ExCam
®
Series
T08 - Installation Manual
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 2 of 52
Contents
1 Introduction .............................................................................................................. 4
2 Overview of the Device Documentation ................................................................. 5
3 Technical Data .......................................................................................................... 6
3.1 Parameters of the Explosion Protection .............................................................. 6
3.1.1 T08-VAx.x.x.x-X-X-X-X .............................................................................................................. 6
3.1.2 T08-TNXCD-X-X-X-X ................................................................................................................. 6
3.1.3 Conformity of Standards (Gas) .................................................................................................. 7
3.2 Maximum Electrical Parameters .......................................................................... 8
3.2.1 Power Supply ............................................................................................................................. 8
3.2.2 Power and Temperatures .......................................................................................................... 8
3.3 Other Technical Data .......................................................................................... 9
4 General Safety Instructions ................................................................................... 11
5 Application .............................................................................................................. 13
6 Transportation and Storage .................................................................................. 14
7 Installation .............................................................................................................. 14
7.1.1 Type T08-VAx.x.x.x ................................................................................................................. 15
7.1.2 Type T08-TNXCD .................................................................................................................... 16
7.2 Opening and closing of the unit ......................................................................... 17
7.2.1 Type T08-VAx.x.x.x ................................................................................................................. 17
7.2.2 Type T08-TNXCD .................................................................................................................... 21
7.3 Electrical Connection and Commissioning ........................................................ 25
8 Maintenance/ Modification ..................................................................................... 26
9 Reparation ............................................................................................................... 26
10 Disposal/ Recycling ............................................................................................ 26
11 Certificates .......................................................................................................... 27
11.1 EC – declaration of conformity .......................................................................... 27
11.2 Manufacturer’s declaration concerning the cable and cable entry points .......... 28
11.3 EC-Type Examination Certificate ...................................................................... 29
11.4 IECEx Certificate of Conformity ......................................................................... 36
11.5 EAC-Ex Certification .......................................................................................... 44
12 Drawings .............................................................................................................. 48
13 Notes .................................................................................................................... 49
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 3 of 52
List of illustrations
Figure 10-1 T08-VAx.x.x.x mounting options ................................................................... 15
Figure 10-4 T08-TNXCD chain link mounting .................................................................. 16
Figure 10-7 Opening the ExCam T08-VAx.x.x.x .............................................................. 18
Figure 10-8 Disassembly of the countersunk head screw type T08-TNXCD ................... 22
Figure 10-9 Opening of the cover flange type T08-TNXCD ............................................. 23
Figure 10-10 Position of the O-Ring sealing type T08-TNXCD ........................................ 23
History of revisions
Product: T08 - ExCam® Series
Title: Ex Installation Manual of the ExCam Series
Doc.-Id. 140721-PT08BAU-SS-Ex Installation Manual rev.00.doc
Author: Steffen Seibert
Date: July 12, 2014
Revision Date: April 20, 2015
Rev.- Index
Date
Name
Comment
Authorization of the
ATEX Supervisor
00
July 13,
2014
S. Seibert
Starting the document
Tested and approved
July 13, 2014– S. Seibert
01
July 13,
2014
S. Seibert
Adding the declaration of confirmity
Tested and approved
July 22nd, 2014– S. Seibert
02
03
20.04.2015
S. Seibert
Correction and conclusions
Tested and approved
20.04.2015 – S. Seibert
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 4 of 52
1 Introduction
The ExCam Series (Type 08) is an electrical device. It is certified according to ATEX,
IECEx and EAC-Ex as a pressure-resistant camera system to be used in gas and dust
explosive areas as well as in mines susceptible to firedamp.
At the front side, the camera systems dispose of a flange with a sight glass (optical
adapter); on the rear side it is equipped with a flange which allows introducing one or
more ex-certified cable and cable glands (CG) or sealing plugs, respectively.
The T08 camera system is a very flexible system and can be used for various applications. The main usage is within hazardous areas in the chemical as well as petrochemical industry, offshore plants, and mines susceptible to firedamp as well as biogas
plants. The cameras are certified to be used in ex-zones 1, 2, 21, 22 including the explosion groups IIC (e.g. acetylene) and IIIC (conductive and flammable dusts).
The Ex-d housings are available in different steel qualities due to which the housing’s
resistance towards extreme environmental conditions (sea water corrosion, high-acid environments etc.) is additionally extended.
Within the pressure-resistant enclosure, various camera modules and lenses reflecting
different technical specifications are used. Accessory components such as PTC heating
elements, miniature fans, NIR LED, lighting devices, mechanical components, and
clamps made of aluminum, are optional. Criteria for selecting the camera module are, for
example, transmission technology (digital or analog), control functions (IR cut filter, iris,
focus), light sensitivity, angle of view, object distance, resolution, optical zoom range,
frame rate, or transmission delay. Thermal imaging applications are possible as well.
Therefore, the T08 range covers vast areas regarding industrial process observation as
well as security surveillance – inside plants or outside.
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 5 of 52
2 Overview of the Device Documentation
T08 ExCam Series (ATEX/ IECEx/ EAC-Ex)
Ex Installation Manual
- EC - Declaration of Conformity
- ATEX Type Examination
- IECEx Certificate
- EAC-Ex Certificate
- Manufacturer Declaration (EN 60079-14)
ExCam vario
- User Manual
- Datasheet
ExCam niteZoom
- User Manual
- Datasheet
ExCam IP135x:
- User Manual
- Datasheets
ExCam IPQ1755:
- User Manual
- Datasheets
ExCam IPM114x:
- User Manual
- Datasheets
ExCam IPQ6045
- User Manual
- Datasheet
ExCam EDC3371
- User Manual
- Datasheet
This Dokument
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 6 of 52
3 Technical Data
3.1 Parameters of the Explosion Protection
3.1.1 T08-VAx.x.x.x-X-X-X-X
Identification marks according
to directive 94/9/EC: II 2G (Zone 1 and 2)
II 2D (Zone 21 and 22)
I M2
Explosion protection (Gas): Ex d IIC T6 Gb or
Ex d IIC T5 Gb or
Ex d IIB T6 Gb or
Ex d IIB T5 Gb or
Explosion protection (Dust): Ex tb IIIC T80°C Db IP68 or
Ex tb IIIC T95°C Db IP68
Explosion protection (Mining) Ex d I Mb
3.1.2 T08-TNXCD-X-X-X-X
Identification marks according
to directive 94/9/EC: II 2G (zones 1 and 2)
II 2D (zones 21 and 22)
Explosion protection (Gas): Ex d IIC T6 Gb or
Ex d IIB T6 Gb or
Explosion protection (Dust): Ex tb IIIC T80°C Db IP66 or
Ex tb IIIC T80°C Db IP67 or
Ex tb IIIC T80°C Db IP68 or
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 7 of 52
3.1.3 Conformity of Standards (Gas)
Conformity of standards (Gas) IEC 60079-0:2011, EN 60079-0:2012
IEC 60079-1:2008, EN 60079-1:2008
IEC 60079-11:2011, EN 60079-11:2012
IEC 60079-18:2009, EN 60079-18:2009
IEC 60079-28:2006/ ISH1:2014,
EN 60079-28:2007 (Beiblatt 1:2014-09)
GOST R IEC 60079-0-2011
GOST IEC 60079-1-2011
Conformity of standards (Dust) IEC 60079-31:2008, EN 60079-31:2009
GOST R IEC 60079-31-2010
Notified body: TÜV Rheinland (No. 0035)
ATEX: TÜV 14 ATEX 7539X
IECEx: IECEx TUR14.0026X
EAC-Ex: No. TC RU C-DE.MIO62.B.01921
Supplement/ Rev. Index: 01
Test Report ATEX: 557/Ex539.00/14
Test Report IECEx: DE/TUR/ExTR14.0026/00
Quality Assessment Report: DE/BVS/QAR14.0006/00
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 8 of 52
3.2 Maximum Electrical Parameters
3.2.1 Power Supply
These are maximum values as part of the approval. Please refer to the device-specific
values in the respective user manual!
Type T08..:
Power Supply: UIN: 12 … 60 V DC or
UIN: 20 … 240 V AC
3.2.2 Power and Temperatures
The below table 3-1 illustrates the maximum thermal supply input of all T08 ExCam housing types in relation to the ambient temperature and temperature classes. Performance
limits have been evaluated during certification as well as during the T08 explosions protection concept and are obligatory.
Type: T08-VA..:
T08-
T6 (85°C – 5K)
T5 (100°C – 15K)
T
AMB
T
AMB
40°C
50°C
60°C
70°C
40°C
50°C
60°C
70°C
75°C
VA1.1.x.x
17.4 W
13.0 W
8.7 W
4.3 W
19.6 W
15.2 W
10.9 W
6.5 W
4.3 W
VA1.1.x.x*
(coated)
19.0 W
14.3 W
9.5 W
4.8 W
21.4 W
16.7 W
11.9 W
7.1 W
4.8 W
VA1.2.x.x
18.2 W
13.6 W
9.1 W
4.5 W
20.5 W
15.9 W
11.4 W
6.8 W
4.5 W
VA1.2.x.x*
(coated)
21.1 W
15.8 W
10.5 W
5.3 W
23.7 W
18.4 W
13.2 W
7.9 W
5.3 W
VA2.1.x.x
22.2 W
16.7 W
11.1 W
5.6 W
25.0 W
19.4 W
13.9 W
8.3 W
5.6 W
VA2.1.x.x*
(coated)
25.0 W
18.8 W
12.5 W
6.3 W
28.1 W
21.9 W
15.6 W
9.4 W
6.3 W
VA2.2.x.x
25.0 W
18.8 W
12.5 W
6.3 W
28.1 W
21.9 W
15.6 W
9.4 W
6.3 W
VA2.2.x.x*
(coated)
26.7 W
20.0 W
13.3 W
6.7 W
30.0 W
23.3 W
16.7 W
10.0 W
6.7 W
Type: T08-TNXCD...:
T08 -
T6 (85°C – 5K)
T
AMB
40°C
45°C
50°C
55°C
60°C
TNXCD
57.1 W
50.0 W
42.9 W
35.7 W
28.6 W
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 9 of 52
3.3 Other Technical Data
Permitted temperature (storage)
1
: T08-VAx.x.x.x
-60° C … +85° C (T
max
)
T08-TNXCD
-20° C … +80° C (T
max
) /with Viton
O-ring
-30° C … +80° C (T
max
) / with NBR 70
O-ring
-50° C … +80° C (T
max
) / with VMQ- silicone
O-ring
Permitted ambient temperature: T08-VAx.x.x.x
(during operation)2 -60° C … +75 °C (T
Amb
)
T08-TNXCD
-20° C … +60° C (T
Amb
) / with Viton
O-ring
-30° C … +60° C (T
Amb
) / with NBR 70
O-ring
-50° C … +60° C (T
Amb
) / with VMQ-silicone
O-ring
Max. surface temperature T6: T08-VAx.x.x.x/ T08-TNXCD
+80° C (T
VA_SUR T6
)
Max. surface temperature T5: T08-VAx.x.x.x
+85° C (T
VA_SUR T5
)
T08-TNXCD
n.a. (T
VA_SUR T5
)
Functional temperature (MTBF)3: Please refer to the individual operating manual
of the T08 series, e.g. ExCam IP135x,
PM1145-L, IPQ6045, etc.!
Protection level EN 60529/IEC 529: T08-VAx.x.x.x
IP68 (test condition: 24 h/ 3 m water column
at 5° C). An additional mechanical protection
against water jets is recommended
T08-TNXCD
IP68 (permanent submission, standard)
IP66 (Water jets, upon request)
Media resistance: Upon request
1
Ex-relevant temperature limit (laboratory test: 336 h max. 90 % rest humidity / -65° C+5 K….105° C – 20 K safety margin)
2
Ex-relevant „maximum“ ambient temperature limit during operation/ of performance limits
3
Functional temperature range (MTBF) is always within the ex-relevant temperature limits and depends on the functional range of the
camera model, or, if applicable, on additional mechanical and electrical installed components or installation/dimensioning of PTC
heating element or the cooling system „SAMCool Jacket“ etc.
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 10 of 52
Housing material: Stainless steel (non-corrosive / EN 10027-2)
WNr.: 1.4301 (X5CrNi18-10), AISI 304
WNr.: 1.4305 (X8CrNiS18-9), AISI 303
WNr.: 1.4401 (X5CrNiMo17-12-2), AISI 316
WNr.: 1.4404 (X2CrNiMo17-12-2), AISI 316L
WNr.: 1.4571 (X6CrNiMoTi17-12-2), AISI 316Ti
Fitting for the flameproof gap (cylinder)
according to DIN ISO 286-1
T08-VA1.x : 𝒅
𝒇𝟕
𝑯𝟖
, nominal diameter: 57mm,
Tolerance: -60...-30 [µm] 0...+46 [µm]
Gap length: L1=13.0 [mm], L2=16.2 [mm]
T08-VA2.x : 𝒅
𝒇𝟕
𝑯𝟖
, nominal diameter: 91mm,
Tolerance: -71...-36 [µm] 0...+54 [µm]
Gap length: L1=15.0 [mm], L2=23.0 [mm]
Fitting for the flameproof gap
TNXCD Dome Enclosure
T08-TNXCD: Metric fine thread, M188*1.5,
quality 6H, supporting threads >5
Surface of the cylindrical fitting
Average surface finish according to DIN ISO 468
T08-VA1.x: Ra ≤ 6.3 μm
T08-VA2.x: Ra ≤ 6.3 μm
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 11 of 52
4 General Safety Instructions
Attention!
Cameras of type ExCam are not suitable for use in zone 0 and zone 20.
The temperature class and explosion group as stated on the type plate
has to be observed. Alterations are not permitted. The camera is to be
operated in sound condition and in the intended way
Attention!
Only original parts of SAMCON Prozessleittechnik GmbH may be used
for repairs. Repairs concerning the explosion protection may only be
carried out in accordance with the nationally applied regulations and
by SAMCON Prozessleittechnik GmbH.
Attention!
External heat and/ or cooling sources are to be taken into account during the setting up. The permissible temperature range has to be observed.
Attention!
The minimum length of the connecting cable is 1 meter. The connecting cable has to be laid shielded and in a protected manner
Attention!
When using the ExCam in the mining sector with a "high" risk of mechanical danger, it is mandatory to protect the transparent parts
(glass) of the device (accessory)!
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 12 of 52
Attention!
The instructions stated on the type and instruction plates have to be
observed!
Camera modules with autofocus:
„WARNING – MAY NOT BE OPENED WHILE ENERGIZED.“
Adjustable camera modules or lenses:
„WARNING – MAY NOT BE OPENED IN HAZARD AREAS.“
Note: Depending on the zone classification, it might be necessary to
obtain a work permit/clearance! When adjusting the camera settings
potentially explosive atmosphere must be avoided by any means!
Prior to start the cameras operation, the equipment has to be checked according to
the instructions described in chapter 10.
Always follow the national security and accident prevention regulations as well as
the security advices described in the following of this user manual!
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 13 of 52
5 Application
The cameras of the ExCam® series are designed and intended for the surveillance of
plants as well as of processes at inner as well as outside areas within hazardous areas.
The information stated on the type and on the instruction plate(s) has to be observed
when using the camera. The information in chapter 3 and 4 has to be considered during
operation. Without a written statement of Samcon Prozessleittechnik GmbH, the equipment may not be used for applications differing from the described and intended ones.
The T08 camera is suitable for applications in hazardous areas of zones 1 and 2 as well
as zones 21 and 22 in accordance with EN 60079-10! The camera may only be used
within the certified ignition protection type and temperature class.
Attention!
The instructions on the type and instruction plates have to be observed!
Attention!
When using the ExCam in the mining sector with a „high“ risk of mechanical danger, suitable protection measures for the optical components are obligatory and have to be implemented (accessories)
Attention!
The ExCam with a model key comprising TNXCD must not be used in
the mining sector
Attention!
The ExCam with a model key comprising TNXCD must only be used
stationary (not hand-held)
The used housing materials including the exterior metal parts are made of high-quality
materials guaranteeing an application-specific corrosion protection and chemical resistance in "regular industrial climate".
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 14 of 52
6 Transportation and Storage
- Avoid impacts
- Check the equipment regarding possible damages at the packaging or the camera
- Store the camera in its original packaging and in a dry and weatherproof place until installation
- Avoid exposing the equipment to extreme heat or cold
7 Installation
The national regulations and accepted rules of technology are decisive for the installation
and operation of the camera. Before installation, check the camera for possible damages
to the housing and cables. Installation, electrical connection, and start-up should only be
carried out be qualified personnel.
Attention!
External heat and/or cold sources should be taken into account during
installation. The permissible temperature range should not be exceeded
Attention!
The connecting cable has to have a minimum length of 1 meter. The
connecting cable has to be laid shielded and in a protected manner
Attention!
When using the ExCam in the mining sector with a "high" risk of mechanical danger, it is mandatory to protect the transparent parts
(glass) of the device (accessory)!
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 15 of 52
7.1.1 Type T08-VAx.x.x.x
For the observation of plants and/or persons, the camera can be installed on a rotatable
installation bracket (accessory). The pin which is laterally welded to the housing is intended for this purpose and disposes of a 6.5 mm or an 8.5 mm drilling. The wall mount
bracket is available in different dimensions and may be installed in any position which is
allowed by the four available drillings.
Figure 10-1 T08-VAx.x.x.x mounting options
For process observations, the camera can be mounted via a hinge attachment.
A thorough description and availability of the accessory components is included in the
individual user manual.
Doc.-ID: 140721-PT08BAU-SS-Ex Installation Manual rev.03 (1st Supplement), page 16 of 52
7.1.2 Type T08-TNXCD
The PTZ camera type T08-TNXCD is mounted in a hanging manner (transparent dome
copula facing downwards). For installing the dome camera at the wall, the six M8x1.25
threaded holes located at the cover flange and correspondingly at the wall mount bracket
with L-profile (accessories) can be used. The installation at a ceiling can be realized via
eyelets and a chain link construction. In addition, the housing has to be secured by the
means of a “safety“ for protecting heavy loads against dropping (included in the delivery
scope).
Figure 10-4 T08-TNXCD chain link mounting
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