SaltDogg TGS01B User Manual

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Qualit y since 194 6
Installation Instructions
TGS01B Salt Spreader
Safety Precautions
Observe the following Safety Precautions before, dur­ing and after operating this spreader. By following these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • buyersproducts.com
1. Read this entire Owners Manual before operat­ing this spreader.
2. Read all safety decals on the spreader before operating.
3. Verify that all personnel are clear of the spread­er spray area before starting or operating this spreader.
4. Do not adjust, clean, lubricate or unclog material jambs without first turning off the spreader.
5. Make sure the spreader is securely fastened to the vehicle in accordance with this manual.
6. Do not operate a spreader that is in need of maintenance or repairs.
7. Always disconnect the battery before removing or replacing electrical components.
Spreader Assembly
Check contents of box against parts list to make sure all components are included. When ordering replacement or spare parts refer to parts list (fig. 3) for part numbers.
Installation (fig. 1)
1. Locate and mark center of tailgate.
2. Assembly Angles (24) and Braces (23) as shown
in Fig.1 Use 3/8" carriage bolts, flat washers and nuts. Do not tighten fasteners at this moment.
3. Center assembly on top of tailgate. Lower angle must be flush with top and inside surfaces of tailgate.
SPREADER WARRANTY INFORMATION
This warranty replaces all previous warranties and no employee of this company is authorized to extend additional warranties, or agreements, or implications not explicitly covered herein.
Buyers Products Company warrants all parts of the product to be free from defects in material and work­manship for a period of one (1) year. Parts must be properly installed and used under normal conditions. Normal wear is excluded.
Any part, which has been altered, including modifica­tions, misuse, accident, or lack of maintenance will not be considered under this warranty.
The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replac­ing any part(s), which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company.
Authorization from Buyers Products Company must be obtained before returning any part. The following information must accompany defective parts returned to Buyers Products Company: RMA #, spreader model, serial number, date installed, and distributor from whom purchased.
Buyers Products Company shall not be liable for damage arising out of failure of any unit to operate properly, or failure, or delay in work, or for any con­sequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty.
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—continued inside
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Qualit y since 194 6
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4. Position braces (23) on top of side rails. Using holes in braces as guides mark and drill holes for 3/8" screws.
5. Attach braces to side rails using 3/8" screws, flat washers and nuts.
6. Center spreader assembly on top of rear bumper and align with Angle (24).
7. Attach Mounting Angles (22) to spreader frame.
8. Make sure spreader frame is vertical. Using
holes in Angle (24), mark and drill holes for 3/8" screws in Mounting Angle (22).
9. Using holes in spreader frame as guides, mark and drill holes for 3/8" screws in rear bumper.
10. Assembly spreader to Angles (24) and rear bumper. Adjust position of Angles (24) to bring spreader into vertical position. Tighten all screws at this moment.
11. Close tube with plastic caps provided.
Torque Chart
Bolt/Nut Size torque (ft.-lbs.)
1/4-20 6.0 5/16-18 11.0 3/8-16 20.0
Fig. 1
Electrical Installation (fig. 2)
Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling. To insure good performance of your spreader, check the condition of truck’s electrical system. Using digital voltmeter, check alternator and battery voltage. With engine running and head lights and heater fan ON good voltage reading should fall between 13.0 and 15.3 volts. If voltage reading falls out of this range, check and adjust your electric system.
1. Lay out path for the Red Wire (0203800) in the truck’s engine compartment. This wire will be connected to positive terminal on truck’s battery. Drill hole in the firewall or use an existing one to pass wire into cab. Do not route close to exhaust
system!
2. Lay out a wiring path for the Wire Assembly 222" long (0203600) toward rear bumper. Drill all necessary holes or use existing ones to pass the flat blade connector into the trucks cab. Attach harness to truck’s frame. Do not route close to
exhaust system!
3. Install Socket Assembly (0203200) near rear bumper. Remove paint/ primer and attach black wire of this assembly to truck frame. Doing this will insure good connection.
4. Connect Wire Assembly (0203600) to Socket Assembly (0203200).
5. Mount the Controller (3006587) in a convenient location in the truck cab. Connect Black ground wire to truck’s frame or battery negative post (addi­tional wire is required). Connection to battery neg­ative post is recommended for newer trucks (2000 and up). It is recommended not to mount Controller directly in front of the heat vents.
6. Make sure that the Controller is OFF. Connect blue wire’s small female terminal to Controller’s connector on controller’s rear wall. Connect the blue wire to an accessory wire/terminal that is controlled by the vehicle’s ignition switch. Connect battery wire and 222" wire assembly to Controller.
7. Connect the Red Wire (0203800) ring terminals to the battery positive post.
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Qualit y since 194 6
Motor 3009476
Wire Assembly, Red 222" 0203600
Blue Wire 0203700 To Terminal Controlled By Ignition Switch
Wire Assembly To Battery 0203800
Black Wire
To Frame Or Battery
Negative Terminal
Adapter 3009863
Socket Assembly 0203200
To Truck Frame
8. Attach Adapter (3009863) to Socket Assembly (0203200).
9. Connect Red motor wire to Red adapter wire and Black motor wire to Black adapter.
10. Make sure Controller is OFF, start the truck.
11. Turn Controller ON. Adjust speed to desired
setting. Do not change speed abruptly! It may stall motor.
12. Observe spinner direction of rotation. The cor­rect direction is counter clock wise when looking inside hopper from the top. If direction is clock wise reverse wires between Motor and Adapter.
IMPORTANT
Make sure all wires securely attached to vehicle or spreader’s frame. Use wire ties and/or wire clamps to attach wires. All excess wires must be rolled into bungles and attached to vehicle or spreader.
Spreader Maintenance
1. This spreader is designed to use loose free float­ing materials such as #1 dry Rock Salt. Using differ­ent grades and/or wet material will affect spreader performance. Wet material can “bridge" and stop floating onto spinner disk.
2. Make sure lid is installed and latches are secured when spreader is in use.
3. Do not leave material in hopper between uses.
4. Do not drive with material in hopper.
5. Always clean/wash hopper at the end of the day.
6. Spray lubricant around motor shaft to prevent
water from penetrating into the motor.
7. Apply dielectric grease to all electrical connec­tors between uses and for long term storage.
CAUTION
Do not attempt to install or remove spreader with material in it.
Fig. 2
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Qualit y since 194 6
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9049 Tyler Blvd. • Mentor, Ohio 44060
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • buyersproducts.com
Fig. 3
Bill of Materials
item part No. qty. deScriptioN
1 3005920 1 Frame, Weldment, TGS01B 2 3006095 1 Hopper w/ Sleeve, Assembly TGS01B 3 3003079 1 Lid, Assembly TGS01A 4 3009476 1 Motor 12 VDC, TGS 5 4 Screw, Cap Hex HD 1/4-20 x 1 SST 6 8 Washer, Fender 5/16" ID x 1-1/4" OD 7 10 Nut, Nylon Insert 1/4-20 SST 8 3005913 2 Shield, TGS01B 9 4 Washer, Flat 3/8 USS SST 10 4 Screw, HHC 3/8-16 x 3/4 SST 11 4 Nut, Nylock 3/8-16 x 7/16 SST 12 2 Screw, Cap 1/4-20 x 3/4 SST 13 2 Washer, Flat 1/4 SAE SST 14 3000626P 2 Keeper, Latch WJ201, Black 15 4 Bolt, Carriage, 1/4-20 x 1 SST 16 4 Screw, BHC #10-24 x .75 SST 17 4 Nut, Elastic Stop 10-24 SS 18 3007811 1 Auger w/ Set Srew TGS01 19 3005706 1 Spinner, Poly TGS01, TGS05, TGSUVPRO 20 1 Pin Clevis, 1/4 x 2.5 21 1 Cotter Pin, 5/64 x 3/4 22 3003617 2 Angle, Mounting Adapter, TGS01A/TGS01B 23 3003973 2 Mount Brace, TGS01A/TGS01B 24 3003620 2 Angle, Mounting, TGS01A/TGS01B
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3011391 Rev. A
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