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ExCam XF Q1645
User Manual
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Samcon ExCam XF Q1645 User Manual

®
ExCam
User Manual
XF Q1645
Table of contents
1 Introduction .............................................................................................................. 4
2 Technical data .......................................................................................................... 4
2.1 Explosion protection ............................................................................................ 4
2.2 Electrical parameters of the camera .................................................................... 5
2.3 Connection cable Ex-d - Ex-e (ASKDP03-T) ....................................................... 5
2.4 Video-technical characteristics ................................................................ ............ 6
2.5 Other technical data ................................ ............................................................ 6
3 Safety Instructions ................................................................................................... 7
4 Installation ................................................................................................................ 8
5 Electrical connection ............................................................................................. 10
5.1 Potential equalization ........................................................................................ 10
5.2 Connection work at the device (terminal box) and fuses ................................... 11
5.3 External connection and protection ................................................................... 15
5.3.1 Direct routing from the ExTB-3 into the safe area ................................................................... 15
5.3.2 Routing via ExConnection Rail (optional accessories) ............................................................ 16
5.3.3 Appropriate cables & cable entries .......................................................................................... 17
5.3.4 Cable kits - "plug and play" connection packages ................................................................... 18
5.3.5 Fusing ...................................................................................................................................... 20
5.3.6 Plug assignments (RJ45) ......................................................................................................... 20
5.3.7 Tests prior to switching on voltage .......................................................................................... 21
6 Working inside the camera housing (Ex-d) .......................................................... 22
6.1 Preparation for work: ......................................................................................... 22
6.2 Opening the pressure-resistant housing ............................................................ 22
6.3 Removing/inserting a SD memory card ............................................................. 25
6.4 Hardware Reset ................................................................................................ 26
6.5 Closing of the pressure-resistant housing ......................................................... 26
6.6 Battery ............................................................................................................... 27
7 Network access and visualization ........................................................................ 28
7.1 Browser Support................................................................................................ 28
7.2 Assigning the IP address ................................................................................... 29
7.3 Password/ Identification .................................................................................... 29
8 Maintenance / Modification .................................................................................... 30
9 Disposal / Recycling .............................................................................................. 30
10 Drawings & 3D models ....................................................................................... 31
11 Certificates and further documentation ............................................................ 31
Rev. Index
Date
Name
Comment
Approved by the ATEX Supervisor
0
09.04.2019
E. Schneider
Compilation of the document
1
30.04.19
E. Schneider
Formal Correction
Digital unterschrieben von Steffen Seibert DN: cn=Steffen Seibert, o=SAMCON, ou, email=s.seibert@samcon.eu, c=DE Datum: 2019.05.02 15:57:19 +02'00'
Table of Figures and Charts
Figure 2-1 Sectional view of ASKDP03-T ................................ ................................ .......... 5
Table 2-1. Other technical data ......................................................................................... 6
Table 4-1 Mounting accessories ........................................................................................ 9
Figure 5-1 ExCam XF Q1645 Potential equalization ....................................................... 10
Table 5-1 Potential equalization ...................................................................................... 11
Figure 5-2 Camera (Ex-d) and terminal box (Ex-e) .......................................................... 12
Figure 5-3 Video Tutorial ExTB-3 .................................................................................... 13
Table 5-2. Wire assignment of terminal box ExTB-3 ....................................................... 13
Figure 5-4 Sample circuit of terminal box ExTB-3 ........................................................... 14
Figure 5-5 Photo of the wired terminal box ExTB-3 ......................................................... 14
Figure 5-6 ExTB-3 -> Safe area ...................................................................................... 15
Figure 5-7 ExTB-3 -> ExConnection Rail ......................................................................... 16
Figure 5-8 Barrier gland ................................................................................................... 18
Figure 5-9 Cable kit – plug & play connection package ................................................... 18
Table 5-3 Available cable kits .......................................................................................... 19
Table 5-4 Recommendation for fusing ............................................................................. 20
Figure 5-10 Plug assignment, RJ45 ................................................................................ 21
Figure 6-1 Removing the weather protection roof (1/2) (this illustration is an example) .. 23
Figure 6-2 Removing the weather protection roof (2/2) (similar illustration) .................... 23
Figure 6-3 Opening the ExCam XF Q1645 (similar illustration) ....................................... 24
Figure 6-4 Structure of the camera (similar illustration) ................................................... 25
Figure 7-1 Axis IP Utility .................................................................................................. 29
History of revisions
Product: ExCam
®
XF Q1645 Title: User Manual for ExCam® XF Q1645 Doc. -Id. 190409-PT08BA-ES-ExCam XF-Q1645_en_rev.01.docx Author: Eva Schneider, Grad. Eng. (UAS) Created on: 09.04.2019
1 Introduction
The ExCam XF Q1645 is a powerful mega-pixel IP camera (2-mega-pixel resolution). It is certified by ATEX, IECEx, EAC-Ex and IA. The camera has a high-definition television
resolution (1920x1080 with 100/120 images/s) and is equipped with a powerful re­mote zoom and remote focus lens.
The ExCam series is certified both in accordance with the European (ATEX) and interna­tional directive (IECEx). The explosion-protected housing is approved for the ATEX group II for zones 1, 2, 21 and 22 including the explosion groups IIC / IIIC. To see other ap­provals, please visit our website at www.samcon.eu/en
When designing the ExCam XF Q1645, we attached a very high importance to safety, mechanical precision and high quality of stainless steel.
2 Technical data
2.1 Explosion protection
Identification marks Model key: T08-VA2.3.K3.BOR2-LL.H-005.A-T acc. to Directive 2014/34/EU: II 2G (zone 1 and 2)
II 2D (zone 21 and 22)
Explosion protection (gas): Ex db IIC T5 Gb
Explosion protection (dust): Ex tb IIIC T95°C Db
Protection class: IP 68 (IEC /EN 60529)
Transport/storage temperature: 0°C…+40°C Ambient temperature (EX): -60°C…+60°C
Named testing laboratory: TÜV Rheinland (number 0035) EU type approval certificate: TÜV 18 ATEX 8218X (2018) IECEx Certificate of Conformity: TUR 18.0023X (2018) EAC-Ex TUR Report: TC RU C-DE.AБ.61.B.00381/19 Other certificates see: https://www.samcon.eu/en/products/network/excam-xf-q1645/
2.2 Electrical parameters of the camera
Supply of 24 V DC for the heating:
Voltage supply: 22 V DC < Uin < 26 V DC Power consumption: Approx. 40W@-60°C (depends on temperature)
Power supply of the camera via Ethernet (PoE):
Voltage supply: PoE, IEEE 802.3af/802.3at type 1 class 3 Reference voltage: +48 V DC (44...54 V DC) Maximum power consumption: 9.1 W Typical power consumption: 4.5 W
2.3 Connection cable Ex-d - Ex-e (ASKDP03-T)
Description: Data transfer and power supply of the camera
module (compliant with DIN EN 60079-14) Jacket colour: Green (GN), similar to RAL3001 Outside diameter: 17.00 ± 0.5 mm Bending radius: 10 x Da when installed and 5 x Da after relocation Data line: 4 x 2 x AWG22/1 CAT.6a Performance elements: 3G1.5 (BK-BU-GN/YE) Properties: PUR halogen-free, flame-retardant, UV-
resistant, chemical resistance, shielded (see www.samcon.eu)
Quick link:
https://www.samcon.eu/fileadmin/documents/en/60-Assembling%26mounting/ASKDP03-T_Datasheet.pdf
Figure 2-1 Sectional view of ASKDP03-T
Camera (Ex-d)
Terminal box (Ex-e)
Permissible ambient temperature
0°C … +60°C (for PoE power supply)
-60°C … +60°C (In the event of additional 24 V DC power supply)
-60°C … +55°C
Protection class as per EN 60529/IEC 529
IP68 (Test conditions: 24h/3m water column 5°C)
IP66
Housing material
stainless steel, mat. no. 1.4404
polyester resin
Weight
about 11 kg
about 1 kg
Dimensions
D113mm x 310mm
145mm x 145mm x 71mm
2.4 Video-technical characteristics
We use the AXIS Q 1645 Network Camera in a pressure-resistant enclosure. For details, please refer to the Product Documentation, video-technical data of AXIS®:
https://www.axis.com/products/axis-q1645
2.5 Other technical data
Table 2-1. Other technical data
3 Safety Instructions
Please absolutely observe the installation instruction’s safety directions of the T08 ExCam series!
Quick link:
https://www.samcon.eu/fileadmin/documents/en/22-Ex-Network-Cameras/ExCam-Series-T08-EX-Installation-Manual-2018.pdf
It is absolutely mandatory to adhere to the national safety regulations and regula­tions for prevention of accidents, as well as to the safety instructions given below in this User Manual!
Attention! Cameras of type T08 ExCam are not suitable for use in zones 0 and 20. The ambient temperature, temperature class and explosion group writ­ten on the enclosure nameplate must be absolutely adhered to! The customer is not allowed to make any alterations of the camera! The camera must be operated in a proper and sound condition and only in the way intended.
Attention! Repairs may only be carried out by using original parts from the man­ufacturer. Repairs which affect the explosion protection may only be carried out in accordance with the nationally applied regulations and exclusively by the manufacturer.
Attention! Prior to installation, take external sources of heat or cold into account! The temperature ranges prescribed for storage, transport and operat­ing must be adhered to!
Attention! Adhere to the warnings given on the nameplate:
“WARNING – DO NOT OPEN IN HAZARD AREAS“
“WARNING – DO NOT OPEN WHILE ENERGIZED“
Using the camera in explosion-protected areas with regard to tempera­ture and dust layers is defined in the respective national regulations.
When installing the ExCam, adhere to the requirements of the EN/IEC 60079-14.
4 Installation
For commissioning and operating the camera, the relevant national regulations, as well as the generally accepted rules of technology shall prevail. Before mounting the camera, thoroughly check it for any transport damage, especially on the housing and cable. Instal­lation, electrical connection and the first start must only be carried out by qualified spe­cialists.
Work preparation:
Attention! Prepare your work carefully and in accordance with the relevant regulations.
Attention! Depending on classification of hazard areas, it is imperative to obtain a work approval first! When you open the pressure-resistant enclosure under voltage, it is absolutely necessary to prevent potentially explosive atmosphere!
To ensure the best image quality delivered by the network camera, plan the installation site carefully (consider light conditions, object distance or size, angle and minimum object distance to the focus).
Use appropriate tools and aids. When working, ensure a safe stand. Make sure that any static charge is avoided.
Attention! Please observe the national security, installation and accident preven­tion regulations (e.g. DIN EN 60079-14) and the safety instructions in this User Manual, as well as the ones in the Installation Guidelines!
Attention! Adhere to the provisions of the IECEx, ATEX and EX installation instructions for mounting and starting up!
The ExCam® XF Q1645 consists of a flame-proof camera housing (Ex-d) and a terminal box of a high degree of safety (Ex-e). Both units are connected via a reinforced 5 m ca­ble. Mount the camera according to the desired field of view. Install the terminal box so that a good accessibility is provided, in order to facilitate electrical connection.
Wall bracket WMB-...
WALL MOUNT EXCAM XF (01569-001)
Wall bracket for devices of T08-VA2.3 series Suitable for hanging the camera on walls. Material: stainless steel 1.4404 Load bearing: 45 kg Dimensions: 445 x 140 x 185 mm
Pole adapter PMB-…
WALL MOUNT EXCAM XF (01570-001)
Pole adapter for VA wall mount Material: stainless steel 1.4404 Suitable for pole diameters between 50 and 105 mm Load-bearing capacity: 45 kg Dimensions:120 x 180 (x 130 bei Mast Ø 60 mm)
Attention! Please pay attention to the national and local regulations for mounting heavy loads. In case of doubt, take appropriate security measures.
Drawings for drill hole patterns and further information can be viewed on our product page:
Quick link:
https://www.samcon.eu/en/products/network/excam-xf-q1645/
Optional mounting accessories
Table 4-1 Mounting accessories
5 Electrical connection
Attention! The electrical connection of the equipment may only be carried out by qualified and skilled personnel!
Attention! It is absolutely necessary to ground the ExCam® series’ housing via the PA connection.
Attention! Please observe the national security, installation and accident preven­tion regulations (e.g. DIN EN 60079-14) and the safety instructions in this User Manual, as well as the ones in the Installation Guidelines!
The delivered ExCam® XF Q1645 is equipped with an electrical connection cable of the type ASKDP03-T. The maximum transmission range from the camera to the next active network interface is 100 meters and can be individually specified by the client. The user is NOT authorised to do electrical connection procedures inside the pressure-resistant enclosure.
5.1 Potential equalization
Figure 5-1 ExCam XF Q1645 Potential equalization
Potential equalization/grounding of the camera housing is absolutely necessary, in order to avoid static charges and thus the formation of sparks. For this purpose, a screw termi­nal is provided at the rear side, at the bottom (right) (see Figure 5-1). The cross-section of the potential equalization should comply with the National Ground Rules (at least 4mm2).
Doc.-ID: 190409-PT08BA-ES-ExCam XF-Q1645_en_rev.01, Page 10 of 32
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