FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, immediately call your gas supplier or your
fire department.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in
the vicinity of this or any other appliance.
WARNING
1. Do not store spare LP cylinder within 10 feet (3 m) of this
appliance.
2. Do not store or use gasoline or other flammable liquids or
vapors within 25 feet (8 m) of this appliance.
2 23
322
IMPORTANT SAFEGUARDS
WARNING: A risk of fire or explosion exists in all propane grills. Read
this manual before use. Failure to follow all instructions may result in
serious personal injury, property damage, or death.
When using propane grills, basic safety precautions should always be
followed to reduce the risk of fire and injury to persons, including the
following:
1. Read all instructions before using the grill.
2. Do not touch hot surfaces. Use handles or knobs and oven mitts or
pot holders.
3. Keep children and pets away from the grill at all times.
4. This grill is not for use by children.
5. Do not leave this grill unattended while in use.
6. Do not move the grill when in use. Allow to cool before moving,
putting on or taking off parts, and before cleaning and storing the
grill.
7. To disconnect, turn Temperature Control Knob to LOCK/OFF.
8. Do not operate any grill after the grill malfunctions, or has been
dropped or damaged in any manner. Contact Consumer Service for
return authorization, examination, repair or adjustment.
9. The use of accessory attachments not recommended by the grill
manufacturer may cause injuries.
10. This grill is for outdoor use only. NEVER operate grill in enclosed
areas, as this could lead to gas accumulating from a leak, causing
an explosion or a carbon monoxide buildup which could result in
injury or death. DO NOT USE in garages, sheds or any enclosed
areas.
11. Do not use grill for other than intended use.
12. Extreme caution must be used when moving a grill containing hot oil
or other hot liquids. Allow liquid to cool before removing and emptying Drip Tray.
13. Do not attempt to dislodge food or clean the grill when it is hot.
14. Fuel, such as charcoal briquettes, is not to be used with this grill.
SAVE THESE INSTRUCTIONS
THIS GRILL IS NOT FOR COMMERCIAL USE.
FOR OUTDOOR USE ONLY.
Additional Important Safeguards
1. CAUTION: This grill generates heat and escaping steam during use.
Proper precautions must be taken to prevent the risk of burns, fires or
other damage to persons or property. Use of protective oven mitts or
gloves is recommended.
2. All users of this grill must read and understand this Owner's Manual before
operating or cleaning this grill.
3. When using this grill, provide adequate air space above and on all sides for
air circulation. Do not allow this grill to touch clothing, dish towels or other
flammable materials during use.
4. IMPORTANT: Minimum clearance of 16 inches around all sides of the grill
should always be maintained and the appliance shall not be located under
overhead unprotected combustible construction.
5. If this grill begins to malfunction during use, immediately turn the
Temperature Control Knob to LOCK/OFF. Do not use or attempt to repair the
malfunctioning grill.
6. This outdoor cooking gas grill is not intended for use in or on recreational
vehicles and/or boats.
7. The use of alcohol, prescription or non-prescription drugs may impair the
consumer’s ability to properly assemble or safely operate the grill.
8. When cooking with oil/grease, fire extinguishing materials shall be readily
accessible. In the event of an oil/grease fire do not attempt to extinguish
with water. Use Type BC dry chemical fire extinguisher or smother fire with
dirt, sand or baking soda.
9. In the event of rain while cooking with oil/grease, turn off the grill burner
and gas supply, and immediately cover the Grill Plate. Do not attempt to
move the grill or Grill Plate.
10. When cooking, the grill must be on a level and stable surface in an area
clear of combustible materials. An asphalt surface (blacktop) may not be
acceptable for this purpose.
11. Make sure the Temperature Control Knob is in the LOCK/OFF position when
placing the Grill Plate into position.
12. The grill is not intended for and should never be used as a heater.
13. Keep grill area clear and free from combustible materials, gasoline and
other flammable vapors and liquids.
14. Do not obstruct the flow of combustion and ventilation air.
15. Always open lid before lighting your grill.
16. Do not attempt to disconnect the regulator or any gas fitting while the unit
is in operation.
17. Do not wear clothing with loose flowing sleeves while lighting or using the
grill.
18. Use barbecue tools with long, heat-resistant handles.
19. The grill should never face directly into the wind.
20. Do not operate Grill in a high-traffic area.
21. After use, allow Grill to cool completely before cleaning.
22. We recommend storing Grill indoors or, if unable to store indoors, always
cover Grill with protective cover. Always keep out of the reach of children.
4
520
Special Instructions for the Use of Regulator
and LP (Propane) Cylinders
• The propane grill is equipped with a regulator
having a CGA No. 600 cylinder connection
device which is for connecting to a one pound
PROPANE cylinder ONLY. See Illustration.
• Grill installation must conform with local
codes, or in the absence of local codes, with
the National Fuel Gas Code, ANSI Z223.1,
Storage and Handling of Liquefied Petroleum
Gases, ANSI/NFPA 58 or CSA B149.1, Natural
Gas and Propane Installation Code.
• Use grill only with LP (propane) gas. Use grill only with the regulator/valve
assembly supplied.
• Never use charcoal briquettes or lighter fluid in a gas grill.
• Discard used and empty fuel cylinder in a safe place.
• Store spare fuel canisters in a well-ventilated area away from the grill.
• Do not puncture or burn fuel canister.
• Do not operate the grill if there is a gas leak present.
• Do not enlarge orifice or burner ports when cleaning the regulator and burner.
• If you smell gas, turn Temperature Control Knob to LOCK/OFF to shut off gas to
the grill. Extinguish any open flame and open Lid. If odor continues, immediately call your gas supplier or your fire department.
• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other grill.
• An LP cylinder not connected for use shall not be stored in the vicinity of this
or any other appliance.
• The LP-gas supply cylinder to be used must be constructed and marked in
accordance with the specifications for LP-gas cylinders of the U.S. Department
of Transportation (DOT) CFR 49 or the National Standard of Canada, CAN/CSAB339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods.
• If the grill is not in use, the Temperature Control Knob must be turned to
LOCK/OFF to shut off the gas cylinder. Storage of a grill indoors is permissible
only if the cylinder is disconnected and removed from the grill. Cylinders must
be stored outdoors out of the reach of children and must not be stored in a
building, garage or any other enclosed area.
• Do not store a spare LP-gas cylinder under or near this appliance. If the
instructions are not followed exactly, a fire causing death or serious injury may
occur.
• The regulator may make a humming or whistling noise during operation. This
will not affect safety or use of grill.
• Save cylinder cap and reinstall when not in use.
• Cylinder supply system must be arranged for vapor withdrawal. The gas cylinder must be upright in use. Do not block the pressure relief valve during use or
storage.
• Always remove one pound cylinder from grill when transporting and when not
in use.
.550 Min
(13.96mm)
.666 - .750
(16.92 - 19.05mm)
.850 - .935
(21.58 - 23.75mm)
Getting To Know Your GP160A Propane Grill
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1 Grill Plate (P/N 22241A)
2. Handle (P/N 22242)
3. Handle Spacer (2) (P/N 22243)
4. Lid (P/N 22246)
5. Thumb Screw (2) (P/N 22244)
6. Ignitor Assembly (P/N 21648)
7. Grill Body (P/N 22247)
8. Flame Viewing Hole
9. Match Holder (P/N 21656)
10. Folding Legs Left (P/N 22245L)
11. Folding Legs Right(P/N 22245R)
19
12. Lock Pin (2) (P/N22248)
13. Temperature Control Knob
(P/N 21647)
14. Regulator Assembly (P/N 22372)
15. Regulator Spring Clip (P/N 22249)
16. Burner Assembly
17. Drip Tray (P/N 21646)
18. Transport Strap (P/N 22250)
19. Carrying Case (P/N 22251)
20. Snap Lock (2)
6
Take-It and Grill-It Positions
The Take-It and Grill-It Portable Propane Grill is
compact enough to transport to any grilling
location. Take-It from storage to patio, to a picnic in the park, or off on a camping trip. The
portable Propane Grill easily transforms from
the Take-It to the Grill-It position.
Storage and Transport: In this position the Grill
is compact enough for space saving storage
and easy carrying. The Grill Legs fold neatly
beneath the Grill Body, the Drip Tray and the
Regulator Assembly stores within the Grill. The
sturdy Carrying Case, with heavy-duty strap,
conveniently stores the Grill when not in use.
Note: You may open the Carrying
Case and turn it over to serve as a
food preparation surface. DO NOT
place the Grill on the Carrying
Case.
Grilling Position: This Grill is great
for beach barbeques, camping
sites, tail-gate parties or picnics in
the park.
To transform the Grill from the
Take-It Position to the Grilling
Position, open the Carrying Case
and lift out the Grill. Swing out the
Legs and place the Grill on a flat
stable surface.
Place the Grill Plate on the Grill
Body, attach the Drip Tray into the
slots on the rear of the Grill then
attach the Regulator and the
Propane Cylinder. See "Attaching
Propane Gas Cylinder" and "Before
First Use" for details. The Grill is
ready for use.
Make sure the Drip Tray is in place
and the propane cylinder is properly positioned, as shown. Remember
that the Grill should always be
operated with the Regulator on the
right and the Drip Tray in the rear.
7
Proper Position
of Propane Tank
Temperature
Control Knob
Regulator
Before First Use
1. Remove the grill and any packaging materials from the shipping carton.
2. Place the Carrying Case on a flat, level surface.
3. Press in on both Snap Locks to open the Carrying Case. Raise the Carrying
Case cover, remove the grill assembly and set the Carrying Case to the side.
4. Raise the Grill Lid, remove the Drip Tray, Regulator Assembly. and Grill
Plate.
5. Wipe the Grill Body and Lid with
a damp cloth to remove any
dust. Wash the Grill Plate and
Drip Tray in warm, soapy water.
Thumb
Screw
Rinse and dry thoroughly.
6. The Handle and mounting hardware, (Thumb Screws and
Spacers) are shipped assembled in an inverted fashion,
requiring minor reassembly.
Remove the Handle and Spacers
from the inside of the Lid by
loosening and removing both
Thumb Screws. Reposition the
Handle and Spacers on the top
of the Lid. From the inside of the
Lid, thread the Thumb Screws
through the Lid and into the
Spacers and Handle. Securely
tighten each Thumb Screw. See
Figure 1.
Lock
Pin
7. Close the Lid, pull out on the
Lock Pin rings and swing the
Legs out from beneath the Grill
Body. The Lock Pins will lock
into position with a "click". See
Figure 2.
8. Slide the Drip Tray into the slots
in the back of the Grill Body.
9. Raise the Lid and place the Grill
Plate on the Grill Body.
10. Pinch the Regulator Spring Clip
together and insert the
Regulator Assembly into the
venturi tube opening on the
right side of the Grill Body.
Release the Regulator Spring
Clip and pull back slightly on the
Regulator Assembly to set the
Regulator Spring Clip into position. See Figure 3 for details.
Figure 1
Figure 2
Figure 3
Handle
Spacer
Lid
Venturi Tube
Opening
8