Thermocenter TC160/240/400
User Manual
- 1 - Copyright© SalvisLab / Edition 191107
swiss made
User Manual Thermocenter TC160, 240, 400
DECLARATION OF CONFORMITY ................................................................................................................. 4
IMPORTANT INFORMATION ........................................................................................................................... 5
QUICK INFORMATION FOR SERVICE.................................................................................................................... 5
TECHNICAL DATA SHEET .............................................................................................................................. 6
TECHNICAL DATA’S FROM THE OVENS ................................................................................................................ 6
INTRODUCTION ............................................................................................................................................... 7
OVERVIEW ....................................................................................................................................................... 7
APPLICATIONS .................................................................................................................................................. 7
CONTROLLER ................................................................................................................................................... 7
SAFETY............................................................................................................................................................ 7
GETTING STARTED......................................................................................................................................... 8
PARTS DELIVERED ............................................................................................................................................ 8
INSTALL REQUIREMENTS ................................................................................................................................... 8
INSTALLING ...................................................................................................................................................... 8
CLEANING ........................................................................................................................................................ 8
SYSTEM COMPONENTS ................................................................................................................................. 9
CONTROLLER ................................................................................................................................................ 10
KEYPAD & DISPLAY ........................................................................................................................................ 10
OPERATING.................................................................................................................................................... 11
HOW TO INTERPRET DISPLAYS DESCRIBED IN THIS MANUAL... ............................................................................ 11
MAIN MENU OVERVIEW................................................................................................................................... 12
1 MAIN MENU TEMP & OPTIONS...................................................................................................................... 13
2 MAIN MENU PROGRAM................................................................................................................................. 15
2.1 MENU PROGRAM START ........................................................................................................................... 16
2.2 MENU PROGRAM NEW .............................................................................................................................. 17
2.3 MENU PROGRAM EDIT .............................................................................................................................. 20
2.4 MENU PROGRAM DELETE.......................................................................................................................... 22
2.5 MENU PROGRAM PRINT ............................................................................................................................ 22
3 MAIN MENU CONFIGURATION ....................................................................................................................... 23
4 MENU SERVICE MODE ................................................................................................................................. 24
OPERATING DISPLAYS ................................................................................................................................ 25
GENERAL ....................................................................................................................................................... 25
5 OPERATING DISPLAY: MANUAL MODE DELAYED START ................................................................................. 25
6 STATUS DISPLAY: NORMAL MODE RUNNING ................................................................................................. 25
7 STATUS DISPLAY: PROGRAM MODE DELAYED PROGRAM START .................................................................... 26
8 STATUS DISPLAY: PROGRAM MODE PROGRAM RUNNING ............................................................................... 26
9 CANCEL A RUNNING PROCESS BY ESC KEY .................................................................................................. 26
10 MESSAGES AND ERRORS ........................................................................................................................... 27
PRINTER OPERATION................................................................................................................................... 28
CONNECTING A PRINTER................................................................................................................................. 28
APPENDIX A ................................................................................................................................................... 29
MENU STRUCTURE & INPUT FIELDS................................................................................................................. 29
APPENDIX B ................................................................................................................................................... 30
WIRING DIAGRAMM ......................................................................................................................................... 30
APPENDIX C ................................................................................................................................................... 31
DRAWING THERMOCENTER TC 160................................................................................................................. 31
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APPENDIX D....................................................................................................................................................32
DRAWING THERMOCENTER TC 240 .................................................................................................................32
APPENDIX E....................................................................................................................................................33
DRAWING THERMOCENTER TC 400 .................................................................................................................33
APPENDIX F ....................................................................................................................................................34
DRAWING SPARE PARTS..................................................................................................................................34
APPENDIX G ...................................................................................................................................................35
SPARE PART NUMBERS ...................................................................................................................................35
Copyright© SalvisLab / Edition 191107 - 3 -
DECLARATION OF CONFORMITY
Declaration of Confirmity
Wir
We
Nous
(Name des Anbieters) (supplier's name) (nom du fournisseur)
erklären in alleiniger Verantwortung, dass das Produkt
declare under our sole responsibility that the product
déclarons sous notre seule responsabilité que le produit
Drying Oven TC 160 / 240 / 400
Konstruktionsjahr 2002
(Bezeichnung Typ oder Modell, Los-, Chargen- oder Seriennummer, möglichst Herkunft und Stückzahl)
(name, type or model, lot, batch or serial number, possibly sources and numbers of items)
(nom, type ou modèle, no de lot, d'échantillon ou de série, éventuellement sources et nombre d’exemplaires)
auf das sich diese Erklärung bezieht, mit der/den folgenden Norm(en) oder normativen Dokument(en)
übereinstimmt
to which this declaration relates is in conformity with the following standard(s) or other normative
document(s)
auquel se réfère cette déclaration est conforme à la (aux) norme(s) ou autre(s) document(s) normatif(s)
(Titel und/oder Nummer sowie Ausgabedatum der Norm(en) oder der anderen normativen (Dokumente)
(title and/or number and date of issue of the standard(s) or other normative document(s)
(titre et/ou no et date de publication de la (des) norme(s) ou autre(s) document(s) normatif(s)
Gemäss den Bestimmungen der Richtlinie(n): following the provisions of Directive(s); conformément
aux dispositions de(s) Directive(s)
(falls zutreffend) (if applicable) (le cas échéant)
73/23/EWG 89/336/EWG
EN 60335-1 1988 EN 55014
(Ort und Datum der Ausstellung) (Name/Unterschrift oder Kennzeichnung des Befugten)
(Place and date of issue) (name and signature or equivalent marking of authorised person)
(Lieu et date) (nom et signature du signataire autorisé)
Rotkreuz, 12.02.2002 Marcel Käppeli
Technical Manager
Renggli AG / Salvis-Lab
Birkenstrasse 31, CH-6343 Rotkreuz
(Anschrift) (address) (adresse)
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Important Information
Quick Information for Service
Please fill out all necessary information for your Thermocenter.
It helps you when you contact your Dealer or Service department.
SERIAL NUMBER:
PHONE NUMBER SERVICE
PURCHASE DATE
SOFTWARE VERSION
(See Display on Power ON)
Copyright© SalvisLab / Edition 191107 - 5 -
A
A
A
Technical Data Sheet
Technical Data’s from the ovens
Outer Dimension
TC 160 TC 240 TC 400
Width mm 800 890 990
Height mm 720 820 920
Depth mm 680 720 900
Clearance distance from back wall mm 250 250 250
Clearance distance from side wall mm 250 250 250
Inner Dimension
Width mm 535 625 725
Height mm 580 680 780
Depth mm 475 515 695
Internal Volume L 160 240 400
Shelf Stand./max 2/8 2/9 2/9
Max. Load per shelf Kg 26 20 15
Weight (empty) Kg 66 78 120
Temperature Range approx. 5 °C over Room
temp to
°C 260 260 260
Temperature Variation 1) at 50 °C ± °C 0.8 0.8 1.0
Temperature Variation 1) at 150 °C ± °C 1.8 2.1 2.5
Temperature Variation 1) at 250 °C ± °C 3.0 3.5 4.0
Temperature fluctuation 2) at 250 °C ± °C 0.4 0.4 0.4
Heating up time 3) to 70°C Min 12 16 20
to 150 °C Min 30 30 40
to 250 °C Min 52 60 70
Recovering time after 30 sec door opening at 150 °C Min 6 14 18
ir changes (exhaust flap open) at 150 °C x/h 30 24 20
Power supply (±10%) 50/60 Hz Volt 230/115 230/115 230/115
Nominal Wattage Watt 1600 1800 2000
Heat radiation at 150 °C Watt 550 790 1100
at 250 °C Watt 1035 1250 2120
Equipment
Microprocessor -Temperature Controller LCD
Display
Yes Yes Yes
Timer Hours / Min. 999h 59m 999h 59m 999h 59m
djustable fan speed % 60 - 100 60 – 100 60 – 100
Printer – Communication Interface RS 232 Yes Yes Yes
djustable Print Interval Yes Yes Yes
Programming Prog./ Step 50 / 15 50 / 15 50 / 15
Ramp function adjustable in steps of °C 0.1 0.1 0.1
1) Measured with 3 temperature probes on horizontal level / divided in 1/3 of the chamber size
2) maximum temperature deviation in time for one temperature probe
3) to 98% of set temperature
All technical specification are specified for units with standard equipment at an ambient temperature of 25 °C (77 °F) and a voltage
fluctuation of ±10 %. The temperature data are determinated in accordance to following DIN 12880, part 2 respecting the recommended
wall clearances of 10 % of the height, width and depth of the inner chamber. All indications are average values, typical for units produced in
series. We reserve the right to alter technical specifications at all times without prior notice.
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Introduction
Overview
The THERMOCENTER are ovens with forced air and an intelligent control of fan-speed in a range between
0-100%. The control of ramping functions allows fast and accurate heating up procedure and therefore more
applications available to users
Microprocessor-controller with enhanced Fuzzy-Logic - Allows precise ramping of temperature as well as an
excellent reproduction of temperature distribution in the chamber.
Special Insulation - Less heat loss. Saves energy and costs. Ambient temperature of housing surface
Robust Swiss quality design – Made even for scientific applications
Work Chambers are of stainless steel and are provided with fully adjustable chromium plated rod shelves.
The chambers have well radiused corners for easy cleaning.
Exterior is of textured powder coated mild steel.
Applications
The THERMOCENTER is an extremely versatile oven. It can be used Research & Development, Quality
Control as well industrial applications. Some examples: Drying and sterilization applications in scientific as
well as industrial usage suit well for this oven. A must when precise temperature distribution and a high
accuracy are needed. Examples of usage : Color fastness test for textiles, Ageing test for plastics and foils,
Quality control of electronic circuits, Food analysis, Dry sterilization in hospitals
Note: The Thermocenter ovens are not built to use as ovens for drying substances which are
explosible or let free explosible gases during the drying process.
Controller
Fuzzy-Logic microprocessor controller with digital alphanumeric LCD-Display, real time clock, variable fan
speed and temperature ramp.
Intelligent Fan-Speed control IntelliFan - Wide range of temperature ramping functions. More user
application. In combination with Fuzzy-logic gives you an excellent stability of temperature distribution and
accuracy of programmed ramp.
Brilliant LCD Display for user-dialog and easy to operate keypad for fast programming and operating.
User dialog with controller is displaying your local language. Up to five languages can be selected.
Easy to operate and programming with EasyMenu
It allows the storage of 50 programs and 15 program steps (a step = a ramp, a temperature, a fan-speed and
a dwell time=Hold Time). The programs remain stored in memory even without external power (battery
buffered).
Holding Time (dwell time) 0 - 999h 59m
The real time clock allows a process to be started at any time – i.e.: on January 6, 2002 at 5 30 in the
morning.
RS-232 interface. All data can be protocolled with a printer or computer.
Safety
DIN 12880 class 3.1 In case of over-temperature, a built in safety controller as a back-up circuit takes over
the control of the heating and will shutdown the oven.
There is also an additional mechanical over-temperature device which shuts down the oven
High quality accurate PT 100 temperature sensors.
Superior “Swiss Made” manufacturing quality according ISO9001
Copyright© SalvisLab / Edition 091107 - 7 -
Getting Started
Parts delivered
Your System will be delivered with following Parts:
1 Thermocenter Unit
2 Shelves
1 Power Cord
1 User Manual
Install requirements
Ensure that following conditions are met before you install the system.
Electric power connection as per type plate on inside of the door must meet your power connector.
For 230 V, 50/60 Hz min
For 115 V, 50/60 Hz min
The ambient temperature is min. +5° C ... max. 35° C (+40° F ... 95° F)
Leave at least 10cm space between system and walls or benches.
Installing
Place shelf in appropriate position.
Plug cord
Close door.
Switch power on
Display shows current Firmware Version see Power On Sequence
To start oven or program it see Chapter Operating Menus
Cleaning
To clean the system use mild detergents. No Acid or similar detergents should be used.
- 8 - Copyright© SalvisLab / Edition 091107
System Components
1 Controller
2 Door Handle
3 RS232 Connector (rear)
4 Fan
5 Door Lock
6 Shelf
1
2
3
4
5 6
Copyright© SalvisLab / Edition 091107 - 9 -
Controller
Keypad & Display
Buttons
S
T
Up You can scroll through the menu structure
Down You can scroll through the menu structure
Enter Confirm a menu selection, Confirm a value input or an answer choice
ESC
+
Escape Cancel actual operation, Go back in Menu Structure, Quit actual state ….
Plus
Minus
-
To control the system the controller has few “easy to use” buttons on a foil
keypad. Simply press desired button.
All information is displayed on a Liquid Crystal Display (LCD) with backlit.
LED Indicators for status of Power, Heat and Program are used to indicate the
main process status.
Buzzer (not visible) is indicating audible Status or Alarm
Increase a value in flashing input fields , Select multiple Choices;
Input Value must flash to make + button operable
Decrease a flashing value, Select multiple Choices;
Input Value must flash to make + button operable
ON/OFF Switch ON or OFF your System. When on LED is lit
LED Indicators
When lit: Heat Power is on
When lit: You are running a program
When flashing: A delayed start for program operation was entered.
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Operating
How to interpret displays described in this manual...
Power ON Sequence
By pressing the power-on button, the display will show the
Salvis Lab
Revision XX.XX
Input Field
software version. All standard, pre-setted or saved information will
be loaded during this process. After a while display will show first
Main Menu Point
Set Temperature
180.0°C
Multiple Input Fields
Set_Start-Date__
DDMMYY__17.08.08
Multiple Choice Fields
Display_Interval
Off___On_______
A input value which is underlayed with yellow(grey) background
means this value is flashing on the real display.
If you reach a multiple input display first time, the first part (… of 3
in this example) of the input field is flashing to indicate input here..
Flashing input fields are changed with +/- keys
In a multiple choice field the last actual setted (pre-set) option will
flash. Change option with + or – and confirm with
Definitions of terms
What is a Set Temperature?
A Set Temperature is the target temperature you want operate the system with.
What is a Gradient?
A Gradient is the slope of the heating up process to the specific set temperature.
It is indicated as ºC / Minute. Negative Gradients are not allowed. The maximal value of a gradient is system
depending and has a range and is pre-defined by factory. A system specific curve of gradient corridors see
What is a Fan Speed?
The Fan-Speed is a percentage of a range of rounds per minute. The minimal or maximal RPM Value is
system depending. The % Value is based on this min/max range.
What is a Holding Time?
A timer is used to specify how long a set temperature has to be hold. The timer starts counting back when
the set temperature is reached. The maximal time you can set is: 999 hours and 59 minutes. This equals a
max time of 41 days 15 hours and 59 minutes
What is a Start Date/Time
If you are using a start date or time you will be able to set a future date/time to start the system with presetted parameters i.e. temperature, Gradient, Fan Speed, Timer
Copyright© SalvisLab / Edition 091107 - 11 -
Main Menu Overview
General operation buttons
In general you can scroll through the menu points with the T or S button.
Select the desired menu point with
1 Temperature & Options
Main Menu
Temp & Options
2 Program
Main Menu
Program
3 Configuration
Manual operation with a set temperature. You can select options
like gradient, hold-time (dwell-time), fan speed, pre-setted start
date/time.
Press to select Ä 1.1
ESC returns to Ä 1
The menu Program is divided in menus for creating, editing,
deleting and printing programs.
Press to select Ä 2.1
ESC returns to Ä 1
Main Menu
Configuration
4 Service Mode
Main Menu
Service Mode
This menu point allows you to configure the system
Press to select Ä 3.1
ESC returns to Ä 1
This menu point is protected by an access-code and is available
only for trained Service-Technicians.
Press to select Ä 4.1
ESC returns to Ä 1
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1 Main Menu Temp & Options
Manual operation with a set temperature. You can select options
Main Menu Temp & Options
1.1 Set Temperature
like gradient, hold-time (dwell-time), fan speed, pre-setted start
date/time.
Press to select Ä 1.1
ESC returns to Ä 1
Set_Temperature_
_________120.0°C
1.2 Select Quick Start or Start with Options
Start_?___
Now__ Options___
1.3 Set Gradient
Gradient
2,0°C/Min
1.4 Set Holding Time (dwell time)
Hold Time_______
HHH:MM____105:00
+/- change desired value.
confirms and saves value Ä 1.2
ESC restores the old value or returns to Ä 1
+/- Select desired answer
confirms and saves value
If Now
If Option
ESC cancels and returns to Ä 1
+/- Change value
confirms and saves the value Ä 1.4
ESC restores the old value or returns to Ä 1
Note: A value of 0,0 means maximal possible gradient value!
+/- Change value
confirm value and skips to the next input field (HH Ä MM) or
stores the time and go to Ä 1.5
ESC restores the old value and skips back one input field
(MMÄHH) or goes back to Ä 1
Note: A value of 0:00 means endless holding time
selected: System will start immediately Ä 6
selected Ä 1.3
1.5 Set Fan Speed
Fan_Speed
____________100%
+/- Change value
confirms and saves the value Ä 1.6
ESC restores the old value or returns to Ä 1
Note: The minimal Fan Speed is depending on the system and is
factory set.
Copyright© SalvisLab / Edition 091107 - 13 -
1.6 Set Start-Date
Start Date
DDMMYY__15.05.02
1.7 Set Start Time
Start Time__
HH:MM______13:10
+/- Change desired value
confirm value and skips to the next input field (DD Ä MM,
MMÄYY) or stores the date and go to Ä 1.7
ESC restores the old value and skips back one input field
(YYÄMM, MMÄ DD) or goes back to Ä 1
Note: The pre-set date is the actual date from the real-time clock.
+/- Change desired value
confirm value and skips to the next input field (HH Ä MM) or
stores the time and go to :
If the Start Date and/or Start Time is in the past, the display will
return back to Ä 1
If your Start Date and/or Start Time is in the future you will see
the operating display Ä 5
ESC restores the old value and skips back one input field
(MMÄHH) or goes back to Ä 2.1
Note: The pre-set time is the actual time from the real-time clock.
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2 Main Menu Program
Main_Menu
_Program
2.1 Menu Program - Start
Menu_Program____
_Start
2.2 Menu Program - New
Menu_Program____
_New
2.3 Menu Program - Edit
Menu_Program____
_Edit
The menu Program is divided in menus for creating, editing,
deleting and printing programs.
Press to select Ä 2.1
T/S to scroll through the Main Menu
ESC return to Ä 1
Start an existing program
confirm menu choiceÄ 2.1.1
T/S scroll through the Menu.
ESC return to Ä 2
Create a new program
confirm menu choice Ä 2.2.1
T/S scroll through the Menu.
ESC return to Ä 2
Edit an existing program
confirm menu choice Ä 2.3.1
T/S scroll through the Menu.
ESC return to Ä 2
2.4 Menu Program - Delete
Menu_Program____
_Delete
2.5 Menu Program - Print
Menu_Program____
_Print
Delete an existing program
to select [Delete Program] Ä 2.4.1
T/S scroll through the Menu.
ESC return to Ä 2
Print a program
to select [Print Program] Ä 2.5.1
T/S to scroll through the Menu.
ESC return to Ä 2
Copyright© SalvisLab / Edition 091107 - 15 -
2.1 Menu Program Start
Menu_Program____
_Start
2.1.1 Select Program #
Program # ?
P04
2.1.2 Choose type of program start
Start_Prog___P04
Now_Delayed
Start an existing program
confirm menu choiceÄ 2.1.1
T/S scroll through the sub-menu.
ESC returns to Ä 2
+/- select desired program number
confirm value Ä 2.1.2
ESC returns to Ä 2.1
Note: Only stored only program numbers with content will
appear in the display. If no program exist a beep-message will
displayed.
+/- select type of program start
accept choice
If Now
selected: System starts immediately Ä 6
If Delayed selected :Ä 2.1.3
ESC returns to Ä 2.1
2.1.3 Set Start Date
Start Date___P04
DDMMYY__15.05.02
2.1.4 Set Start Time
Start Time___P04
HH:MM______13:10
+/- Change desired value
confirm value and skips to the next input field (DD Ä MM,
MMÄYY) or stores the date and go to Ä 2.1.4
ESC restores the old value and skips back one input field
(YYÄMM, MMÄ DD) or goes back to Ä 2.1
Note: The pre-set date is the actual date from the real-time
clock.
+/- Change desired value
confirm value and skips to the next input field (HH Ä MM) or
stores the time and go to :
If the Start Date and/or Start Time is in the past, the display will
return back to Ä 2.1.2
If your Start Date and/or Start Time is in the future you will see
the operating display Ä 7
ESC restores the old value and skips back one input field
(MMÄHH) or goes back to Ä 2.1
Note: The pre-set time is the actual time from the real-time clock.
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2.2 Menu Program New
The storage capacity is 50 Programs with 15 Steps/Program. Each Step contains of a Set-Temperature, a
Gradient, a Hold-Time and a Fan-Speed.
The sample here assumes creating a program #4 with 2 Steps
Create a new program
Menu_Program____
_New_Program__
2.2.1 Create a new program
Program # ?__
_____________P04
2.2.2 Set Temperature – Step 1
Set_Temperature_
04/01_____90.5°C
confirm menu choice Ä 2.2.1
T/S scroll through the Menu-Program.
ESC returns to Ä 2
+/- select desired program number
confirms the choice Ä 2.2.2
ESC returns to Ä 2.2
Note: Only free program numbers will appear in the display.
+/- change desired value. Pre-set value is the last used value in
manual mode.
confirm and saves Ä 2.2.3
ESC restores the old value or returns to Ä 2.2 and the step 1 as
well as selected program number is not stored !
Note: Display 04/01 means actual program/step number.
2.2.3 Set Gradient – Step 1
+/- change desired value
Gradient
04/01__1.5°C/Min
2.2.4 Set holding time (dwell time) – Step 1
Hold_Time
04/01_H:M_001:00
2.2.5 Set Fan Speed – Step 1
Fan_Speed
04/01________85%
confirms the value Ä 2.2.4
ESC restores the old value or returns to Ä 2.2 and the step 1 as
well as selected program number is not stored !
Note: A value of 0:0 means maximal gradient
+/- Change desired value
confirm value and skips to the next input field (HH Ä MM) or
stores the time and go to Ä 2.2.5
ESC restores the old value and skips back one input field (MÄH)
or goes back to Ä 2.2 and the step 1 as well as selected program
number is not stored !
Note: A value of 0:00 means endless holding time
+/- change desired value
confirm value Ä 2.2.6
ESC restores the old value or returns to Ä 2.2
Note: The minimal Fan Speed is depending on the system and is
factory set.
Copyright© SalvisLab / Edition 091107 - 17 -
2.2.6 Choose if a additional step is required
+/- Select desired answer
New_Step_?______
Yes No
2.2.7 Set Temperature – Step 2
Set_Temperature_
04/02____110.0°C
2.2.8 Set Gradient – Step 2
Gradient
04/02 2.0°C/Min
2.2.9 Set Holding Time – Step 2
Hold_Time___
04/02_H:M_001:30
accept
If Yes selected: step number will increment with 1Ä 2.2.7
If No selected: Ä 2.2.12
+/- change desired value
confirm the value Ä 2.2.8
ESC restores the old value or if in step 2 and higher returns to
Ä 2.2.6 but the actual step will not be saved !
Note: Display 04/02 means actual program/step number
+/- change desired value
confirm the value Ä 2.2.9
ESC restores the old value or if in step 2 and higher returns to
Ä 2.2.6 but the actual step will not be saved !
+/- Change desired value
confirm value and skips to the next input field (HH Ä MM) or
stores the time and go to Ä 2.2.10
ESC restores the old value and skips back one input field (MÄH)
or if in step 2 and higher returns to Ä 2.2.6 but the actual step
will not be saved !
Note: A value of 0:00 means endless holding time
2.2.10 Set Fan Speed - Step 2
Fan_Speed
04/02______ 100%
+/- change desired value
confirm the value Ä 2.2.11
ESC restores the old value or if in step 2 and higher returns to
Ä 2.2.6 but the actual step will not be saved !
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2.2.11 Choose if a additional step is required
+/- Select desired answer
New_Step_?______
Yes No
2.2.12 End of programming sequence
End_of_Program_?
Yes No
2.2.13 Confirming & Saving the new program
accept
If Yes selected: step number will increment with 1Ä 2.2.7
If No selected: Ä 2.2.12
+/- Select desired answer
accept
If Yes
If No
selected: Ä 2.2.13
selected: Ä 2.2.11
Program______P04
Stored..._______
Displays confirmation that the new program has been stored.
After a few seconds the display will return to Ä 2.2
Copyright© SalvisLab / Edition 091107 - 19 -
2.3 Menu Program Edit
The example assumes to edit the program #4 with 2 steps
Edit an existing program
Menu_Program____
_Edit
2.3.1 Choose program to edit
Program Step
P04 S01
2.3.2 Edit Temperature – Step 1
Set_Temperature_
04/01_____90.0°C
confirm menu choice Ä 2.3.1
T/S scroll through the Menu.
ESC returns to Ä 2
+/- select desired value
confirms the value and skips to the next field (PÄS) or Ä
2.3.2 (to the selected Step Number respective)
ESC returns to Ä 2.3
Note: Only used program and step numbers will appear in the
display
+/- change desired value. Pre-set value is the last used value in
manual mode.
confirms and saves the value Ä 2.3.3
ESC restores the old value or returns to Ä 2.3
Note: Display 04/01 means actual program/step number.
2.3.3 Edit Gradient – Step 1
Gradient____
04/01__1.5°C/Min
2.3.4 Edit Holding Time – Step 1
Hold_Time___
04/01_H:M_001:00
2.3.5 Edit Fan Speed – Step 1
Fan_Speed___
04/01________85%
2.3.6 Edit Temperature – Step 2
Set_Temperature_
04/02____110.0°C
+/- change desired value
confirms and saves the value Ä 2.3.4
ESC restores the old value or returns to Ä 2.3
+/- Change desired value
confirm value and skips to the next input field (HH Ä MM) or
stores the time and go to Ä 2.3.5
ESC restores the old value and skips back one input field (MÄH)
or returns to Ä 2.3
+/- change desired value
confirms and saves the value Ä 2.3.6 (next step)
ESC restores the old value or returns to Ä 2.3
+/- change desired value. Pre-set value is the last used value in
manual mode.
confirms and saves the value Ä 2.3.7
ESC restores the old value or returns to Ä 2.3
Note: Display 04/01 means actual program/step number.
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2.3.7 Edit Gradient – Step 2
Gradient____
04/02__1.2°C/Min
2.3.8 Edit Holding Time – Step 2
Hold_Time___
04/01_H:M_000:58
2.3.9 Edit Fan Speed – Step 2
Fan_Speed___
04/02_______100%
2.3.10 Decide if a new step must be added
New_Step_?______
Yes__No
2.3.11 Confirm end of editing program
End_of_Program_?
Yes__No
+/- change desired value
confirms and saves the value Ä 2.3.8
ESC restores the old value or returns to Ä 2.3
+/- Change desired value
confirm value and skips to the next input field (HH Ä MM) or
stores the time and go to Ä 2.3.9
ESC restores the old value and skips back one input field
(MÄH) or returns to Ä 2.3
+/- change desired value
confirms and saves the value Ä 2.3.10 (next step)
ESC restores the old value or returns to Ä 2.3
+/- Select desired answer
accept
If Yes selected: step number will increment with 1Ä 2.3.6
If No selected: Ä 2.3.11
+/- Select desired answer
accept
If Yes
If No
selected: Ä 2.3.12
selected: Ä 2.3.10
2.3.12 Save program display
Program______P04
Stored..._______
Displays confirmation that the new program has been stored.
After a few seconds the display will return to Ä 2.3
Copyright© SalvisLab / Edition 091107 - 21 -
2.4 Menu Program Delete
Delete an existing program
Menu_Program____
_Delete_
2.4.1 Choose program # to be deleted
Program # ?__
_____________P04
2.4.2 Deletion confirmation will be displayed
Delete_Program__
Yes__No
2.4.3 Deletion confirmation will be displayed
select menu Ä 2.4.1
T/S scroll through the menu.
ESC returns to Ä 2.4
+/- select desired program number
accept Ä 2.3.2
ESC returns to Ä 2.4
Note: Only used program numbers will appear in the display
+/- Select desired answer
accept
If Yes
If No
selected: Ä 2.4.3
selected: Ä 2.4
Program______P04
Deleted..._____
If you delete a program means you delete all steps associated to this program number. After deleting, the
number is now available in the list of free program numbers.
Display confirms that the selected program has been deleted.
After a few seconds it will go to Ä 2.4
2.5 Menu Program Print
Print a program
Menu_Program____
_Print
2.5.1 Choose program # to be printed
Program # ?__
_____________P04
2.5.2 Displaying print in progress
Program______P04
Printing..._ __
to select [Print Program] Ä 2.5.1
T/S to scroll through the Menu.
ESC return to Ä 2
+/- select desired program number
accept Ä 2.5.2
ESC return to Ä 2
Note: Only used program numbers will appear in the display
Display confirms that the program has been printed. After a few
seconds it will return to Ä 2.5
For an example of printout and printer connection refer section Printer Operation
- 22 - Copyright© SalvisLab / Edition 091107
3 Main Menu Configuration
Configuration of the system by the user
Main_Menu_______
_Configuration__
3.1 Select language
Language________
EN_GE_FR_IT_ES
3.2 Set actual date for internal real-time clock (this is a sample)
Actual_Date_____
DDMMYY__09.06.04
In this menu point you can define and set system options
Press to select Ä 3.1
T/S scroll through the menu.
+/- Select the desired language
confirm selection Ä 3.2
Attention:
After confirmation the selection all subsequent dialogs are
displayed in the selected language.
+/- change value
accept value and skips to the next input field ((DD Ä MM,
MMÄYY) or saves the date and goes to Ä 3.3
ESC restores the old value and/or skips back one input-field
(YYÄMM, MMÄ DD)
3.3 Set actual time for internal real-time clock (this is a sample)
+/- change value
Actual_Time_____
HH:MM 23:59
3.4 Set allowed max Temperature
Max.Temperature_
_________300.0°C
3.5 Set print interval for printer log via serial RS232 Interface
Print_Interval__
HHMM_______00:01
accept value and skips to the next input field ((HH Ä MM) or
saves the time and goes to Ä 3.4
ESC restores the old value and/or skips back one input-field
(MMÄHH)
Set the maximal possible temperature value for manual operation.
+/- change value
accept valueÄ 3.5
ESC restores value
Set the Print Interval time. A value of 00:00 will disable printout of
operating values.
+/- change value
accept value and skips to the next input field ((HH Ä MM) or
saves the time and goes to Ä 3.4
ESC restores the old value and/or skips back one input-field
(MMÄHH)
Copyright© SalvisLab / Edition 091107 - 23 -
3.6 Set automatic interval to scroll status displays
Select if operation displays will switch automatically instead of
Display_Interval
Yes No
3.7 Select Baud Rate for serial RS232 Interface
manually switching by T/S keys
+/- toggle answer
accept Ä 3.7
RS232_Baud_Rate
___________1200
3.8 Set Program End Buzzer
Buzzer_Prog_End
Yes No_____
3.9 Set Safety Alarm-Buzzer
Buzzer_SafetyBon
Yes No _____
3.10 Set LCD Display contrast
Display Contrast
75%
3.11 Set Offset between internal PT100 Sensor and actual display
Sensor Offset
0,0°C
Available Baud Rate are1200/2400/4800/9600.
+/- select value
accept Ä 3.8
Buzzer sends a signal if a program has finished
signal.
+/- toggle option
accept Ä 3.9
In any case of an over temperature alarm situation, the Buzzer will
give an audio signal.
+/- toggle option
accept Ä 3.10
+/- change value
accept Ä 3.11
ESC restores value
Offsets the internal PT100 sensor with the actual displayed
temperature. Calibrate with an external temperature sensor.
+/- change value
accept Ä 3.12
ESC restores value
3.12 Confirmation display of storing entered values
Configuration
Stored...
The Display confirms that the Configuration has been Stored.
After a few seconds it will return to Ä 3
4 Menu Service Mode
Main_Menu
_Service_Mode
- 24 - Copyright© SalvisLab / Edition 091107
This menu point is protected by a code and is only available for
trained Service-Technicians.
Operating Displays
General
Change the display with T/S keys or set Display Interval to yes in Menu Configuration to let change the
display automatically every 10 sec.
5 Operating Display: Manual Mode Delayed Start
Start-Date
09.09.04 13:10
SetTemp 120.0°C
Holdtime 105:00
Fan 100%
Gradient 2,0°C/M
Here you can see the actual Start Date and Time.
Press T to get next set of operating displays.
Here you can see the Set Temp and the Hold Time (dwell
time).
Press T to get next set of operating displays.
Here you can see the Fan-Speed and gradient
Press T to get next set of operating displays.
6 Status Display: Normal Mode Running
Set Temp 120.0°C
Act Temp 35.5°C
Fan Speed 100%
Timer 105:00
Date 05.05.04
Time 14:18
Here you can see the Set Temp and the Actual Temp. Press T to
get more information’s of the Operating Display.
Here you can see the Fan Speed and the Timer. Press T to get
more information of the Operating Display.
Here you can see the actual Date and Time. This is the last
information of the Operating Display. Press the T button to see
first display again
Copyright© SalvisLab / Edition 091107 - 25 -
7 Status Display: Program mode Delayed Program Start
If the programmed Start Date/Time has archieved the Display switches to Ä 8
The „Prog“ LED is on during a programmed operation
Start Date P04
09.09.04 13:10
Here you can see the actual Start Date and Time. Press T to get
more information of the Operating Display.
8 Status Display: Program mode Program Running
Set Temp 90.0°C
Act Temp 35.5°C
Program 04
Step 01
Fan 100%
Gradient 2,0°C/M
Hold Time 120:30
09.09.04 14:09
If the programm has ended a beep tone (5x) will sound and following display will shown:
Here you can see the Set Temperature and the Actual
Temperature of the Program Step. Press T to get more
information of the Operating Display.
Here you can see the Program Number and the Step. Press the
T button to get more information of the Operating Display.
Here you can see the Fan Speed and the Gradient. Press the T
button to get more information of the Operating Display.
Here you can see the Hold Time and actual Date and Time in the
format DD.MM.YY. This is the last information of the Operating
Display. Press the T button to see first display again
Status Message can be confirmed by pressing the key.
Status:
Program finished
9 Cancel a running process by ESC Key
A running system is stopped by pressing ESC.
9.1 Safety question when stopping a running system
+/- Select desired answer
Stop Process?
Yes No
9.2 Conformation of canceling a process
Process stopped
- 26 - Copyright© SalvisLab / Edition 091107
accept
If Yes selected: Ä 9.2
If No selected: Ä Back to running status
Display confirms that the running process has been canceled. After
a few seconds it will return to Main Menu Ä 1
10 Messages and Errors
The messages and Errors are announced with a beep tone (5x) and can be confirmed by pressing the Key.
Errors are severe system failures and must fixed by trained service people.
Messages
Message:
No Program
Message:
Memory Full
Message:
Door Open
Errors
Error:
PT100
Error:
Safety Bond
Error:
Tmp out of range
Unexpected
Error
Indicates that no program is in memory
Indicates that the program memory is full
Indicates that the door is open while you try to start the
system
(TC40,TC100 only)
PT100 Sensor or cable defect.
Call Service
Safety Controller was active.
Call Service
Temperature exceeded security range level.
Cool down oven. If error persist call Service
Call Service
Copyright© SalvisLab / Edition 091107 - 27 -
Printer Operation
Connecting a Printer
Printer Requirements
In order to connect a printer with the serial RS232 Interface of the System following requirements must be
fulfilled : Serial RS232 Interface, Min. 1200 Baud Transfer Rate
Pin Layout RS232 DB9 Connector System:
Used Pins: 2:TxD , 3:RxD and 5:Signal Ground
Data format: 8 Data Bits, 1 Stop Bit, No Parity
Sample printout of a stored program
See also [ Print Program ] Ä 2.5
Program #1
Step: 1
Set Temperature: 130,0 °C
Gradient 1,5 °C/Min
Hold Time: 2:30 HHH:MM
Fan Speed 100 %
Step 2
Set Temperature: 180,0 °C
Gradient 1,5 °C/Min
Hold Time: 0:45 HHH:MM
Fan Speed 80 %
.....
.....
Sample printout of a running log
See also Print Interval Ä 3.5
…..
…..
10.04.03, 09:34
Set Temperature: 130,5 °C
Act Temperature: 130.6 °C
Gradient 1,5 °C/Min
Hold Time: 1:00 HHH:MM
Fan Speed 94 %
10.04.03, 09:35
Set Temperature: 130,5 °C
Act Temperature: 130.5 °C
Gradient 1,5 °C/Min
Hold Time: 1:00 HHH:MM
Fan Speed 94 %
- 28 - Copyright© SalvisLab / Edition 091107
Appendix A
Menu Structure & Input Fields
Æ = Menu Point = Input Field = Decision Input = Display only
Pt To pt
Æ
Main Menu
1
Temp & Options
1.1 Set Temperature 1.2
Quick Start?
1.2
Now
Options
1.3 Gradient 1.4
1.4 Hold Time 1.5
1.5 Fan Speed 1.6
1.6 Start Date 1.7
1.7 Start Time 6 or 7
6
1.3
Pt To pt
Æ
Æ
Æ
Æ
Æ
Æ
Main Menu
2
Program
2.1 Start Program
2.1.1 Select Program 2.1.2
2.1.2
2.1.3 Set Start Date 2.1.4
2.1.4 Set Start Time 8
2.2 New Program 2.2.1
2.2.1 Select Program 2.2.2
2.2.2 Set Temperature 2.2.3
2.2.3 Gradient 2.2.4
2.2.4 Hold Time 2.2.5
2.2.5 Fan Speed 2.2.6
2.2.6
2.2.7
2.2.8 Program stored.. 2
2.3 Edit Program 2.3.1
2.3.1
2.3.2 Set Temperature 2.3.3
2.3.3 Set Gradient 2.3.4
2.3.4 Set Hold Time 2.3.5
2.3.5 Set Fan Speed 2.3.6
2.3.6
2.3.7
2.3.8 Program stored.. 2
2.4 Delete Program 2.4.1
2.4.1 Select Program 2.4.2
2.4.2
Program Deleted 2.4
2.5 Print Program 2.5.1
2.5.1 Select Program 2.5.2
2.5.2 Program Printing 2.5
Start Program?
Now
Delayed
New Step?
Yes
No
End of Program
Yes
No
Select Program /
Nr
New Step?
No
Yes
End of Program
No
Yes
Delete Program
Yes
No
6
2.1.3
2.2
2.2
2.2.6
2.3.2
2.3.7
2.3.1
2.3.6
2.3
2.4.3
2.4.1
Pt To pt
3.10 Display Contrast 3.11
Main Menu
3
Configuration
3.1 Language 3.2
3.2 Date 3.3
3.3 Time 3.4
3.4 Max. Temp 3.5
3.5 Print Interval 3.6
3.6 Disp Interval 3.7
3.7 Rs232 Baud Rate 3.8
3.8 Buzzer Prog End 3.9
3.9 Buzzer Safety 3.10
3.11 Sensor Offset 3.12
3.12 Configuration stored 3
Copyright© SalvisLab / Edition 091107 - 29 -
Appendix B
Wiring diagramm
A1 = Regelplatine / PCB board
A2 = Display Platine / Display board
E1 = Heizung / Heatin g element
E2 = Heizung / Heatin g element
F1 = Hauptsicherung / Main fuse
F2 = Uebertemp. Thermostat / Overtemp. Thermostat
F4 = Sicherun g Regelplatine / PCB fuse
M1 = Ventilator / Fan
M2 = Ventilator / Fan
X1 = Netzanschlussklemme/ Main power clamp
X2 = Netzanschluss Regelplatine/ Main po wer PCB
X3 = Anschluss RS2 32 PCB / Connector RS2 32 PCB
X4 = Anschluss RS232 Ext. / Connector RS232 Ext.
X5 = Anschluss Pt100 / Connect or Pt100
X6 = Leer / Empty
X7 = Anschluss Türendschalter / Connector door switch
X8 = Anschluss Heizung / Connector heating element
X9 = Anschluss Ventilator / Connector Ventilator
X10 = Anschluss Heizung 115V >1000W
Connector Heat ing 115V >1000W
X11 = Speisung Heizung / Connector heating element
X12 = Leer / Empty
X13 = Anschluss Display / Connector Display
1
2
3
4
A2
5
X11
X
1
X10
8
16
X9
14
Elektro-Schema TC160/240/400
Electrical diagramm TC160/240/400
E1
E2
M1
X1
P
N
SW
R
W
BL
F1
R
9
13
10
15
12
M2
F2
X8
C2
11 7
C5
C7
F4
X3
X2
PNE
MADE BY RENGG LI
2
A1
X5
RRW
X4
1
3
X
U5 (EEPROM)
X7
X6
- 30 - Copyright© SalvisLab / Edition 091107
Appendix C
Drawing Thermocenter TC 160
580
535
720
800
- 31 - Copyright© SalvisLab / Edition 191107
475
680
Appendix D
Drawing Thermocenter TC 240
680
625
820
890
- 32 - Copyright© SalvisLab / Edition 091107
515
720
Appendix E
Drawing Thermocenter TC 400
780
725
920
990
Copyright© SalvisLab / Edition 091107 - 33 -
695
900
Appendix F
Drawing Spare Parts
11/12
13
7/8/9/10
1/2
3/4/5/6
14
- 34 - Copyright© SalvisLab / Edition 091107
Appendix G
Spare Part Numbers
Position Part Nr. Description
1 31W04810013 Ventilator 230 Volt
2 31W04810026 Ventilator 115 Volt
3 31W04810005 Heating element TC 160 / TC 240 / 230 Volt
4 31W04810004 Heating element TC 400 / 230 Volt
5 31W04810011 Heating element TC 160 / TC 240 / 115 Volt
6 31W04810024 Heating element TC 400 / 115 Volt
7 31W04881007 Fuse holder
8 31W04881008 Closing cap to fuse holder
9 31W04881010 Fuse 10 A / 230 Volt
10 31W04881011 Fuse 16 A / 115 Volt
11 31W04144150 Main PCB 10 A / 230 Volt
12 31W04144149 Main PCB 16 A / 115 Volt
13 31W04144152 Display / Touch Panel 115Volt / 230Volt
14 31W04810014 Door seal
- 35 - Copyright© SalvisLab / Edition 191107
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