrically grounded.

1 Part to be painted 2 NANOGUN-MV Spray Gun

Single-phase mains, 220 V, 50 Hz + ground or 115 V+ ground

Air pressure regulator 0-6 bar - 50 m

(for adjusting the spraying air) 5 Compressed air network 6 Stop cocks 7 Oil-removing filter

Air pressure regulator 0-6 bar - 5 m

For adjusting the regulator control

pressure (paint flow rate setting)

Air pressure regulator 0-6 bar - 20 m

(for adjusting the pump air supply)

12 Potentially explosive atmosphere 13 Area with no risk of explosion 14 Paint flow rate regulator 15 Diaphragm pump (complies with ATEX

Directive)

16 Strainer 17 Paint container

DES05937

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7.3. With a pressure tank for all versions

Note: m

/h volume at 1013 mbar atmospheric pressure and a temperature of 20°C (68°F).

You are advised to fit a pneumatic stirrer on the pressure tank to stir the paint. A filter with a screen should be fitted at the spray gun paint hose inlet.

WARNING : For the safety of the painter, the pre ssure tank and th e paint filter, if it is metal, must

always be electrically grounded.

1 Part to be painted 2 NANOGUN-MV Spray Gun

Single-phase mains, 220 V, 50 Hz +

ground or 115 V + ground 4

Air pressure regulator 0-6 bar - 50 m

(for adjusting the spraying air) 5 Compressed air network 6 Stop cocks 7 Oil-removing filter

Air pressure regulator 0-6 bar - 5 m

For adjusting the regulator control

pressure (paint flow rate setting)

10 Filter 11 Pressure tank (complies with ATEX

Directive)

12 Potentially explosive atmosphere 13 Area with no risk of explosion

DES05938

GNM 6080

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8. Operation

8.1. Paint Recommendations

In general, all paints and clear coats used with conventional pneumatic spray guns (including slightly metallic paints) can be used in the normal way with the NANOGUN-MV spray gun.

8.1.1. Viscosity The best results are obtained with a viscosity ranging from 25 to 30 seconds, measured with AFNOR cup 4. However, paints with a lower or higher viscosity (for example 14 to 50 seconds or more) can be sprayed.

8.1.2. Resistivity Use a paint whose resistivity is suitable for the NANOGUN-MV spray gun model that you are using. Optimum resistivity ranges from 0.5 to 500 MΩ.cm. Low resistivity promotes a good wraparound effe ct, but there may be back spray onto the operator is the booth is inadequately ventilated, especially when using the round spray. Much lower resistivity (for example 0.1 MΩ.cm) will short circuit the high voltage and therefore prevent any wraparound effect. High resistivity (e.g. 1000 MΩ.cm) will significantly reduce the wraparound effect will be greatly reduced. Paint resistivity can be easily checked using the SAMES AP 1000 resistivohmmeter.

8.1.3. Flash point Use paints whose flash point at least 15 °C higher than the ambient temperature.

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8.2. Settings of the spraying parameters

These settings are given for information and can be subject to variations in particular due to the temperature and to the ambient humidity.

Viscosity of paint 20 sec CA4 and length of paint hose 7.5 m:

• * Dynamic pressure measured in the inlet of the supply hose of compressed air when the spray gun is in use.

• ** Maximum size of the spray when the circuit of additional air is opened at most with a distance of 250 mm spraying and a electrostatic tension of 60 kV.

• *** Too low flow, coat not closed considering the time of spraying.

Flat spray nozzle with high efficiency cap ring (P/N 900009014)

Paint flow in cc/mn 130 285 525 750 900 Paint pressure in bar 0,3 0,8 1,5 2,6 3,1 Air compressed flow in Nm

10,3 15,8 19,4 25,2 30

Air compressed pressure in bar *

1,42,43,14,2 6

Width of spray in cm** 11 24 35 37 37 Finishing Good Good Good Good

Average

Round spray nozzle

∅: 6 mm

Paint flow in cc/mn 70 200 400 650 Paint pressure in bar 0,4 1 2 4 Air compressed flow in Nm

6,6 7,8 12,2 16,8

Air compressed pressure in bar *

1,2 1,5 2,7 4

Width of spray in cm** 8 8 15 19 Finishing Good Good Good Good

Round spray nozzle

∅: 8 mm

Paint flow in cc/mn 120 150 315 660 Paint pressure in bar 0,2 0,3 0,6 1,5 Air compressed flow in Nm

6,6 7,8 11,3 16,8

Air compressed pressure in bar *

1 1,3 2,1 3,4

Width of spray in cm** 8 9 11 20 Finishing Good Good Good Good

Round spray nozzle

∅: 12 mm

Paint flow in cc/mn 135 150 310 660 Paint pressure in bar 0,2 0,3 0,6 1,5 Air compressed flow in Nm

8,4 9,4 12,8 22,5

Air compressed pressure in bar *

1,21,52,24,3

Width of spray in cm** NS*** 11 13 21 Finishing Good Good Good Good

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Viscosity of paint 50 sec CA4 and length of paint hose 7.5 m:

• * Dynamic pressure measured in the inlet of the supply hose of compressed air when the spray gun is in use.

• ** Maximum size of the spray when the circuit of additional air is opened at most with a distance of 250 mm spraying and a electrostatic tension of 60 kV.

Flat spray nozzle with high efficiency cap ring (P/N 900009014)

Paint flow in cc/mn 120 285 495 750 915 Paint pressure in bar 0,75 1,8 3,2 5 6,5 Air compressed flow in Nm

10,3 15,8 19,4 25,2 30

Air compressed pressure in bar *

1,42,43,14,25,5

Width of spray in cm** 11 24 35 37 37 Finishing Good Good Good Good

Average

Round spray nozzle

∅: 6 mm

Paint flow in cc/mn

The use of a 6 mm injector to spray a viscous product is not advised.

Only ones of the tests of spraying allow to determine the values of pressure product and compressed air to apply.

Paint pressure in bar Air compressed flow in Nm

Air compressed pressure in bar *

Width of spray in cm** Finishing

Round spray nozzle

∅: 8 mm

Paint flow in cc/mn 140 300 640 Paint pressure in bar 0,9 1,8 3,8 Air compressed flow in Nm

7,8 11,3 16,8

Air compressed pressure in bar *

1,3 2,1 3,4

Width of spray in cm** 9 11 20 Finishing Good Good Good

Round spray nozzle

∅: 12 mm

Paint flow in cc/mn 150 290 740 Paint pressure in bar 0,8 1,6 3,9 Air compressed flow in Nm

9,4 12,8 22,5

Air compressed pressure in bar *

1,5 2,2 4,3

Width of spray in cm** 11 13 21 Finishing Good Good Good

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Viscosity of paint 50 sec CA4 and length of paint hose 15 m:

• * Dynamic pressure measured in the inlet of the supply hose of compressed air when the spray gun is in use.

• ** Maximum size of the spray when the circuit of additional air is opened at most with a distance of 250 mm spraying and a electrostatic tension of 60 kV.

Flat spray nozzle with high efficiency cap ring (P/N 900009014)

Paint flow in cc/mn 100 300 500 680 Paint pressure in bar 1,2 3,2 5,4 7 Air compressed flow in Nm

10,3 15,8 19,4 25,2

Air compressed pressure in bar *

1,42,43,14,2

Width of spray in cm** 11 24 35 37 Finishing Good Good Good Good

Round spray nozzle

∅: 6 mm

Paint flow in cc/mn The use of a 6 mm injector to spray a viscous

product is not advised. Only ones of the tests of spraying allow to

determine the values of pressure product and compressed air to apply.

Paint pressure in bar Air compressed flow in Nm

Air compressed pressure in bar *

Width of spray in cm** Finishing

Round spray nozzle

∅: 8 mm

Paint flow in cc/mn 150 300 650 Paint pressure in bar 1,7 3,2 6,5 Air compressed flow in Nm

7,8 11,3 16,8

Air compressed pressure in bar *

1,3 2,1 3,4

Width of spray in cm** 9 11 20 Finishing Good Good Good

Round spray nozzle

∅: 12 mm

Paint flow in cc/mn 150 300 650 Paint pressure in bar 1,5 2,9 6 Air compressed flow in Nm

9,4 12,8 22,5

Air compressed pressure in bar *

1,5 2,2 4,3

Width of spray in cm** 11 13 21 Finishing Good Good Good

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9. Misuse of the Apparatus

The non-exhaustive list below describes some major misuses of a paint spraying device.

WARNING : Sames Technologies would like to remind users that the instructions below MUST

be strictly complied with.

It is forbidden to install the control module in a potentially explosive atmosphe re . It is forbidden to subject the paint or air hose or spray gun power cable to excessive and repeated

tension strain.

It is forbidden to disconnect the electrical connector in a potentially explosive atmosphere. It is forbidden to leave air or paint hoses trailing on the floor or in areas where they are liable to be

crushed or broken by industrial vehicles.

It is forbidden to use the NANOGUN-MV to spray a liquid other than a paint or clear coat. It is forbidden to drop the spray gun or subjecting it to impacts. It is forbidden to leave the spray gun on the ground. It is forbidden to use the spray gun to handle or move the parts to be painted. It is forbidden to leave the spray gun to soak in solvent or spraying it with solvent. It is forbidden to spray solvent before switching off the control module.

It is essential to connect the control module ground terminal to the paint apparatus ground terminal. It is essential to tighten the two safety screws on the electrical connector.

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10. Maintenance

10.1. Preventive maintenance table

Carry out when the maintenance indicator light of the GNM 6080 is ON.

WARNING : (*): As soon as one of both terms is reached.

Sub-assembly Description

Part

number

Qty

Minimum

replacement

frequency

Nozzle support (JR/JP)

O-ring J3STKL094 1 3 months

Barrel

Seal cartridge 910014338 1

6 months or 500.000

operations (*)

O-ring (Seal cartridge ) J3STKL005 1 3 months O-ring chemically inert J3STKL032 1 6 months O-ring FEP viton J2FENV435 1 12 months O-ring chemically inert J3STKL078 1 12 months O-ring chemically inert J3STKL002 1 12 months O-ring chemically inert J3STKL019 1 12 months

Handle

O-ring (electrical connector) 160000041 1 12 months O-ring (handle base)) 160000067 1 12 months

O-ring (air nipple)

J2FTCF018 1 12 m o nt hs J3STKL018 1 12 months

Air valve

O-ring - chemically inert (outer of valve)

J3STKL005 1 12 months

O-ring - chemically inert (inner of valve)

J3STKL032 1 12 months

Sealing ring 900010256 1 12 months

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WARNING : Before any maintenance work on the spray gun, alwa ys refer to the health and safe ty

instructions (see § 2 page 8

- Disconnect the control module from the power supply.

- Check that the air and paint circuits are not pressurised.

- Dump the paint circuit.

10.2. Electropneumatic coupling

• Step 1: Remove paint hose. Loosen the paint hose nut with a 15mm open-ended spanner.

• Step 2: Unscrew the fitting nut of the 7/10 polyurethane air hose with an open-ended spanner of 16.

• Step 3: Remove the low voltage cable with a 3mm allen key, unscrew the two captive screws from the electropneumatic coupling.

• Step 4: Pull the electropneumatic coupling apart to disconnect.

• Step 5: Loosen the air nipple using a 14mm open-ended spanner and replace it.

Step 1

Step 2

Step 3

Step 4

Fitting

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10.3. Paint Hoses

10.3.1. Paint hose - QD version (HR)

• Step 1: Side handle, unscrew the fitting using a 15mm open-ended spanner.

• Step 2: Release the paint hose from base.

• Step 3: Using a 21 mm open-ended spanner, unscrew the upper nut of the paint hose, then stop loosening manually by maintaining the nut of bottom.

• Step 4: Check that the seal of the paint nut is in place. Check that the two olives (P/N

910018200) are installed on the paint hose (the y can be lost in the event of leakage caused by inadequate tightening). In case olives must be removed, replace them necessarily by news.

To reassemble, follow the steps in reverse order. Tighten manually the upper paint hose nut until it levels the reinforcement of the barrel.

Step 1

Step 2

Step 3

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10.3.2. Paint hose LR

• Step 1: Unscrew the stuffing box locknut using a 27mm open-ended spanner, release the stuffing box from the bracket.

• Step 2: Using a 21mm open-ended spanner, loosen the upper paint hose nut. Unscrew the nut, whilst rotating the hose

To reassemble, tighten the lower paint hose nut until it stops. Position the stuffing box locknut above the bracket and the stuffing box below in the hexagonal socket. Tighten the stuffing box locknut onto the bracket.

Step 1

Step 2

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10.4. Spray head assembly Round Spray and Fan spray nozzles

• Step 1: Unscrew the air cap ring by hand, then remove the air cap.

• Step 2: Unscrew the nozzle assembly and the nozzle support nut using the multipurpose spanner.

• Step 3: Remove the nozzle support, pulling it in a direction parallel to the barrel axis. Replace the seal every three months (see § 13.7

page 56).

To reassemble, follow the steps in reverse order.

Step 1

Step 2

Step 3

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10.5. Barrel

• Step 1: Seal cartridge: Extract the cartridge from the barrel using the multipurpose spanner. The cartridge should be replaced every time it is disassembled.

If the o-ring at the front of the cartridge is to be replaced, removed it with a screwdriver, insert the new o-ring, ensuring it is positioned correctly.

When reassembling, ensure the cartridge is inserted in the correct orientation (white seal facing outwards). Push the cartridge until it clips into the barrel. Coat the white seal and the antiextrusion ring with a fine layer of vaseline.

• Step 2: Seal: Replace the seal every three months. Remove the seal using a 2.5mm screwdriver, taking care to avoid damaging the barrel.

• Step 3: HV contact: Unscrew the HV contact using a 4mm socket wrench. The fibre washer should always be replaced whenever the device is disassembled. Replace the HV contact if necessary, then screw back into the barrel.

Step 1

Step 2

HV Contact

Step 3

Page 35

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10.6. Paint needle

• Step 1: Unscrew the notched button at the rear of the spray gun, retrieve the spring.

• Step 2: Press the trigger and pull manually the paint needle towards the back.

WARNING : Every 4 or 5 reassemblies, add some red dielectric grease (Ref.: H1GSYN037) in th e p as sag e ch a n ne l in the barre l .

10.7. Switch

• Step 1: With a 5,5 mm screwdriver, unscrew the shouldered screw. Pull upwards the lever of the switch.

• Step 2: Replace the o-ring (see § 13.3 page 52

). Insert the new switch into its housing. Coat with low threadlocker the fastening screw and tighten the screw so that the switch is slightly resistant.

Step 1

Step 2

Step 1

Step 2

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10.8. Trigger

• Step 1: Using a screwdriver, unscrew both shouldered screws and release both sides of the trigger.

Reassembling the trigger:

• Put in place one on the sides of the trigger on its shoulder then slide the other side into its housing.

10.9. Air valve

• Step 1: Remove the paint needle (see § 10.6

page 35).

• Step 2: Unscrew the air valve stop nut using a 18 mm open-ended spanner.

Position the gun barrel to the top and recover the spring and the air valve. If the parts do not fall, tap in the palm of the hand.

or use the paint needle to extract the air valve.

Step 1

Step 2

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10.9.1. Repairing the air valve Three levels of maintenance are possible:

• Level 1: Standard level of maintenance because the body of the air valve does not undergo any friction nor wear.

• Level 2: Corrective maintenance, carry out if the valve body is damaged.

• Level 3: Exceptionnal maintenance, carry out if the magnet is lost or broken.

Level 1: Replacement of the three o-rings (P/N J3STKL032 inner ring, J3STKL005 outer ring and 900010256 conical seal.

• For three seals, extract the old by taking care of not damaging the body of the air valve (but they can be destroyed).

• The conical seal must be pushed up to its clickand-ratchet work on the body of the air valve by taking care not to damage its conical reach.

Level 2: If the valve body is damaged.

• Extract manually the aluminium ring or put a M4 screw in the ring, pull out in the axle of the part, and remove the magnet by taking care to locate its direction (silver plated side / black side).

• Put in place the magnet in the right direction (see § 10.9.1.1 page 38

) and retain the ring in the

body of the air valve by pushing firmly with the finger.

After complete reassembly of the spray gun, check the activation and the stop of the high voltage. If the high voltage is permanently engaged or does not cut its elf: check the direction of the magnet.

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Level 3: If the magnet is broken or lost.

• Replacer the air valve (P/N 910015405) (see § 10.9 page 36

Before using the spray gun, check the activating and the stop of the high voltage.

If the high voltage is permanently activated, disassemble the handle and remove one of the washers which adjust the position of the sensor reed, proceed step by step, don’t remove sever al washers at the same time.

If the high voltage does not start, disassemble the handle and add a washer to adju st the position of the sensor reed, proceed step by step, don’t add several washers at the same time.

WARNING : Various thicknesses of washers can be in position, begin always to add or remove the finest.

10.9.1.1. Direction of assembling of the magnet

• Case Nr 1: For the guns of the type 1 (see serial number). Rear support without groove, the side silver plated of the magnet must be in contact with the shoulder of the rear support.

• Case Nr 2: For the guns of the type 2 (see serial number). Rear support with grooves, the black side of the magnet must be in contact with the shoulder of the rear support.

10.10. Fixing hook

• Put the switch in position " I ". With a 5,5mm screwdriver, unscrew the shouldered screw and remove the hook by pulling upwards.

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10.11. High voltage cascade

• Step 1: Remove the trigger (see § 10.8 page 36

), remove the paint needle.

• Step 2: Loosen the 4 screws fastening the barrel on the handle with a 2mm Phillips screwdriver.

• Step 3: Unscrew, manually or with a small flat pliers, the three connection wires of the high voltage unit, pull carefully the contacts towards the back.

• Step.4: Remove the high voltage contact in front of the barrel (see § 10.5 page 34

). Withdraw the

high voltage unit.

WARNING : Attention with the c olors (terminal 1:

black, terminal 2: green, terminal 3: pink).

To reassemble, follow the steps in reverse order.

Replace the high-voltage cascade. Coat the cascade with red dielectric lubricant (P/N # H1GSYN037) then insert it into its housing. Push the cascade fully into the barrel. Connect the three wires and tighten the screws. Check the wear of the o-rings, replace if necessary.

Step 3

Step 4

Step 2

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10.12. Barrel

• Step 1: Remove the trigger see § 10.8 page 36

, and the paint needle.

• Step 2: Unscrew the four screws fastening the barrel on the handle.

• Step 3: Unscrew manually or with a small flat pliers the three connection wires of the h igh vo ltage unit, pull carefully the contacts towards the back.

• Step 4: Replace the o-rings of the air ducts and the air valve (Step 3: not obligatory): Remove and replace the three o-rings.

• Step 5: Replace the o-ring barrel/handle (Step 3: obligatory): Remove and replace the oring.

Replace this o-ring every year.

• Step 6: Replace the o-ring back of paint needle: Remove and replace the o-ring.

For reassembling follow the steps in reverse order.

Step 4

Step 5

Step 6

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Index revision : C - March 2016 41 7105

10.13. Handle

• Step 1: Separate the barrel from the handle.

• Step 2: Handle base Unscrew the air nipple using a 6mm allen key. Replace the seals every 12 months.

• Step 3: Undo both K35 x 14 screws with a 2mm Phillip's screwdriver. Change the fibre washers each time the screws are removed.

• Step 4: Lift the base to access the handle base seal. This seal should be replaced every 12 months.

• Step 5: Push the electrical connector to release it and remove from the base. Replace the seal of the connector every 12 months.

• Step 6: Replacement of the base: unscrew the screw of the ground wire using a 0 Phillip's screwdriver, withdraw it and replace it.

To reassemble, follow the steps in reverse order. Insert the connector pin back into the base foolproofing slot. Coat the air nipple seals with dielectric lubricant. Tighten the air nipple to 1.5 N.m torque. Tighten the two K35 x 14 screws to 1.3 N.m torque.

Step 2

Step 3

Step 4

Step 6

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10.14. Electric diagrams

10.14.1. Connection cable GNM 6080 / NANOGUN-MV

10.14.2. GNM 6080 trigger cable

(*) Switch ”open”: NANOGUN-MV trigger releases. Switch ” closed” : NANOGUN-MV trigger activated. Characteristics of the switch: 0.5 A maxi / 24 VAC/DC maxi.

A Pink Primary transformer HVU 3 B Shield C White REED sensor (trigger) D Yellow Dallas chip E Brown 0V commun puce / reed F Third shield G Green Primary transformer HVU 3 H Black Return IHV 1

Plug side GNM 6080

Plug side NANOGUN-MV

Pink

Brown

White

Yellow

Black

Green

Pink

Yellow Brown

White

Green

Black

DES05943

Plug side GNM 6080

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11. Cleaning

Always refer to the health and safety instruc tions befor e carrying out any work on the spray gun (see § 2 page 8

11.1. Cleaning the product circuit

• Disconnect the GNM 6080 control module.

• Install a bucket of solvent in place of the paint container.

• Open the recirculation valve to clean the pump.

• Close the recirculation valve and hold down the trigger until clean solvent comes out of the spray gun nozzle/tip.

11.2. Cleaning the spray gun

The spray gun must be cleaned immediately after use and at the end of the day, as with all paint guns. The cleaning procedure described below should be followed carefully:

WARNING : It is formally forbidden to plunge the NANOGUN-MV into solvent.

WARNING : Use an appropriate solvent: non-greasy, non-chlorinated and with a hig h resistivity.

• Step 1: Disconnect the GNM 6080 control module.

• Step 2: Depressurise the spray gun air circuit.

• Step 3: Dump the spray gun paint circuit and rinse with an appro priate solvent (see § 2.4 page 10

• Step 4: Depressurise the spray gun paint circuit.

• Step 5: Dry the spray gun air cap with a soft, dry, lint-free cloth.

• Step 6: Unscrew the spray gun air cap ring and remove the air cap (see § 10.4 page 33

• Step 7: Clean the air cap with a solvent-dampened brush and then wipe dry.

• Step 8: Reassemble the air cap and ring.

• Step 9: Dry the compressed air spray gun (facing downwards) before restarting the GNM 6080 control module.

WARNING : Never disassemble the needle assembly when the paint hose contains paint or

solvent.

WARNING : Never soak or immerse the spray gun in solvent.

When cleaning the nozzle/tip, always point the spray nozzle/t ip towards t he g round

to prevent solvent or paint from flowing into the barrel ducts.

WARNING : After cleaning, the ducts and supply hose must be dried with compressed air to

remove all traces of solvent.

11.3. Waste disposal

Waste generated by use of the apparatus (spent solvent, unu sed paint, residue, dirty cloths, paint booth slurry, water-wash spray booth run-off, used dry filters, ventilation air etc.) must be removed, transported and disposed of in strict compliance with the applicable local regulations.

Page 44

Index revision : C - March 2016 44 7105

11.4. Demolition and Recycling

11.4.1. NANOGUN-MV

WARNING : All the parts can be contaminated by paint residues and/or of solvent.

Before proceeding to the demolition of the equipment,clean the spr ay gun and more particularly the inside of paint hoses with an appropriate cleaning product and airdrying them with compressed air.

Item Material

Spraying area

1,6, 22,28,33,37 Plastics charged glass fiber or kevlar 31 Plastic charged PTFE or chemically inert rubber 28 Plastics charged with fibers, titanium 2 Plastics and stainless steel 5, 22 Chemically inert rubber 3* Brass 26 Polyethylene and stainless steel

Barrel area

14, 29* Plastic charged glass fiber 8, 19 Stainless steel 35, 39,40, 41, 42 Chemically inert rubber or fiber O-rings

Plastic, copper, steel, ceramic, electronic and electric components ROHs

Air and product valve area

23, 24*

Tungsten, PEEK, stainless steel, chemically inert rubber,

PTFE, magnet (iron), aluminium 12*, 18*, 45* Stainless steel 16*, 17*, 21 Aluminium 32 Plastics, chemically inert rubber

24 45 17

282

3 14

6 5

Page 45

Index revision : C - March 2016 45 7105

* These components (3, 12, 16, 17, 18, 24, 29, 45) can be soiled with dielectric grease.

Handle area

15, 34 Plastics charged glass fiber, stainless steel, brass, copper

Not shown

Sensor position trigger: electric components ROHs, plastic,

copper

connector at the bottom of the handle: ROHs electronic

components, plastic, copper 19 Stainless steel 27 Plastic charged glass fiber, magnet (iron)

Area base plate of handle connection towards the control module

13 Aluminium 11, 20, 42, 43, 44 Stainless steel 7, 36 Rubber 30 Plastics charged glass fiber, stainless steel, copper

Product /air hose area

Not shown Air hose: PU

Not shown

Product hose: polyethylene or elastomerized polyethylene

Connections: zinc coated steel and stainless steel

Sheath: polyamide

Stuffing box: plastic charged

Fitting: zinc coated steel and stainless steel

Page 46

Index revision : C - March 2016 46 7105

11.4.2. GNM 6080

* Attention, this component can be soiled with dielectric grease.

Item

Description

Material

1 Keyboard / front face* Plastic 2 Fastening screw of front face Stainless steel 3

Support of main board and front face

Aluminium

4 Main board

Electric and electronic components, printed circuit ROHs

5 Rear metal sheet and fastening screw Steel 6 Connector board

Electric and electronic components, printed circuit ROHs

7 Electric power

Electric and electronic components, printed

circuit ROHs 8 Box Aluminium 9 Fixation accessories Steel and brass

10 Electric switch Electric component ROHs 11 Stuffing box Plastic

Not shown

12 Power cable (not shown) Plastic and copper

9 9

Page 47

Index revision : C - March 2016 47 7105

12. Troubleshooting Guide

Faults Possible causes Remedies

Irregular paint spray

Air in paint circuit Dump the paint circuit Paint flow too low

Increase pressure in pump or pressure tank

Impurities in circuit Check filter, then drain circuit

Paint tank empty (or nearly)

Refill paint tank

Paint viscosity too high Check paint viscosity

Paint not fluid enough when leaving spray gun

Blocked nozzle/tip Clean nozzle/tip Needle does not retract Check needle assembly Clogged filter Clean filter Insufficient pump pressure Check pump Paint viscosity too high Check paint viscosity Dia 6.35 mm paint hose clogged Unblock or replace paint hose

Paint flows out continuously

Needle is obstructed and cannot close

Remove nozzle/tip holder and clean holder and seat. Clean needle tip

Worn needle

Replace needle and, if necessary, the nozzle/tip holder

Nozzle/tip holder damaged Replace nozzle/tip holder

Paint comes out of air cap air holes

Nozzle/tip insufficiently tightened against seat

Tighten nozzle/tip

Damaged cartridge Replace cartridge Damaged paint seal Replace seal

Poor spraying quality Nozzle/tip partially blocked Clean nozzle/tip

Paint flow too weak Increase paint flow Viscosity too high Dilute paint Insufficient air for spraying Increase air pressure Paint flow too high Reduce paint flow Paint injector damaged Replace the injector

Orange peel effect

Solvents evaporating too quickly Use heavier solvents

Paint droplets too large

Increase spraying distance Dilute paint Increase spraying air pressure Decrease nozzle/tip size Increase the electrostatic effect

Page 48

Index revision : C - March 2016 48 7105

Faults Possible causes Remedies

Paint running

Solvents evaporating too slowly Use lighter solvents

Spraying applied too slowly

Reduce paint flow Increase spraying air pressure Reduce the electrostatic effect

Paint spray overloaded in middle

Paint flow too high

Reduce paint flow

Increase air pressure Nozzle/tip too large Use a smaller nozzle/tip Paint viscosity too great Dilute paint Air holes partially blocked Clean spray head

Insufficient electrostatic effect

High voltage power not on See display on control module High voltage power insufficient Increase high voltage power

Distance between spray head and part too great

Check NANOGUN-MV output

voltage

Spray from between 200 and 300

mm away Part not grounded

Clean hooks. Check grounding

connection of parts conveyor

Excessive ventilation

Reduce paint booth air extraction

rate, ensuring the applicable

regulations are still complied with Spraying air pressure too high Reduce spraying air pressure Paint flow too high Reduce paint flow

Product resistivity too high

Reduce product resistivity to obtain

ρ < 500MΩ.cm

Control module short circuit:

- external

Clean outside of the spray gun with

a non-conductive solvent (ρ > 15

MΩ.cm)

Use a new, clean and dry case Control module short circuit:

- via needle assembly

Replace seal cartridge and needle Control module short circuit:

- via air channels

Clean the air channels of the barrel Control module short circuit:

- via product hose

Increase the resistivity of paint so

that ρ > 5 MΩ.cm

Operator gets electric shocks when touching the part

Part not grounded or poorly grounded

Page 49

Index revision : C - March 2016 49 7105

13. Spare Parts

13.1. NANOGUN-MV spray guns low pressure for high resistivity (HR) solvent paint ρ > 10MΩ.cm

DES05940

Round Spray Versions

JR 06 / JR 08 / JR 12

Fan Spray Version

Page 50

Index revision : C - March 2016 50 7105

For the various options: see § 13.13 page 61.

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910018773 NANOGUN-MV JR 06 LP HR round spray 1 1 -

- NANOGUN-MV spray gun (see § 13.3 page 52

)- - -

1 910015921 Air cap ring (see § 13.6 page 56

) 11 3

2 900011365 Super vortex cap 1 1 3

3 910018322

JR06 Round spray nozzle

(see § 13.8 page 57

)

11 1

Not shown

050123306 M1/2 JIC adapter - F3/8NPS paint hose 1 1 3

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910016712 NANOGUN-MV JR 08 LP HR round spray 1 1 -

- NANOGUN-MV spray gun (see § 13.3 page 52

)- - -

1 910015921 Air cap ring (see § 13.6 page 56

)113

2 900010503 Super vortex cap 1 1 3

3 910003847

JR08 Round spray nozzle

(see § 13.8 page 57

)

11 1

Not shown

050123306 M1/2 JIC adapter - F3/8NPS paint hose 1 1 3

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910016711 NANOGUN-MV JR 12 LP HR round spray 1 1 -

- NANOGUN-MV spray gun (see § 13.3 page 52

)- - -

1 910015921 Air cap ring (see § 13.6 page 56

)113

2 900010504 Super vortex cap 1 1 3 3 910003920

JR12 Round spray nozzle

(see § 13.8 page 57

)

11 1

Not shown

050123306 M1/2 JIC adapter - F3/8NPS paint hose 1 1 3

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910016710 NANOGUN-MV JP LP HR Fan spray 1 1 -

- NANOGUN-MV spray gun (see § 13.3 page 52

)- - -

1 910015921 Air cap ring (see § 13.6 page 56

)113 4 900009014 High efficiency air cap 1 1 1 5 446028 Electrode 1 5 1

6 1406402 SP nozzle assembly 1 1 1

Not shown

050123306 M1/2 JIC adapter - F3/8NPS paint hose 1 1 3

Page 51

Index revision : C - March 2016 51 7105

13.2. NANOGUN-MV, low Pressure spray guns for solvent paint 0.5 MΩ.cm < ρ < 500 MΩ.cm

WARNING : NANOGUN-MV Low Pressure low resistivity spray guns include the same

components, except the product hoses.

Part number Description Qty

Unit of

sale

Spare Part

Level

910018774-075 NANOGUN-MV JR 06 LP LR, hose length: 7.5 m 1 1 -

Part number Description Qty

Unit of

sale

Spare Part

Level

910018774-150 NANOGUN-MV JR 06 LP LR, hose length: 15 m 1 1 -

Part number Description Qty

Unit of

sale

Spare Part

Level

910017190-075 NANOGUN-MV JR 08 LP LR, hose length: 7.5 m 1 1 -

Part number Description Qty

Unit of

sale

Spare Part

Level

910017190-150 NANOGUN-MV JR 08 LP LR, hose length: 15 m 1 1 -

Part number Description Qty

Unit of

sale

Spare Part

Level

910017189-075 NANOGUN-MV JR 12 LP LR, hose length: 7.5 m 1 1 -

Part number Description Qty

Unit of

sale

Spare Part

Level

910017189-150 NANOGUN-MV JR 12 LP LR, hose length: 15 m 1 1 -

Part number Description Qty

Unit of

sale

Spare Part

Level

910017188-075 NANOGUN-MV JP LP LR, hose length: 7.5 m 1 1 -

Part number Description Qty

Unit of

sale

Spare Part

Level

910017188-150 NANOGUN-MV JP LP LR, hose length: 15 m 1 1 -

Page 52

Index revision : C - March 2016 52 7105

13.3. NANOGUN-MV spray guns, all versions

DES05946

20 21

Page 53

Index revision : C - March 2016 53 7105

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

- NANOGUN-MV spray gun - - -

1 900000320 Nozzle nut 1 1 3 2 910015721 Nozzle support (see § 13.7 page 56

) 11 1

3 910018202 Equipped barrel (see § 13.4 page 54

) 11 3

4 900010237 Trigger 1 1 3

5 910015508 High voltage unit 1 1 3 6 910015944 NANOGUN-MV equipped handle 1 1 3

7 900010239 Fixing hook 1 1 3 8 900010385 Shouldered C M4 screw 4 1 3 9 900013808 PTFE flat washer (included in item10) 1 1 2

10 910018204

ON/OFF button with magnet and o-ring

(included in item 6)

11 3

11 J3STKL005 Chemically inert o-ring (included in item 10) 1 1 1 12 900010240 Paint flow button 1 1 3 13 900010265 8 bar paint spring 1 1 1 14 250000036 Screw securing handle/barrel 4 1 3 15 J4BRND039 Fiber seal for securing screw 6 1 3 16 160000041 O-ring chemically inert (included in item 6) 1 1 1 17 160000067 O-ring FKM red (included in item 6) 1 1 1

910018207 HR spray gun base, marked 7 bar 1 1 3 910018210 LR spray gun base, marked 7 bar 1 1 3

19 910006118 Air nipple 1 1 2

20 J2FTCF018 O-ring FKM black (included in item19) 2 1 1 21 J3STKL018

O-ring chemically inert grey (included in item19)

11 1

22 910015869

Electropneumatic coupling sets

(see § 13.10 page 58

)

11 3

23 250000037 Securing screw of handle base 2 1 3 24 900010605 55° elbow 1 1 3 25 250000214 Elbow securing screw 1 1 3 26 910014166 Lateral tape equipped (included in item 6) 11 3 27 J2FTDF121 O-ring FKM black (included in item 26) 1 1 1 28 910018203 Air valve (see § 13.5 page 55

) 11 3 29 900010253 Needle rear stop 1 1 3 30 910018219 Needle (see § 13.9 page 58

) 11 1

31 J2FTDF121 O-ring FKM black (included in item 32) 1 1 1

32 910015931 Paint nut equipped 1 1 2

33 J2FTCF178 O-ring FKM black (included in item 32) 1 1 1

Page 54

Index revision : C - March 2016 54 7105

13.4. Barrel assembly

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910018202 Barrel assembly 1 1 3

1 1407354 HV contact 1 1 1 2 J2CRAN031 Sealing ring of contact 1 1 1 3 J3STKL002 O-ring, chemically inert 1 1 1

4 910014338 Seal cartridge 1 1 1

5 J3STKL005 O-ring, chemically inert (included in item 4) 1 1 1 6 J2FENV435 O-ring FEP viton 1 1 1 7 J3STKL078 O-ring, chemically inert 2 1 1 8 J3STKL032 O-ring, chemically inert 1 1 1 9 J3STKL019 O-ring, chemically inert 1 1 1

DES05941

Page 55

Index revision : C - March 2016 55 7105

13.5. Air valve and Nut air valve

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

WARNING : Get back the magnet on the old air valve to keep the same values of triggering.

In case of loss of the magnet, contact Sames Technologies.

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910018203 Air valve 1 1 3

1 900010256 Sealing ring 1 1 1 2 J3STKL005 O-ring, chemically inert (outer of valve) 1 1 1 3 J3STKL032 O-ring, chemically inert (inner of valve) 1 1 1

910015922 Nut air valve equipped 1 1 3

4 J2FTDF155 O-ring, FKM black 1 1 1 5 J2FTDF160 O-ring, FKM black 1 1 1

6 900009024 Air spring 1 1 1

DES05944

Page 56

Index revision : C - March 2016 56 7105

13.6. Air cap ring

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

13.7. Nozzle support

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910015921 Air cap ring 1 1 3

1 900010497 Slide ring 1 1 3 2 J2FENV445 O-ring FEP/FKM 1 1 1

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910015721 Nozzle support - LP Models 1 1 1

1 J3STKL094 O-ring - chemically inert 1 1 1

DES05945

DES04110

Page 57

Index revision : C - March 2016 57 7105

13.8. Round Nozzle assemblies - LP Models

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910018322 JR06 Nozzle assembly 1 1 1

1 455234 Injector - Calibre 6 1 5 1 2 1305211 Vortex Nozzle 1 1 1 3 448110 Electrode (included in item1) 1 10 1

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910003847 JR08 Nozzle assembly 1 1 1

1 455235 Injector - Calibre 8 1 5 1 2 1305211 Vortex Nozzle 1 1 1 3 448110 Electrode (included in item1) 1 10 1

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910003920 JR12 Nozzle assembly 1 1 1

1 455236 Injector - Calibre 12 1 5 1 2 1305211 Vortex Nozzle 1 1 1 3 448110 Electrode (included in item1) 1 10 1

DE S04198

Page 58

Index revision : C - March 2016 58 7105

13.9. Needle assembly

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

13.10. Electropneumatic coupling sets

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

910018219 Needle assembly 1 1 3

1 X4KEHU003 H M3 U nut 1 1 3

Item Part number Description Qty

Unit of

sale

Spare

Part

Level

910015869-100 HR-LR 10m Electropneumatic coupling 1 1 3 910015869-200 HR-LR 20m Electropneumatic coupling 1 1 3

1 F6RLUF171 Straight union - male 1 1 3

910021087-100

Polyurethane air hose - Ext. D: 10

10 m

910021087-200 20 m

3 F6RLHG362 Female NPT / Male BSP adapter 1 1 3

DES05934

DES05933

GNM 6080 connection

Page 59

Index revision : C - March 2016 59 7105

13.11. Paint hoses

13.11.1. For NANOGUN-MV Low Pressure and High Resistivity spray guns

13.11.2. For NANOGUN-MV Low Pressure and Low Resistivity spray guns

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

For NANOGUN-MV JR/JP spray guns

910017065-075 HR/LP product hose - 7.5m black Dia 61 1 1 910017065-150 HR/LP product hose - 15m black Dia 61 1 1

2 050123306 M1/2 JIC adapter - F3/8NPS 1 1 2

3 910018201 Paint hose equipped Dia:4 mm 1 1 2 4 910018200

Set of olives for outer 10 hoses (included in item 3)

11 2

Item Part number Description Qty

Unit of

sale

Spare Part

Level (*)

For NANOGUN-MV JR/JP spray guns

910020516-075 LR /LP product hose - 7.5m PTFE Dia 61 1 1

910020516-150 LR /LP product hose - 15m PTFE Dia 61 1 1 2 910018200 Set of olives for outer 10 hoses 1 1 2 3 910018292 Stuffing box and nut 1 1 2

Page 60

Index revision : C - March 2016 60 7105

13.12. GNM 6080 Control module

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

Item Part number Description Qty

Unit of

sale

Spare

Part

Level

910017193 CE GNM 6080 control module 1 1 3

910017192

CSA GNM 6080 control module

(USA-CANADA only)

11 3

910005759 GNM 6080 attachment kit 1 1 3

842635 5-m ground cable, lug dia.: 6 11 3

Page 61

Index revision : C - March 2016 61 7105

13.13. Options for NANOGUN-MV Low Pressure spray guns

13.13.1. Fan Spray Air Caps

(*) Level 1: Standard preventive maintenance. Level 2: Corrective maintenance. Level 3: Exceptional maintenance.

13.13.2. In-line product filters These small filters are fitted in the spray gun handle (with HR models).

WARNING : The filter is delivered with a 6mm screen as standard. Before installation of low

pressure models, you are advised to replace the screen nr 6 from the initial design with a screen nr 12.

With LR models, it is necessary ro remove the fitting F 3/8 NPT- M1/2 JIC located at the pump outlet and to replace it by the filter.

Part number Description Qty

Unit of

sale

Spare Part

Level (*)

737549 Air Cap (fan spray) Option 1 1 737550 SPE Air Cap (narrow fan spray) Option 1 1 737552 SPL Air Cap (broad fan spray) Option 1 1

Description Part number Versions

Filter (Male-Female 1/2 JIC) 155010100

LP HR

Screen nr 12 129609909

Page 62

Index revision : C - March 2016 62 7105

13.14. Appendices

13.14.1. Protective hose covering This covering can be used to protect hoses and cables to ensure long life and flexibility.

13.14.2. Protective case for spray gun

13.14.3. Warning notice

13.14.4. Safety valve

Description Part number Unit of sale

Rilsan Protective hose covering with 30 collars

910021086 50 m roll

Description Part number Unit of sale

Protective case

900011711 10

Description Part number Unit of sale

Warning notice

1407684 1

Description Part number Unit of sale

Safety valve 6.5 bar 1/4 G

903080401 1

DES01269

N˚ Sames 1407684

This sign must be hung in the booth.

Manual electrostatic equipment for the application of paint or varnish

• This equipment must only be used by SAMES trained personnel.

• The command module must be located at least 1,5m from the booth openings.

• The use of the command module must be completely dependent upon the running of the booth's exhaust fan.

• Regroup the cables and pipes arriving to the spray gun to prevent them from dragging on the ground where they could be severed.

• Only metallic recipients must be used for cleaning liquids. They must definitely be grounded.

• Use cleaning liquids with a flash point higher than ambient temperature.

• Correctly ground all of the metallic parts in the booth, as well as the parts to be painted.

• The operator and persons working nearby must wear antistatic shoes.

• The operator's hand must be in contact with the spray gun grip.

• Work on an antistatic floor such as bare concrete or a metallic grating.

• Switch off the command module for any maintenance operation, in particular for the cleaning of the nozzle and the cap, and for the rinsing of the paint circuit with the cleaning liquid.

• If the spray gun is equipped with a trigger lock, it must be engaged during the cleaning of the nozzle and the cap and during a prolonged stop.

• The electrostatic application equipment must be maintained on a regular basis and repaired according to the instructions in the manual.

WARNING

WARNUNG

Elektrostatisches Handgerätzum Auftragen von Farben/Lacken von

• Dieses Gerät darf nur durch von SAMES ausgebildetem Personal bedient werden.

• Das Steuermodul ist mindestens 1,5 m von den Öffnungen der Kabine entfernt anzubringen.

• Die Inbetriebnahme des Steuermoduls muss vom Betrieb des Ventilators des Abzugs der Kabine abhängig sein.

• Zur Lackierpistole führende Kabel und Schläuche gruppieren, um zu vermeiden, dass diese auf dem Boden liegen, wo sie beschädigt werden können.

• Für Reinigungsflüssigkeiten sind ausschliesslich Metallbehälter zu verwenden. Diese müssen zuverlässig geerdet werden.

• Reinigungsflüssigkeiten mit einem Flammpunkt über der Raumtemperatur verwenden.

• Alle Metallteile der Kabine sowie die zu beschichtenden Werkstücke sachgemäss erden.

• Das Bedienungspersonal und Personal, das in unmittelbarer Nähe arbeitet haben antistatisches Schuhwerk zu tragen.

• Die Hand des Bedieners muss direkten Kontakt zum Griff der Pistole haben.

• Auf antistatischem Fussboden, wie roher Beton, oder Metallrostfussboden arbeiten.

• Vor Wartungsarbeiten ist das Steuermodul auszuschalten, insbesondere für die Reinigung der Düse, des Aufsatzes und zum Spülen des Lackkreislaufs mit Reinigungsmittel.

• Wenn die Lackierpistole mit einer Sicherheitssperrvorrichtung für den Abzug versehen ist, ist diese bei Reinigung de Düse, des Aufsatzes und einer längeren Unterbrechung zu verriegeln.

• Die elektrostatische Beschichtungsanlage ist regelmässig zu warten und unter Einhaltung der Anweisungen im Benutzerhandbuch zu reparieren.

Dieses Schild muss in der Kabine angebracht werden.

WAARSCHUWING

Elektrostatische handapparatuur voor applicatie van verf/vernis

• Dit apparaat mag alleen door SAMES opgeleid personeel worden gebruikt.

• De bedieningsmodule moet zich op minder dan 1,5m afstand van de cabineopeningen bevinden.

• De inwerkingstelling van de bedieningsmodule moet onderworpen zijn aan de inschakeling van de zuigventilator van de cabine.

• Groepeer de kabels en leidingen die bij het pistool uitkomen zodat ze niet over de grond slepen, waar ze kunnen worden afgesneden.

• Gebruik alleen metalen bakken voor de reinigingsvloeistoffen. Zij dienen op veilige wijze op de grond te worden gezet.

• Gebruik reinigingsvloeistoffen met een vlampunt dat hoger is dan de omgevingstemperatuur.

• Zorg voor een degelijke aardaansluiting van alle metalen cabine- onderdelen en alle verfbare delen.

• De gebruiker en het personeel in zijn nabijheid dienen antistatisch schoeisel te dragen.

• De hand van de gebruiker heeft direct contact met de kolf van het pistool.

• Werk op een antistatische grond zoals beton of een metalen rooster.

• Schakel de bedieningsmodule uit voor alle onderhoudshandelingen, vooral bij reiniging van de loop of de beschermkap en bij spoeling van het verfcircuit met de reinigingsvloeistof.

• Als het pistool is uitgerust met een trekkervergrendeling, dan dient u deze te gebruiken tijdens reiniging van de loop of de beschermkap en tijdens langdurige uitschakeling.

• De elektrostatische applicatieapparatuur dient regelmatig te worden onderhouden en gerepareerd volgens de aanwijzingen in de gebruikshandleiding.

Bevestig deze plaat in de cabine.

ADVARSEL

Manuelt udstyr til elektrostatisk påføring af maling/lak

• Udstyret må kun anvendes af personale, der er uddannet af SAMES.

• Betjeningsmodulet skal være anbragt mindst 1,5m fra kabinens åbninger.

• Betjeningsmodulet må kun kunne tændes, når kabinens udsugningsventilator er i gang.

• Alle kabler og slanger, der er forbundet til pistolen, bør samles for at undgå, at de flyder på gulvet, hvor de risikerer at blive skåret over.

• Rengøringsvæskerne må kun opbevares i metalbeholdere. Disse skal være sikkert forbundet med jord.

• Der skal bruges rengøringsvæsker med et flammepunkt over stuetemperatur.

• Alle metalliske dele i kabinen såvel som emnet, der skal males, skal jordes korrekt.

• Operatøren og de personer, der arbejder i nærheden, skal bære antistatisk fodtøj.

• Operatørens hånd skal være i direkte berøring med pistolskæftet.

• Der skal arbejdes på et antistatisk underlag, såsom rå beton eller metalriste.

• Betjeningsmodulet skal sættes ud af drift inden al vedligeholdelse, specielt ved rengøring af dysen eller hætten og rensning af malingskredsløbet vha. rengøringsvæsken.

• Hvis pistolen er udstyret med en anordning til aflåsning af aftrækkeren, skal denne være slået til under rengøringen af dysen eller hætten og ved længerevarende standsninger.

• Udstyret til elektrostatisk påføring skal vedligeholdes regelmæssigt og repareres ifølge forskrifterne i brugsvejledningen.

Dette skilt skal være anbragt i kabinen.

VARNING

Manuell elektrostatisk utrustning för applikation av färg/lack

• Denna utrustning får endast användas av personal utbildad av SAMES.

• Manövermodulen skall vara belägen minst 1,5 m från hyttöppningana.

• Igångsättningen av modulen skall förutsätta inkoppling av hyttens utsugningsfläkt.

• Samla ihop kablar och slangar som går in på pistolen så att de inte ligger i vägen på golvet, där de riskerar att skäras av.

• Endast metallbehållare får endast för rengöringsvätskor. De skall jordas på säkert sätt.

• Använd rengöringsvätskor med en flampunkt som ligger över omgivningstemperaturen.

• Jorda på korrekt sätt alla metalliska delar av hytten, liksom de delar som skall målas.

• Operatören och personer som arbetar i närheten av de metalliska delarna skall bära antistatiska skodon.

• Operatörens hand skall vara i direkt kontakt med pistolkolven.

• Arbeta på ett antistatiskt golv av typ bar betong eller en metallisk gallerdurk.

• Koppla bort manövermodulen vid varje underhållsarbete, i synnerhet vid rengöring av munstycket, hatten och sköljningen av målningskretsen med rengöringsvätska.

• Om pistolen är utrustad med en avtryckarlåsning, skall denna vara ilagd vid rengöringen av munstycket, hatten och vid ett långvarigt stopp.

• Den elektrostatiska applikationsutrustningen skall underhållas regelbundet och repareras i enlighet med anvisningarna i användarmanualen.

Denna skylt skall placeras i hytten.

VAROITUS

In Käsikäyttöiset sähköstaattiset maalaus-/lakkausruiskut

• Laitteita saa käyttää vain SAMESin kouluttama henkilöstö.

• Ohjausmoduuli on sijoitettava vähintään 1,5 m päähän maalauskopin aukoista.

• Ohjausmoduulin toiminta on kytkettävä maalauskopin imutuulettimen käynnistymiseen.

• Katkeamisvaaran välttämiseksi maalausruiskun johdot ja letkut on sijoitettava siten, että ne eivät laahaa maata.

• Puhdistusaineille käytettävä ainoastaan metallisäiliöitä. Säiliöiden maadoitus on varmistettava.

• Käytettävä puhdistusaineita, joiden leimahduspiste on korkeampi kuin ympäristön lämpötila.

• Kaikkien maalauskopin metalliosien sekä maalattavan kappaleen asianmukaisesta maadoituksesta on huolehdittava.

• Laitteiston käyttäjän ja sen läheisyydessä työskentelevien on pidettävä antistaattisia jalkineita.

• Käyttäjän käden on oltava suorassa kosketuksessa maalauspistoolin peräosan kanssa.

• Työskentelytasona on oltava antistaattinen pinta, kuten paljas betoni tai metalliritilä.

• Ohjausmoduulista on katkaistava virta kaikkien huoltotoimien ajaksi, etenkin puhdistettaessa suutinta tai suojakupua ja huuhdottaessa maalikiertoa puhdistusnesteellä.

• Jos pistoolissa on liipaisimen lukitustoiminto, sitä on käytettävä puhdistettaessa suutinta tai suojakupua ja laitteiston ollessa pitempään käyttämättä.

• Sähköstaattinen maalauslaitteisto on huollettava säännöllisesti ja korjaukset on tehtävä käyttöohjeiden mukaisesti.

Tämä kilpi on sijoitettava maalauskoppiin.

DES00790

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Index revision : C - March 2016 63 7105

14. The different versions

14.1. Equipments

DES05994

Titre Pistole t NANOGUN-MV "Basse pression" LP

Title NANOGUN-MV Gun type "low p ressure"LP

Pistolet NANOGUN-MV CE+CSA

PISTOLET "Basse pression" LP / "Haute résisvité " HR

N° GUN Low Pressure/High Resisvity GUN

CE + CSA

910016710 HAUTE RESI STIVITE JET PLAT 910018773 HAUTE RESI STIVITE JET ROND Ø6 910016712 HAUTE RESI STIVITE JET ROND Ø8 910016711 HAUTE RESI STIVITE JET ROND Ø12

910017188-075 BASS E RESISTI VITE JE T PLAT LG 7,5M 910017188-150 BASS E RESISTI VITE JE T PLAT LG 15M 910018774-075 BASS E RESISTI VITE JE T ROND Ø6 LG 7,5M 910018774-150 BASS E RESISTI VITE JE T ROND Ø6 LG 15M 910017190-075 BASS E RESISTI VITE JE T ROND Ø8 LG 7,5M 910017190-150 BASS E RESISTI VITE JE T ROND Ø8 LG 15M 910017189-075 BASS E RESISTI VITE JE T ROND Ø12 LG 7,5M 910017189-150 BASS E RESISTI VITE JE T ROND Ø12 LG 15M

EQUIPEMENT NANOGUN-MV CE EQUIPEMENT NANOGUN-MV CSAcus

N° GUN SET NANOGUN-MV CE N° GUN SET NANOGUN-MV CSAcus

910017223-07 E.NANOGUN- MV LP/HR JP LG7,5 EU 910017223- 072 E. NANOG UN- MV LP/HR J P LG7,5 US 910017223-15 E.NANO GUN- MV LP/HR JP LG15 EU 910017223-152 E. NANOG UN- MV LP/HR J P LG15 US 910017224-07 E.NANO GUN- MV LP/HR JRØ8 LG7, 5 EU 910017224- 072 E. NANOG UN- MV LP/HR JRØ8 LG 7,5 US 910017224-15 E.NANO GUN- MV LP/HR JRØ8 LG15 EU 910017224-152 E.N ANOG UN-M V LP/HR JRØ8 LG 15 US 910017741-07 E.NANO GUN- MV LP/HR JRØ12 LG7. 5 910017741-072 E. NANOG UN- MV LP/HR J RØ12 LG7.5U S 910017741-15 E.NANO GUN- MV LP/ HR JRØ12 LG15 EU 910017741-152 E.NANO GUN- MV LP/ HR JRØ12 LG15 U S

910017221-07 E.NANO GUN- MV LP/LR JP LG7, 5 EU 910017221-072 E. NANOG UN- MV LP/LR JP LG7, 5 US 910017221-15 E.NANO GUN- MV LP/LR JP LG15 EU 910017221-152 E.NANO GUN- MV LP/LR JP LG15 U S 910017222-07 E.NANO GUN- MV LP/LR JRØ8 LG7, 5 EU 910017222-072 E. NANOG UN- MV LP/LR JRØ8 LG 7,5 US 910017222-15 E.NANO GUN- MV LP/LR JRØ8 LG15 EU 910017222-152 E.N ANOG UN-M V LP/LR JRØ8 LG 15 US 910017742-07 E.NANO GUN- MV LP/LR JRØ12 LG7, 5 EU 910017742-072 E.NA NOGU N-MV LP/LR JRØ12 L G7,5 US 910017742-15 E.NANO GUN- MV LP/LR JRØ12 LG15 EU 910017742- 152 E .NANO GUN- MV LP/LR JRØ12 LG15 U S

Module G NM 6080 CE CON TROLEUR G NM 6080 CS A

N° Con trol m odu le GNM 6080 C E N° Control m odule GN M 6080 CSA

910017193 MODULE D E COMMA NDE GNM 6080 V ERSI ON EUROPE 910017192 MODULE DE COMMANDE GNM 6080 V ERSION US

CABLE NANOGUN-MV CE / CSA

N° Cable NANOGUN-MV CE / CSA

910015869-100 CABLE ELEC TRO 10 Mètres 910015869-200 CABLE ELEC TRO 20 Mètres

TUYAU PRODUIT NANOGUN-MV CE / CSA

N° Hose NANOGUN-MV CE / CSA

910017065-075 Tuyau produi t HR-7, 5M 910017065-150 Tuyau produi t HR-15M

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Index revision : C - March 2016 64 7105

14.2. Configuration

Configurations

Part Number

configuration

CE GNM

6080

Control

module

CSA c us

GNM

6080Control

module

Elect ropneumatic

coupling s et 10 m

Elect ropneumatic

coupling s et 20 m

HR product hose

7.5 m

HR product hose

15 m

LR product hose

7.5 m

LR product hose 15

Injector /

cap

6 mm

Injec tor /

cap 8

Injec tor /

cap

12mm

inject or/fan

spray cap

910017193 910017192

910015869-100 910015869-200 910017065-075 910017065-150 910020516-075 910020516-150 455 234 455235 455236 1406402

900011365 900010503 900010504 900009014

SPRAY GUNS

Spray gun high res isti vity fan spray 910016710 X

Spray gun high res isti vity round spray 6 m m 910018773 X

Spray gun high res isti vity round spray 8 m m 910016712 X

Spray gun high res isti vity round spray 12 m m 910016711 X

Spray gun low res isti vity fan spray 910017188-075 XX

Spray gun low res isti vity fan spray 910017188-150 XX

Spray gun low res isti vity round spray 6 mm 910018774-075 XX

Spray gun low res isti vity round spray 6 mm 910018774-150 XX

Spray gun low res isti vity round spray 8 mm 910017190-075 XX

Spray gun low res isti vity round spray 8 mm 910017190-150 XX

Spray gun low res isti vity round spray 12 mm 910017189-075 XX

Spray gun low res isti vity round spray 12 mm 910017189-150 XX

EQUI PMENTS

Equipment NANOGUN-MV LP/ HR JP LG 7.5 EU 910017223-07 X

XX X

Equipment NANOGUN-MV LP/ HR JP LG 15 EU 910017223-15 X X X X

Equipment NANOGUN-MV LP/ HR JR8 LG 7.5 EU 910017224-07 X

XX X

Equipment NANOGUN-MV LP/ HR JR8 LG 15 EU 910017224-15 X X X X

Equipment NANOGUN-MV LP/ HR JR12 LG 7.5 EU 910017741-07 X

XX X

Equipment NANOGUN-MV LP/ HR JR12 LG 15 EU 910017741-15 X X X X

Equipment NANOGUN-MV LP/ LR JP LG 7.5 EU 910017221-07 X

X XX

Equipment NANOGUN-MV LP/ LR JP LG 15 EU 910017221-15 X X XX

Equipment NANOGUN-MV LP/ LR JR8 LG 7.5 EU 910017222-07 X

X XX

Equipment NANOGUN-MV LP/ LR JR8 LG 15 EU 9100172242-15 X X XX

Equipment NANOGUN-MV LP/ LR JR12 LG 7.5 EU 910017742-07 X

X XX

Equipment NANOGUN-MV LP/ LR JR12 LG 15 EU 910017742-15 X X XX

Equipment NANOGUN-MV LP/ HR JP LG 7.5 CSA c us 910017223-072 X

XX X

Equipment NANOGUN-MV LP/ HR JP LG 15 CSA c us 910017223-152 X X X X

Equipment NANOGUN-MV LP/ HR JR8 LG 7.5 CSA c us 910017224-072 X

XX X

Equipment NANOGUN-MV LP/ HR JR8 LG 15 CSA c us 910017224-152 X X X X

Equipment NANOGUN-MV LP/ HR JR12 LG 7.5 CSA c us 910017741-072 X

XX X

Equipment NANOGUN-MV LP/ HR JR12 LG 15 CSA c us 910017741-152 X X X X

Equipment NANOGUN-MV LP/ LR JP LG 7.5 CSA c us 910017221-072 X

X XX

Equipment NANOGUN-MV LP/ LR JP LG 15 CSA c us 910017221-152 X X XX

Equipment NANOGUN-MV LP/ LR JR8 LG 7.5 CSA c us 910017222-072 X

X XX

Equipment NANOGUN-MV LP/ LR JR8 LG 15 CSA c us 910017222-152 X X XX

Equipment NANOGUN-MV LP/ LR JR12 LG 7.5 CSA c us 910017742-072 X

X XX

Equipment NANOGUN-MV LP/ LR JR12 LG 15 CSA c us 910017742-152 X X XX