SaltDogg SHPE6000 User Manual

TM
Phone (440) 974-8888 • Fax (440) 974-0165
Toll-Free Fax 800-841-8003 • saltdogg.com
Installation Instructions
SaltDogg® Electric Drive Poly Hopper Spreader
6.0 cubic yards
Improper installation and operation could cause personal injury, and/or property damage. Observe the following Safety Precautions before, during and after operating this spreader. By following these precautions and common sense, possible injury to persons and potential damage to this machine may be avoided.
9049 Tyler Blvd. • Mentor, Ohio 44060
WARNING
Table of Contents
General Information ........................................1
Safety Precautions ........................................... 1
Installation Instructions ............................. 2-4
Spreader Operation ...................................... 3-4
Spreader Maintenance .................................... 4
Repair Parts & Drawings ............................ 5-8
Warranty Information ...................................... 8
General Information
Overall Length: 133.5 inches Overall Width: 77 inches Overall Height: 57 inches Empty Weight: 1,344 lbs Capacity Struck: 6.0 cu. yd.
Vehicle Requirements
Trucks with minimum GVWR 25,999 lbs. 150 AMP or higher alternator is recommended.
Average Material Weights
Materials to use Weight (pounds per cubic yard) Fine Salt-Dry 2,250 Coarse Salt-Dry 1,431 Sand Coarse-Dry 2,565
Note: To calculate the total spreader weight (including ice control material), add the empty spreader weight plus the ice control material and spreader accessories.
CAUTION
Do not overload vehicle beyond the vehicle’s GVWR or GAWR. Check vehicle’s load rating certification sticker for maximum vehicle capacity.
Safety Precautions
1. Read this entire Owners Manual before operating this spreader.
2. Read all safety decals on the spreader before operating.
3. Check to make sure all safety guards are securely
mounted into place before operating this spreader.
5. Do not over-load your vehicle beyond payload limits. If there are any questions, contact the vehicle manufacturer.
6. Do not adjust, clean, lubricate or unclog material jambs without first turning off the spreader.
7. Do not climb on or in the spreader during operation. Do not ride on the spreader while the vehicle is in motion.
8. Make sure the spreader is securely fastened to the vehicle in accordance with this manual.
9. Do not operate a spreader that is in need of maintenance or repairs.
10. Batteries normally produce explosive gases which can cause personal injury. Always disconnect the battery before removing or replacing electrical components.
11. Do not leave unused material in hopper. Material can freeze or solidify, causing spreader to not work properly, and/ or damage the unit. Empty and clean after each use.
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Installation Instructions
1. MOUNTING THE SPREADER ONTO THE VEHICLE: A. Remove the tailgate from the vehicle (if equipped) as well
as any other object which will interfere with the spreader. B. Check truck’s bed for all kinds of sharp debris or foreign objects. They can cut and seriously damage poly hopper. C. Remove chute, hardware kit from inside spreader. If spreader has been used make sure there is no material left in the hopper. D. Prepare 4 boards as shown in Fig. 1. A board size is 2" x 4" x 70" long minimum (cross boards from shipping pallet can be used). Boards can be as long as width of inside of trucks body. E. Next, set the spreader in the truck body. Use four bars on the frame to lift the spreader (Fig. 1).
Fig. 1
Lift Spreader By These Bars
G. Secure chute in position using spring latches and clevis and hair pins as shown in Fig. 3.
Fig. 3
3001238 CLEVIS PIN
3001257 HAIR PIN
Boards 2" x 4" x 70"
F. Lower spreader onto 2" x 4" boards positioned in truck bed. Attach chute to the spreader as shown in Fig.2
Fig. 2
Slide and Lower Chute On Chute Brackets. Bracket Tabs Must Go Thru Openings In Chute Hangers.
H. If necessary, slide spreader rearward to have at least 2" clearance between chute and rear most vertical obstruction. I. Make sure the spreader is centered from side to side and rearmost board rests fully on trucks body. J. Using holes in cross members fasten spreader to the vehicles body.
CAUTION
Never lift spreader with material in the hopper.
WARNING
Do not drill holes into fuel tanks, fuel lines, thru electrical wiring, etc that may be damaged by drilling.
CAUTION
Inspect straps and hardware after each time spreader is loaded. Tighten straps and hardware if necessary.
WARNING
Important! Do not use ratchet straps or tailgate latch exclusively! Always fasten spreader to the vehicle!
K. In addition, secure spreader using four ratchet straps attached to tie down bars on hopper frame or chain tie down kit (sold separately). Always tighten straps evenly!
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2. CONTROL BOX AND VEHICLE WIRING HARNESS INSTALLATION
Make sure you have connected the proper wire color. THIS IS WIRE GROUND ELECTRICAL SYSTEM! NO
CONNECTIONS TO TRUCK’S FRAME OR BODY ALLOWED!
NOTE: Always disconnect battery before attempting to install electrical components on your vehicle.
A. Mount the controller in a convenient location in the truck cab. It is recommended not to mount the controller directly in front of heat vents. Allow ample air space around controller. B. Route both wire harnesses into truck cab through firewall (it maybe necessary to drill holes). Insulate hole to avoid water leaks.
C. Insure no wires are nicked or damaged during installation. D. Connect the 4-pin connector on the wire harness to the
control box 4-pin connector.
WARNING
Do not drill holes into fuel tanks, fuel lines, through electrical wiring, etc that may be damaged by drilling. To insure good performance of your spreader, check the condition of truck’s electrical system. Using digital voltmeter, check alternator and battery voltage. With engine running and head lights and heater fan ON good voltage reading should fall between 13.0 and
15.3 volts. If voltage reading falls out of this range, check and adjust your electric system.
CAUTION
Do not mount controller in the way of air bag deployment!
IMPORTANT! Make sure all wires securely attached to vehicle or spreader. Use wire ties and/or wire clamps to attach wires. All excess wires must be rolled into bungles and attached to vehicle or spreader.
E. Connect the 2-pin connector on the power cable to the control box mating connector. F. Connect wire harness single connectors to control box connectors.
G. Connect fuse connector to the fuse terminal or ignition switch (5 AMP max). H. Lay out a path for the power cable to the battery, use quick ties to secure power cable.
DO NOT CONNECT TO BATTERY AT THIS TIME!
I. Lay out path for wire harness to the rear of the vehicle. It is recommended to stay clear of the exhaust system. Excess heat can damage the wire harnesses. Use quick ties to secure harness to underbody.
J. Connect the wire harness to the motors and vibrator. Make sure wire colors on wire harness match colors on the motor.
Thoroughly clean battery terminals. Make sure battery terminals have no tarnish or corrosion.
DO NOT CONNECT WIRE HARNESS TO DAMAGED OR CORRODED TERMINALS! IT MAY RESULT IN OVERHEATING, LOST POWER AND POTENTIAL CONTROLLER DAMAGE!
K. Connect the power cable directly to the battery. L. Insure all functions of the controller are working properly. M. Observe auger moving in proper direction. If direction is
wrong reverse wires between Motor and Wire Harness. N. Optional spot light (5 AMP max) can be installed on spreader. Remove cap from single white wire. Connect light to this wire and trucks frame.
Controller Connection (fig. 4)
A. SHPE6000 is equipped with a dual independent speed controller. To start spreader, press "POWER" switch. Switch will be illuminated. Auger and spinner will start rotating full speed for 2-3 sec then will slow down to originally dialed speeds. Auger and spinner can be adjusted independently.
Different materials and different moisture contents will affect spreader performance. In some cases material alternatives may be necessary.
B. To activate vibrator press "VIBRATOR" switch, vibrator switch will illuminate. C. To stop spreader press "ON-OFF" switch again.
Fig. 4
Connect to Battery
Terminals Only
Connect to Fuse or Wire in Fuse Panel Controlled By Ignition Switch - 5 Amp Max.
Connect to
Chain/Auger
Gear Motor
Connect to
Chute Motor
Connect to
Vibrator
3016944
3016943
0203700
3
Connect
3016934
Controller
Connect
Connect
Connect
Connect
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